JP3979938B2 - Fish automatic weighing method and apparatus - Google Patents

Fish automatic weighing method and apparatus Download PDF

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JP3979938B2
JP3979938B2 JP2002382772A JP2002382772A JP3979938B2 JP 3979938 B2 JP3979938 B2 JP 3979938B2 JP 2002382772 A JP2002382772 A JP 2002382772A JP 2002382772 A JP2002382772 A JP 2002382772A JP 3979938 B2 JP3979938 B2 JP 3979938B2
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fish
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volume
weighing
measuring
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JP2004177393A (en
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石井  博
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株式会社高橋電器製作所
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【0001】
【発明が属する技術分野】
本発明は、自動計量方法及び装置、特に、連続して供給される魚を極めて短時間に計量、配分することができる魚の自動計量方法及び装置に閑するものである。
【0002】
【従来の技術】
一般に、物流システムにおいては、生産物、生成品等の被計量物品を計量して箱詰、または容器に配分する工程を必要とするため、計量、配分を連続して自動的に行う装置が用いられている。
被計量物品が,例えば、魚である場合、荷上港において入港した魚船から荷上げされる魚は、直接業者に売却される場合もあり、一旦冷凍庫に貯蔵される場合もある。しかし、何れの場合にも、計量され所定の容器内に配分されるのが普通であり、これらの作業は、船倉からベルトコンベアに運ばれてきた魚を計量して所定の容器に配分した後コンベヤにより所定の場所に保管される。そして、この場合に、この作業は作業速度が遅く時間が長くかかると、魚の鮮度が落ちるため短時間で行う必要があるが、それと同時に容器内は配分される魚の所定量になっていなくてはならない。
【0003】
このような要求を充たすためには、本件出願人は、当初、古くから行われていた秤量法に基づく自動計量装置を発明し、製品化したが、構造が複雑で、短時間で正確な計量を行い得ない点で問題が認められたので、秤量法の変わりに容積法を用いる自動計量装置を発明し(特許文献1参照)、短時間で正確な計量を可能とする構造の簡単な自動計量装置を製作してきた。
この自動計量装置(以下、特許の自動計量装置と称する)の構成は、「ホッパーシュートを介して連続して送り込まれる被計量物品を、該被計量物品の受入口と容器への投入口とを有する計量室で計量し、所定量の上記被計量物品を上記容器に投入する自動計量装置において、上記計量室が、互いに平行な一対の側板と該一対の側板に直角な回動軸を中心として上記側版に直角をなす円弧板とからなり、該円弧板が上記ホッパーシュートとの接合部に沿って往復動する計量容器と、一軸が軸支され上記計量容器の互いに平行な一対の側板間を可動で、固定した状態で上記計量容器とともに上記計量容器を構成する容績可変板と、上記計量容器の回動軸と異なる回動軸に軸支され、互いに平行な一対の側板と、該一対の側板と直角をなす底板とよりなる補助ゲートとより構成され、上記計量容器の上記回動軸を中心とする往復動及び上記補助ゲートの往復動により、上記計量容器の上記円弧板と上記補助ゲートの上記底板及び上記容積可変板との接近、離反によって上記受入口及び上記投入口を構成させる上記計量容器の駆動装置と、上記ホッパーシユート内の上記被計量物品の堆積量を検出し、その検出結果によって上記計量容器の往復動を制御するセンサーとを有している」もので、計量室の容積を大幅に可変とするために補助ゲートが設けられている。
【0004】
【特許文献1】
特許第1504741号明細書
【0005】
【発明が解決しようとする課題】
以上の自動計量装置は比較的小型の魚の処理に対しては、処理速度,測定精度のいずれにおいても良好な処理を可能とすることができたが、対象とする魚が小型の魚から大型の魚となるにつれて、小型の魚の場合には問題にはならなかった計量時における魚の切断による大型の魚の破損が、大きな問題になった。しかも、近年は生食用の大型高級魚を扱うことのできる自動計量装置に対する要求が高くなった。これらの問題点を除去するために本件出願人は特許文献1の自動計量装置を改良し大型魚の破損の生じない自動計量装置を開発した(詳細は図4−8による実施例の説明参照)。
【0006】
これによって、大型魚の場合にも破損を生じない計量を可能にすることができたが、計量精度の点では必ずしも使用者を充分満足させることはできず、大型魚の場合にも破損を生ぜず、かつ、精度良く、迅速に自動計量を実施することができる自動計量装置が求められている。
すなわち、現在、食用の魚は加工場において、発泡スチロール等の容器の下側に、氷と少量の水を入れて、その上に魚を乗せて梱包発送するのが一般的になっており、この場合容器の中に入れる水と氷は目検討で供給される為、自動計量装置で切り分けられ供給した魚の重量を測定することができなくて因っていた。そして、魚は大きさ、鮮度等で容積当たりの重量が異なる為に、時々、計量後に取り出して重量を測定する必要があつた。このため、魚の1匹当たりの単価が高い大きな魚は、別の容器にいれて正味重量を測定し、その後、水、氷を入れた容器に入れて需要先に発送していた。従ってこのような場合に対応でき、短時間で重量を正確に測定できる方法が要求されている。
【0007】
本発明は、これらの状況に対処し、本件出願人が開発した自動計量装置を最も有効に利用して、生食用の大型の魚の精密な自動計量を迅速容易に実施可能とし、需要者の要求を満たすことのできる魚の自動計量方法及びこれに使用する構造簡単、操作容易、メンテナンス容易な魚の自動計量装置を提供可能とすることを目的とするものである。
【0008】
【課題を解決するための手段】
以上の課題を解決するためにとられた本発明の魚の自動計量方法の構成は、(1) 生魚を容器内に一定量自動的に投入する自動計量方法において、連続して順次送給される前記容器内に所定量の氷、水のうち少なくとも氷を供給する第一の工程と、第一の工程で氷、水のうち少なくとも氷の供給された前記容器の風袋重量を計量する第二の工程と、第二の工程で計量された前記容器内に容積型の自動計量手段により魚を目標量投入する第三の工程と、第三の工程で魚の投入された前記容器の重量を計量する第四の工程と、第三の工程で投入された魚の量が前記目標量より過剰である場合に前記容器内の魚を超過量だけ除去する第五の工程と、第三の工程で投入された魚の量が前記目標量より不足している場合には不足量に該当する所定匹数の魚を前記容器内に供給する第六の工程とを有することを特徴とし、
(2) (1)において、前記第六の工程で供給する魚としてあらかじめ選択された魚を保有し必要に応じて一匹ずつ前記容器に追加供給する第七の工程を有することを特徴とし、
(3) (1)叉は(2)において、前記容積型の自動計量手段が、ホッパーシュートを介して連続して送り込まれる魚を、魚の受入口と容器への投入口とを有する計量室で計量し、所定量の前記魚を前記容器に投入する自動計量手段であり、前記計量室が、互いに平行な一対の側板と該一対の側板に直角な回動軸を中心として前記側版に直角をなす主円弧部および該主円弧部に連続し該主円弧部の半径と異なる点を支点とする半径を有する従円弧部とからなる円弧板とからなり、該円弧板が前記ホツパーシュートとの接合部に沿って往復動する計量容器と、容積可変板並行リンク及びL字付き容積可変板が軸支され前記計量容器の互いに平行な一対の側板間を可動で、固定した状態で前記計量容器とともに前記計量容器を構成する中折れの平行リンク方式の容績可変手段と、前記計量容器の前記回動軸を中心とする往復動により、前記計量容器の前記円弧板と前記容積可変板との接近、離反によつて前記受入口及び前記投入口を構成させる前記計量容器の駆動手段と、前記容積可変手段の位置を調整して計量室の容積を調整する手段と、前記ホツパーシユート内の前記魚の堆積量を検出し、その検出結果によって上記計量容器の往復動を制御するセンサーとを有するものであることを特徴とし、
(4) (1)叉は(2)又は(3)において、前記各工程が直列に配設されているそれぞれ異なる容器搬送用駆動コンベア上において実施されることを特徴とし、
(5) (1)叉は(2)又は(3)において、前記第二、第三、第四の各工程が、同一の容器搬送用駆動コンベア上において実施されることを特徴とし、
(6) (3)叉は(4)叉は(5)において、前記容積可変手段が、前記中折れ平行リンク式の代わりに、中折れリンク式、又は、一枚板により構成されていることを特徴とする。
【0009】
本発明の魚の自動計量装置は、
(7) 生魚を容器内に一定量自動的に投入する自動計量装置において、連続して順次送給される前記容器内に所定量の氷、水のうち少なくとも氷を供給する第一の手段と、第一の手段で氷、水のうち少なくとも氷の供給された前記容器の風袋重量を計量する第二の手段と、第二の手段で計量された前記容器内に容積型自動計量手段により魚を目標量投入する第三の手段と、第三の手段で魚の投入された前記容器の重量を計量する第四の手段と、第三の手段で投入された魚の量が前記目標量より不足している場合には不足量に該当する所定匹数の魚を前記容器内に供給する第五の手段と、第五の手段で供給する魚としてあらかじめ計量された魚を保有し必要に応じて一匹ずつ前記容器に追加供給する第六の手段とを有することを特徴とし、
