JP3955049B2 - Manufacturing method of sealing material for preventing leakage of fine particles - Google Patents

Description

The present invention relates to a method for manufacturing a sealing material for preventing leakage of fine powder particles, and more specifically, for example, in a gap between a magnet roller and a housing of an electrophotographic copying machine that uses fine toner to obtain a clear image. The present invention relates to a sealing material for preventing toner from leaking.

  Conventionally, a developing chamber (also referred to as a developing device) of an electrophotographic copying machine or a printer for office equipment is appropriately covered with a housing, and a photosensitive roller from a magnet roller charged with toner in the developing chamber. The toner is applied to form a toner image. Next, the sheet is superimposed on the photoreceptor on which the image is formed, and the toner on the surface of the photoreceptor is transferred to the sheet. Sealing materials are attached to the housing portions corresponding to both end portions of the magnet roller on the bearing side, and the gap between the both end portions of the magnet roller and the housing is sealed to prevent toner scattering.

  Conventional sealing materials are (a) a layered structure in which wool / synthetic fiber felt or sponge is bonded to a felt layer of fluorine fiber, (b) a velvet layer of fluorine fiber, and (c) a sponge layer on a velvet layer of fluorine fiber. Is used.

  However, since the sealing material of the layered structure (a) described above has a felt layer on the sliding portion, the fiber frays, falls off, and has poor resilience. was there. Further, when pasted on the curved surface of the housing, there is a problem that the sliding member is wrinkled to form a gap and the toner leaks.

  The sealing material for the velvet layered body of (b) requires a feather length of 5 mm or more for sealing between the housing and the roll, and when Teflon (R) fiber is used, there is a problem of high cost. .

  The sealing material having the layered structure (c) has a problem that when the toner in the developing chamber is a fine toner of 10 μm or less, the fine toner leaks despite being sealed with the sealing material. Recently, in order to obtain a clear image, for example, a fine toner having a particle size of 10 μm or less is used as a toner for an electrophotographic copying machine or a printer for office equipment.

Accordingly, an object of the present invention is to solve the problems in the conventional sealing material described above, and a movable body such as a magnet roller that comes into contact with fine powder such as fine toner in a housing. Without impairing the function, the retention of the feather fibers in contact with the movable body is good, does not fall out, and has sufficient sealing properties, for example, it can prevent leakage of fine particles having a particle size of less than 10 μm. It is providing the manufacturing method of a sealing material.

In order to solve the above-mentioned problems, the invention of claim 1 is characterized in that a predetermined gap between the movable body that contacts the fine granular material and the housing of the movable body is adhered to the movable body or the surface of the housing. A method of manufacturing a sealing material for preventing leakage of fine particles that seals the leakage of the particles without impeding the movement of the pile, and a pile yarn that becomes sliding feathers and a plain weave fabric structure that supports the pile yarn The pile fabric is manufactured between a groove roller having a plurality of grooves installed in parallel to the rotation direction and heated to 100 to 150 ° C., and a flat roller. The pile yarn side is passed through the groove roller side, and the fibers are arranged in a fixed direction by the plurality of grooves, and the pile yarn is subjected to a hair-falling process so that the pile yarn is not evenly collapsed and wave is eliminated. It is characterized by.

According to the first aspect of the present invention, the sealing material manufactured by this manufacturing method is attached so as to be interposed in the gap between the movable body and the housing. The plain weave texture and the coating layer are flexible, can correspond to the shape of the mounting part of the movable body or the housing, and are easy to attach. The feather pile yarn is supported by a plain weave texture. The pile yarn is prevented from coming off by the coating layer. The pile yarn that has been broken by heating at 100 to 150 ° C. with a groove roller has no natural wave, so that the opening property is increased, the sealing property is stabilized, and the fine particles are not leaked. The pile yarn that has fallen with the groove roller does not fall down evenly, so that the spreadability is increased, the sealing performance is stabilized, and the fine particles are not leaked. Feathers that fall down in the movable direction of the movable body have a small coefficient of friction against the movable body, and feathers that consist of pile yarns that fall down in one direction can take in fine particles into the pile yarn, thus providing a strong seal You can do with layers. It is possible to prevent the fine powder particles from leaking by increasing the supplementary properties of the fine powder particles.

