JP3977665B2 - Lubricant - Google Patents
Lubricant Download PDFInfo
- Publication number
- JP3977665B2 JP3977665B2 JP2002054369A JP2002054369A JP3977665B2 JP 3977665 B2 JP3977665 B2 JP 3977665B2 JP 2002054369 A JP2002054369 A JP 2002054369A JP 2002054369 A JP2002054369 A JP 2002054369A JP 3977665 B2 JP3977665 B2 JP 3977665B2
- Authority
- JP
- Japan
- Prior art keywords
- acid
- group
- carbon atoms
- oil
- mol
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000314 lubricant Substances 0.000 title description 8
- -1 1,4-butylene group Chemical group 0.000 claims description 60
- 125000004432 carbon atom Chemical group C* 0.000 claims description 33
- 239000010687 lubricating oil Substances 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 22
- 229920000570 polyether Polymers 0.000 claims description 22
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 20
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 10
- 125000002947 alkylene group Chemical group 0.000 claims description 9
- 150000008065 acid anhydrides Chemical class 0.000 claims description 8
- 150000004820 halides Chemical class 0.000 claims description 8
- 125000005907 alkyl ester group Chemical group 0.000 claims description 5
- 239000007795 chemical reaction product Substances 0.000 claims description 5
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 44
- 150000002430 hydrocarbons Chemical class 0.000 description 24
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 20
- 229930195733 hydrocarbon Natural products 0.000 description 20
- 239000003921 oil Substances 0.000 description 20
- 235000019198 oils Nutrition 0.000 description 20
- 239000004215 Carbon black (E152) Substances 0.000 description 19
- 125000000217 alkyl group Chemical group 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 150000008064 anhydrides Chemical class 0.000 description 11
- 239000003054 catalyst Substances 0.000 description 11
- 239000003795 chemical substances by application Substances 0.000 description 10
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 229920001577 copolymer Polymers 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 8
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 8
- 239000002480 mineral oil Substances 0.000 description 8
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 7
- 229910052783 alkali metal Inorganic materials 0.000 description 7
- 229910052799 carbon Inorganic materials 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 6
- 239000005056 polyisocyanate Substances 0.000 description 6
- 229920001228 polyisocyanate Polymers 0.000 description 6
- 125000002723 alicyclic group Chemical group 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 4
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- 239000005639 Lauric acid Substances 0.000 description 4
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 4
- 239000005642 Oleic acid Substances 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- HUCVOHYBFXVBRW-UHFFFAOYSA-M caesium hydroxide Chemical compound [OH-].[Cs+] HUCVOHYBFXVBRW-UHFFFAOYSA-M 0.000 description 4
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 4
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 150000004665 fatty acids Chemical class 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- KZNICNPSHKQLFF-UHFFFAOYSA-N succinimide Chemical compound O=C1CCC(=O)N1 KZNICNPSHKQLFF-UHFFFAOYSA-N 0.000 description 4
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 3
- ODJQKYXPKWQWNK-UHFFFAOYSA-N 3,3'-Thiobispropanoic acid Chemical compound OC(=O)CCSCCC(O)=O ODJQKYXPKWQWNK-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910020366 ClO 4 Inorganic materials 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 235000021314 Palmitic acid Nutrition 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000003490 Thiodipropionic acid Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000001340 alkali metals Chemical class 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 150000001805 chlorine compounds Chemical class 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000002270 dispersing agent Substances 0.000 description 3
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 3
- 238000006266 etherification reaction Methods 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000006078 metal deactivator Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 235000021313 oleic acid Nutrition 0.000 description 3
- 235000006408 oxalic acid Nutrition 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 235000011044 succinic acid Nutrition 0.000 description 3
- 229940014800 succinic anhydride Drugs 0.000 description 3
- 150000003871 sulfonates Chemical class 0.000 description 3
- 235000019303 thiodipropionic acid Nutrition 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 2
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 2
- ZTNJGMFHJYGMDR-UHFFFAOYSA-N 1,2-diisocyanatoethane Chemical compound O=C=NCCN=C=O ZTNJGMFHJYGMDR-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 2
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 2
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- XFRVVPUIAFSTFO-UHFFFAOYSA-N 1-Tridecanol Chemical compound CCCCCCCCCCCCCO XFRVVPUIAFSTFO-UHFFFAOYSA-N 0.000 description 2
- LNETULKMXZVUST-UHFFFAOYSA-N 1-naphthoic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1 LNETULKMXZVUST-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 2
- 229920002367 Polyisobutene Polymers 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 229910052728 basic metal Inorganic materials 0.000 description 2
- GCAIEATUVJFSMC-UHFFFAOYSA-N benzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1C(O)=O GCAIEATUVJFSMC-UHFFFAOYSA-N 0.000 description 2
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000010725 compressor oil Substances 0.000 description 2
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- GVPWHKZIJBODOX-UHFFFAOYSA-N dibenzyl disulfide Chemical compound C=1C=CC=CC=1CSSCC1=CC=CC=C1 GVPWHKZIJBODOX-UHFFFAOYSA-N 0.000 description 2