(8) (7)において、前記容積型の自動計量手段が、ホッパーシュートを介して連続して送り込まれる魚を、魚の受入口と容器への投入口とを有する計量室で計量し、所定量の前記魚を前記容器に投入する自動計量手段であり、前記計量室が、互いに平行な一対の側板と該一対の側板に直角な回動軸を中心として前記側版に直角をなす主円弧部および該主円弧部に連続し該主円弧部の半径と異なる点を支点とする半径を有する従円弧部とからなる円弧板とからなり、該円弧板が前記ホツパーシュートとの接合部に沿って往復動する計量容器と、容積可変板並行リンク及びL字付き容積可変板が軸支され前記計量容器の互いに平行な一対の側板間を可動で、固定した状態で前記計量容器とともに前記計量容器を構成する中折れの平行リンク式の容績可変手段と、前記計量容器の前記回動軸を中心とする往復動により、前記計量容器の前記円弧板と前記容積可変板との接近、離反によつて前記受入口及び前記投入口を構成させる前記計量容器の駆動手段と、前記容積可変手段の位置を調整して計量室の容積を調整する手段と、前記ホッパーシユート内の前記被計量物品の堆積量を検出し、その検出結果によつて前記計量容器の往復道動を制御するセンサーとを有するものであることを特徴とし、
(9) (7)叉は(8)において、前記第二、第四の各手段が、前記第三の容器搬送用駆動コンベア上に設けられていることを特徴とし、
(10) (8)叉は(9)において、前記容積可変手段が、前記中折れ平行リンク式の代わりに、中折れリンク式、又は、一枚板により構成されていることを特徴とする。
【0010】
【発明の実施の形態】
以下、図面を用いて実施例について説明する。図1は本発明の自動計量装置の一実施例の構成の説明図、図2及び図3は図1の要部の説明図、図4,5、6、7は同じく図1の要部の自動計量手段の説明図、図8は自動計量手段の要部の変形例を示している。
図1,2,3において、1,2,3,4,5,6は容器搬送用駆動コンベア、7は風袋(容器、及び、氷、水のうち少なくとも氷よりなる)測定用重量測定部、8は風袋と供給魚重量測定部、9は空容器、10は氷、水のうち少なくとも氷、11は魚供給コンベア、12はホッパー容積可変用モーター、13はホッパー容積可変用モーター12と連結された可変用ハンドル、14は魚こぼれ防止のガイド、15は測定後不足供給魚、16は不足魚供給用コンベア用の外ガイド、17は不足魚供給用コンベア、18は魚計量部、19はコンベア取り付けベースを示している。
また、図4,5、6、7において、図4は魚計量部18を構成する容積型の自動計量手段の断面を示す説明図(図5のA−A断面図)、図5は同じく要部の斜視図、図6及び図7は同じく動作説明図で、これらの図において、21はホッパーシュート、22は計量容器を構成する計量ドラム,22Aは計量ドラム22の回転半径R1の主円弧部、22Bは主円弧部22Aの先端に接続し、回転半径R1と異なる点を支点とするする回転半径R2の従円弧部、23は容積可変板兼平行リンク、24はL字リンク付容積可変板(先端を丸くした回転部)、25はL字リンク付容積可変板24に固定されたゴム板、26はホッパーシュート21に固定されたゴム板、27,28,29,30は軸受及びピン、31は平行リンク、32は計量ドラム22をその側板に設けられている回動軸で支承する計量ドラム軸受、33は容積可変板兼平行リンク23とL字リンク付容積可変板24の丁番形状部、34は容積目盛板と容積調整ナット、35は容積調整ネジ、36はピン、37は容積調整ハンドル、38は容積指示指針、39はホッパーシュート21内に設けられている魚レベルセンサーを示している。
【0011】
まず、図4,5,6、7により自動計量手段の構造及び作用効果について説明する。
図4及び5はは計量ドラム22の構造が示してあり、計量ドラム22は計量ドラム軸受32を回転の中心とする半径R1(魚の受け入れ口とほぼ同長)の主円弧部22Aと主円弧部22Aの下端部に接続し、半径R1と異なる点を支点とする半径R2を有する従円弧部22Bとよりなり、計量ドラム22がホッパーシュート21から魚を受け入れるときには計量ドラム22の上部は全開となり、下部においては、図4に示すように、回転半径R1の主円弧部22Aと、容積可変板の先端軌跡R2の従円弧部22Bにより計量ドラム22が構成される状態となる。
そして、計量ドラム22と容積可変板兼平行リンク23とL字リンク付容積可変板24とによって計量空間が形成されるようになっており、容積調整ハンドル37の操作によりL字リンク付容積可変板24を移動させ、計量ドラム22の容積調整が行われるようになっている。
すなわち、この自動計量手段は、魚の供給口を構成するホッパーシュート21、計量ドラム22、L字リンク付容積可変板24、容積可変板兼並行リンク26、容積調整手段(34−37)を主なる構成要素とするもので、容積調整手段(34−37)によりL字リンク付容積可変板24、容積可変板兼並行リンク26の位置を調整して計量ドラム22内の容積を所定の値に調整した状態で、計量ドラム22の往復運動を行い、供給される魚を所定量づつ下方の容器内に降下させるようになっている。
【0012】
次に、この実施例の自動計量手段を用いて魚の計量を行う状態を図6及び図7により説明する。図6は魚が小さい場合、図7は大きい魚が入っている場合で(a1)、(a2)、(a3)は容積可変板を容積小の位置にセットした場合を示し、(b1)、(b2)、(b3)は、容積可変板を容積大の位置にセットした場合を示してある。いずれの図においても、(a1)、(b1)は魚の投入時、(a3)、(b3)は計量終了時、(a2)、(b2)はその中間状態を示している。
先ず、図6の魚が小さい場合においては、(a1)、(b1)に示すように、ホッパーシュート21に魚が供給されている状態で、ホッパーシュート21内にセットされている魚レベルセンサー39が所定量の魚が計量ドラム22内に供給されたことを検知すると、計量ドラム22が(a2)、(b2)に示す如く、回転しホッパーシュート21側の開口が閉じ下方側の開口が大きくなり、最終的には(a3)、(b3)に示す如く、ホッパーシュート21は完全に閉じられ、計量ドラム22内の魚は計量ドラム22外に排出される。
そして、L字リンク付容積可変板24、容積可変板平行リンク26よりなる容積可変板が容積小の位置にセットされている場合においては、(a1)に示すように、魚レベルセンサー39が魚を感知し、(a2),(a3)に示すように、計量ドラム22が回転するが、この時回転が速いため開閉途中では魚が下側の開口部より下に落ちず、(a3)に示すように、回転が開の位置近くになつた時に魚が落下する。
すなわち,(a1)ではホッパーシュート21の底部は完全に開かれており、計量ドラム22の底部も完全に閉じられている。この状態で一定時間経過すると計量ドラム22は、(a2)に示すように、閉じる方向に移動し、計量ドラム22の底部も移動に伴い計量ドラム22とL字リンク付容積可変板24に固定されているゴム板26との間の間隔が広くなる。しかし、この状態においても魚は計量ドラム22内に稠密に詰まっており、ホッパーシュート21内の魚も盛り上がりを生じる状態になっているので、計量ドラム22のL字リンク付容積可変板24に固定されているゴム板26との間の間隔が広くなっても直ちに計量ドラム22内の魚は降下せず、(a3)のホッパーシュート21が完全に閉まり計量ドラム22の下端部が最大に開いた状態になる。
容積可変板を容積大の位置にセットされている場合においては、(b1)に示すように、魚レベルセンサー39が魚を感知し、(b2)、(b3)に示すように、計量ドラム22が回転するが、この時回転が速い為開閉途中では魚が下側の開口部より下に落ちず、回転が開の位置近くになった時に魚が落下する。
何れの場合にも、動作の途中では計量ドラム上側先端部で魚が盛り上がる状態となる。これは1回の計量時間が1秒、開閉動作時間は約0.3秒と短時間なので計量容積の中で魚が動けない為と考えられる。
【0013】
ここで、この実施例の装置を用いた場合、魚の計量精度が良くなる仕組みについて説明する。この装置は特許文献1記載の容積型の計量装置に比べて魚が計量容器の中に押しこめられる形になる。すなわち、この装置では、図6に見られる如く、計量先端部で魚の盛り上がり41が認められるが、このように計量先端部での魚の盛り上がり41は特許文献1記載の容積型計量装置の場合には認められなかった。これはこの装置は回転角度が特許文献1記載の容積型計量器の場合が約60度の回転角度であったのに対して、この装置では約90度にすることができるため、回転半径、動作時間は同じとすると、上部の開口部が広く取れることになり、上部においては魚が計量ドラム内に入り良くなる。すなわち、特許文献1記載の容積型の計量装置の場合には、計量魚の重さが350グラム以上の場合には魚が入口でブリッジを組むようになり、0.5秒の短時間(1回計量時間1秒)では魚が計量ドラムに入らなかったのに対して、この実施例の場合には、例えば、スーパー等に出荷されるような350グラム以上650グラムのサバも計量が可能となった。叉1秒で15Kgの魚を計量できるので早く処理出来て魚の鮮度も落ちない。
また、特許文献1に記載されている容積型の計量装置においては、魚が大きくて、下部計量ドラム閉の位置で、上部で魚が縦に挟まった場合、魚が内部で長くぶら下がる場合は、魚のぶら下がった下側の位置より下部開閉部の間の距離が近くなり、珠に左右の計量ドラムと補助ゲートの間まで落ちて挟まれ切断されることがあった。この場合切断した魚は販売出来ず取取り除く必要があったのに対して、この実施例の自動計量手段を用いる場合には、下で挟まることはあっても切断されることは無く、また、挟まれた場合でも、ゴムのクッションで止められるようになっており魚が痛むことは無い。
【0014】
魚が大きい場合を図7によって説明する、(a1),(a2),(a3)はこのように容積可変板を容積小の位置にセットした場合、(b1),(b2)、(b3)は容積可変板を容積大の位置にセットした場合を示している。