In order to solve the above-described problems, the invention of claim 2 is characterized in that, in claim 1, the flat roller is in a state heated to 80 to 120 ° C.
In order to solve the above-described problems, the invention according to claim 3 is the invention according to claim 1 or 2, wherein the pile fabric has a low coefficient of friction and wear resistance with a feather pile yarn having a single yarn fineness of 6 deniers or more. A synthetic resin fiber having a feather height of 1.5 mm or more and a nap density of 40,000 feathers / In ² or more, and having a coating layer on the back of the base fabric to prevent the feathers from coming off. And
According to a third aspect of the present invention, in the first or second aspect, the gap between the movable body and the housing is blocked by feathers having a height of 1.5 mm or more. Pile yarn with a single yarn fineness of 6 denier or more, and feathers with a nap density of 40,000 yarns / In ² or more prevent leakage of fine particles.

In order to solve the above-described problems, the invention of claim 4 is the invention of claim 3 , wherein the pile yarn has a single yarn fineness of 15 denier or less, a feather height of 4.0 mm or less, and a nap density of feathers. Is 80,000 pieces / In ² or less, and the groove roller includes a plurality of grooves having a depth of 1 to 3 mm .
In the invention of claim 4 , the single yarn fineness, the height of the feathers, and the nap density of the feathers can be suppressed, and the increase in cost can be suppressed.

To solve the problems described above selected, in the invention of claim 5 is any one of claims 1 to 4, wherein the pile yarn, a fluororesin fiber, ultra high molecular weight polyethylene, polypropylene, polyamide, aramid It is characterized by being.

In the invention of claim 5 , the pile yarn has a low coefficient of friction, wear resistance and moderate heat resistance.

To solve the problems described above, the invention of claim 6 in any one of claims 1 to 4, wherein said pile yarn is made of polytetrafluoroethylene.

In the invention of claim 6 , the pile yarn has a low wear coefficient and wear resistance and can be used for a long time.
To solve the problems described above, the invention of claim 7 in any one of claims 1 to 6, wherein the fine powder particle body, and wherein the particle sizes of less fine toner 10μm To do.

In the invention of claim 7, the feathers composed of pile yarns that have been crushed in one direction can take a fine granular material into the pile yarn, and thus can form a strong sealing layer. It is suitable for the production of a sealing material with good body sealing properties.

  According to the present invention, the pile yarn obtained by pile weaving the fibers is used as a feather, and the flexible coating layer is adhered to the back surface of the pile woven base fabric. Therefore, the feather contacting the movable body has good retention, It will not fall out. Pile of pile yarn woven with a seal material is interposed in the gap between the movable body and the housing, and the adhesive layer is adhered to the housing or the movable body side so that the gap can be sealed. The sealing performance of the fine powder particles can be sufficiently achieved. That is, it is possible to wrap the fine powder particles in the feathers and prevent the fine powder particles from leaking. The feather of the sealing material is preferable as a feather to be slid because it is made of a fiber having a low coefficient of friction and friction resistance, and since the feather has an appropriate flexibility, it does not interfere with the movable function of the movable member. . Since the single yarn fineness of the pile yarn, the height of the feathers, and the nap density are set so as to easily catch the fine particles, it is possible to prevent the fine particles having a size of 10 μm or less, for example, from leaking. In addition, the fine powder particles are wrapped in the feathers by the feathers composed of pile yarns that fall down in one direction, and the fine powder particles are prevented from leaking.

As a result of testing the range in which fine toner does not leak, the following appropriate ranges were obtained for the single yarn fineness, the height of the feathers, and the nap density of the feathers. In practice, the single yarn fineness of the pile yarn to be feathered is preferably 6 to 15 denier. The current thinnest single yarn is about 6 denier, and if it exceeds 15 denier, the cost becomes high. The height of the feather is suitably 1.5 to 4.0 mm. If the length is shorter than 1.5 mm, it is difficult to manufacture, and if it exceeds 4.0 mm, the sealing performance is satisfactory, but the cost is increased. Piloerection density of feathers 4-8 million units / an In ² are suitable. If it is less than 40,000 pieces / In ² , fine particles will leak, and if it is more than 80,000 pieces / In ² , it will be costly. As described above, the feather in the present embodiment is selected from a practical range with good economic efficiency.