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- UKFXDFUAPNAMPJ-UHFFFAOYSA-N ethylmalonic acid Chemical compound CCC(C(O)=O)C(O)=O UKFXDFUAPNAMPJ-UHFFFAOYSA-N 0.000 description 2
- 239000012208 gear oil Substances 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000005555 metalworking Methods 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical class OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 229940055577 oleyl alcohol Drugs 0.000 description 2
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 2
- PFZIYVBTRVUHQV-UHFFFAOYSA-N oxacyclododecane Chemical compound C1CCCCCOCCCCC1 PFZIYVBTRVUHQV-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 235000019260 propionic acid Nutrition 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229960002317 succinimide Drugs 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 2
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 2
- 229940087291 tridecyl alcohol Drugs 0.000 description 2
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- 150000003949 imides Chemical class 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000010699 lard oil Substances 0.000 description 1
- GIWKOZXJDKMGQC-UHFFFAOYSA-L lead(2+);naphthalene-2-carboxylate Chemical compound [Pb+2].C1=CC=CC2=CC(C(=O)[O-])=CC=C21.C1=CC=CC2=CC(C(=O)[O-])=CC=C21 GIWKOZXJDKMGQC-UHFFFAOYSA-L 0.000 description 1
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- 125000002463 lignoceryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 125000001421 myristyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- MZYHMUONCNKCHE-UHFFFAOYSA-N naphthalene-1,2,3,4-tetracarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=C(C(O)=O)C(C(O)=O)=C21 MZYHMUONCNKCHE-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical class C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000001196 nonadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005187 nonenyl group Chemical group C(=CCCCCCCC)* 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 125000005064 octadecenyl group Chemical group C(=CCCCCCCCCCCCCCCCC)* 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 125000005702 oxyalkylene group Chemical group 0.000 description 1
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- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000005981 pentynyl group Chemical group 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
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- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- KOODSCBKXPPKHE-UHFFFAOYSA-N propanethioic s-acid Chemical compound CCC(S)=O KOODSCBKXPPKHE-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 150000003873 salicylate salts Chemical class 0.000 description 1
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- 239000000344 soap Substances 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 229950006451 sorbitan laurate Drugs 0.000 description 1
- 235000011067 sorbitan monolaureate Nutrition 0.000 description 1
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- 239000008117 stearic acid Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 239000001384 succinic acid Substances 0.000 description 1
- RINCXYDBBGOEEQ-UHFFFAOYSA-N succinic anhydride Chemical compound O=C1CCC(=O)O1 RINCXYDBBGOEEQ-UHFFFAOYSA-N 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
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- 239000004094 surface-active agent Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 125000005063 tetradecenyl group Chemical group C(=CCCCCCCCCCCCC)* 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 125000002469 tricosyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005040 tridecenyl group Chemical group C(=CCCCCCCCCCCC)* 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000005065 undecenyl group Chemical group C(=CCCCCCCCCC)* 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000003981 vehicle Substances 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Lubricants (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、ポリエーテル系潤滑油に関する。さらに詳しくは、炭化水素系潤滑油との相溶性、潤滑性等に優れたポリエーテル系潤滑油に関する。
【0002】
【従来の技術】
従来、鉱物油、オレフィン重合油等の炭化水素系潤滑油は油圧作動油、金属加工油、エンジンオイル、ギヤー油、コンプレッサー油等に用いられるが、これらの用途では高い潤滑性が要求されるため塩素、燐等の元素含有の極圧剤を炭化水素系潤滑油に添加して潤滑性を良くすることがなされている。
【0003】
【発明が解決しようとする課題】
しかし、塩素系極圧剤はオゾン層破壊、燐系極圧剤は廃水による富栄養化等環境に対する問題で使い難いものとなっている。さらに、炭化水素系潤滑油に比較して潤滑性が良好であるポリエーテル類は、鉱物油などの炭化水素系潤滑油との相溶性が悪いため、製品外観を均一にすることが困難であるため使用されにくかった。
本発明は、炭化水素系潤滑油との相溶性、潤滑性に優れたポリエーテル系潤滑油を提供することを目的とする。
【0004】
【課題を解決するための手段】
本発明者らは、上記の問題点に鑑み、鋭意検討した結果、本発明に到達した。
即ち、本発明は、下記一般式(1)で表され数平均分子量が500〜30,000であるポリエーテル(E)と、カルボン酸若しくはその酸無水物若しくはその低級アルキルエステル若しくはその酸ハロゲン化物(a) との反応物(G)であって、且つHLBが6.0以下である(G)からなる潤滑油である。
R1−{(OCH2CH2CH2CH2)m(OA)n}−OH (1)
[式中R1は炭素数1〜24の炭化水素基、Aは1,4−ブチレン基を除く炭素数2〜24のアルキレン基であり、m及びnは(E)の数平均分子量が500〜30,000となる1以上の整数である。]
【0005】
【発明の実施の形態】
前記一般式(1)におけるR1は炭素数1〜24の直鎖もしくは分岐の炭化水素基であり、具体的には直鎖若しくは分岐の脂肪族炭化水素基、芳香族炭化水素基及び脂環式炭化水素基が挙げられる。炭素数が24を超えると上記(G)の粘度指数が悪くなる。
直鎖若しくは分岐の脂肪族炭化水素基としては、例えば、アルキル基(メチル基、エチル基、n−およびi−プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、テトラデシル基、ペンタデシル基、へプタデシル基、オクタデシル基、ノナデシル基、エイコシル基、ヘンエイコシル基、ドコシル基、トリコシル基、テトラコシル基等);不飽和炭化水素基(アルケニル基若しくはアルキニル基、例えば、エテニル基、1−,2−およびi−プロペニル基、ブテニル基、ペンチニル基、ヘキセニル基、ペプテニル基、ノネニル基、デセニル基、ウンデセニル基、ドデセニル基、トリデセニル基、テトラデセニル基、ペンタデセニル基、ヘキサデセニル基、ヘプタデセニル基、オクタデセニル基、ノナデセニル基、エイコセニル基、ヘンエイコセニル基、ドコセニル基、トリコセニル基、テトラコセニル基等)等が挙げられる。
【0006】
芳香族炭化水素基としては炭素数6〜24の芳香族炭化水素基、例えば、フェニル基、アルキルアリール基(o、m又はp−メチルフェニル基、m、p−ジメチルフェニル基、2,6−ジメチルフェニル基、o、m又はp−エチルフェニル基、p−n−ブチルフェニル基、p−オクチルフェニル基及びp−ノニルフェニル基等)、アラルキル基(ベンジル基及びフェネチル基等)、置換アラルキル基(o、m又はp−メチルベンジル基、p−n−ブチルフェネチル基等)、スチリルフェニル基及びベンジルフェニル基等が挙げられる。
脂環式炭化水素基としては、例えばシクロペンチル基、シクロヘキシル基等が挙げられる。
これらのうち好ましいのは、炭素数4〜20の脂肪族若しくは脂環式の炭化水素基、特に好ましいのは炭素数8〜18の脂肪族若しくは脂環式の炭化水素基である。
【0007】
一般式(1)におけるAは1,4−ブチレン基を除く炭素数2〜24のアルキレン基である。炭素数2〜24のアルキレン基としては、例えば、エチレン基、1,2−及び1,3−プロピレン基、1,2−及び2,3−ブチレン基及びイソブチレン基、ウンデシレン基等が挙げられる。これらの二種以上の混合であってもよい。これらのうち好ましいのは炭素数2〜16のアルキレン基であり、さらに好ましいものはエチレン基、1,2−プロピレン基、1,2−ブチレン基であり、特に好ましいのは1,2−プロピレン基及び1,2−ブチレン基等の分岐アルキレン基である。該Aの中に該分岐アルキレン基があると炭化水素との相溶性が良くなる。
【0008】
一般式(1)におけるm及びnは、ポリエーテル(E)の数平均分子量が500〜30,000となる1以上の整数である。好ましくはmとnの比(m/n)が5/95〜45/55である。すなわち、(OCH2CH2CH2CH2)の含量が(OCH2CH2CH2CH2)と(OA)の含有量の合計量の5〜45モル%であることが好ましい。