容積可変板を容積小の位置にセットされている場合には、(a1)に示す如く、ドラム閉の位置で、上部で魚42が縦に挟まった場合でも、(a3)で示す如く、容積可変板兼並行リンク23及びL字リンク付き容積可変板24で挟まるのみで、切断されることは無い。また、容積可変板兼並行リンク23及びL字リンク付き容積可変版24を容積大の位置にセットの場合は(b1)に示す如く、ドラム閉の位置で、上部で魚42が縦に挟まった場合でも、(b2)、(b3)に示す如く、魚42が計量ドラム22下まで落下する前に計量ドラム22が閉位置になるので魚が挟まる事は少ない。
【0015】
次に、このような自動計量手段を主体とする本発明の自動計量方法及びこれに用いる装置の構造及び作用効果について説明する。
この装置は、図1に示すように、コンベア取り付けベース19上には容器搬送用駆動コンベア1.2.3.4.5.6が直列に配置されており、このうち容器搬送用駆動コンベア2及び4には重量測定部が設けられており、容器搬送用駆動コンベア3の位置には魚供給用コンベア11が上部に設けられている魚計量部18が設けてあり、容器搬送用駆動コンベア5の上部には不足魚供給用コンベア16が設けられている。
容器搬送用駆動コンベア3の上部には、魚を連続して供給する構造の連続供給用コンベア11が、図2に示すように、設けられており、容器搬送用駆動コンベア5の上部には、図3に示すような、不足魚供給用コンベア17が設けられており魚が不足した場合の自動供給手段を構成するもので、不足魚供給用コンベア17は魚を一匹ずつ区切って送給できるように区切られておりあらかじめ計量され重量がほぼ同一の魚を順次供給できるようになっている。すなわち、不足魚供給用コンベア17は装置稼動中はあらかじめ選択された重量ほぼ同一の魚を保有し必要に応じて一匹ずつ容器に迫加供給する構造になっており、不足魚供給用コンベア17の外ガイド16が設けられていて、魚を1匹づつ容器内に供給するようになっている。
【0016】
次に、以上のような装置を用いて生魚を容器内に一定量計量投入する自動計量方法の実施例について説明する。
連続して順次送給される空容器9内に所定量の氷、水のうち少なくとも氷10を供給する第一の工程と、
第一の工程で氷、水のうち少なくとも氷10の供給された容器の風袋重量を風袋重量測定部7において計量する第二の工程と、
第二の工程で計量された容器内に魚計量部18の自動計量手段により魚を目標量投入する第三の工程と、
第三の工程で魚の投入された容器の重量を風袋と供給魚重量測定部8において計量する第四の工程と、
第三の工程で投入された魚の量が目標量より過剰なる場合に容器内の魚を超過量だけ除去する第五の工程と、
第三の工程で投入された魚の量が目標量より不足している場合に測定量不足供給量コンベア17により不足量に該当する所定匹数の魚を供給する第六の工程と、
第六の工程で供給する魚をあらかじめ選別された魚を保有し必要に応じて一匹ずつ容器に追加供給する第七の工程
とを有しており、
第三の工程が、前述の図2,4,5に示す容積型の魚計量手段よりなる魚計量部18により行われ、第六の工程を図3に示した不足魚供給用コンベア17を用いて行われる。
すなわち、この方法では、生食用の魚は切断できない為、不足分の重量を1匹の重量に置き換えて不足分を供給するようにしている。すなわち、1匹ずつ重量を計量して供給することは時間が掛かり不可能で一般的に魚の加工場では魚の大きさにより選別して、同じ大きさの魚を容器にいれて発送しているのに対して、この実施例では、あらかじめ1匹ずつの重量を計量コンビュタに登録又は選別しておき不足分を1匹ずつ供給できる魚のコンペアにより魚を数えて供給するようになっている。
【0017】
すなわち、まず容器(発泡スチロールまたはダンボール等)に氷、水のうち少なくとも氷10をいれた重量を容器搬送用駆動コンペア2の上で風袋測定用重量測定部7により測定し記憶させ、容器搬送用駆動コンベア4の上で、風袋と供給魚重量測定部8で魚と氷と水のうち少なくとも氷10が入った容器9の重量を測定しその差で正味の重量を計測する。そして測定重量が目標の重量より、重量オーバーの場合は表示器やランプ等で重量又は数を表示し、人間がそのオーバー分の重量を匹数に換算し魚を容器より取り除き、重量不足の場合は同様にして容器に供給する。重量不足の場今自動で供給する場合はあらかじめコンペア上に1匹づつ区切って供給できるようにしてある魚を供給し不足分の魚を匹数で供給する。そして風袋と供給魚重量測定部8の測定結果に応じて魚が供給される。重量不足の場合人手により供給する場合もある。
魚の種類や大きさが変わった時は、風袋と供給魚重量測定部4の計測結果より容積が最適の量になるようにホッパー容積可変モーター12のモーターにより調節する。各コンベアは停止時測定か駆動時の測定のいずれの場合にも計測可能になっている。この方法により重量を早く正確に測定し従来の方法より数倍の早さで処理が可能である。
これに対して、特許文献1に記載されている補助ゲートを用いる特許の定量器においては、容積可変板を最大位置まで広げなければ魚は落ちないが、しかし上部閉完に近くなると下部では開口部が非常に広くなってしまうので、大きな350g以上の魚を計量しようとすると、計量ドラムの開きが大きくなり、さらに誤差が大きくなってしまった。
【0018】
容積可変板による魚計量部18の計量室の容積の変更方法としては、図4,5,6,7に示す如く、中折れの平行リンク式の例を実施例として示したが、中折れリンク式或いは一枚板よりなる容積可変版を用いることもできる。図8はその概略説明図で、(a)は図4,5に示した中折れの平行リンク式の構造、(b)は中折れリンク式の構造、(c−1)、(c−2)は一枚板よりなる構造を示している。そして、中折れの平行リンク式は10Kg以上の計量器に用い、中折れリンク式は10Kg以下の計量器に用い、一枚板は計量調整範囲が少ない場合に用いられる。一枚板の容積可変板を用いる場合、計量値が少ない場合は、(c2)に示すように、上部の開口部を約90°より狭くし計量ドラム22先端位置とホッパーシュート21の位置が異なるようにする。すなわち、回転角度は約90度に取り計量ドラム先端部はホッパーシュート先端部より下にすることにより、重量を早く正確に測定し従来の方法より数倍の早さで処理が可能となる。
計量室の必要とする容積は魚の大きさにより異なり、従って容積可変板の可変調整範囲はそれによって異なり、大きな魚の場合には製作範囲は120%以上の可変調整範囲が必用となる。この場合中折れ平行リンク式のみ製作可となる。
【0019】
以上の実施例においては、図1に示す如く、風袋測定用重量測定部7で風袋重量を測定した後、容器搬送用駆動コンベア3上において魚計量部18により目標量の魚を供給した後次段の容器搬送用駆動コンベア4上の風袋と魚供給魚重量測定部8において、氷、水のうち少なくとも氷10、魚の入った容器の重量を測定しているが、容器搬送用駆動コンベア2及び容器搬送用駆動コンベア4における重量測定を魚計量部18の設けられている容器搬送用駆動コンベア3において重量測定するように構成しておけば、工程数の低減及び装置の小型化が可能である。
【0020】
以上の如く、この実施例では、大きい魚でも切断せずに取り扱うことが可能になり、一定量を風袋中に投入する点では計量誤差が大きくなる嫌いがあり、特に、生食用の大型の魚を扱う場合において大きな問題となっていた点を解決することが可能になった。
すなわち、特許文献1に記載されている容積型の魚計量手段の計量ドラム閉の位置で上部で魚が縦に挟まった場合下に落下したとき補助ゲートと回転ドラムの間に魚が挟まり切断されることがあり、また、大きな350Kg以上の魚を計量しようとすると、計量ドラムの開きが大きくなりさらに誤差だ大きくなってしまつたが、このような自動計量装置により生ずる誤差がこの実施例の工程により除去可能である。すなわち、この実施例では、工程中に計測工程を設けてあるので、この段階で過不足が生じると、その量は直ちに検出されるので、その検出結果に基づいて、容器内の魚を量を調整するので、最終的には、目標値とすることができる、超過の場合は減らし、不足の場合は追加する操作により処理可能であり、これらの操作を魚の自動計量手段の計量速度を損なうことなく実施可能であり、高速処理と精度の確保を可能とすることができる。
【0021】
【発明の効果】
本発明は,生食用の大型の魚の精密な自動計量を迅速容易に実施可能とし、需要者の要求を満たすことのできる魚の自動計量方法及びこれに使用する構造簡単、操作容易、メンテナンス容易な魚の自動計量装置を提供可能とすることを目的とするもので、産業上の効果の大なるものである。
【図面の簡単な説明】
【図1】本発明の自動計量方法の一実施例を実施する自動計量装置の一実施例の説明図である。
【図2】同じく要部の説明図である。
【図3】同じく要部の説明図である。
【図4】同じく要部の魚計量部を構成する自動計量手段の説明図(図5のA−A断面図)である。
【図5】同じく要部の魚計量部を構成する自動計量手段の説明図である。
【図6】同じく自動計量手段の動作説明図である。
【図7】同じく自動計量手段の動作説明図である。
【図8】同じく自動計量手段の要部の変形例の説明図である。
【符号の説明】
1,2,3,4,5,6…容器搬送用駆動コンベア、7…風袋測定用重量測定部、8…風袋と供給魚重量測定部、9…空容器、10…氷、水のうち少なくとも氷、11…魚供給コンペア、12…ホッパー容積可変用モーター、13…(ホッパー容積可変用モーター12と連結された)可変用ハンドル、14…魚こぼれ防止のガイド、15…測定後不足供給魚、16…不足魚供給用コンベア用の外ガイド、17…不足魚供給用コンベア、18…魚計量部、19…コンベア取り付けベース、20…計量室 、21…ホッパーシュート、22…計量ドラム、22A…計量ドラムの主円弧部、22…計量ドラムの従円弧部、23…容積可変板兼平行リンク、24…L字リンク付容積可変板(先端を丸くした回転部)、25…L字リンク付容積可変板24に固定されたゴム板、26…ホッパーシュート21…に固定されたゴム板、27,28,29,30…軸受及びピン、31…平行リンク、32…軽量ドラム軸受、33…容積可変板兼平行リンク23とL字リンク付容積可変板24の丁番形状部、34…容積目盛版と容積調整ナット、35…容積調整ネジ、36…ピン、37…容積調整ハンドル、38…容積指示指針、39…魚レベルセンサー。