A polyurethane foam is used for the cushion layer. This cushion layer requires moderate flexibility that allows it to adhere well to the housing surface. According to the test, it was suitable to have a physical property of foaming 3 to 30 times and having a 25% compression load value of 0.1 to 0.6 kg / cm ² . If the 25% compressive load value is less than 0.1 kg / cm ² , the cushion layer is too soft, and if it is greater than 0.6 kg / cm ² , the cushion layer is too hard to bend and is difficult to conform to the curved housing surface. Impairs sealing performance. The material of the cushion layer is not limited to polyurethane, and may be a material such as rubber or elastomer.

  The feathers can be pushed down by laying down the pile yarn in the feathers in a certain direction with a heat roller heated to 100 to 150 ° C. By applying a temperature of 100 to 150 [deg.] C. to the heat roller, uneven hair fall and yarn waves are eliminated.

  Next, a first embodiment of the present invention will be described with reference to FIGS. Note that the sealing material of this embodiment is applied to a magnet roller in a developing chamber of an electrophotographic copying machine using fine toner having a particle size of 10 μm or less in order to obtain an image with high resolution. FIG. 1 shows a perspective view of the sealing material 1, and FIG. 2 shows an enlarged cross-sectional structure of the sealing material 1.

  The sealing material 1 has a structure in which a base fabric 2 having feathers 3, a coating layer 5 on the back surface of the base fabric 2, and a cushion layer 6 having flexibility and elasticity are joined. An attachment adhesive layer 7 is provided to fix the structure to the application site. As shown in FIG. 2, the base fabric 2 having a plain woven fabric structure is formed by weaving fluororesin fibers as pile feathers 3 on one side of the base fabric 2 with respect to the weft 2A and the warp 2B. The feather 3 is a member that contacts and slides on a magnet roller 24 described later.

As shown in FIGS. 1 and 2, the feathers 3 are slanted in a fixed direction with respect to the base fabric 2. As shown in FIG. 3, the fluffing is facilitated by passing a pair of heated heat rollers 11 through a pile-woven fabric, that is, a base fabric 2 having upright feathers 3 shown in FIG. That is, between the groove roller 12 having a large number of grooves 12A having a groove depth of 1 to 3 mm heated to 100 to 150 ° C. and the flat roller 13 heated to 80 to 120 ° C., the feather 3 side is set to the groove roller 12 side. Can be processed into the base fabric 2 in the state of the down feather 3 shown in FIG .

  The weft yarn 2A and warp yarn 2B used for the base fabric 2 are preferably made of a material that can withstand heat at a temperature in the copying machine, for example, 60 ° C. for a long time, and a material that can be bonded with an adhesive. Preferred materials include cotton, polyester, polypropylene, acrylic, nylon, urethane, and the like. In the base fabric 2 of this embodiment, the warp 2B is polypropylene and the weft 2A is polyester.

  Fluororesin fiber is a preferred material for the feather 3 because of its low coefficient of friction. Examples of the fluororesin fiber include polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), and tetrafluoroethylene copolymer. (ETFE) or the like can be used.

  The fibers used as the feather 3 may be ultra high molecular weight polyethylene, polypropylene, polyamide, or aramid. For the feather 3, a fiber having a low coefficient of friction, wear resistance, and appropriate heat resistance can be applied. Since the fiber used as the feather 3 needs flexibility, in the case of a fluororesin fiber, the single yarn fineness is desirably about 6 to 15 denier. The base fabric of the present embodiment uses 400 denier and 60 filaments of polytetrafluoroethylene (trade name “Teflon (R)” manufactured by DuPont) for the feather 3, polypropylene 340 denier for the warp yarn 2 A of the base fabric 2, It consists of a woven fabric using 40 filaments for the weft yarn 2B, polyester spun yarn count 20/2, and woven on a pile loom under the conditions shown in Table 1.