また、(E)がオキシテトラメチレン基(OCH2CH2CH2CH2)と他のオキシアルキレン基(OA基)はランダム結合でもブロック結合でもよいが、ランダム結合部分を有すると低温での上記(G)の流動特性が優れるという点で好ましい。(E)を構成するオキシテトラメチレン基の内、80質量%以上がランダム結合部分で存在するのがさらに好ましい。
【0009】
一般式(1)で示されるポリエーテル(E)の製造法としては、R1OHで表される炭素数1〜24の炭化水素系アルコールに、触媒の存在下、好ましくは温度30〜120℃、好ましくは圧力0〜0.6MPaでテトラヒドロフラン(以下THFという)と炭素数2〜24のアルキレンオキサイド(以下AOという)をランダムまたはブロックで付加させて製造できる。
R1OHで表される炭素数1〜24の炭化水素系アルコールとしては前記一般式(1)中のR1で表される炭素数1〜24の直鎖若しくは分岐の炭化水素基を有するアルコール類であり、具体的には直鎖もしくは分岐の脂肪族アルコール、芳香族炭化水素系アルコールおよび脂環式炭化水素系アルコールが挙げられる。好ましいものは前記R1で表されるものと同様である。
【0010】
上記触媒に関し、従来公知の触媒が使用できるが、THF付加、AO付加では場合により好ましい範囲が異なる。
THFを単独付加あるいはAOと付加共重合する場合の触媒としては例えば、BF3、BCl3、AlCl3、FeCl3、SnCl3等のルイス酸、及びそれらの錯体[例えばBF3エーテル錯体、BF3テトラヒドロフラン錯体(BF3・THF)];H2SO4、HClO4等のプロトン酸;KClO4、NaClO4等のアルカリ金属の過塩素酸塩;Ca(ClO4)2、Mg(ClO4)2等のアルカリ土類金属の過塩素酸塩;Al(ClO4)3等の前記以外の金属の過塩素酸塩等が挙げられる。
これらのうち、好ましくは、BF3エーテル錯体及びBF3テトラヒドロフラン錯体(BF3・THF)である。
また、AOを単独付加する場合の触媒としては、通常用いられる公知の触媒でよく、上記の触媒のほかアルカリ触媒、例えば、水酸化物[KOH、NaOH、CsOH、Ca(OH)2等のアルカリ金属若しくはアルカリ土類金属の水酸化物等];酸化物(K2O 、CaO、BaO等のアルカリ金属若しくはアルカリ土類金属の酸化物等);アルカリ金属(Na、K等)、及びその水素化物(NaH、KH等);トリエチルアミン、トリメチルアミン等のアミン類等が挙げられる。
【0011】
これらのうち好ましくはKOH、NaOH、CsOH、BF3エーテル錯体及びBF3テトラヒドロフラン錯体(BF3・THF)である。
付加するAOとしては、一般式(1)でAが炭素数2〜24のアルキレン基となるものであり、例えば、エチレンオキシド(以下EOという)、プロピレンオキシド(以下POという)、1,2−ブチレンオキシド、2,3−ブチレンオキシド、イソブチレンオキシド、ウンデシレンオキサイド等が挙げられる。これらのうち好ましいのはEO、PO、1,2−ブチレンオキシド、ウンデシレンオキサイドであり、特に好ましくはPOである。これらは併用してもよく、重合形式はランダムでもブロックでもよい。
THFの付加モル数mは3〜100、AOの付加モル数nは、5〜150が好ましく、mが4〜20、nが6〜50がさらに好ましい。また、THFとAOはランダム付加でもブロック付加でもよいが、ランダム付加をすると低温での上記(G)の流動特性が優れるという点で好ましい。THF付加の内、80質量%以上がランダム付加であるのがさらに好ましい。
【0012】
(E)の数平均分子量Mn[測定法は水酸基価測定による。以下も同様とする。]は、500〜30,000であり、好ましくは700〜10,000、さらに好ましくは800〜5,000である。500未満では前記(G)の潤滑性が低下し、30,000を超えると(G)の動粘度が高くなりすぎる。
【0013】
本発明における反応物(G)は上記(E)と、カルボン酸若しくはその酸無水物若しくはその低級アルキルエステル若しくはその酸ハロゲン化物(a)、ポリイソシアネート(b)、ポリハロゲン化物(c)からなる群より選ばれる1種以上の化合物(F)との反応物である。
この化合物(F)におけるカルボン酸若しくはその酸無水物若しくはその低級アルキルエステル若しくはその酸ハロゲン化物(a)としては、次の炭素数2〜30のカルボン酸若しくはその酸無水物若しくはその低級アルキル(炭素数1〜3のアルキル基、例えばメチル、エチル、プロピル)エステル若しくはその酸ハロゲン化物が挙げられ、具体的には下記の(a−1)〜(a−9)が挙げられる。またこの化合物中には好ましくは1〜3個、特に好ましくは1個のヘテロ原子(硫黄、燐等)を含んでいても良い。
(a−1);脂肪族モノカルボン酸
酢酸、プロピオン酸、チオプロピオン酸、ブタン酸、ヘキサン酸、ラウリン酸、ミリスチン酸、パルミチン酸、オレイン酸等
(a−2);脂肪族2価カルボン酸
シュウ酸、マロン酸、コハク酸、プロパンジカルボン酸、チオジプロピオン酸、テトラヒドロフタル酸、メチルテトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、ハイミック酸、テトラブロモフタル酸、テトラクロロフタル酸等
【0014】
(a−3);脂肪族多価(3〜4価又はそれ以上)カルボン酸
プロパントリカルボン酸、メチルシクロヘキサントリカルボン酸、シクロヘキセントリカルボン酸、メチルシクロヘキセントリカルボン酸、シクロヘキサンテトラカルボン酸等
(a−4);芳香族モノカルボン酸
安息香酸、フェニル酢酸、ナフタレンカルボン酸
(a−5);芳香族2価カルボン酸
フタル酸、イソフタル酸、テレフタル酸、ナフタレンジカルボン酸、キシリレンジカルボン酸等
(a−6);芳香族多価(3〜4価又はそれ以上)カルボン酸
ベンゼントリカルボン酸、ベンゼンテトラカルボン酸、ナフタレンテトラカルボン酸等
(a−7);(a−1)〜(a−6)の酸無水物
(a−8);(a−1)〜(a−6)の低級アルキル(炭素数1〜3のアルキル基、例えばメチル、エチル、プロピル)エステル
(a−9);(a−1)〜(a−6)の酸ハロゲン(塩素、臭素等)化物
【0015】
これらのうちで好ましいものは(a−2)、(a−5)、(a−7)であり、さらに好ましくは、シュウ酸(無水物)、マロン酸(無水物)、コハク酸(無水物)、プロパンジカルボン酸(無水物)、チオジプロピオン酸、テトラヒドロフタル酸(無水物)、メチルテトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸(無水物)、ハイミック酸(無水物)、ノルボルネンジカルボン酸(無水物)、フタル酸(無水物)、イソフタル酸、テレフタル酸であり、特に好ましいものは、シュウ酸(無水物)、マロン酸(無水物)、コハク酸(無水物)、プロパンジカルボン酸(無水物)、チオジプロピオン酸である。これらを使用した(G)は粘度が低くなり、組成物の取り扱いが容易となる。
【0016】
(E)と(a)との反応条件は特に限定されず、一般のエステル化反応の条件で行うことが出来る。例えば、1段階合成法の場合、エステル化触媒、好ましくは酸触媒(例えばパラトルエンスルホン酸、硫酸等)を使用し、好ましくは50〜150℃、さらに好ましくは70〜130℃で8〜20時間で合成することができる。(E)と(a)との官能記の当量比は好ましくは0.5〜2.0、さらに好ましくは0.9〜1.5である。0.5以上であると未反応のポリカルボン酸が多量に残らず水洗等の処理が不必要となり、2.0以下であると(G)の潤滑性が良好である。また反応には必要により、トルエン、ベンゼン等の溶剤を使用することができる。エステル化反応は、常圧、減圧、加圧のいずれでも行うことができるが、減圧下の方が反応時間が短くなるため好ましい。減圧度は、反応の最終段階で、好ましくは30mmHg以下、特に好ましくは10mmHg以下である。エステル化反応の進行状況は、反応系から留出する水、低級アルコールの量、反応系の酸価、粘度、反応系の数平均分子量等で判断できる。
【0017】
本発明において使用するポリイソシアネート(b)としては、2〜6価またはそれ以上のポリイソシアネートが用いられ、従来からポリウレタン製造に使用されているものが挙げられ具体的には(b−1)〜(b−4)が挙げられる。
(b−1)芳香族ポリイソシアネート
1,3−及び/又は1,4−フェニレンジイソシアネート、2,4−及び/又は2,6−トリレンジイソシアネート(TDI)、粗製TDI、2,4’−及び/又は4,4’−ジフェニルメタンジイソシアネート(MDI)、4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトビフェニル、3,3’−ジメチル−4,4’−ジイソシアナトジフェニルメタン等;
(b−2)脂肪族ポリイソシアネート
エチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(HDI)、ドデカメチレンイソシアネート、2,2,4−トリメチルヘキサメチレンジイソシアネート、リジンジイソシアネート、2,6−ジイソシアナトメチルカプロエート、ビス(2−イソシアナトエチル)フマレート等;
【0018】
(b−3)脂環式ポリイソシアネート イソホロンジイソシアネート(IPDI)、ジシクロヘキシルメタン−4,4’−ジイソシアネート(水添MDI)、シクロヘキシレンジイソシアネート、メチルシクロヘキシレンジイソシアネート(水添TDI)等;
(b−4)芳香脂肪族ポリイソシアネート
m−および/またはp−キシリレンジイソシアネート(XDI)、α,α,α’,α’−テトラメチルキシリレンジイソシアネート(TMXDI)等;
これらのうちで好ましいものは(b−1)、(b−2)であり、さらに好ましいものは1,3−及び/又は1,4−フェニレンジイソシアネート、2,4−及び/又は2,6−トリレンジイソシアネート(TDI)、粗製TDI、2,4’−及び/又は4,4’−ジフェニルメタンジイソシアネート(MDI)エチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート(HDI)である。
【0019】
(E)と(b)との反応条件は特に限定されず、一般のウレタン化反応の条件で行うことが出来る。例えば、ウレタン化触媒、好ましくは遷移金属触媒(例えば、ジブチルチンジラウレート等)を使用し、好ましくは50〜150℃、さらに好ましくは70〜130℃で8〜20時間で合成することができる。(E)と(b)との官能記の当量比は好ましくは0.5〜2.0、さらに好ましくは0.9〜1.5である。0.5以上及び2.0以下であると(G)の潤滑性が良好となる。また、反応には必要により、トルエン、キシレン、ジメチルフォルムアミド、酢酸ブチル等の溶剤を使用することができる。ウレタン化反応は、常圧、加圧のいずれでも行うことができる。ウレタン化反応の進行状況は、反応系のイソシアネート基含量、粘度、反応系の数平均分子量等で判断できる。
【0020】
本発明におけるポリハロゲン化物 (c)としては2〜4価又はそれ以上の炭素数1〜5の塩化物又は臭素化物が挙げられ、具体的には下記の(c−1)、(c−2)が挙げられる。
(c−1)炭素数1〜2のポリハロゲン化物
ジクロロメタン、ジクロロエタン、ジブロモメタン、ジブロモエタン、トリクロロエチレン等;
(c−2)炭素数3以上のポリハロゲン化物
1,3−ジクロロプロパン、1,3−トリクロロプロパン、1,2ジブロモブタン等
これらのうちで好ましいものは2〜4価の塩化物であり、さらに好ましくはジクロロメタン、ジクロロエタンであり、これらを使用した(G)は粘度が低くなり、取り扱いが容易となる。
【0021】
(E)と(c)との反応条件は特に限定されず、一般のエーテル化反応の条件で合成できる。例えば、アルカリ、好ましくは無機のアルカリ(例えば、水酸化ナトリウム、水酸化カリウム)をハロゲンに対し0.9〜1.5当量を加え、好ましくは50〜150℃、さらに好ましくは70〜130℃で6〜24時間で合成することができる。(E)と(c)との官能記の当量比は好ましくは0.5〜2.0、さらに好ましくは0.9〜1.5である。0.5以上及び2.0以下であると(G)の潤滑性が良好となる。また。反応には必要により、トルエン、ベンゼン等の溶剤を使用することができる。エーテル化反応は、常圧、加圧のいずれでも行うことができる。エ−テル化反応の進行状況は、反応系のアルカリ価、粘度、反応系の数平均分子量等で判断できる。
【0022】
このようにして得られる(E)と(F)との反応物(G)のHLB値は、通常6.0以下であり、好ましくは5.0以下であり、さらに好ましくは2〜4である。HLB値が6.0を超えると鉱物油等の炭化水素と(G)との相溶性が悪くなる。
HLB値は有機概念図に基づく小田式による計算値であり、この計算方法は、例えば「乳化・可溶化の技術」〔昭和51年、工学図書(株)〕に記載されている。またHLB値を導き出すための有機性値及び無機性値については「有機概念図−基礎と応用−」〔昭和59年 三共出版(株)〕記載の無機性基表(昭和49年、藤田らの報告値)を用いて算出できる。
【0023】
(G)の数平均分子量(Mn)は、好ましくは600〜30,000であり、さらに好ましくは1,200〜10000、特に好ましくは2,000〜5000である。600以上であると潤滑性が良好となり、30,000以下であると動粘度が高くなりすぎない。
【0024】
本発明のポリエーテル系潤滑油は、(E)と(F)との反応物(G)からなるものであるが、(G)は組成、分子量等が異なるものの混合物であってもよいし、必要に応じて炭化水素系油を添加してもよい。 また、(E)が未反応として残留しているものも使用できる。
炭化水素系油としては溶剤精製油、パラフィン系鉱油、ナフテン系鉱油、アルキル(炭素数10〜100)ベンゼン、アルキル(炭素数10〜100)ナフタレン、ポリ−α−オレフィン(炭素数2〜50)、ポリブテン(重量平均分子量200〜4000)、ポリイソブテン(重量平均分子量200〜4000)等が挙げられる。好ましいのは、溶剤精製油、パラフィン系鉱油、ナフテン系鉱油及びポリブテンである。これらの炭化水素系油の動粘度(JIS K 2283に従って測定。)は、40℃において1〜3520mm2/sが好ましい。
