JP3946501B2 - Precast member joint and precast member provided with the joint - Google Patents

Precast member joint and precast member provided with the joint Download PDF

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JP3946501B2
JP3946501B2 JP2001357342A JP2001357342A JP3946501B2 JP 3946501 B2 JP3946501 B2 JP 3946501B2 JP 2001357342 A JP2001357342 A JP 2001357342A JP 2001357342 A JP2001357342 A JP 2001357342A JP 3946501 B2 JP3946501 B2 JP 3946501B2
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joint
annular
male
precast member
female
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JP2003155896A (en
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▲昇▼ 田代
天野文男
稔 森
英治 西堀
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Toyo Asano Foundation Co Ltd
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Toyo Asano Foundation Co Ltd
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Description

【0001】
【発明の属する技術分野】
本願発明は、トンネル覆工用セグメント、覆工版、舗装版、あるいは貯槽用壁体等のプレキャスト部材について、接合作業の効率化、作業性の向上、プレキャスト部材表面の無欠損化および経済化を図った継手の構造および該継手を備えたプレキャスト部材に関するものである。
【0002】
【従来の技術】
従来、シールド工法に用いるセグメントの連結方法はボルトによる結合が多い。そのため、ボルトの芯あわせに手間がかかる、ボルトの締結作業が必要である、金物が露出しているため防錆処理が必要である、セグメント内面が平滑でない(内面側に継手ボックスなどが開口している)ため二次覆工が必要である等の欠点がある。
【0003】
これに対し、継手がセグメント本体に埋設され、内面を平滑にして2次覆工を省略可能とするとともに、ボルト接合を不要とし、組立ての自動化、省力化を図った継手構造が種々開発されている。
【0004】
例えば、特開2000−248898号公報には、継手面から突出する棒状の雄継手に膨大部と首下くびれ部を設け、継手面に開口する雌継手に嵌合し、雌継手に設けた係合爪を雄継手の膨大部に係合させるようにした継手構造が記載されている。
【0005】
この継手構造においては、バネで付勢された係合爪を雄継手の挿入方向と直角方向から雌継手の係合筒内に進退自在に設け、雄継手が係合爪を押し戻しながら挿入された後、係合爪が首下くびれ部に嵌まり込み、雄継手の膨大部に係合するようになっている。
【0006】
なお、セグメント等のプレキャスト部材の製作誤差や、施工誤差に伴う雌雄継手の芯ずれ、プレキャスト部材間の隙間、ガタに対しては、複数係合爪間で雄継手挿入方向にわずかなギャップを設け、適正な係合位置を所定量ずらすことで、対処可能とした構造が記載されている。
【0007】