毛倒し加工した羽毛３を有する基布２は裏面にコーティング層５が形成される。コーティング層５は硬化した層が柔軟性（可撓性）を有する、ゴム系溶剤型接着剤、ホットメルト型接着剤、あるいは接着性樹脂等が使用される。これらの接着剤は基布２の繊維間に含浸して、羽毛３を強固に保持させる。また基布２の裏面側にはスチレンーブタジエンゴム（ＳＢＲ）、エチレンー酢酸ビニル（ＥＶＡ）、ポリメタクリル酸メチル（ＰＭＭＡ）等のラテックスコーティングを施してもよい。コーティング層５にラテックスコーティングを使用する場合は、図９に示すシール材１Ａのようにコーティング層５とクッション層６が接着層５Ａで接合される。接着層５Ａは、一般の接着剤、ゴム糸、接着剤、アクリル糸、接着剤、感圧接着剤が用いられる。

A coating layer 5 is formed on the back surface of the base fabric 2 having the feathers 3 that have been subjected to fluffing. As the coating layer 5, a rubber-based solvent-type adhesive, a hot-melt-type adhesive, an adhesive resin, or the like in which the cured layer has flexibility (flexibility) is used. These adhesives are impregnated between the fibers of the base fabric 2 to hold the feathers 3 firmly. Further, a latex coating such as styrene-butadiene rubber (SBR), ethylene-vinyl acetate (EVA), polymethyl methacrylate (PMMA) or the like may be applied to the back side of the base fabric 2. When latex coating is used for the coating layer 5, the coating layer 5 and the cushion layer 6 are joined together by the adhesive layer 5A as in the sealing material 1A shown in FIG. For the adhesive layer 5A, a general adhesive, rubber thread, adhesive, acrylic thread, adhesive, or pressure sensitive adhesive is used.

A cushion layer 6 is bonded to the lower surface of the coating layer 5. The cushion layer 6 is made of a material that is durable against sag, has heat resistance that can withstand high temperatures such as 60 ° C. for a long time, and can be bonded with an adhesive. For this reason, the material of the cushion layer 6 may be a resin such as polyurethane, styrene or polypropylene, a synthetic rubber such as EPDM (ethylene propylene rubber) or chloroprene, a natural rubber, or a thermoplastic elastomer such as olefin or styrene. Desirably, the foam is desirably about 3 to 30 times in order to obtain sufficient flexibility and elasticity so as to sufficiently adhere to the movable body and not inhibit rotation. In addition, according to the test, the rebound physical properties of the cushion layer 6 are preferably such that the 25% compression load is about 0.1 to 0.6 kg / cm ² .

The cushion layer 6 of this embodiment uses polyurethane foam having a thickness of 2 mm and a 25% compressive load of 0.5 kg / cm ² . The back surface of the base fabric 2 and the cushion layer 6 can be bonded by overlapping the cushion layer 6 on the applied uncured coating layer 5 when the coating layer 5 on the back surface of the base fabric 2 is formed. In addition, when the cushion layer 6 is bonded to the back surface of the base fabric 2 after the formation of the coating layer 5, it can be bonded via the various adhesives that form the coating layer 5.

  The mounting adhesive layer 7 for mounting and fixing the cushion layer 6 to the application site is a pressure sensitive adhesive such as rubber or acrylic as described above, but a normal adhesive can also be used. The coating layer 5 and the mounting adhesive 7 of the present embodiment use an acrylic pressure sensitive adhesive.

  As a result of the test, the friction coefficient (dynamic friction coefficient) of the sealing material 1 of the present embodiment was as shown in Table 2. The test was conducted at a sliding speed of 1000 mm / min. The seal material of the reference (conventional product) in Table 1 is made of 1.0 mm thick felt made of polytetrafluoroethylene as a sliding part, and a 1.5 mm thick wool felt cushion layer is bonded to acrylic. The structure is bonded with an agent (the conventional layered structure (I), not shown).