ポリエーテル系潤滑油と炭化水素系油の配合割合は任意でよいが、好ましくはポリエーテル系潤滑油/炭化水素系油の質量比5/95〜95/5であり、さらに好ましくは10/90〜90/10であり、特に好ましくは20/80〜80/20である。混合油はポリエーテルと炭化水素の両方の特長を発揮することができる。
また、必要に応じて他のポリエーテル[一般式(1)におけるR1が水素原子であるポリエーテル等]を配合することができる。その含有量は90質量%未満である。
【0025】
本発明のポリエーテル系潤滑油(G)は必要に応じ清浄分散剤、酸化防止剤、油性剤、極圧剤、金属不活性化剤、防錆剤、消泡剤、粘度指数向上剤、流動点降下剤等の任意成分を加えることが出来る。
【0026】
清浄分散剤としては中性または塩基性のスルフォネート〔例えばカルシウム石油スルフォネート(正塩)や塩基性バリウムスルフォネート等の石油スルフォン酸やアルキル(炭素数5〜36)置換芳香族スルフォン酸の正又は塩基性金属塩等〕;中性又は塩基性のフェネート〔例えばアルキル(炭素数1〜36)フェノール、アルキル(炭素数1〜36)フェノールサルファイド、アルキル(炭素数1〜36)フェノールアルデヒド縮合物の正または塩基性金属塩等〕;中性又は塩基性のフォスフォネート、チオフォスフォネート;アルキル(炭素数1〜36)置換サリチレート;アルキル(炭素数5〜36)メタクリレート又は該メタクリレートと極性基(アミン、アミド、イミド、ヒドロキシル、カルボキシル、ニトリル等)を含むモノマーと(モル比99/1〜10/90)の共重合物〔例えばアルキル(炭素数1〜36)メタクリレート−ビニルピロリジノン共重合物(重量平均分子量:1,000〜100,000)、アルキル(炭素数1〜36)メタクリレート−ジエチルアミノエチルメタクリレート共重合物(重量平均分子量:1,000〜100,000)、アルキル(炭素数1〜36)メタクリレート−ポリエチレングリコール−メタクリレート共重合物(重量平均分子量:1,000〜100,000)等〕;N−置換アルケニル(炭素数5〜36)コハク酸イミド(例えばN−テトラエチレンペンタミンポリイソブテニルコハク酸イミド等);高分子量アミド[例えばポリステアラミド(重量平均分子量:1,000〜100,000)等]等が挙げられる。清浄分散剤の使用量は、好ましくは15%以下である。
【0027】
酸化防止剤としてはフェノール系酸化防止剤〔例えば2,4−ジメチル−6−tert−ブチルフェノール、4,4−ブチリデンビス(6−tert−ブチルメタクレゾール)等〕;アミン系酸化防止剤(例えばモノオクチルジフェニルアミン、ジオクチルジフェニルアミン等);ジアルキル(炭素数1〜36)ジチオリン酸亜鉛;ジアリル(炭素数2〜36)ジチオリン酸亜鉛;有機硫化物;有機セレナイド等が挙げられる。酸化防止剤の使用量は、好ましくは2%以下である。
油性剤としてはラードオイル等の油脂;炭素数8〜36の長鎖脂肪酸(オクチル酸、ラウリル酸、パルミチン酸、オレイン酸、ステアリン酸等)及びこれらの脂肪酸と一価及び多価アルコールエステル;炭素数8〜36の高級アルコール(オクチルアルコール、ラウリルアルコール、パルミチルアルコール、オレイルアルコール、ステアリルアルコール等)及びそのエステル類が挙げられる。油性剤の使用量は、好ましくは15%以下である。
【0028】
極圧剤としては鉛石けん(ナフテン酸鉛等);硫黄化合物(硫化脂肪酸エステル、硫化スパーム油、硫化テルペン、ジベンジルダイサルファイド等);塩素化合物(塩素化パラフィン、クロロナフサザンテート等);リン化合物(トリクレジルホスフェート、トリブチルホスフェート、トリクレジルホスファイト、n−ブチルジ−n−オクチルホスフィネート、ジ−n−ブチルジヘキシルホスホネート、ジ−n−ブチルフェニルホスホネート、ジブチルホスホロアミデート、アミンジブチルホスフェート等)が挙げられる。極圧剤の使用量は、好ましくは10%以下である。
金属不活性化剤としては例えばベンゾトリアゾール、メルカプトベンゾチアゾール、N、N’−ジサリチリデン−1,2−ジアミノプロパン、アリザリン等が挙げられる。金属不活性化剤の使用量は、好ましくは2%以下である。
【0029】
防錆剤としては例えば炭素数6〜36の脂肪族カルボン酸(カプリル酸、ラウリル酸、ノナン酸、デカン酸、オレイン酸等)及びアルカリ金属塩、アミン塩;炭素数6〜36のアルケニルコハク酸(オクテニルコハク酸、ドデセニルコハク酸、ペンタデセニルコハク酸、オクタデセニルコハク酸等)及びアルカリ金属塩、アミン塩;炭素数が6〜24の二塩基酸(アゼライン酸、セバシン酸ドデカン二酸、ダイマー酸等)及びアルカリ金属塩、アミン塩;芳香族カルボン酸(安息香酸、p-tertブチル安息香酸、ニトロ安息香酸等)及びアルカリ金属塩、アミン塩;(炭素数が8〜18のアルキルリン酸エステル塩;(シクロ)アルキルアミン(炭素数1〜36)もしくは複素環アミン(炭素数4〜36)アルキレンオキシド(炭素数2〜4)(1〜10モル)付加物(例えばシクロヘキシルアミンEO2モル付加物、シクロヘキシルアミンPO2モル付加物、モルホリンEO1モル付加物、モルホリンPO1モル付加物等);石油スルホネート;アルキル(炭素数1〜36)ナフタレンスルホン酸塩及びソルビタンエステル(例えばソルビタンラウレート、ソルビタンステアレート等);前記の脂肪族カルボン酸、アルケニルコハク酸、二塩基酸とアミン及びアンモニアとのアミド等が挙げられる。防錆剤の使用量は、好ましくは5%以下である。
【0030】
消泡剤としてはポリオルガノシロキサン(例えばポリジメチルシロキサン等)等が挙げられる。消泡剤の使用量は、好ましくは0.1%以下である。
粘度指数向上剤としては重量平均分子量が20,000〜1,500,000のポリアルキル(炭素数1〜18)メタクリレートやポリアルキル(炭素数1〜18)アクリレート;Mwが5,000〜300,000のポリイソブチレン;Mwが10,000〜300,000のポリアルキル(炭素数8〜12)スチレン;オレフィン(炭素数2〜12)共重合体[例えばエチレン−プロピレン(モル比5/95〜95/5)共重合体、スチレン−イソプレン(モル比5/95〜95/5)共重合体の水添物等]等が挙げられる。粘度指数向上剤の使用量は、好ましくは15%以下である。
【0031】
流動点降下剤としてはポリアルキル(炭素数6〜24)メタクリレート;ナフタレン−塩素化パラフィン縮合生成物;エチレン−ビニルアセテート(モル比5/95〜95/5)共重合体;ポリアクリルアミド;ビニルカルボキシレート(炭素数1〜36)−ジアルキル(炭素数1〜36)フマレート(モル比5/95〜95/5)共重合体等が挙げられる。これらの流動点降下剤の重量平均分子量はいずれも1,000〜100,000である。流動点降下剤の使用量は、好ましくは1%以下である。
これらの添加剤は、2種以上を併用してもよい。
【0032】
また、必要に応じて、これらに界面活性剤等の乳化剤を配合して、水で1.1〜100倍に希釈して使用するエマルション系油圧作動油等の含水系油圧作動油として使用することができる。なお、乳化剤の添加量は、特記しない限り、基油(ポリエーテル系潤滑油またはポリエーテル系潤滑油/炭化水素系油の混合物である潤滑油)に対する添加量であり、%は質量%を表す。
【0033】
乳化剤としてはスルホン酸類(アルキルベンゼンスルホン酸、石油スルホン酸、アルキルナフタレンスルホン酸等)のNa、K塩等、脂肪酸類(ラウリル酸、パルミチン酸、ミリスチン酸、オレイン酸、ひまし油脂肪酸等)のNa、K塩及びモノエタノールアミン、ジエタノールアミン、トリエタノールアミン等、これらの脂肪酸とポリエチレングリコールとをエステル化したPEGエステル等および炭素数8〜24のアルコール(オクチルアルコール、デシルアルコール、ドデシルアルコール、トリデシルアルコール、テトラデシルアルコール、ヘキサデシルアルコール、オレイルアルコール、ステアリルアルコール等)にエチレンオキサイド付加した非イオン性活性剤、ソルビタン脂肪酸エステル及びこれらのエチレンオキサイドを付加した非イオン活性剤等が挙げられる。乳化剤の使用量は、通常30%以下である。
【0034】
本発明のポリエーテル系潤滑油(G)は▲1▼建設機械、工作機械、金属やプラスチックの加工機械、車両、船舶、航空機等の広い範囲で油圧機器、装置の作動等の動力伝達流体として用いられる油圧作動油、▲2▼切削油、研磨油、圧延油、引き抜き油、プレス油、鍛造油およびシリコンウエハの研磨切断等の加工に用いられる金属加工油、▲3▼自動車等の内燃機関のエンジンオイル、▲3▼ギヤー油、▲4▼コンプレッサー油等に適用できる。
【0035】
【実施例】
以下の実施例によって本発明を詳細に説明するが、本発明はこれに限定されるものではない。
【0036】
試験方法は以下の通りである。
(1)炭化水素系潤滑油との相溶性
スピンドル油〔コスモ石油(株)製 SYCスピンドル油。以下同様とする。〕との相溶性を臨界温度を測定することにより評価した。
臨界温度は、0℃〜85℃において、実施例及び比較例の潤滑油と上記炭化水素を質量比30/70の割合で試験管中で混合し、分離する温度を測定した。
(2)潤滑性
振動摩擦摩耗試験器(SRV試験器)を用い、鋼球と平面の鋼円盤との点接触における摩擦係数及び鋼球上の摩耗痕径を観察することにより、評価した。
<潤滑性試験条件>
振動数:50Hz
振動幅:2mm
荷重:200N、300N、500N
時間:10分間
温度:30℃
摩擦係数:時間10分間の平均値
摩耗直径(mm):10mm鋼球(SUJ−2)
油膜切れ:摩擦係数(μ)の変動を観察した。
○:安定、△:やや変動、×変動大
なお、特記しない限り、文中の部は質量部を表す。
【0037】
実施例1
ガラス製オートクレーブにイソトリデカノール〔協和発酵工業社製;商品名「トリデカノール」。以下同様とする。〕200部(1.0モル)とテトラヒドロフラン(THF)468部(6.5モル)及びBF3・THFを7.9部を仕込み、耐圧滴下ロートからPO580部(10.0モル)を35〜50℃で10時間かけて滴下した。その後、50℃で5時間反応し、冷却した。さらに48%NaOH水溶液を4.8部添加した後、吸着処理剤〔協和化学工業社製;キョーワード600及びキョーワード1000。以下同様とする。〕で処理し、濾過し、130℃、30mmHg以下で減圧脱水後、イソトリデカノールのTHF6.5モル/PO10.0モルランダム付加物1120部(e1)を得た。得られた(e1)1120部(1モル)と無水コハク酸50部(0.5モル)を120℃で液中窒素通気しながら12時間反応させ、室温で液状の酸価(JIS K 1557に従って測定。)3.0のポリエ−テル系潤滑油(g1)を得た。
【0038】
実施例2
ガラス製オートクレーブに2−エチルヘキシルアルコール130部(1.0モル)とTHF504部(7.0モル)及びBF3・THFを7.9部を仕込み、耐圧滴下ロートからPO580部(10.0モル)を35〜50℃で10時間かけて滴下した。その後、50℃で5時間反応し、冷却した。さらに48%NaOH水溶液を4.8部添加した後、吸着処理剤で処理し、濾過し、30mmHg以下で減圧脱水後、2−エチルヘキシルアルコールのTHF7.0モル/PO10.0モルランダム付加物1100部(e2)を得た
得られた(e1)1100部(1モル)と無水コハク酸50部(0.5モル)を120℃、30mmHg以下で液中窒素通気しながら12時間反応させ、室温で液状の酸価0.5のポリエ−テル系潤滑油(g2)を得た。
【0039】
実施例3
実施例1と同様にして得られたイソトリデカノールのTHF6.5モル/PO10.0モルランダム付加物(e1)1120部(1モル)とチオジプロピオン酸89部(0.5モル)を120℃、30mmHg以下で液中窒素通気しながら12時間反応させ、室温で液状の酸価1.0の、ポリエ−テル系潤滑油(g3)を得た。
【0040】
比較例1
ガラス製オートクレーブにイソトリデカノール200部(1.0モル)とKOH3.3部を仕込み、耐圧滴下ロートからPO1102部(19.0モル)を105℃で33時間かけて滴下した。その後、130℃で10時間反応させ、冷却した。さらに、吸着処理剤で処理し、濾過し、130℃、30mmHg以下で減圧脱水後、イソトリデカノールのPO19.0モル付加物1184部を得た。
【0041】
比較例2
実施例1で得られたイソトリデカノールのTHF6.5モル/PO10.0モルランダム付加物1120部(e1)を比較例2とした。
比較例3
実施例1において、PO 580部(10.0モル)に代えてEO 440部(10.0モル)を用いた以外は実施例1と同様にして、イソトリデカノールのTHF6.5モル/EO10.0モルランダム付加物1100部(e3)を得た。得られた(e3)1100部(1モル)と無水コハク酸50部(0.5モル)を120℃で液中窒素通気しながら12時間反応させ、室温で液状の酸価3.0のポリエ−テル系潤滑油(g4)を得た。
比較例4
スピンドル油を比較例とした。
【0042】
【表1】
【0043】
【発明の効果】
本発明のポリエーテル系潤滑油は下記の効果を奏する。そのため、潤滑油として極めて好適である。
(1)鉱物油等の炭化水素系潤滑油との相溶性に優れる。
(2)潤滑性に優れる。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a polyether-based lubricating oil. More specifically, the present invention relates to a polyether-based lubricating oil excellent in compatibility with a hydrocarbon-based lubricating oil, lubricity and the like.
[0002]
[Prior art]