[0001]
[Technical field to which the invention belongs]
The present invention is not limited to an automatic weighing method and apparatus, and particularly to an automatic fish weighing method and apparatus capable of weighing and distributing continuously supplied fish in a very short time.
[0002]
[Prior art]
Generally, a distribution system requires a process of weighing and distributing products to be weighed, such as products and products, and packing them into containers or containers. It has been.
When the article to be weighed is, for example, a fish, the fish unloaded from the fishing boat that entered the port at the loading port may be sold directly to a trader or may be temporarily stored in a freezer. However, in any case, it is common to weigh and distribute in a predetermined container. These operations are performed after weighing fish distributed from a hold to a belt conveyor and distributing it to a predetermined container. Stored in place by a conveyor. And in this case, if the work speed is slow and it takes a long time, the freshness of the fish will drop and it will be necessary to do it in a short time. At the same time, the container must have a predetermined amount of fish to be distributed. Don't be.
[0003]
In order to meet these requirements, the applicant of the present invention invented and commercialized an automatic weighing device based on the weighing method that had been used for a long time. Therefore, we invented an automatic weighing device that uses the volumetric method instead of the weighing method (see Patent Document 1) and has a simple automatic structure that enables accurate weighing in a short time. We have made a weighing device.
The configuration of this automatic weighing device (hereinafter referred to as the automatic weighing device in the patent) is as follows: “Weighed articles continuously fed through a hopper chute are provided with an inlet for the measured articles and an inlet to the container. In an automatic weighing apparatus for weighing in a weighing chamber and putting a predetermined amount of the article to be weighed into the container, the weighing chamber is centered on a pair of side plates parallel to each other and a rotation axis perpendicular to the pair of side plates. A measuring vessel comprising an arc plate perpendicular to the side plate, the arc plate reciprocating along a joint with the hopper chute, and a pair of side plates that are supported on one axis and parallel to each other. A capacity variable plate that constitutes the measuring container together with the measuring container in a movable and fixed state, a pair of side plates that are pivotally supported by a rotating shaft different from the rotating shaft of the measuring container, and parallel to each other; A bottom plate perpendicular to the pair of side plates; And the reciprocating movement of the measuring container around the rotation axis and the reciprocating movement of the auxiliary gate, the arc plate of the measuring container, the bottom plate of the auxiliary gate, and the volume variable. The weighing container driving device that constitutes the receiving port and the charging port by approaching and separating from the plate, and the amount of the articles to be weighed in the hopper shout are detected, and the detection result of the weighing container And a sensor for controlling the reciprocation, ”and an auxiliary gate is provided to make the volume of the measuring chamber significantly variable.
[0004]
[Patent Document 1]
Japanese Patent No. 1504741
[0005]
[Problems to be solved by the invention]
Although the above automatic weighing apparatus was able to perform good processing in both processing speed and measurement accuracy for the processing of relatively small fish, As fish became a big problem, the damage of large fish due to cutting of fish during weighing, which was not a problem for small fish, became a major problem. Moreover, in recent years, there has been a growing demand for automatic weighing devices that can handle large-scale high-quality fish for raw consumption. In order to eliminate these problems, the present applicant has improved the automatic weighing device of Patent Document 1 and developed an automatic weighing device that does not cause damage to large fish (for details, see the description of the embodiment in FIG. 4-8).