また、特開平8−296396号公報には、継手面から突出する棒状の雄継手を継手面に開口する雌継手に嵌合する構造において、雄継手に先細の案内部と案内部から後方に向かって縮径するテーパー面からなる係止部を形成し、雌継手には雄継手の挿入方向に拡径するテーパー孔を形成し、そのテーパー孔の内周面にバネで雄継手の挿入方向と反対方向に付勢された複数の楔板群を配置し、雄継手を雌継手に挿入することで、雄継手のテーパー面と雌継手のテーパー孔との間に複数の楔板が係合することで、継手に作用する引抜き力に抵抗するようにした構造が記載されている。
【0008】
なお、雌雄継手の芯ずれ等に対しては、雄継手をナットで固定するようにした固定金具の透孔の遊隙とナットの締め付けにより弾性変形するバネワッシャーで対処可能とした構造が記載されている。
【0009】
また、特開2001−90485号公報には、同様に、継手面から突出する棒状の雄継手を継手面に開口する雌継手に嵌合する構造において、雄継手の先端に案内用のテーパー部を形成し、テーパー部の後方に縮径部を形成し、筒状の雌継手の内側に形成したハウジング内に一端で摺動凹部と摺動凸部の係合により回動可能とした一対の係止部材とこれらの係止部材を外側から挟み込み、内向きに付勢する板バネを組み込み、雄継手のテーパー部が板バネの付勢力に抵抗して挿入された後、雄継手の縮径部を板バネの付勢力によって内向きに付勢された一対の係止部材が挟持して、継手に作用する引抜き力に抵抗するようにした構造が記載されている。
【0010】
【発明が解決しようとする課題】
特開2000−248898号公報記載の継手構造の場合、係合爪どうしの位置についてギャップを設けることで、製作誤差や組立誤差に対処させることができ、トンネル覆工等に適用した場合には組立作業性が向上し、真円度の確保しやすく、継手位置における止水性が確保できるといった利点がある。
【0011】
しかし、係合爪やバネを収納するためのスペースが雌継手の径方向に大きく延びているため、雌継手全体の寸法、特に径が大きくなり、またそれぞれバネと係合爪を納める等、雌継手の製作コストが高く付くという問題がある。
【0012】
また、雌継手頭部の径が大きくなることで、継手面に装着される止水材等との取り合いやコンクリートのかぶり等、寸法制約性の問題が生ずる。
【0013】
特開平8−296396号公報記載の継手構造は、製作誤差や組立誤差を主として雄継手側で吸収する構造としているが、雄継手の雌継手への挿入の際、芯ずれがあると楔板群が一様には係合せず、楔板間で位置ずれが生じるなどガタの原因となる恐れがある。
【0014】
また、雄継手側での誤差吸収は、ナットの締め付けに関連してナットを通す透孔やバネワッシャーによって行う構造であるため、ナットの緩みの問題や雄継手側に大きな断面の固定金具が必要となり、雄継手側で寸法制約性の問題が生ずるなどの欠点がある。
【0015】
特開2001−90485号公報記載の継手構造は、板バネの付勢力を利用して一対の係止部材が開閉し、雄継手の縮径部を挟持する構造であるが、係止部材と雄継手は雄継手の軸方向と直角な断面において点接触となるため十分な挟持力を得ることが困難でありガタが生じやすい、軸方向のずれに対処させることができない、といった欠点がある。
【0016】
また、雄継手と雌継手の芯ずれに対しては、ガタがあることである程度嵌合可能であるものの、強固な締結が期待できず、トンネル覆工等に適用した場合の真円性の確保、止水性の確保等が困難である。
【0017】
本願発明は、上述のような従来技術における欠点の解消を図ったものであり、寸法制約性のないコンパクトな構造としながら、製作誤差や組立誤差に容易に対処でき、かつ雌雄の継手を確実に係合させて継手面における引抜き力、せん断力に十分抵抗できる施工性、経済性に優れたプレキャスト部材の継手および該継手を備えたプレキャスト部材を提供するとともに、プレキャスト部材がシールド工法に用いるセグメントの場合には、必要に応じて継手部の引張変形能力を高め地震に有利な継手構造を提供することを目的としている。
【0018】