Conventionally, hydrocarbon-based lubricating oils such as mineral oil and olefin polymerization oil are used for hydraulic fluids, metalworking oils, engine oils, gear oils, compressor oils, etc., because these applications require high lubricity. An extreme pressure agent containing an element such as chlorine or phosphorus is added to a hydrocarbon-based lubricating oil to improve lubricity.
[0003]
[Problems to be solved by the invention]
However, chlorinated extreme pressure agents are difficult to use due to environmental problems such as ozone depletion and phosphorus extreme pressure eutrophication by wastewater. Furthermore, polyethers having better lubricity than hydrocarbon-based lubricants have poor compatibility with hydrocarbon-based lubricants such as mineral oils, so it is difficult to make the product appearance uniform. It was difficult to use.
An object of this invention is to provide the polyether-type lubricating oil excellent in compatibility with hydrocarbon-type lubricating oil, and lubricity.
[0004]
[Means for Solving the Problems]
As a result of intensive studies in view of the above problems, the present inventors have reached the present invention.
That is, the present invention relates to a polyether (E) represented by the following general formula (1) and having a number average molecular weight of 500 to 30,000, a carboxylic acid, an acid anhydride thereof, a lower alkyl ester thereof, or an acid halide thereof. (A) And a lubricant (G) having an HLB value of 6.0 or less.
R 1 - {(OCH 2 CH 2 CH 2 CH 2) m (OA) n} -OH (1)
[Wherein R 1 is a hydrocarbon group having 1 to 24 carbon atoms, A is an alkylene group having 2 to 24 carbon atoms excluding 1,4-butylene group, and m and n have a number average molecular weight of (E) of 500 It is an integer greater than or equal to 1 and 30,000. ]
[0005]
DETAILED DESCRIPTION OF THE INVENTION
R1 in the general formula (1) is a linear or branched hydrocarbon group having 1 to 24 carbon atoms, specifically, a linear or branched aliphatic hydrocarbon group, an aromatic hydrocarbon group, and an alicyclic group. A hydrocarbon group is mentioned. When the number of carbon atoms exceeds 24, the viscosity index of (G) is deteriorated.
Examples of the linear or branched aliphatic hydrocarbon group include an alkyl group (methyl group, ethyl group, n- and i-propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, Decyl group, undecyl group, dodecyl group, tridecyl group, tetradecyl group, pentadecyl group, heptadecyl group, octadecyl group, nonadecyl group, eicosyl group, heneicosyl group, docosyl group, tricosyl group, tetracosyl group, etc.); unsaturated hydrocarbon group (Alkenyl or alkynyl groups such as ethenyl, 1-, 2- and i-propenyl, butenyl, pentynyl, hexenyl, peptenyl, nonenyl, decenyl, undecenyl, dodecenyl, tridecenyl, Tetradecenyl group, pentadecenyl group, hexadecenyl group Heptadecenyl, octadecenyl, nonadecenyl, eicosenyl group, heneicosenyl group, docosenyl, tricosenyl group, and tetracosenyl group) and the like.
[0006]
As the aromatic hydrocarbon group, an aromatic hydrocarbon group having 6 to 24 carbon atoms such as a phenyl group, an alkylaryl group (o, m or p-methylphenyl group, m, p-dimethylphenyl group, 2,6- Dimethylphenyl group, o, m or p-ethylphenyl group, pn-butylphenyl group, p-octylphenyl group, p-nonylphenyl group, etc.), aralkyl group (benzyl group, phenethyl group, etc.), substituted aralkyl group (O, m or p-methylbenzyl group, pn-butylphenethyl group, etc.), styrylphenyl group, benzylphenyl group and the like.
Examples of the alicyclic hydrocarbon group include a cyclopentyl group and a cyclohexyl group.
Among these, an aliphatic or alicyclic hydrocarbon group having 4 to 20 carbon atoms is preferable, and an aliphatic or alicyclic hydrocarbon group having 8 to 18 carbon atoms is particularly preferable.
[0007]
A in General formula (1) is a C2-C24 alkylene group except a 1, 4- butylene group. Examples of the alkylene group having 2 to 24 carbon atoms include ethylene group, 1,2- and 1,3-propylene group, 1,2- and 2,3-butylene group, isobutylene group, and undecylene group. A mixture of two or more of these may be used. Among these, an alkylene group having 2 to 16 carbon atoms is preferable, an ethylene group, a 1,2-propylene group, and a 1,2-butylene group are more preferable, and a 1,2-propylene group is particularly preferable. And a branched alkylene group such as a 1,2-butylene group. When the branched alkylene group is present in A, the compatibility with the hydrocarbon is improved.
[0008]
M and n in General formula (1) are 1 or more integers from which the number average molecular weight of polyether (E) becomes 500-30,000. The ratio of m to n (m / n) is preferably 5/95 to 45/55. That is, it is preferably 5 to 45 mol% of the total amount of content of the content of (OCH 2 CH 2 CH 2 CH 2) is (OCH 2 CH 2 CH 2 CH 2) and (OA).
In addition, (E) may be an oxytetramethylene group (OCH 2 CH 2 CH 2 CH 2 ) and another oxyalkylene group (OA group), which may be a random bond or a block bond. It is preferable in that the flow characteristics of (G) are excellent. It is more preferable that 80% by mass or more of oxytetramethylene groups constituting (E) are present as a random bond portion.
[0009]
As a method for producing the polyether (E) represented by the general formula (1), a hydrocarbon alcohol having 1 to 24 carbon atoms represented by R1OH is preferably used at a temperature of 30 to 120 ° C. in the presence of a catalyst. Can be prepared by adding tetrahydrofuran (hereinafter referred to as THF) and alkylene oxide having 2 to 24 carbon atoms (hereinafter referred to as AO) randomly or in blocks at a pressure of 0 to 0.6 MPa.
The hydrocarbon alcohol having 1 to 24 carbon atoms represented by R 1 OH is an alcohol having a linear or branched hydrocarbon group having 1 to 24 carbon atoms represented by R 1 in the general formula (1). Specific examples include linear or branched aliphatic alcohols, aromatic hydrocarbon alcohols and alicyclic hydrocarbon alcohols. Preferred are the same as those represented by R1.
