JP3996074B2 - Vehicle junction box structure - Google Patents

Vehicle junction box structure Download PDF

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Publication number
JP3996074B2
JP3996074B2 JP2003059474A JP2003059474A JP3996074B2 JP 3996074 B2 JP3996074 B2 JP 3996074B2 JP 2003059474 A JP2003059474 A JP 2003059474A JP 2003059474 A JP2003059474 A JP 2003059474A JP 3996074 B2 JP3996074 B2 JP 3996074B2
Authority
JP
Japan
Prior art keywords
duct
wall portion
junction box
electric circuit
side wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2003059474A
Other languages
Japanese (ja)
Other versions
JP2004274830A (en
Inventor
昌彦 尾沼
智洋 内田
清 嶋瀬
勇智 山ノ内
尚 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Toyota Motor Corp
Original Assignee
Denso Corp
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp, Toyota Motor Corp filed Critical Denso Corp
Priority to JP2003059474A priority Critical patent/JP3996074B2/en
Publication of JP2004274830A publication Critical patent/JP2004274830A/en
Application granted granted Critical
Publication of JP3996074B2 publication Critical patent/JP3996074B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は車両のジャンクションボックス構造に係り、特に、自動車等の車両に配設される車両のジャンクションボックス構造に関する。
【0002】
【従来の技術】
従来、自動車等の車両においては、車両内の電気回路を効率良く配線するため、電気回路を分配すると共に分配した電気回路を収束するジャンクションボックスを複数箇所に配設しており、これらのジャンクションボックスを冷却する構成としては、例えば、車両の空調装置本体内の冷媒輸送用金属管によってジャンクションボックス内を冷却する構成が知られている(例えば、特許文献1参照。)。
【0003】
【特許文献1】
特開2002−87046号公報
【0004】
【発明が解決しようとする課題】
しかしながら、このような従来の技術において、車両の空調装置本体とジャンクションボックスとが別部材となっているため、質量増加及びコストアップの問題がある。
【0005】
本発明は上記事実を考慮し、質量増加及びコストアップを抑制しつつジャンクションボックスを効果的に冷却できる車両のジャンクションボックス構造を得ることが目的である。
【0008】
【課題を解決するための手段】
請求項1記載の本発明における車両のジャンクションボックス構造は、空調装置の冷風流動部の外周壁部にジャンクションボックスを形成すると共に、前記外周壁部における外側面と内側面とに電気回路パターンを形成し、これらの電気回路パターンを前記外周壁部に形成した貫通孔を介して連結したことを特徴とする。
【0009】
従って、空調装置の冷風流動部の外周壁部にジャンクションボックスを形成したため、質量増加及びコストアップを抑制できる。また、空調装置の冷風流動部内を流れる冷風によってジャンクションボックス冷却できるため、ジャンクションボックスを効果的に冷却できる。また、空調装置の冷風流動部の外周壁部における外側面と内側面とに電気回路パターンを形成し、これらの電気回路パターンを外周壁部に形成した貫通孔を介して連結したたため、ジャンクションボックスを小型化できると共に、貫通孔を通して冷気を空調装置の冷風流動部の外周壁部における外側面にも送ることができるため、冷却性能が更に向上する。
【0010】
【発明の実施の形態】
本発明における車両のジャンクションボックス構造の一実施形態を図1及び図2に従って説明する。
【0011】
なお、図中矢印FRは車両前方方向を、矢印UPは車両上方方向を示す。
【0012】
図2に示される如く、本実施形態の自動車車体では、インストルメントパネ10の下部内側に、空調装置の冷風流動部としてのエアコンユニットのダクト12が、車体上下方向に沿って配設されており、このダクト12内をエアコンユニットのエバポレータで冷却された空気が冷風(図2の矢印W)となって流れている。
【0013】
また、ダクト12における外周壁部としての左右の側壁部14のダクト外側面14Aには、コネクタ16、18が配設されている。また、コネクタ16は側壁部14の車体前側縁部14Bに配設されており、コネクタ18は側壁部14の車体後側縁部14Cに配設されている。
【0014】
図1に示される如く、側壁部14のダクト外側面14Aには、コネクタ16とコネクタ18とを連結するための電気回路パターン20が形成されており、側壁部14のダクト内側面14Dにも、コネクタ16とコネクタ18とを連結するための電気回路パターン22が形成されている。
【0015】
ダクト12の側壁部14には、複数の貫通孔30が形成されており、これらの貫通孔30の内周面に形成された電気回路パターン32によって、側壁部14のダクト外側面14Aの電気回路パターン20と、側壁部14のダクト内側面14Dの電気回路パターン22とが電気的に連結されている。また、これらの貫通孔30を通して、ダクト12内を流れる冷風の一部(図1の矢印W1)が、ダクト12の外へ流れ出るようになっている。
【0016】
また、ダクト12の側壁部14のダクト外側面14Aと、コネクタ16、18の端子立設部16A、18Aは、カバー34で覆われており、ダクト12の側壁部14とカバー34との間に隙間35が形成されている。
【0017】
図2に示される如く、カバー34はビス等の固定部材36によってダクト12の側壁部14に固定されており、カバー34には複数の貫通孔38が形成されている。
【0018】
従って、図1に示される如く、ダクト12内を流れる冷風の一部W1が、側壁部14の貫通孔30を通して、ダクト12の側壁部14とカバー34との間に形成した隙間35内に流れ込み、電気回路パターン20及びコネクタ16、18を冷却した後、カバー34の貫通孔38を通して外部に排気されるようになっている。
【0019】
コネクタ16と対向するダッシュパネル40の部位には、開口部42が形成されており、この開口部42を通してエンジンルーム44側(車体前方側)からコネクタ46が、コネクタ16に連結されている。また、コネクタ18には、車体後方側からコネクタ48が連結されている。
【0020】
次に本実施形態の作用を説明する。
【0021】
本実施形態では、エアコンユニットのダクト12における側壁部14に電気回路パターン20、22、32及びコネクタ16、18を配設し、ジャンクションボックスを形成したため、ジャンクションボックスを独立して配設する構成に比べて、質量増加及びコストアップを抑制できる。
【0022】
また、図1に示される如く、ダクト12内を流れる冷風の一部W1が、側壁部14の貫通孔30を通して、ダクト12の側壁部14とカバー34との間に形成した隙間35内に流れ込み、電気回路パターン20及びコネクタ16、18を冷却する。この結果、電気回路パターン20、32及びコネクタ16、18を効果的に冷却できる。
【0023】
また、本実施形態では、ダクト12の側壁部14に形成した貫通孔30の内周面に形成された電気回路パターン32によって、側壁部14のダクト外側面14Aの電気回路パターン20と、側壁部14のダクト内側面14Dの電気回路パターン22とを電気的に連結しているため、ジャンクションボックスを小型化できると共に、貫通孔30を通して冷気を隙間35に送ることができるため、冷却性能が更に向上する。
【0024】
また、本実施形態では、発熱量の大きい電気回路パターン22をダクト12内を流れる冷風Wが直接当たる側壁部14のダクト内側面14Dに形成することで、電気回路パターン22を効率良く冷却することができる。この結果、電気回路パターン22の幅及び間隔を狭くすることができる。このため、電気回路パターン22を構成する導線体積を少なくすることができ、装置の軽量化が可能になる。
【0025】
以上に於いては、本発明を特定の実施形態について詳細に説明したが、本発明はかかる実施形態に限定されるものではなく、本発明の範囲内にて他の種々の実施形態が可能であることは当業者にとって明らかである。例えば、上記実施形態では、ダクト12における外周壁部としての左右の側壁部14にジャンクションボックスを形成したが、ダクト12の形状によっては、ダクト12における上壁部、下壁部、後壁部、前壁部等の他の外周壁部にジャンクションボックスを形成した構成としても良い。
【0027】
【発明の効果】
請求項1記載の本発明における車両のジャンクションボックス構造は、空調装置の冷風流動部の外周壁部にジャンクションボックスを形成すると共に、外周壁部における外側面と内側面とに電気回路パターンを形成し、これらの電気回路パターンを前記外周壁部に形成した貫通孔を介して連結したため、質量増加及びコストアップを抑制しつつジャンクションボックスを効果的に冷却できると共に、冷却性能が更に向上するという優れた効果を有する。
【図面の簡単な説明】
【図1】図2の1−1線に沿った拡大断面図である。
【図2】本発明の一実施形態に係る車両のジャンクションボックス構造を示す車両斜め前方側から見た斜視図である。
【符号の説明】
10 インストルメントパネ
12 エアコンユニットのダクト(空調装置の冷風流動部)
14 ダクトの側壁部(外周壁部)
14A 側壁部の ダクト外側面
14D 側壁部の ダクト内側面
16 コネクタ
18 コネクタ
20 電気回路パターン
22 電気回路パターン
30 貫通孔
32 電気回路パターン
34 カバー
35 隙間