【課題を解決するための手段】
本願の請求項1に係るプレキャスト部材の継手は、接合しようとする一方のプレキャスト部材の継手位置に設けた雄継手を、他方のプレキャスト部材の継手位置に設けた雌継手に嵌合して接合するプレキャスト部材の継手において、前記雄継手は前記一方のプレキャスト部材の継手面から突出する棒状の突出部を有し、前記突出部の外周面には縮径部が形成されており、前記雌継手は前記他方のプレキャスト部材の継手面に開口し、前記雄継手の前記突出部が内側の中空部に嵌合される筒状の頭部を有し、前記頭部の内面には前記雄継手の突出部が嵌合された状態における前記縮径部と対応する位置に環状溝が形成されており、前記環状溝には収縮状態での内径が前記雄継手の突出部の外径より小さく、径方向に弾性的に拡縮可能な環状弾性部材が装着されており、前記環状弾性部材は、コイルスプリングの両端部を環状に接続した環状スプリングであることを特徴とするものである。
【0019】
本願発明の継手は、雌雄の継手がセグメント本体に埋設され、基本的にはプレキャスト部材を押圧するだけで、プレキャスト部材どうしの継手による接合を完了することができる自動継手タイプの継手である。
【0020】
本願発明の継手では、雌継手に雄継手を挿入して行く際、基本的には雄継手が雌継手の環状溝に装着した環状弾性部材を径方向に押し広げながら進入し、さらに進入して行くことで雄継手の縮径部に環状弾性部材が嵌まり込み、環状弾性部材が雌継手の環状溝と雄継手の縮径部に跨がる形で引抜き力に抵抗する構造となっている。
【0021】
前述のように、従来の自動継手の場合、雌雄継手を結合するための継手径方向に広がる大きなスペースを要し、寸法制約性の問題等が生じていたが、本願発明では環状弾性部材として断面形状を保持しつつ所定の性能を有し、かつ比較的安価に製作できる環状スプリングを用い、それ自体が継手にかかる引張り荷重の抵抗体となっているため、構造が簡易であり、コンパクトで経済的な継手となる。
環状スプリングの材料としては、ばね鋼、硬鋼線、ピアノ線、ばね用ステンレス鋼線等のばね用鋼材、あるいはエンジニアリングプラスチックス等が利用でき、これらをコイルスプリングの形態に加工し、両端部を接合して全体を環状に成形する。
【0022】
雄継手および雌継手の材料としては、金属製、強化プラスチック、セラミックス製等のものが利用でき、その他、必要な強度を有するものであれば、材質は特に限定されない。
【0023】
請求項2は、請求項1に係るプレキャスト部材の継手において、前記雄継手の縮径部および前記雌継手の環状溝がそれぞれ2段以上設けられている場合である。
【0024】
請求項3は、請求項2に係るプレキャスト部材の継手において、前記縮径部どうしの間隔と前記環状溝どうしの間隔との間に、所定のギャップ量を設けてある場合である。
【0025】
後に、発明の実施の形態の項で詳述するように、複数の縮径部と環状溝を設ける場合において、セグメント製作誤差、組立誤差等を考慮した設定ギャップ量を設定することで、それぞれの環状溝に装着した環状弾性部材の少なくとも何れかが雄継手の縮径部に密着して確実に係合され、引抜き力等に対し大きな抵抗力を発揮することができる。
【0029】
請求項は、請求項1、2または3に係るプレキャスト部材の継手において、前記環状スプリングのコイル内に円環を複数に分割した芯材が挿入されている場合である。
【0030】
コイルスプリングを形成する線材の断面が大きいか、あるいは材質が硬い場合には、環状スプリング自体で継手に作用する引抜き力に抵抗させることができるが、径方向の拡縮性能を高めるため線材の断面が小さい場合や材質が比較的柔らかい場合には、引抜き力に対し環状スプリングが変形し、雌継手の環状溝あるいは雄継手の縮径部から外れるかあるいは、外れなくても引抜き変形量が過大になる可能性がある。
【0031】
そのような場合には、所定の強度を有する芯材をコイル内に挿入しておくことにより、芯材が抵抗し、環状スプリングの抜け出し等を防ぐことができる。芯材を複数に分割する理由は、環状スプリングの拡縮に対応させるためである。