[0010]
With respect to the above catalyst, a conventionally known catalyst can be used, but the preferred range differs depending on the case in addition of THF or AO.
Examples of the catalyst for the addition of THF alone or copolymerization with AO include, for example, Lewis acids such as BF 3 , BCl 3 , AlCl 3 , FeCl 3 , SnCl 3 , and complexes thereof [for example, BF 3 ether complex, BF 3 Tetrahydrofuran complex (BF 3 · THF)]; Protic acids such as H 2 SO 4 and HClO 4 ; Perchlorates of alkali metals such as KClO 4 and NaClO 4 ; Ca (ClO 4 ) 2 and Mg (ClO 4 ) 2 And alkaline earth metal perchlorates such as Al (ClO 4 ) 3 and other metal perchlorates.
Of these, BF 3 ether complex and BF 3 tetrahydrofuran complex (BF 3 · THF) are preferable.
The catalyst for adding AO alone may be a known catalyst that is usually used. In addition to the above-mentioned catalysts, alkali catalysts such as hydroxide [KOH, NaOH, CsOH, Ca (OH) 2 Metal or alkaline earth metal hydroxides]; oxides (alkali metals such as K 2 O, CaO, BaO, etc. or oxides of alkaline earth metals); alkali metals (Na, K, etc.) and their hydrogen Compound (NaH, KH, etc.); amines such as triethylamine, trimethylamine and the like.
[0011]
Among these, KOH, NaOH, CsOH, BF 3 ether complex and BF 3 tetrahydrofuran complex (BF 3 · THF) are preferable.
As AO to be added, A in the general formula (1) is an alkylene group having 2 to 24 carbon atoms, and examples thereof include ethylene oxide (hereinafter referred to as EO), propylene oxide (hereinafter referred to as PO), and 1,2-butylene. Examples thereof include oxide, 2,3-butylene oxide, isobutylene oxide, and undecylene oxide. Of these, EO, PO, 1,2-butylene oxide, and undecylene oxide are preferable, and PO is particularly preferable. These may be used in combination, and the polymerization form may be random or block.
The added mole number m of THF is 3 to 100, and the added mole number n of AO is preferably 5 to 150, more preferably 4 to 20, and more preferably 6 to 50. Moreover, although THF and AO may be random addition or block addition, random addition is preferable in that the flow characteristics of the above (G) at low temperature are excellent. It is more preferable that 80% by mass or more of the addition of THF is random addition.
[0012]
Number average molecular weight Mn of (E) [Measurement method is based on hydroxyl value measurement. The same applies to the following. ] Is 500 to 30,000, preferably 700 to 10,000, and more preferably 800 to 5,000. If it is less than 500, the lubricity of said (G) will fall, and if it exceeds 30,000, kinematic viscosity of (G) will become high too much.
[0013]
The reaction product (G) in the present invention comprises the above (E) and a carboxylic acid or its acid anhydride or its lower alkyl ester or its acid halide (a), polyisocyanate (b), or polyhalide (c). It is a reaction product with one or more compounds (F) selected from the group.
As the carboxylic acid or its acid anhydride or its lower alkyl ester or its acid halide (a) in this compound (F), the following carboxylic acid having 2 to 30 carbon atoms or its acid anhydride or its lower alkyl (carbon Examples thereof include alkyl groups of 1 to 3, such as methyl, ethyl, propyl) esters or acid halides thereof, and specific examples thereof include the following (a-1) to (a-9). This compound may preferably contain 1 to 3, particularly preferably 1 heteroatom (sulfur, phosphorus, etc.).
(A-1); aliphatic monocarboxylic acid acetic acid, propionic acid, thiopropionic acid, butanoic acid, hexanoic acid, lauric acid, myristic acid, palmitic acid, oleic acid, etc. (a-2); aliphatic divalent carboxylic acid Oxalic acid, malonic acid, succinic acid, propanedicarboxylic acid, thiodipropionic acid, tetrahydrophthalic acid, methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride, hymic acid, tetrabromophthalic acid, tetrachlorophthalic acid, etc.
(A-3); aliphatic polyvalent (3 to 4 or more) carboxylic acid propanetricarboxylic acid, methylcyclohexanetricarboxylic acid, cyclohexentricarboxylic acid, methylcyclohexentricarboxylic acid, cyclohexanetetracarboxylic acid and the like (a-4); Aromatic monocarboxylic acid benzoic acid, phenylacetic acid, naphthalenecarboxylic acid (a-5); aromatic divalent carboxylic acid phthalic acid, isophthalic acid, terephthalic acid, naphthalene dicarboxylic acid, xylylene dicarboxylic acid and the like (a-6); Aromatic polyvalent (3 to 4 or more) carboxylic acid benzenetricarboxylic acid, benzenetetracarboxylic acid, naphthalenetetracarboxylic acid and the like (a-7); (a-1) to (a-6) acid anhydrides (A-8); lower alkyl of (a-1) to (a-6) (alkyl group having 1 to 3 carbon atoms, for example, Methyl, ethyl, propyl) ester (a-9); acid halides (chlorine, bromine, etc.) of (a-1) to (a-6)
Among these, (a-2), (a-5), and (a-7) are preferable, and oxalic acid (anhydride), malonic acid (anhydride), and succinic acid (anhydride) are more preferable. ), Propanedicarboxylic acid (anhydride), thiodipropionic acid, tetrahydrophthalic acid (anhydride), methyltetrahydrophthalic anhydride, hexahydrophthalic anhydride (anhydride), hymic acid (anhydride), norbornene dicarboxylic acid (anhydride) Product), phthalic acid (anhydride), isophthalic acid, terephthalic acid, particularly preferred are oxalic acid (anhydride), malonic acid (anhydride), succinic acid (anhydride), propanedicarboxylic acid (anhydride) ), Thiodipropionic acid. (G) using these has a low viscosity and facilitates handling of the composition.
[0016]
The reaction conditions for (E) and (a) are not particularly limited, and the reaction can be carried out under general esterification reaction conditions. For example, in the case of a one-step synthesis method, an esterification catalyst, preferably an acid catalyst (for example, paratoluenesulfonic acid, sulfuric acid, etc.) is used, preferably 50 to 150 ° C., more preferably 70 to 130 ° C. for 8 to 20 hours. Can be synthesized. The equivalent ratio of the functional description of (E) and (a) is preferably 0.5 to 2.0, more preferably 0.9 to 1.5. When it is 0.5 or more, a large amount of unreacted polycarboxylic acid does not remain and treatment such as washing is unnecessary, and when it is 2.0 or less, the lubricity of (G) is good. Moreover, solvents, such as toluene and benzene, can be used for reaction as needed. The esterification reaction can be carried out at normal pressure, reduced pressure, or increased pressure, but the reduced pressure is preferable because the reaction time becomes shorter. The degree of reduced pressure is preferably 30 mmHg or less, particularly preferably 10 mmHg or less, at the final stage of the reaction. The progress of the esterification reaction can be judged by the amount of water distilled from the reaction system, the amount of lower alcohol, the acid value of the reaction system, the viscosity, the number average molecular weight of the reaction system and the like.
[0017]
As the polyisocyanate (b) used in the present invention, diisocyanates having 2 to 6 or more valences are used, and those conventionally used for the production of polyurethane can be mentioned, specifically, (b-1) to (B-4).
(B-1) Aromatic polyisocyanate 1,3- and / or 1,4-phenylene diisocyanate, 2,4- and / or 2,6-tolylene diisocyanate (TDI), crude TDI, 2,4′- and / Or 4,4′-diphenylmethane diisocyanate (MDI), 4,4′-diisocyanatobiphenyl, 3,3′-dimethyl-4,4′-diisocyanatobiphenyl, 3,3′-dimethyl-4,4 '-Diisocyanatodiphenylmethane and the like;
(B-2) Aliphatic polyisocyanate ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI), dodecamethylene isocyanate, 2,2,4-trimethylhexamethylene diisocyanate, lysine diisocyanate, 2,6-diisocyanatomethylcapro Ate, bis (2-isocyanatoethyl) fumarate, etc .;
[0018]
(B-3) Alicyclic polyisocyanate Isophorone diisocyanate (IPDI), dicyclohexylmethane-4,4′-diisocyanate (hydrogenated MDI), cyclohexylene diisocyanate, methylcyclohexylene diisocyanate (hydrogenated TDI) and the like;
(B-4) araliphatic polyisocyanate m- and / or p-xylylene diisocyanate (XDI), α, α, α ′, α′-tetramethylxylylene diisocyanate (TMXDI) and the like;
Among these, (b-1) and (b-2) are preferable, and 1,3- and / or 1,4-phenylene diisocyanate, 2,4- and / or 2,6- are more preferable. Tolylene diisocyanate (TDI), crude TDI, 2,4′- and / or 4,4′-diphenylmethane diisocyanate (MDI) ethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate (HDI).
[0019]
The reaction conditions for (E) and (b) are not particularly limited, and the reaction can be performed under the conditions for general urethanization reaction. For example, a urethanization catalyst, preferably a transition metal catalyst (for example, dibutyltin dilaurate) is used, and it can be synthesized at 50 to 150 ° C., more preferably at 70 to 130 ° C. for 8 to 20 hours. The equivalent ratio of the functional description of (E) and (b) is preferably 0.5 to 2.0, more preferably 0.9 to 1.5. When it is 0.5 or more and 2.0 or less, the lubricity of (G) becomes good. Further, if necessary, a solvent such as toluene, xylene, dimethylformamide, butyl acetate or the like can be used for the reaction. The urethanization reaction can be carried out at normal pressure or under pressure. The progress of the urethanization reaction can be judged by the isocyanate group content of the reaction system, the viscosity, the number average molecular weight of the reaction system, and the like.