表２の結果より、本実施形態のシール材１は対照のシール材すなわち、従来品より摩擦係数が小さくて良好なことが認められた。なお、シール材１Ａも同様に良好であった。このことによれば、フッ素樹脂繊維を用いた本実施形態のパイル織物は従来のフェルトと異なり、各繊維が回転方向へ配列されているため低い摩擦係数となり、また荷重が高いほど、摩擦係数が低くなるため、シール性をあげるためにマグネットローラ２４への密着力を上げることが可能となる。

From the results shown in Table 2, it was confirmed that the sealing material 1 of the present embodiment had a smaller coefficient of friction and was better than the control sealing material, that is, the conventional product. The sealing material 1A was also good. According to this, unlike the conventional felt, the pile fabric of this embodiment using fluororesin fibers has a low coefficient of friction because the fibers are arranged in the rotational direction, and the higher the load, the higher the coefficient of friction. Therefore, the adhesion to the magnet roller 24 can be increased to improve the sealing performance.

  As shown in FIG. 7, the vicinity of the developing chamber 20 has a structure in which a roller of a photosensitive member 28 and a sheet 29 are installed. The sealing material 1 of the present embodiment is an electrophotographic copying machine as shown in FIGS. Used to seal the magnet roller 24 in the developing chamber 20 of the machine. That is, the magnet roller 24 is installed horizontally in the housing 21 of the developing chamber 20 and is rotatably supported by the bearings 22 of the housing 21 of the developing chamber 20 by the support shafts 25 at both ends. A fine toner 27 is charged and attached to the surface and rotated, and the fine toner 27 is applied to the photoconductor 28 as shown in FIG. Note that the image of the fine toner 27 on the photoconductor 28 is transferred to the paper 29.

  As shown in FIGS. 5 and 6, the housing 21 corresponding to both end portions of the magnet roller 24 (note that only FIGS. 5 and 6 show the right end portion side) is a circular recess having a larger diameter than the magnet roller 24 ( The sealing material 1 is formed in a direction in which the fine toner 27 contacts the feather 3 so as to close the gap 26 between the outer periphery of the end of the magnet roller 24 and the peripheral surface of the circular recess 23. It is mounted in the circular recess 23 in the direction of rotation). The sealing material 1 is attached by adhering the attaching adhesive 7 to the peripheral surface of the circular recess 23. Since the cushion layer 6 has flexibility and elasticity, it can easily correspond to the curved surface of the circular recess 23 and is convenient for bonding the cushion layer 6. The mounting adhesive 7 is made of wrinkle of the sealing material 1 by using either double-sided tape made of acrylic foam, polyethylene foam, synthetic rubber, natural rubber, elastomer as a core material, or double-sided tape without a core material. The magnet roller 24 can be smoothly rotated.

  The magnet roller 24 in the developing chamber 20 is used for electrophotographic copying in the same manner as usual, but the sealing material 1 has the cushion layer 6 bonded and supported on the peripheral surface of the circular recess 23, and the sliding portion. Since the elastic feather 3 is in contact with the end of the magnet roller 24, the gap 26 is sealed without hindering the rotation of the magnet roller 24 and the fine toner 27 is prevented from leaking out of the housing 21. .

  As shown in FIG. 6, since the feather 3 of the sealing material 1 that can be taken in the gap 26 between the housing 21 and the magnet roller 24 is tilted in the rotation direction of the magnet roller 24, the seal is related to the rotation of the magnet roller 24. The fine toner 27 sent to the material 1 side is wrapped in the feather 3, and leakage of the fine toner 27 from the gap 26 is prevented. The fine toner 27 encased in the feather 3 and the feather 3 form a strong sealing layer, and the fine toner 27 sent to the sealing material 1 side later is pushed back so that the fine toner 27 has good sealing performance.

  As shown in FIGS. 1 and 2, the sealing material 1 according to the first embodiment described above is configured such that the cushion layer 6 and the attachment adhesive layer 7 are attached to the lower surface of the coating layer 5 of the base fabric 2. The sealing material 1 of the second embodiment has a configuration in which a soft coating layer 5 is provided on the lower surface of the base fabric 2 and a cushion layer 6 and an attachment adhesive layer 7 are not provided, as in the sealing material 1B shown in FIG. Become. Depending on the place of application, the fine toner 27 can be prevented from leaking with the sealing material 1B having this configuration. In the case of the sealing material 1B having the configuration shown in FIG. 10, the structure can be easily achieved and the manufacturing is easy.