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a junction box structure for a vehicle, and more particularly to a junction box structure for a vehicle disposed in a vehicle such as an automobile.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, in a vehicle such as an automobile, in order to efficiently wire an electric circuit in the vehicle, junction boxes for distributing the electric circuit and converging the distributed electric circuit are arranged at a plurality of locations. These junction boxes As a configuration for cooling, for example, a configuration is known in which the inside of a junction box is cooled by a metal tube for transporting a refrigerant in a vehicle air conditioner body (see, for example, Patent Document 1).
[0003]
[Patent Document 1]
JP 2002-87046 A [0004]
[Problems to be solved by the invention]
However, in such a conventional technique, since the vehicle air conditioner main body and the junction box are separate members, there are problems of mass increase and cost increase.
[0005]
An object of the present invention is to obtain a vehicle junction box structure that can effectively cool a junction box while suppressing an increase in mass and an increase in cost.
[0008]
[Means for Solving the Problems]
In the junction box structure for a vehicle according to the first aspect of the present invention, the junction box is formed on the outer peripheral wall portion of the cold air flow portion of the air conditioner, and the electric circuit pattern is formed on the outer side surface and the inner side surface of the outer peripheral wall portion. And these electric circuit patterns are connected through the through-hole formed in the said outer peripheral wall part, It is characterized by the above-mentioned.
[0009]
Therefore, since the junction box is formed on the outer peripheral wall portion of the cold air flow portion of the air conditioner, an increase in mass and an increase in cost can be suppressed. Moreover, since the junction box can be cooled by the cold air flowing in the cold air flow part of the air conditioner, the junction box can be effectively cooled. In addition, an electric circuit pattern is formed on the outer side surface and inner side surface of the outer peripheral wall portion of the cold air flow portion of the air conditioner, and these electric circuit patterns are connected through a through hole formed in the outer peripheral wall portion. Since the cooling air can be sent to the outer surface of the outer peripheral wall portion of the cold air flow portion of the air conditioner through the through hole, the cooling performance is further improved.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of a junction box structure for a vehicle according to the present invention will be described with reference to FIGS.
[0011]
In the figure, the arrow FR indicates the vehicle forward direction, and the arrow UP indicates the vehicle upward direction.
[0012]
As shown in FIG. 2, in the vehicle body of the present embodiment, the duct 12 of the air conditioner unit as the cold air flow part of the air conditioner is disposed along the vertical direction of the vehicle body inside the lower part of the instrument panel 10. The air cooled by the evaporator of the air conditioner unit flows through the duct 12 as cold air (arrow W in FIG. 2).
[0013]
Further, connectors 16 and 18 are disposed on the duct outer surface 14A of the left and right side wall portions 14 as the outer peripheral wall portion in the duct 12. The connector 16 is disposed on the vehicle body front side edge portion 14B of the side wall portion 14, and the connector 18 is disposed on the vehicle body rear side edge portion 14C of the side wall portion 14.
[0014]
As shown in FIG. 1, an electric circuit pattern 20 for connecting the connector 16 and the connector 18 is formed on the duct outer surface 14A of the side wall portion 14, and the duct inner side surface 14D of the side wall portion 14 is also formed. An electric circuit pattern 22 for connecting the connector 16 and the connector 18 is formed.
[0015]
A plurality of through holes 30 are formed in the side wall portion 14 of the duct 12, and an electric circuit on the duct outer surface 14 </ b> A of the side wall portion 14 is formed by an electric circuit pattern 32 formed on the inner peripheral surface of these through holes 30. The pattern 20 and the electric circuit pattern 22 on the duct inner side surface 14D of the side wall portion 14 are electrically connected. Further, a part of the cold air flowing in the duct 12 (arrow W1 in FIG. 1) flows out of the duct 12 through the through holes 30.
[0016]
Further, the duct outer side surface 14A of the side wall portion 14 of the duct 12 and the terminal standing portions 16A and 18A of the connectors 16 and 18 are covered with a cover 34, and between the side wall portion 14 and the cover 34 of the duct 12 are covered. A gap 35 is formed.
[0017]