[0020]
Examples of the polyhalide (c) in the present invention include divalent to tetravalent or higher C1-5 chlorides or bromides. Specifically, the following (c-1) and (c-2) ).
(C-1) C1-C2 polyhalide dichloromethane, dichloroethane, dibromomethane, dibromoethane, trichloroethylene and the like;
(C-2) Among these, preferred are polyvalent halides having 3 or more carbon atoms such as 1,3-dichloropropane, 1,3-trichloropropane, 1,2 dibromobutane, and divalent chlorides. More preferred are dichloromethane and dichloroethane. (G) using these is low in viscosity and easy to handle.
[0021]
The reaction conditions of (E) and (c) are not particularly limited, and can be synthesized under the general etherification reaction conditions. For example, an alkali, preferably an inorganic alkali (for example, sodium hydroxide, potassium hydroxide) is added in an amount of 0.9 to 1.5 equivalents to the halogen, preferably 50 to 150 ° C, more preferably 70 to 130 ° C. It can be synthesized in 6 to 24 hours. The equivalent ratio of the functional notation of (E) and (c) is preferably 0.5 to 2.0, more preferably 0.9 to 1.5. When it is 0.5 or more and 2.0 or less, the lubricity of (G) becomes good. Also. If necessary, a solvent such as toluene or benzene can be used for the reaction. The etherification reaction can be carried out at normal pressure or under pressure. The progress of the etherification reaction can be judged by the alkali number of the reaction system, the viscosity, the number average molecular weight of the reaction system, and the like.
[0022]
The HLB value of the reaction product (G) of (E) and (F) thus obtained is usually 6.0 or less, preferably 5.0 or less, more preferably 2 to 4. . When the HLB value exceeds 6.0, the compatibility between the hydrocarbon such as mineral oil and (G) becomes poor.
The HLB value is a value calculated by the Oda formula based on an organic conceptual diagram, and this calculation method is described in, for example, “Emulsification / Solubilization Technology” (Showa 51, Engineering Book Co., Ltd.). For the organic and inorganic values for deriving the HLB values, see the inorganic base table described in "Organic Conceptual Diagram-Fundamentals and Applications-" [Sankyo Publishing Co., Ltd. 1984] (Showa 49, Fujita et al. (Reported value).
[0023]
The number average molecular weight (Mn) of (G) is preferably 600 to 30,000, more preferably 1,200 to 10000, and particularly preferably 2,000 to 5000. When it is 600 or more, the lubricity becomes good, and when it is 30,000 or less, the kinematic viscosity does not become too high.
[0024]
The polyether-based lubricating oil of the present invention is composed of a reaction product (G) of (E) and (F), but (G) may be a mixture of different compositions, molecular weights, etc. A hydrocarbon-based oil may be added as necessary. Further, those in which (E) remains unreacted can also be used.
Hydrocarbon oils include solvent refined oils, paraffinic mineral oils, naphthenic mineral oils, alkyl (10 to 100 carbon atoms) benzene, alkyl (10 to 100 carbon atoms) naphthalene, poly-α-olefins (2 to 50 carbon atoms). , Polybutene (weight average molecular weight 200 to 4000), polyisobutene (weight average molecular weight 200 to 4000) and the like. Preference is given to solvent refined oils, paraffinic mineral oils, naphthenic mineral oils and polybutenes. The kinematic viscosity (measured according to JIS K 2283) of these hydrocarbon oils is preferably 1 to 520 mm 2 / s at 40 ° C.
The blending ratio of the polyether-based lubricating oil and the hydrocarbon-based oil may be arbitrary, but is preferably a polyether-based lubricating oil / hydrocarbon-based oil mass ratio of 5/95 to 95/5, more preferably 10/90. It is -90/10, Most preferably, it is 20 / 80-80 / 20. The mixed oil can exhibit the features of both polyether and hydrocarbon.
Further, if necessary, other polyethers [polyether etc. in which R1 in the general formula (1) is a hydrogen atom, etc.] can be blended. Its content is less than 90% by weight.
[0025]
The polyether-based lubricating oil (G) of the present invention is a detergent / dispersant, antioxidant, oiliness agent, extreme pressure agent, metal deactivator, rust inhibitor, antifoaming agent, viscosity index improver, flow as required. Optional components such as point depressants can be added.
[0026]
The detergent / dispersant may be neutral or basic sulfonates (eg, petroleum sulfonates such as calcium petroleum sulfonate (normal salt) or basic barium sulfonates, or positive or negative alkyl sulfonate-substituted aromatic sulfonates). Basic metal salts, etc.]; neutral or basic phenates [e.g., alkyl (C1-C36) phenol, alkyl (C1-C36) phenol sulfide, alkyl (C1-36) phenol aldehyde condensate Positive or basic metal salts, etc.]; neutral or basic phosphonates, thiophosphonates; alkyl (C1-C36) substituted salicylates; alkyl (C5-C36) methacrylates or methacrylates and polar groups Mono (including amines, amides, imides, hydroxyls, carboxyls, nitriles, etc.) -(Molar ratio 99/1 to 10/90) copolymer [for example, alkyl (carbon number 1 to 36) methacrylate-vinylpyrrolidinone copolymer (weight average molecular weight: 1,000 to 100,000), alkyl ( C1-C36) methacrylate-diethylaminoethyl methacrylate copolymer (weight average molecular weight: 1,000-100,000), alkyl (C1-C36) methacrylate-polyethylene glycol-methacrylate copolymer (weight average molecular weight: N-substituted alkenyl (C5-C36) succinimide (eg N-tetraethylenepentamine polyisobutenyl succinimide); high molecular weight amide [eg polystearamide (Weight average molecular weight: 1,000 to 100,000) etc.] The amount of the cleaning dispersant used is preferably 15% or less.
[0027]
Antioxidants include phenolic antioxidants (eg 2,4-dimethyl-6-tert-butylphenol, 4,4-butylidenebis (6-tert-butylmetacresol), etc.); amine antioxidants (eg monooctyl) Diphenylamine, dioctyldiphenylamine and the like); dialkyl (carbon number 1 to 36) zinc dithiophosphate; diallyl (carbon number 2 to 36) zinc dithiophosphate; organic sulfide; organic selenide and the like. The amount of antioxidant used is preferably 2% or less.
Oils and fats such as lard oil; long-chain fatty acids having 8 to 36 carbon atoms (octylic acid, lauric acid, palmitic acid, oleic acid, stearic acid, etc.) and their fatty acids and monohydric and polyhydric alcohol esters; carbon Examples include higher alcohols of several 8 to 36 (octyl alcohol, lauryl alcohol, palmityl alcohol, oleyl alcohol, stearyl alcohol, etc.) and esters thereof. The amount of the oily agent used is preferably 15% or less.
[0028]
As extreme pressure agents, lead soap (lead naphthenate, etc.); sulfur compounds (sulfurized fatty acid esters, sulfide palm oil, sulfurized terpene, dibenzyl disulfide, etc.); chlorine compounds (chlorinated paraffin, chloronaphthazanate, etc.); phosphorus Compound (tricresyl phosphate, tributyl phosphate, tricresyl phosphite, n-butyl di-n-octyl phosphinate, di-n-butyl dihexyl phosphonate, di-n-butyl phenyl phosphonate, dibutyl phosphoramidate, amine dibutyl Phosphate, etc.). The amount of extreme pressure agent used is preferably 10% or less.
Examples of the metal deactivator include benzotriazole, mercaptobenzothiazole, N, N′-disalicylidene-1,2-diaminopropane, alizarin and the like. The amount of the metal deactivator used is preferably 2% or less.
[0029]
Examples of rust inhibitors include aliphatic carboxylic acids having 6 to 36 carbon atoms (caprylic acid, lauric acid, nonanoic acid, decanoic acid, oleic acid, etc.), alkali metal salts, amine salts; alkenyl succinic acids having 6 to 36 carbon atoms. (Octenyl succinic acid, dodecenyl succinic acid, pentadecenyl succinic acid, octadecenyl succinic acid, etc.) and alkali metal salts, amine salts; dibasic acids having 6 to 24 carbon atoms (azelaic acid, dodecanedioic acid sebacate, Dimer acids, etc.) and alkali metal salts, amine salts; aromatic carboxylic acids (benzoic acid, p-tertbutylbenzoic acid, nitrobenzoic acid, etc.) and alkali metal salts, amine salts; (alkyl phosphorus having 8 to 18 carbon atoms) Acid ester salt; (cyclo) alkylamine (C1-C36) or heterocyclic amine (C4-C36) alkylene oxide (C2-C4) ( -10 mol) adducts (eg, cyclohexylamine EO 2 mol adduct, cyclohexylamine PO 2 mol adduct, morpholine EO 1 mol adduct, morpholine PO 1 mol adduct, etc.); petroleum sulfonates; alkyl (C 1-36) naphthalene sulfonic acid Salts and sorbitan esters (for example, sorbitan laurate, sorbitan stearate, etc.), the above-mentioned aliphatic carboxylic acids, alkenyl succinic acids, dibasic acids, amines and amides of ammonia, etc. Preferably it is 5% or less.
[0030]
Examples of the antifoaming agent include polyorganosiloxane (for example, polydimethylsiloxane). The amount of antifoaming agent used is preferably 0.1% or less.