【0032】
継手に作用する引抜き力に対する抵抗性を高めるためにはコイル内径と芯材の径がほぼ等しくなることが望ましいが、耐震性を考慮して地震時などにおけるプレキャスト部材間の若干の変位を許容する場合には、コイル内径と芯材の外径との間にわずかな遊隙(例えば1〜2mm)を設けることも有効である。
【0033】
請求項は、請求項1、2または3に係るプレキャスト部材の継手において、前記環状弾性部材の断面外周に、該環状弾性部材に対し継手嵌合方向に作用するせん断力に抵抗させるためのせん断抵抗部材が周方向に沿って複数、断続的に取り付けられている場合である。
【0034】
このせん断抵抗部材の機能は、請求項における芯材とほぼ同様であり、芯材がコイルスプリングの断面内に納められていたのに対し、環状弾性部材の断面外側に装着する点が異なる。この場合、環状弾性部材の断面全周を取り囲むものでもよいし、例えば後に発明の実施の形態の項で説明する図12に示すような環状弾性部材の内径側に係合するような一部のみで装着されるものでもよい。
【0035】
この場合も、芯材の場合と同様、円周方向に沿って、複数に分割することで環状弾性部材の拡縮に対応させることができる。また、断面外側に装着されるため、装着の対象となる環状弾性部材も環状スプリングのような断面が中空のものに限られない。
【0036】
請求項は、請求項1〜の何れかに記載のプレキャスト部材の継手において、前記環状弾性部材の内径側に、該環状弾性部材をあらかじめ所定量拡径した状態に保持しておき、前記雄継手の突出部が嵌入されることで継手嵌合方向前方へ押し出される環状の拡径保持具が装着されている場合である。
【0037】
前述したように、本願発明の継手では、基本的には、雌継手に雄継手を挿入して行く際、雄継手が雌継手の環状溝に装着した環状弾性部材を径方向に押し広げながら進入し、さらに進入して行くことで雄継手の縮径部に環状弾性部材が嵌まり込む構成としているが、雄継手が環状弾性部材を径方向に押し広げる際、環状弾性部材の剛性あるいは変形性能によっては、環状弾性部材が環状溝から外れる可能性が考えられる。
【0038】
そのため、請求項に係る発明では、拡径保持具によりあらかじめ環状弾性部材を拡径した状態に保持し、雄継手がこの拡径保持具を雌継手の奥側へ押し込むことで、環状弾性部材が拡径保持具から解放され、雄継手の縮径部に入り込むようにした。この場合、厳密には雄継手が環状弾性部材を拡径することなく拡径保持具のみ押し込む場合も含まれる。
【0039】
拡径保持具は環状弾性部材が1段の場合は、通常1個であるが、環状弾性部材が複数段(通常は2段まで)の場合は1個または複数個用いられ、1個で複数の環状弾性部材を拡径保持する場合も含まれる。
【0040】
材料は金属、プラスチック、木材等、特に限定されず、雌継手の奥側に余裕がある場合には、雌継手の奥側に押し込まれるようなものでよく、空間的な余裕がない場合には雄継手の挿入により潰れるようなものでもよい。
【0041】
請求項に係るプレキャスト部材は、その継手面に請求項1〜の何れかに記載のプレキャスト部材の継手の前記雄継手または雌継手を複数設置したものである。
【0042】
プレキャスト部材として、本願発明は主としてシールド工法用のセグメントを対象としているが、これに限定されず、鉄筋コンクリート構造、鉄骨鉄筋コンクリート構造、鋼コンクリート合成構造、コンクリートを充填した鋼製構造および球状黒鉛鋳鉄構造等の各種構造、各種用途のプレキャスト部材に適用することができる。
【0043】
【発明の実施の形態】
以下、本願発明の実施形態を、プレキャスト部材を代表して、全体構造を第1図および第2図に示したシールド工法用の鉄筋コンクリートセグメント(以下「セグメント」という。)を例として説明する。
(1) 全体構造