As shown in FIG. 2, the cover 34 is fixed to the side wall portion 14 of the duct 12 by a fixing member 36 such as a screw, and a plurality of through holes 38 are formed in the cover 34.
[0018]
Therefore, as shown in FIG. 1, a part W1 of the cold air flowing in the duct 12 flows into the gap 35 formed between the side wall 14 of the duct 12 and the cover 34 through the through hole 30 of the side wall 14. After the electric circuit pattern 20 and the connectors 16 and 18 are cooled, the electric circuit pattern 20 and the connectors 16 and 18 are exhausted to the outside through the through holes 38 of the cover 34.
[0019]
An opening 42 is formed in a portion of the dash panel 40 facing the connector 16, and a connector 46 is connected to the connector 16 from the engine room 44 side (vehicle body front side) through the opening 42. A connector 48 is connected to the connector 18 from the rear side of the vehicle body.
[0020]
Next, the operation of this embodiment will be described.
[0021]
In the present embodiment, since the electric circuit patterns 20, 22, 32 and the connectors 16, 18 are provided on the side wall portion 14 of the duct 12 of the air conditioner unit and the junction box is formed, the junction box is provided independently. Compared to the increase in mass and cost increase.
[0022]
Further, as shown in FIG. 1, a part W1 of the cold air flowing in the duct 12 flows into a gap 35 formed between the side wall 14 of the duct 12 and the cover 34 through the through hole 30 of the side wall 14. Then, the electric circuit pattern 20 and the connectors 16 and 18 are cooled. As a result, the electric circuit patterns 20 and 32 and the connectors 16 and 18 can be effectively cooled.
[0023]
In the present embodiment, the electric circuit pattern 32 formed on the inner peripheral surface of the through-hole 30 formed in the side wall portion 14 of the duct 12 and the electric circuit pattern 20 on the duct outer surface 14A of the side wall portion 14 and the side wall portion 14 is electrically connected to the electrical circuit pattern 22 on the inner surface 14D of the duct, so that the junction box can be miniaturized and the cooling air can be sent to the gap 35 through the through-hole 30 to further improve the cooling performance. To do.
[0024]
In the present embodiment, the electric circuit pattern 22 having a large calorific value is efficiently formed on the duct inner side surface 14D of the side wall portion 14 where the cold air W flowing in the duct 12 directly hits, thereby efficiently cooling the electric circuit pattern 22. Can do. As a result, the width and interval of the electric circuit pattern 22 can be reduced. For this reason, the conducting wire volume which comprises the electric circuit pattern 22 can be decreased, and the weight reduction of an apparatus is attained.
[0025]
Although the present invention has been described in detail with respect to specific embodiments, the present invention is not limited to such embodiments, and various other embodiments are possible within the scope of the present invention. It will be apparent to those skilled in the art. For example, in the above embodiment, the junction box is formed on the left and right side wall portions 14 as the outer peripheral wall portion in the duct 12, but depending on the shape of the duct 12, the upper wall portion, the lower wall portion, the rear wall portion in the duct 12, It is good also as a structure which formed the junction box in other outer peripheral wall parts, such as a front wall part.
[0027]
【The invention's effect】
In the junction box structure for a vehicle according to the first aspect of the present invention, the junction box is formed on the outer peripheral wall portion of the cold air flow portion of the air conditioner, and the electric circuit pattern is formed on the outer side surface and the inner side surface of the outer peripheral wall portion. Since these electric circuit patterns are connected through the through holes formed in the outer peripheral wall portion, the junction box can be effectively cooled while suppressing an increase in mass and cost increase, and the cooling performance is further improved. Has an effect.
[Brief description of the drawings]
FIG. 1 is an enlarged cross-sectional view taken along line 1-1 of FIG.
FIG. 2 is a perspective view showing the junction box structure of the vehicle according to the embodiment of the present invention as seen from the obliquely forward side of the vehicle.
[Explanation of symbols]
10 Instrument panel 12 Duct of air conditioner unit (cool air flow part of air conditioner)
14 Duct side wall (outer wall)
14A Side wall duct outer side surface 14D Side wall duct inner side surface 16 Connector 18 Connector 20 Electrical circuit pattern 22 Electrical circuit pattern 30 Through hole 32 Electrical circuit pattern 34 Cover 35 Clearance