As the viscosity index improver, polyalkyl (1 to 18 carbon atoms) methacrylate or polyalkyl (1 to 18 carbon atoms) acrylate having a weight average molecular weight of 20,000 to 1,500,000; Mw of 5,000 to 300, 000 polyisobutylene; Mw of 10,000 to 300,000 polyalkyl (8 to 12 carbon atoms) styrene; olefin (2 to 12 carbon atoms) copolymer [eg ethylene-propylene (molar ratio 5/95 to 95) / 5) copolymer, styrene-isoprene (molar ratio 5/95 to 95/5) copolymer hydrogenated product, etc.]. The amount of the viscosity index improver used is preferably 15% or less.
[0031]
As pour point depressants, polyalkyl (6 to 24 carbon atoms) methacrylate; naphthalene-chlorinated paraffin condensation product; ethylene-vinyl acetate (molar ratio 5/95 to 95/5) copolymer; polyacrylamide; vinyl carboxy Examples thereof include a rate (carbon number 1 to 36) -dialkyl (carbon number 1 to 36) fumarate (molar ratio 5/95 to 95/5) copolymer. These pour point depressants all have a weight average molecular weight of 1,000 to 100,000. The amount of pour point depressant used is preferably 1% or less.
Two or more of these additives may be used in combination.
[0032]
In addition, if necessary, an emulsifier such as a surfactant may be added to these and used as a water-containing hydraulic fluid such as an emulsion hydraulic fluid that is diluted 1.1 to 100 times with water. Can do. The amount of the emulsifier is the amount added to the base oil (a polyether lubricant or a lubricant which is a mixture of a polyether lubricant / hydrocarbon oil) unless otherwise specified, and% represents mass%. .
[0033]
As emulsifiers, Na and K salts of sulfonic acids (alkylbenzenesulfonic acid, petroleum sulfonic acid, alkylnaphthalenesulfonic acid, etc.), fatty acids (lauric acid, palmitic acid, myristic acid, oleic acid, castor oil fatty acid, etc.) Na, K Salts and monoethanolamine, diethanolamine, triethanolamine, and the like, PEG esters obtained by esterifying these fatty acids and polyethylene glycol, and alcohols having 8 to 24 carbon atoms (octyl alcohol, decyl alcohol, dodecyl alcohol, tridecyl alcohol, tetra Decyl alcohol, hexadecyl alcohol, oleyl alcohol, stearyl alcohol, etc.) non-ionic active agent, sorbitan fatty acid ester and these ethylene oxides added with ethylene oxide Nonionic surfactants such as the like. The amount of emulsifier used is usually 30% or less.
[0034]
The polyether-based lubricating oil (G) of the present invention is used as a power transmission fluid for the operation of hydraulic equipment and devices in a wide range of construction machines, machine tools, metal and plastic processing machines, vehicles, ships, aircraft, etc. Hydraulic oil used, (2) cutting oil, polishing oil, rolling oil, drawing oil, press oil, forging oil, metal working oil used for polishing and cutting silicon wafers, (3) internal combustion engines such as automobiles It can be applied to engine oil, (3) gear oil, and (4) compressor oil.
[0035]
【Example】
The present invention will be described in detail by the following examples, but the present invention is not limited thereto.
[0036]
The test method is as follows.
(1) Spindle oil compatible with hydrocarbon-based lubricating oil [SYC spindle oil manufactured by Cosmo Oil Co., Ltd. The same shall apply hereinafter. ] Was evaluated by measuring the critical temperature.
The critical temperature was 0 ° C. to 85 ° C., and the temperature at which the lubricating oils of Examples and Comparative Examples and the hydrocarbons were mixed in a test tube at a mass ratio of 30/70 and separated was measured.
(2) Using a lubricating vibration friction wear tester (SRV tester), the friction coefficient in point contact between a steel ball and a flat steel disk and the wear scar diameter on the steel ball were observed and evaluated.
<Lubricity test conditions>
Frequency: 50Hz
Vibration width: 2mm
Load: 200N, 300N, 500N
Time: 10 minutes Temperature: 30 ° C
Friction coefficient: Average value for 10 minutes Wear diameter (mm): 10 mm steel ball (SUJ-2)
Oil film breakage: Friction coefficient (μ) variation was observed.
○: Stable, Δ: Slight variation, × large variation Unless otherwise specified, the part in the sentence represents part by mass.
[0037]
Example 1
Isotridecanol (manufactured by Kyowa Hakko Kogyo Co., Ltd .; trade name “Tridecanol”) in a glass autoclave. The same shall apply hereinafter. 200 parts (1.0 mol), 468 parts (6.5 mol) of tetrahydrofuran (THF) and 7.9 parts of BF 3 · THF were charged, and 580 parts (10.0 mol) of PO 580 (10.0 mol) were added in an amount of 35 to 50 from the pressure-resistant dropping funnel. It was dripped at 10 degreeC over 10 hours. Then, it reacted at 50 degreeC for 5 hours, and cooled. Further, after adding 4.8 parts of 48% NaOH aqueous solution, an adsorption treatment agent [manufactured by Kyowa Chemical Industry Co., Ltd .; Kyoward 600 and Kyoward 1000. The same shall apply hereinafter. ], Filtered, and dehydrated under reduced pressure at 130 ° C. and 30 mmHg or less to obtain 1120 parts (e1) of isotridecanol in THF 6.5 mol / PO 10.0 mol random adduct. 1120 parts (1 mol) of the obtained (e1) and 50 parts (0.5 mol) of succinic anhydride were reacted at 120 ° C. for 12 hours while introducing nitrogen in the liquid, and the liquid acid value at room temperature (according to JIS K 1557). Measurement.) A polyether lubricating oil (g1) of 3.0 was obtained.
[0038]
Example 2
A glass autoclave was charged with 130 parts (1.0 mol) of 2-ethylhexyl alcohol, 504 parts (7.0 mol) of THF, and 7.9 parts of BF3 · THF, and 580 parts (10.0 mol) of PO from a pressure dropping funnel. The solution was added dropwise at 35 to 50 ° C. over 10 hours. Then, it reacted at 50 degreeC for 5 hours, and cooled. Further, 4.8 parts of 48% NaOH aqueous solution was added, treated with an adsorption treatment agent, filtered, dehydrated under reduced pressure at 30 mmHg or less, and then 1100 parts of 2-ethylhexyl alcohol in THF 7.0 mol / PO 10.0 mol random adduct. (E2) 1100 parts (1 mole) obtained and (50 parts (0.5 mole)) of succinic anhydride were reacted at 120 ° C. and 30 mmHg or less for 12 hours while flowing nitrogen in the liquid at room temperature. As a result, a liquid polyether lubricant (g2) having an acid value of 0.5 was obtained.
[0039]
Example 3
THF6.5 mol /PO10.0 mole random adduct of isotridecanol obtained in the same manner as in Example 1 (e1) 1120 parts (1 mole) and thiodi 89 parts of propionic acid (0.5 moles) 120 The reaction was carried out for 12 hours while nitrogen was bubbled in the liquid at 30 ° C. and below 30 mmHg to obtain a polyether type lubricating oil (g3) having a liquid acid value of 1.0 at room temperature.
[0040]
Comparative Example 1
Into a glass autoclave, 200 parts (1.0 mol) of isotridecanol and 3.3 parts of KOH were charged, and 1102 parts (19.0 mol) of PO was dropped from a pressure-resistant dropping funnel at 105 ° C. over 33 hours. Then, it was made to react at 130 degreeC for 10 hours, and was cooled. Further, after treatment with an adsorption treating agent, filtration, and dehydration under reduced pressure at 130 ° C. and 30 mmHg or less, 1184 parts of a 19.0 mol PO adduct of isotridecanol was obtained.
[0041]
Comparative Example 2
Comparative Example 2 was obtained by using 1120 parts (e1) of THF 6.5 mol / PO 10.0 mol random adduct of isotridecanol obtained in Example 1.
Comparative Example 3
In Example 1, except that 440 parts (10.0 mol) of EO was used instead of 580 parts (10.0 mol) of PO, in the same manner as in Example 1, THF 6.5 mol / EO10 of isotridecanol was used. 1.0 mol random adduct 1100 parts (e3) was obtained. 1100 parts (1 mol) of the obtained (e3) and 50 parts (0.5 mol) of succinic anhydride were reacted at 120 ° C. for 12 hours while introducing nitrogen in the solution, and a polyester having a liquid acid value of 3.0 at room temperature was reacted. -A tellurium lubricating oil (g4) was obtained.
Comparative Example 4
A spindle oil was used as a comparative example.
[0042]
[Table 1]
[0043]
【The invention's effect】
The polyether-based lubricating oil of the present invention has the following effects. Therefore, it is extremely suitable as a lubricating oil.
(1) Excellent compatibility with hydrocarbon-based lubricating oil such as mineral oil.
(2) Excellent lubricity.
Claims (3)
R1−{(OCH2CH2CH2CH2)m(OA)n}−OH (1)
[式中R1は炭素数1〜24の炭化水素基、Aは1,4−ブチレン基を除く炭素数2〜24のアルキレン基であり、m及びnは(E)の数平均分子量が500〜30,000となる1以上の整数である。]A polyether (E) represented by the following general formula (1) and having a number average molecular weight of 500 to 30,000, a carboxylic acid or an acid anhydride thereof, a lower alkyl ester thereof, or an acid halide thereof (a) A lubricating oil comprising (G) and a reaction product (G) with an HLB of 6.0 or less.
R 1 - {(OCH 2 CH 2 CH 2 CH 2) m (OA) n} -OH (1)
[Wherein R 1 is a hydrocarbon group having 1 to 24 carbon atoms, A is an alkylene group having 2 to 24 carbon atoms excluding a 1,4-butylene group, and m and n have a number average molecular weight of (E) of 500. It is an integer greater than or equal to 1 and 30,000. ]
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