プレキャスト部材としてのセグメント1に、図1に示すように、セグメント1どうしをトンネル軸方向に連結するリング間継手としての雄継手11および雌継手21と、セグメント1どうしをトンネル周方向に連結するセグメント間継手としての雄継手31および雌継手41が埋設されており、セグメント1の内面はボルトボックス等の欠損部がなく平滑になっている。
【0044】
なお、本願発明の対象となるプレキャスト部材の継手は、本実施形態におけるリング間継手としての雄継手11および雌継手21からなるものである。
【0045】
セグメント1の組立には、エレクターとシールドジャッキで新設セグメント1aを既設セグメント1に押圧することのみで締結できるため、ボルトによる締結等の作業が不要であり、接合作業の効率化、作業性の向上、作業安全性の向上を図ることができるとともに、ボルトボックスの充填が不要なため経済性の向上も図ることができる(図2参照)。
(2) 雄継手11
雄継手11は、図3に示すように、セグメント1に埋設されたアンカー部12とセグメント1側面(継手面)より突き出た突出部13からなり、突出部13には1段(図示せず)または図示のように2段の縮径部14が形成されている。また突出部13の先端は芯合わせがスムーズに行われるようテーパー形状に加工してある(図4参照)。
【0046】
なお、図示の雄継手11は、異形鉄筋の先端部を加工した例であるが、鋳造、鍛造などによる金属製の他、強化プラスチック、セラミックス製のものでもよい。
【0047】
また、図示の例では引張力に対する抵抗力を異形鉄筋とコンクリートとの付着力に期待しているため、アンカー部12としてのコンクリート埋込み部は同一横断面の棒状であるが、鋳造、鍛造などによる金属製または強化プラスチック、セラミックス製等の場合には、図示した雌継手21の後端部のように、膨大部を形成して引き抜き抵抗力を確保することもできる。
(3) 雌継手21
雌継手21は、図3に示すように、その頭部23がセグメント1側面に位置するようアンカー部22とともに埋設されており、頭部23は内部に雄継手11の突出部13が結合できるようセグメント1側面に開口する中空の円筒形状になっている。
【0048】
雌継手21についても、雄継手11と同様、鋳造、鍛造による金属製の他、強化プラスチック、セラミックス等のものでもよい。
【0049】
この雌継手21の内部には雄継手11が進入結合した際、雄継手11の縮径部14と対応する位置に、対応する数の環状溝24が形成されていて、その環状溝24に環状弾性部材としての環状スプリング25がセットされている(図4参照)。
【0050】
雄継手11の縮径部14が2段の場合は、縮径部14間の間隔と、雌継手21の環状溝24の間隔との関係を、例えば次のように決定することができる。
【0051】
すなわち、図7(ケース1)および図8(ケース2)において、セグメント側面(リング間継手面)から雄継手11の第1縮径部14aの前方端部までの距離をLm1、セグメント側面から雄継手の第2縮径部14bの前方端部までの距離をLm2、セグメント側面から雌継手の第1環状溝24aの奥部端部までの距離をLf1、セグメント側面から雌継手の第2環状溝24bの奥部端部までの距離をLf2としたとき、
m1≒Lf1と設定した場合には、Lm2≒Lf2+g (ケース1)
m1≒Lf1+gと設定した場合には、Lm2≒Lf2−g (ケース2)
(ここに、gはセグメント製作誤差、組立誤差等を考慮した設定ギャップ量)
にそれぞれ設定することで、セグメントの製作誤差、組立誤差がある場合にも過大な目開きを発生させることなく第1係止部(第1環状溝24aと第1縮径部14a)または第2係止部(第2環状溝24bと第2縮径部14b)の何れかで確実に係合させることができる。
【0052】
すなわち、図7(ケース1)の場合には組立誤差がないか極めて少なくして既設セグメントに新設セグメントを当接接合できる時は第1係止部で(図7(a) 参照)、組立誤差をある程度有して当接接合する時は第2係止部で(図7(b) 参照)、それぞれ係合させることができる。
【0053】