[0006]
As a result, it was possible to measure without causing damage even in the case of large fish, but in terms of weighing accuracy, the user could not be satisfied sufficiently, and even in the case of large fish, no damage occurred. In addition, there is a need for an automatic weighing device that can perform automatic weighing quickly and accurately.
That is, at present, edible fish is generally shipped at a processing plant by placing ice and a small amount of water under a container such as polystyrene foam, and then placing the fish on top of it and shipping it out. In some cases, the water and ice contained in the container were supplied by eye examination, so it was impossible to measure the weight of the fish that had been cut and supplied by an automatic weighing device. And since the weight per volume differs depending on the size, freshness, etc., it was necessary to take out the fish after measurement and measure the weight. For this reason, a large fish with a high unit price per fish was put in a separate container, measured for its net weight, and then shipped to a customer in a container containing water and ice. Therefore, a method that can cope with such a case and can accurately measure the weight in a short time is required.
[0007]
The present invention addresses these situations and makes the most effective use of the automatic weighing device developed by the applicant to enable accurate and automatic weighing of large fish for raw consumption quickly and easily. It is an object of the present invention to provide a fish automatic weighing method capable of satisfying the above requirements, and a fish automatic weighing device that can be used in this method and that is simple in structure, easy to operate, and easy to maintain.
[0008]
[Means for Solving the Problems]
The configuration of the automatic fish weighing method of the present invention taken to solve the above problems is as follows. (1) In an automatic weighing method in which a certain amount of raw fish is automatically put into a container, the fish is continuously fed sequentially. A first step of supplying at least ice out of a predetermined amount of ice and water into the container; and a second step of measuring a tare weight of the container supplied with at least ice out of ice and water in the first step. A step, a third step in which a target amount of fish is introduced into the container weighed in the second step by a volumetric automatic weighing means, and a weight of the container in which the fish is introduced in the third step The fourth step, the fifth step of removing an excess amount of fish in the container when the amount of fish input in the third step is more than the target amount, and the third step If the amount of fish is less than the target amount, A sixth step of supplying fish into the container,
(2) In (1), characterized in that it has a seventh step of holding the fish selected in advance as the fish to be supplied in the sixth step and additionally supplying the fish one by one to the container as necessary,
(3) In (1) or (2), the positive-displacement type automatic weighing means is configured to measure the fish continuously fed through the hopper chute in a weighing chamber having a fish receiving port and a container inlet. Automatic weighing means for weighing and feeding a predetermined amount of the fish into the container, wherein the weighing chamber is perpendicular to the side plate about a pair of side plates parallel to each other and a rotation axis perpendicular to the pair of side plates. A circular arc plate comprising a main circular arc portion and a secondary circular arc portion continuous to the main circular arc portion and having a radius with a point different from the radius of the main circular arc portion as a fulcrum. The weighing container that reciprocates along the joint, the variable volume plate parallel link and the L-shaped variable volume plate are pivotally supported, and the weighing container is movable and fixed between a pair of parallel side plates. A flat folded plate that constitutes the weighing container together with the container. By means of a row link type performance variable means and a reciprocating motion around the rotation axis of the measuring container, the receiving port and the arcuate plate of the measuring container are moved toward and away from the variable volume plate. Detecting the amount of fish accumulated in the hopper shout by detecting the measuring container drive means for configuring the charging port, means for adjusting the volume of the measuring chamber by adjusting the position of the volume variable means, and the detection result It has a sensor for controlling the reciprocation of the weighing container,
(4) In (1) or (2) or (3), each of the steps is performed on different container transport drive conveyors arranged in series,
(5) (1) In (2) or (3), the second, third, and fourth steps are carried out on the same container transport drive conveyor,
(6) In (3) or (4) or (5), the volume variable means is constituted by a half-folded link type or a single plate instead of the middle-folded parallel link type. It is characterized by.
[0009]
The automatic fish weighing device of the present invention is
(7) a first means for supplying at least ice of a predetermined amount of ice and water into the container that is continuously and sequentially fed in an automatic weighing device that automatically puts a certain amount of raw fish into the container; A second means for weighing the tare weight of the container supplied with at least ice out of ice and water by the first means, and a fish by a volume-type automatic weighing means in the container weighed by the second means. A third means for charging the target amount, a fourth means for weighing the container in which the fish has been charged by the third means, and the amount of fish charged by the third means is less than the target amount. A fifth means for supplying a predetermined number of fish corresponding to the deficiency in the container, and a fish previously weighed as the fish to be supplied by the fifth means. And a sixth means for additionally supplying each animal to the container,
(8) In (7), the positive displacement automatic weighing means measures the fish continuously fed through the hopper chute in a weighing chamber having a fish receiving port and a container inlet, and a predetermined amount And a main arc portion perpendicular to the side plate about a pair of side plates parallel to each other and a rotation axis perpendicular to the pair of side plates. And a circular arc plate composed of a secondary arc portion that is continuous with the main arc portion and has a radius with a point different from the radius of the main arc portion as a fulcrum, and the arc plate extends along the junction with the hopper chute A measuring container that reciprocates, a volume variable plate parallel link and an L-shaped volume variable plate that are pivotally supported and movable between a pair of parallel side plates of the measuring container, and the measuring container together with the measuring container in a fixed state. The parallel link type that forms the middle And the reciprocating movement of the weighing container about the rotation axis of the measuring container, the receiving port and the charging port are moved by the approach and separation of the circular arc plate and the variable volume plate of the measuring container. And a means for adjusting the volume of the measuring chamber by adjusting the position of the volume variable means, and the amount of the article to be weighed in the hopper shout detected and detected. A sensor for controlling the reciprocating movement of the weighing container according to the result,
(9) In (7) or (8), the second and fourth means are provided on the third container transport drive conveyor,
(10) In (8) or (9), the volume variable means is constituted by a half-folded link type or a single plate instead of the middle-folded parallel link type.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments will be described below with reference to the drawings. FIG. 1 is an explanatory diagram of the configuration of an embodiment of the automatic weighing apparatus of the present invention, FIGS. 2 and 3 are explanatory diagrams of the main part of FIG. 1, and FIGS. 4, 5, 6, and 7 are the main parts of FIG. FIG. 8 is an explanatory view of the automatic weighing means, and FIG. 8 shows a modification of the main part of the automatic weighing means.
In FIGS. 1, 2, and 3, 1, 2, 3, 4, 5, and 6 are container-conveying drive conveyors, 7 is a tare (container, ice, and at least ice out of water) measuring weight measuring unit, 8 is a tare and supply fish weight measuring unit, 9 is an empty container, 10 is ice, at least ice out of water, 11 is a fish supply conveyor, 12 is a motor for changing the hopper volume, and 13 is connected to a motor 12 for changing the hopper volume. 14 is a guide for preventing spillage of fish, 15 is a short supply fish after measurement, 16 is an outer guide for a conveyor for supplying insufficient fish, 17 is a conveyor for supplying insufficient fish, 18 is a fish weighing unit, and 19 is a conveyor. The mounting base is shown.
4, 5, 6, and 7, FIG. 4 is an explanatory view (a cross-sectional view taken along the line AA in FIG. 5) showing the cross section of the positive displacement automatic weighing means constituting the fish weighing unit 18. 6 and 7 are also operation explanatory views, in these drawings, 21 is a hopper chute, 22 is a Configure the weighing container Measuring drum, 22A is a main arc portion with a rotation radius R1 of the measuring drum 22, 22B is connected to the tip of the main arc portion 22A, and a subarc portion with a rotation radius R2 having a point different from the rotation radius R1 as a fulcrum. , 23 is a variable volume plate / parallel link, 24 is a variable volume plate with an L-shaped link (rotating part with a rounded tip), 25 is a rubber plate fixed to the variable volume plate 24 with an L-shaped link, and 26 is a hopper chute 21. Rubber plates 27, 28, 29, 30 are bearings and pins, 31 is a parallel link, 32 is The measuring drum 22 is supported by a rotating shaft provided on its side plate. A measuring drum bearing 33 is a hinge-shaped portion of the variable volume plate / parallel link 23 and the variable volume plate 24 with L-shaped link 34 is a volume scale plate and a volume adjustment nut 35 is a volume adjustment screw 36 is a pin 37 A volume adjusting handle, 38 is a volume indicating indicator, and 39 is a fish level sensor provided in the hopper chute 21.
[0011]
First, the structure and operational effects of the automatic weighing means will be described with reference to FIGS.