Claims (1)

空調装置の冷風流動部の外周壁部にジャンクションボックスを形成すると共に、前記外周壁部における外側面と内側面とに電気回路パターンを形成し、これらの電気回路パターンを前記外周壁部に形成した貫通孔を介して連結したことを特徴とする車両のジャンクションボックス構造。 A junction box was formed on the outer peripheral wall portion of the cold air flow portion of the air conditioner, and an electric circuit pattern was formed on the outer surface and the inner surface of the outer peripheral wall portion, and these electric circuit patterns were formed on the outer peripheral wall portion. A junction box structure for a vehicle, which is connected through a through hole .
JP2003059474A 2003-03-06 2003-03-06 Vehicle junction box structure Expired - Fee Related JP3996074B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003059474A JP3996074B2 (en) 2003-03-06 2003-03-06 Vehicle junction box structure

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Publication Number Publication Date
JP2004274830A JP2004274830A (en) 2004-09-30
JP3996074B2 true JP3996074B2 (en) 2007-10-24

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012204892A1 (en) * 2012-03-27 2013-10-02 Mekra Lang Gmbh & Co. Kg Temperable housing for receiving an electronic device and vehicle with this housing
JP6457958B2 (en) * 2016-01-21 2019-01-23 矢崎総業株式会社 Electrical module
WO2018000072A1 (en) * 2016-06-27 2018-01-04 Volvo Group Canada Inc. Closed loop cooling system for a junction box in a vehicle, and related components, systems, and methods

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