  The sealing material of each embodiment is applied to a magnet roller of an electrophotographic copying machine or a printer for office equipment to prevent scattering of fine toner from the gap between the magnet roller and the housing. It is not limited to the case of a roller. For example, it is applied to a cleaning unit of an electrophotographic copying machine or a printer for office equipment or a powder feed roller of a packaging machine for packaging a drug of fine powder (powder or granules), It can be widely used as a sealing material for preventing the fine particles from leaking, such as preventing the scattering of the medicine from the gap between the feed roller and the housing.

It is a perspective view of the sealing material of the 1st Embodiment of this invention. It is an expanded sectional view of the sealing material of the 1st embodiment of the present invention. It is process drawing which falls down a feather with a heat roller. (A) is a schematic diagram showing a base fabric having feathers before hair fall, and (B) is a schematic diagram showing a base fabric having feathers after hair fall. FIG. 4 is a usage diagram of a sealing material in a developing chamber. It is an enlarged view of a sealing material application site | part. FIG. 3 is a schematic view of the vicinity of a developing chamber. It is operation | movement explanatory drawing of a sealing material. It is an expanded sectional view which shows the example of a change of the sealing material concerning the 1st Embodiment of this invention. It is an expanded sectional view of the sealing material of the 2nd Embodiment of this invention.

Explanation of symbols

1, 1A, 1B Seal material 2 Base cloth 3 Feather 5 Adhesive layer 6 Support layer 21 Housing 24 Magnet roller 26 Clearance 27 Toner

Claims (7)

A predetermined gap between the movable body that contacts the fine granular material and the housing of the movable body is adhered to the movable body or the housing surface to seal the leakage of the granular material without hindering the movement of the movable body. A method for producing a sealing material for preventing leakage of fine particles,
  Produces a pile fabric composed of pile yarn that becomes sliding feathers and a plain fabric that supports it.
  Passing the pile fabric with the pile yarn side on the groove roller side between a flat roller and a groove roller having a plurality of grooves installed parallel to the rotation direction and heated to 100 to 150 ° C By using the plurality of grooves, the fibers are arranged in a certain direction, and the pile yarn is unevenly collapsed, and the hair falling treatment is performed so as to eliminate the wave. Manufacturing method of the sealing material. The method for producing a sealing material for preventing fine powder particles from leaking according to claim 1, wherein the flat roller is heated to 80 to 120 ° C. The pile fabric is a synthetic resin fiber having a low friction coefficient and a wear resistance of a single pile fineness of 6 deniers or more, and the height of the feathers is 1.5 mm or more, and the density of the napped feathers is 40,000. Book / In ² The method for producing a sealing material for preventing fine powder particles from leaking according to claim 1 or 2, wherein the back surface of the base fabric has a coating layer that prevents the feathers from coming off. The pile yarn has a single yarn fineness of 15 denier or less, a feather height of 4.0 mm or less, and a feather nap density of 80,000 pieces / In. ² It is the following, The said groove | channel roller is provided with two or more groove | channels with a depth of 1-3 mm, The manufacturing method of the sealing material for prevention of the leak of the fine granular material of Claim 3 characterized by the above-mentioned. The said pile yarn is selected from fluororesin fiber, ultra high molecular weight polyethylene, polypropylene, polyamide, and aramid, The leak of the fine granular material as described in any one of Claim 1 thru | or 4 characterized by the above-mentioned. A method of manufacturing a sealing material for prevention. The method for producing a sealing material for preventing leakage of fine particles according to any one of claims 1 to 4, wherein the pile yarn is made of polytetrafluoroethylene. The sealing material for preventing leakage of fine powder according to any one of claims 1 to 6, wherein the fine powder is a fine toner having a particle size of 10 µm or less. Production method.

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