4 and 5 show the structure of the measuring drum 22, and the measuring drum 22 has a main arc portion having a radius R1 (approximately the same length as the fish receiving port) with the measuring drum bearing 32 as the center of rotation. 22A And main arc 22A A subarc portion having a radius R2 that is connected to the lower end portion of the ring and has a point different from the radius R1 as a fulcrum 22B When the measuring drum 22 receives fish from the hopper chute 21, the upper part of the measuring drum 22 is fully opened, and at the lower part, as shown in FIG. 22A And a secondary arc portion of the tip locus R2 of the variable volume plate 22B Thus, the weighing drum 22 is configured.
A measuring space is formed by the measuring drum 22, the variable volume plate / parallel link 23, and the variable volume plate 24 with L-shaped link, and the variable volume plate with L-shaped link is operated by operating the volume adjusting handle 37. 24 is moved to adjust the volume of the measuring drum 22.
That is, this automatic measuring means mainly includes a hopper chute 21, a measuring drum 22, a volume variable plate 24 with an L-shaped link, a volume variable plate / parallel link 26, and a volume adjusting means (34-37) constituting a fish supply port. This is a component, and the volume adjustment means (34-37) adjusts the position of the volume variable plate with L-link 24 and the volume variable plate / parallel link 26 to adjust the volume in the measuring drum 22 to a predetermined value. In this state, the measuring drum 22 is reciprocated to lower the supplied fish by a predetermined amount into the lower container.
[0012]
Next, the state of measuring fish using the automatic measuring means of this embodiment will be described with reference to FIGS. FIG. 6 shows a case where the fish is small, FIG. 7 shows a case where a large fish is contained, (a1), (a2), (a3) show the case where the volume variable plate is set at a small volume position, (b1), (B2) and (b3) show the case where the variable volume plate is set at the large volume position. In any of the figures, (a1) and (b1) indicate when the fish is thrown in, (a3) and (b3) indicate when the weighing is finished, and (a2) and (b2) indicate intermediate states.
First, when the fish of FIG. 6 is small, as shown in (a1) and (b1), the fish level sensor 39 set in the hopper chute 21 in a state where the fish is supplied to the hopper chute 21. When it is detected that a predetermined amount of fish has been supplied into the measuring drum 22, the measuring drum 22 rotates as shown in (a2) and (b2), the opening on the hopper chute 21 side is closed, and the lower opening is large. Finally, as shown in (a3) and (b3), the hopper chute 21 is completely closed, and the fish in the measuring drum 22 is discharged out of the measuring drum 22.
And when the volume variable plate which consists of the volume variable plate 24 with L-shaped link and the volume variable plate parallel link 26 is set in the position of small volume, as shown in (a1), the fish level sensor 39 is a fish. As shown in (a2) and (a3), the measuring drum 22 rotates. At this time, the rotation is fast, so that the fish does not fall below the lower opening during opening and closing, and (a3) As shown, the fish falls when the rotation is near the open position.
That is, in (a1), the bottom of the hopper chute 21 is completely opened, and the bottom of the measuring drum 22 is also completely closed. When a certain time has passed in this state, the measuring drum 22 moves in the closing direction as shown in (a2), and the bottom of the measuring drum 22 is fixed to the measuring drum 22 and the volume variable plate 24 with the L-shaped link with the movement. The space between the rubber plate 26 and the rubber plate 26 is increased. However, even in this state, the fish are densely packed in the measuring drum 22 and the fish in the hopper chute 21 is also in a state of rising, so that it is fixed to the volume variable plate 24 with the L-shaped link of the measuring drum 22. Even if the gap between the rubber plate 26 and the rubber plate 26 is increased, the fish in the measuring drum 22 does not descend immediately, the hopper chute 21 of (a3) is completely closed, and the lower end of the measuring drum 22 is fully opened. It becomes a state.
When the variable volume plate is set at the large volume position, the fish level sensor 39 detects the fish as shown in (b1), and the weighing drum 22 as shown in (b2) and (b3). However, the fish does not fall below the lower opening during opening and closing, and the fish falls when the rotation is close to the open position.
In any case, the fish rises at the upper end of the weighing drum during the operation. This is thought to be because the fish cannot move in the measuring volume because the measuring time for one time is 1 second and the opening / closing operation time is about 0.3 seconds.
[0013]
Here, a mechanism for improving fish weighing accuracy when the apparatus of this embodiment is used will be described. Compared with the positive displacement measuring device described in Patent Document 1, this device is configured such that fish can be pushed into the measuring container. That is, in this apparatus, as shown in FIG. 6, a fish swell 41 is recognized at the measuring tip, but in this case, the fish swell 41 at the measuring tip is in the case of the positive displacement measuring device described in Patent Document 1. I was not able to admit. This is because the rotation angle of this device is about 60 degrees in the case of the positive displacement measuring instrument described in Patent Document 1, whereas this device can be set to about 90 degrees. If the operation time is the same, the upper opening is widened, and the fish enters the weighing drum at the upper part, and the operation becomes better. That is, in the case of the volumetric weighing device described in Patent Document 1, when the weight of the fish to be weighed is 350 grams or more, the fish starts to form a bridge at the entrance, and the time is 0.5 seconds (weighing once). In the case of this embodiment, for example, a mackerel of 350 g or more and 650 g that is shipped to a supermarket or the like can be weighed. . Since it can weigh 15 kg fish in 1 second, it can be processed quickly and the freshness of the fish will not drop.
In addition, in the positive displacement measuring device described in Patent Document 1, if the fish is large and the fish is vertically sandwiched at the upper position at the position where the lower weighing drum is closed, The distance between the lower opening and closing part was closer than the lower position where the fish was hanging, and it was sometimes dropped between the left and right measuring drums and the auxiliary gate. In this case, the cut fish could not be sold and had to be removed, but when using the automatic weighing means of this embodiment, it was not cut even if it was pinched underneath, Even if it is pinched, it can be stopped with a rubber cushion and the fish will not hurt.
[0014]
The case where the fish is large will be described with reference to FIG. 7. In (a1), (a2) and (a3), when the volume variable plate is set at the small volume position in this way, (b1), (b2) and (b3) Indicates the case where the variable volume plate is set at the position of the large volume.
When the variable volume plate is set at a small volume position, as shown in (a3), even if the fish 42 is vertically sandwiched at the drum closed position as shown in (a1), the volume is changed as shown in (a3). It is only sandwiched between the variable plate / parallel link 23 and the volume variable plate 24 with the L-shaped link, and is not cut. When the variable volume plate / parallel link 23 and the variable volume plate 24 with the L-shaped link are set at a large volume position, as shown in (b1), the fish 42 is vertically held at the upper position at the drum closed position. Even in this case, as shown in (b2) and (b3), since the measuring drum 22 is in the closed position before the fish 42 falls below the measuring drum 22, the fish is rarely caught.
[0015]
Next, the automatic weighing method of the present invention mainly composed of such automatic weighing means and the structure and operation effect of the apparatus used therefor will be described.
In this apparatus, as shown in FIG. 1, a container transport drive conveyor 1.2.3.5.6 is arranged in series on a conveyor mounting base 19, and among these, the container transport drive conveyor 2 4 and 4 are provided with weight measuring sections, and at the position of the container transporting drive conveyor 3, a fish weighing section 18 having a fish supply conveyor 11 provided thereon is provided, and the container transporting drive conveyor 5 is provided. A deficient fish supply conveyor 16 is provided at the top of the.
As shown in FIG. 2, a continuous supply conveyor 11 having a structure for continuously supplying fish is provided on the upper part of the container conveying drive conveyor 3. As shown in FIG. 3, a shortage fish supply conveyor 17 is provided and constitutes an automatic supply means in case of a shortage of fish, and the shortage fish supply conveyor 17 can feed fish one by one. The fish are weighed in advance and weighed in advance so that they can be supplied in sequence. That is, the deficient fish supply conveyor 17 has a structure in which a preselected fish of approximately the same weight is held during operation of the apparatus and is supplied to the container one by one as necessary. The outer guide 16 is provided so as to feed fish one by one into the container.
[0016]
Next, an embodiment of an automatic weighing method for weighing a certain amount of raw fish into a container using the apparatus as described above will be described.
A first step of supplying at least ice 10 out of a predetermined amount of ice and water into empty containers 9 that are continuously and sequentially fed;
A second step of measuring the tare weight of the container supplied with at least ice 10 out of ice and water in the first step in the tare weight measuring unit 7;
A third step of putting a target amount of fish into the container weighed in the second step by the automatic weighing means of the fish weighing unit 18;
A fourth step of measuring the weight of the container into which the fish is put in the third step in the tare and the supply fish weight measuring unit 8;
A fifth step of removing an excess amount of fish in the container when the amount of fish introduced in the third step exceeds the target amount;
A sixth step of supplying a predetermined number of fish corresponding to the deficient amount by the measured amount deficient supply amount conveyor 17 when the amount of fish introduced in the third step is less than the target amount;
Seventh step of holding the fish selected in advance in the sixth step and supplying them one by one to the container as needed
And
The third step is performed by the fish weighing unit 18 composed of the volumetric fish weighing means shown in FIGS. 2, 4 and 5, and the sixth step is performed using the shortage fish supply conveyor 17 shown in FIG. Done.
That is, in this method, since raw fish cannot be cut, the deficiency is supplied by replacing the deficiency with the weight of one animal. In other words, it is not time-consuming to measure and supply the weight of each animal. Generally, in the fish processing plant, the fish is sorted according to the size of the fish, and the same size fish is put in a container and sent out. On the other hand, in this embodiment, the weight of each animal is registered or selected in advance in the weighing computer, and the fish is counted and supplied by a fish compare that can supply the shortage one by one.
[0017]
That is, first, the weight of at least ice 10 out of ice and water in a container (such as polystyrene foam or cardboard) is measured and stored on the container transport drive compare 2 by the tare weight measuring unit 7, and the container transport drive is performed. On the conveyor 4, the weight of the container 9 containing at least ice 10 out of fish, ice and water is measured by the tare and supply fish weight measuring unit 8, and the net weight is measured by the difference. If the measured weight exceeds the target weight, the weight or number is displayed on the indicator or lamp, etc., and the human removes the fish from the container by converting the weight of the excess to the number of animals, and the weight is insufficient. Is supplied to the container in the same manner. When the weight is insufficient, if it is automatically supplied, supply the fish that can be supplied separately on the compare one by one and supply the shortage of fish in the number of animals. The fish is supplied according to the measurement result of the tare and the supply fish weight measurement unit 8. If the weight is insufficient, it may be supplied manually.
When the type or size of the fish changes, the volume of the hopper volume variable motor 12 is adjusted so that the volume becomes the optimum amount based on the measurement result of the tare and the feed fish weight measuring unit 4. Each conveyor can be measured in either case of measurement during stop or measurement during driving. By this method, the weight can be measured quickly and accurately, and processing can be performed several times faster than the conventional method.
On the other hand, in the patent quantifier using the auxiliary gate described in Patent Document 1, the fish does not fall unless the volume-variable plate is expanded to the maximum position, but when close to the upper closing, it opens at the lower part. Since the part becomes very wide, when we tried to weigh a large fish of 350 g or more, the opening of the measuring drum became large, and the error was further increased.
[0018]
As a method for changing the volume of the measuring chamber of the fish measuring section 18 by the variable volume plate, as shown in FIGS. 4, 5, 6 and 7, an example of a parallel folding link type is shown as an example. It is also possible to use a variable volume plate made of a single plate or a single plate. 8A and 8B are schematic explanatory views, in which FIG. 8A is a half parallel link structure shown in FIGS. 4 and 5, FIG. 8B is a middle link structure, (c-1), (c-2). ) Shows a structure made of a single plate. The parallel folding link type is used for a weighing instrument of 10 kg or more, the folding link type is used for a weighing instrument of 10 kg or less, and a single plate is used when the weighing adjustment range is small. When a single volume variable plate is used and the measured value is small, as shown in (c2), the upper opening is made narrower than about 90 °, and the position of the tip of the measuring drum 22 and the position of the hopper chute 21 are different. Like that. That is, when the rotation angle is about 90 degrees and the tip of the measuring drum is below the tip of the hopper chute, the weight can be measured quickly and accurately, and processing can be performed several times faster than the conventional method.
The volume required for the measuring chamber varies depending on the size of the fish, and therefore the variable adjustment range of the variable volume plate varies depending on the size. For large fish, the variable adjustment range of 120% or more is necessary. In this case, only the folded parallel link type can be manufactured.
[0019]
In the above embodiment, as shown in FIG. 1, after the tare weight is measured by the tare weight measuring unit 7, the target amount of fish is supplied by the fish weighing unit 18 on the container conveying drive conveyor 3, and then The tare and the fish supply fish weight measuring unit 8 on the container transport drive conveyor 4 measure the weight of at least ice 10 out of ice and water, and the container containing the fish. If the weight measurement in the container transport drive conveyor 4 is configured to measure the weight in the container transport drive conveyor 3 provided with the fish weighing unit 18, the number of steps can be reduced and the apparatus can be downsized. .
[0020]
As described above, in this embodiment, even a large fish can be handled without being cut, and there is a dislike that a measurement error becomes large in that a certain amount is put into a tare. It became possible to solve the point that became a big problem when dealing with.
That is, when the fish is vertically pinched at the upper position at the position where the weighing drum of the positive displacement type fish weighing means described in Patent Document 1 is dropped, the fish is pinched and cut between the auxiliary gate and the rotating drum when it falls down. In addition, when trying to weigh a large fish of 350 kg or more, the opening of the weigh drum becomes larger and the error becomes larger, but the error caused by such an automatic weighing device is a process of this embodiment. Can be removed. That is, in this embodiment, since a measurement step is provided in the process, if an excess or deficiency occurs at this stage, the amount is immediately detected, so the amount of fish in the container is determined based on the detection result. Because it adjusts, it can be finally set as the target value, it can be processed by adding, if it is insufficient, it can be processed by adding, and these operations can impair the measuring speed of the automatic weighing means of fish It can be implemented without any problem, and high-speed processing and accuracy can be ensured.
[0021]
【The invention's effect】
The present invention makes it possible to quickly and easily carry out precise automatic weighing of large fish for raw consumption, and can automatically satisfy the demands of consumers, as well as a simple structure, easy operation and easy maintenance of fish used in this method. The purpose is to make it possible to provide an automatic weighing device, which has a great industrial effect.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram of an embodiment of an automatic weighing apparatus for carrying out an embodiment of an automatic weighing method of the present invention.
FIG. 2 is an explanatory view of the main part.
FIG. 3 is also an explanatory diagram of the main part.
FIG. 4 is an explanatory view of the automatic weighing means (part AA cross section of FIG. 5) that also constitutes the main fish weighing unit.
FIG. 5 is an explanatory view of automatic weighing means that constitutes the main fish weighing unit.
FIG. 6 is an explanatory view of the operation of the automatic weighing means.
FIG. 7 is an explanatory view of the operation of the automatic weighing means.
FIG. 8 is an explanatory view of a modified example of the main part of the automatic weighing means.
[Explanation of symbols]
1, 2, 3, 4, 5, 6 ... container conveyer drive conveyor, 7 ... tare measuring weight measuring unit, 8 ... tare and supply fish weight measuring unit, 9 ... empty container, 10 ... ice, at least of water Ice, 11 ... Fish supply compare, 12 ... Motor for variable hopper volume, 13 ... Variable handle (connected to hopper volume variable motor 12), 14 ... Guide to prevent fish spillage, 15 ... Short supply fish after measurement, 16 ... Outer guide for conveyor for supplying insufficient fish, 17 ... Conveyor for supplying insufficient fish, 18 ... Fish measuring section, 19 ... Conveyor mounting base, 20 ... Measuring chamber, 21 ... Hopper chute, 22 ... Measuring doll 22A ... Weighing drum Main arc part of B ... Subordinate arc part of measuring drum, 23 ... Volume variable plate / parallel link, 24 ... Volume variable plate with L-shaped link (rotating part with rounded tip), 25 ... Rubber fixed to variable volume plate 24 with L-shaped link Plates 26 ... Rubber plates fixed to the hopper chute 21 ... 27, 28, 29, 30 ... Bearings and pins, 31 ... Parallel links, 32 ... Lightweight drum bearings, 33 ... Volume-variable plate / parallel links 23 and L-shaped A hinge-shaped portion of the variable volume plate 24 with link, 34... Volume scale plate and volume adjustment nut, 35... Volume adjustment screw, 36... Pin, 37.

Claims (4)

生魚を容器内に一定量自動的に投入する自動計量方法において、連続して順次送給される前記容器内に所定量の氷、水のうち少なくとも氷を供給する第一の工程と、第一の工程で氷、水のうち少なくとも氷の供給された前記容器の風袋重量を計量する第二の工程と、第二の工程で計量された前記容器内に容積型の自動計量手段により魚を目標量投入する第三の工程と、第三の工程で魚の投入された前記容器の重量を計量する第四の工程と、第三の工程で投入された魚の量が前記目標量より過剰である場合に前記容器内の魚を超過量だけ除去する第五の工程と、第三の工程で投入された魚の量が前記目標量より不足している場合には不足量に該当する所定匹数の魚を前記容器内に供給する第六の工程とを有し、前記容積型の自動計量手段が、ホッパーシュートを介して連続して送り込まれる魚を、魚の受入口と容器への投入口とを有する計量室で計量し、所定量の前記魚を前記容器に投入する自動計量手段であり、前記計量室が、互いに平行な一対の側板と該一対の側板に直角な回動軸を中心として前記側板に直角をなす主円弧部および該主円弧部に連続し該主円弧部の半径と異なる点を支点とする半径を有する従円弧部とからなる円弧板とからなり、該円弧板が前記ホツパーシュートとの接合部に沿って往復動する計量容器と、容積可変板並行リンク及びL字付き容積可変板が軸支され前記計量容器の互いに平行な一対の側板間を可動で、前記計量室の容積を変更する中折れの平行リンク方式の容績可変手段と、前記計量容器の前記回動軸を中心とする往復動により、前記計量容器の前記円弧板と前記容積可変板との接近、離反によつて前記受入口及び前記投入口を構成させる前記計量容器の駆動手段と、前記容積可変手段の位置を調整して計量室の容積を調整する手段と、前記ホツパーシユート内の前記魚の堆積量を検出し、その検出結果によつて上記計量容器の往復動を制御するセンサーとを有するものであることを特徴とする魚の自動計量方法。In an automatic weighing method for automatically feeding a certain amount of raw fish into a container, a first step of supplying at least ice out of a predetermined amount of ice and water into the container that is continuously and sequentially fed; In the second step, the tare weight of the container to which at least ice or water is supplied is measured, and the target is set in the container weighed in the second step by a volumetric automatic weighing means. When the amount of fish added in the third step, the fourth step of measuring the weight of the container in which the fish is introduced in the third step, and the amount of fish input in the third step is excessive than the target amount A fifth step of removing an excess amount of fish in the container and a predetermined number of fish corresponding to the deficient amount when the amount of fish introduced in the third step is less than the target amount the possess a sixth step of supplying to said container, automatic weighing device of the volumetric type, ho It is an automatic weighing means for weighing fish continuously fed through a pursuit in a weighing chamber having a fish receiving port and a container inlet, and feeding a predetermined amount of the fish into the container. A chamber is formed of a pair of side plates parallel to each other, a main arc portion perpendicular to the side plates around a rotation axis perpendicular to the pair of side plates, and a point that is continuous with the main arc portion and differs from the radius of the main arc portion A measuring vessel comprising a circular arc plate having a secondary arc portion having a radius as a fulcrum, wherein the circular arc plate reciprocates along a joint portion with the hopper chute, a volume variable plate parallel link, and an L-shaped volume A variable link pivotally supported volume variable means that is movable between a pair of parallel side plates of the weighing container and that changes the volume of the weighing chamber, and the pivot shaft of the weighing container By the reciprocating motion around Adjusting the volume of the measuring chamber by adjusting the position of the measuring container driving means and the volume changing means that constitute the receiving port and the charging port by the approach and separation of the arc plate and the variable volume plate And a sensor for detecting the amount of fish accumulated in the hot pepper and controlling the reciprocation of the weighing container according to the detection result . 前記容積可変手段が、前記中折れの平行リンク方式の代わりに、中折れリンク式、又は、一枚板により構成されている請求項1記載の魚の自動計量方法。  The fish automatic weighing method according to claim 1, wherein the volume changing means is constituted by a half-broken link type or a single plate instead of the half-folded parallel link system. 生魚を容器内に一定量自動的に投入する自動計量装置において、連続して順次送給される前記容器内に所定量の氷、水のうち少なくとも氷を供給する第一の手段と、第一の手段で氷、水のうち少なくとも氷の供給された前記容器の風袋重量を計量する第二の手段と、第二の手段で計量された前記容器内に容積型の自動計量手段により魚を目標量投入する第三の手段と、第三の手段で魚の投入された前記容器の重量を計量する第四の手段と、第三の手段で投入された魚の量が前記目標量より不足している場合には不足量に該当する所定匹数の魚を前記容器内に供給する第五の手段と、第五の手段で供給する魚としてあらかじめ計量された魚を保有し必要に応じて一匹ずつ前記容器に追加供給する第六の手段とを有し、前記容積型の自動計量手段が、ホッパーシュートを介して連続して送り込まれる魚を、魚の受入口と容器への投入口とを有する計量室で計量し、所定量の前記魚を前記容器に投入する自動計量手段であり、前記計量室が、互いに平行な一対の側板と該一対の側板に直角な回動軸を中心として前記側版に直角をなす主円弧部および該主円弧部に連続し該主円弧部の半径と異なる点を支点とする半径を有する従円弧部とからなる円弧板とからなり、該円弧板が前記ホツパーシュートとの接合部に沿って往復動する計量容器と、容積可変板並行リンク及びL字付き容積可変板が軸支され前記計量容器の互いに平行な一対の側板間を可動で、前記計量室の容積を変更する中折れの平行リンク式の容績可変手段と、前記計量容器の前記回動軸を中心とする往復動により、前記計量容器の前記円弧板と前記容積可変板との接近、離反によつて前記受入口及び前記投入口を構成させる前記計量容器の駆動手段と、前記容積可変手段の位置を調整して計量室の容積を調整する手段と、前記ホッパーシユート内の前記被計量物品の堆積量を検出し、その検出結果によつて前記計量容器の往復道動を制御するセンサーとを有するものであることを特徴とする魚の自動計量装置。  A first means for supplying at least ice out of a predetermined amount of ice and water into the container that is continuously and sequentially fed in an automatic weighing device that automatically puts a certain amount of raw fish into the container; The second means for measuring the tare weight of the container to which at least ice is supplied out of ice and water by means of the above means, and the fish is targeted by the volumetric automatic weighing means in the container measured by the second means Third means for inputting the amount, fourth means for measuring the weight of the container into which the fish has been input by the third means, and the amount of fish input by the third means is less than the target amount In this case, a fifth means for supplying a predetermined number of fish corresponding to the deficiency into the container, and a fish that has been weighed in advance as the fish to be supplied by the fifth means, one by one if necessary Sixth means for additionally supplying to the container, and the volumetric automatic weighing means Automatic weighing means for weighing fish continuously fed through a hopper chute in a weighing chamber having a fish receiving port and a container inlet, and feeding a predetermined amount of the fish into the container, A measuring chamber has a pair of side plates parallel to each other and a main arc portion perpendicular to the side plate centering on a rotation axis perpendicular to the pair of side plates, and a radius of the main arc portion that is continuous with the main arc portion. A measuring vessel comprising a circular arc plate comprising a secondary arc portion having a radius with a point as a fulcrum, the arc plate reciprocating along a junction with the hotper chute, a volume variable plate parallel link and an L-shape A volume variable plate with a shaft supported on the measuring container is movable between a pair of side plates parallel to each other, and the volume of the measuring chamber is changed to change the volume of the measuring chamber. The reciprocating motion around the axis of movement makes the measurement The measuring container drive means for configuring the receiving port and the input port by the approach and separation of the arc plate and the variable volume plate of the container, and the volume of the measuring chamber by adjusting the position of the variable volume means And a sensor for detecting the amount of the article to be weighed in the hopper shout and controlling the reciprocating movement of the weighing container according to the detection result. Automatic weighing device for fish. 前記容積可変手段が、前記中折れの平行リンク式の代わりに、中折れリンク式、又は、一枚板により構成されている請求項3記載の魚の自動計量装置。  4. The automatic fish weighing apparatus according to claim 3, wherein the volume changing means is constituted by a half-broken link type or a single plate instead of the half-folded parallel link type.
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