なお、ここで退避代g1 は、図7(b) の状態から図7(a) へと、なお雄継手11が雌継手21に進入する際に、第2係止部に係合している、後述の環状スプリング25が前記進入を阻害することを防止するための退避空間であって、g1 ≒gとして設定することが望ましい。また、雄継手11の第2係止部において退避代g1 後退した位置からセグメント側面側に向かって緩斜面を形成してあるのは、雄継手11が雌継手21に進入する初期に、雌継手21の第1係止部に嵌挿されている後述の環状スプリング25が一旦雄継手11の第2係止部に収納され、その後引き続いて雄継手11が雌継手21に進入すると、環状スプリング25は前記緩斜面を乗り越えて移動し、最終的に雄継手11の第1係止部に収納されるため、前記移動を円滑にさせるためのものである。
【0054】
また、図8(ケース2)の場合には組立誤差がないか極めて少なくして既設セグメントに新設セグメントを当接接合できる時は第2係止部で(図8(a) 参照)、組立誤差をある程度有して当接接合する時は第2係止部で(図8(b) 参照)、それぞれ係合することができる。なお、ここで雄継手11の第1係止部に退避代g1 を設けてあるのは前記図7(ケース1)の場合と同様な理由による。
【0055】
このように雌継手21に対し雄継手11の進入深さが変化しても、2段に配置した環状スプリング25の何れかが雄継手11の縮径部14に係合する構造になっている。
(4) 環状スプリング25(環状弾性部材)
雌継手21の環状溝24にセットする環状弾性部材の一例として、環状スプリング25を用いることができ、図9の例ではコイルスプリングを環状につなぎ、必要に応じてコイル断面内に芯材26を内蔵している。
【0056】
環状スプリング21は、環状溝の数に応じて、少なくとも1段、必要により複数段設ける。環状スプリング21の材料としては、ばね鋼、硬鋼線、ピアノ線、ばね用ステンレス鋼線等のばね用鋼材、エンジニアリングプラスチックス等を用いることができる。また、その横断面形状は円形が一般的であるが、これに限定されず、楕円形、矩形、小判形等でもよい。また、環状スプリング21の材料となる線材の横断面形状も円形、矩形等、特に限定されない。
【0057】
芯材26は必要に応じて用いられるものであるが、雌継手21に雄継手11を挿入する際や、継手部に引抜き力が作用したときに、環状スプリング25が大きく変形して雌継手21の環状溝24からずれたり、場合によっては外れたりするのを防止するための部材であり、金属その他、適度な剛性を有する部材からなる。
【0058】
芯材26の具体的な材料としては、例えば太径の鉄線、ばね鋼、硬鋼線、ピアノ線、ばね用ステンレス鋼線等のばね用鋼材、セラミックス等を用途に応じて使用することができ、横横断面形状は環状スプリングの横断面形状に準じ円形、楕円形、矩形、小判形等を選択することができる。
【0059】
また、芯材26は、環状スプリング25の円周に沿って数分割してあり、環状スプリング25の拡径、縮径に伴う伸縮を拘束しないよう構成されている。なお、環状スプリング25や芯材26の横断面は、図13(a) 〜(c) に示すように、円形に限らず、楕円、矩形または小判形等でもよい。
【0060】
環状スプリング25内寸法と芯材26外寸法との関係については、ほぼ密着させる場合と、任意(1〜2mm)の遊隙を設ける場合とが考えられ、特に後者の場合は耐震対策として有効である。
【0061】
すなわち、図14(a) 〜(c) に示すように、環状スプリング25の内寸法に対し内蔵する芯材26の外寸法を若干小さくして、スプリングと芯材26の間に遊隙を設け、地震時にスプリングと芯材の間のクッション効果により継手部の引張変形吸収能力を高め、トンネル軸方向の変位を吸収し、地震に対応させることができる。
【0062】
あるいは、環状スプリング25に内蔵する芯材26を省略して、スプリングのクッション効果(スプリングの断面の変形)で継手部の引張変形吸収能力を高め、地震に対応させることもできる。
【0063】
次に、環状スプリング25の製造、組立方法について説明する。
図10の例では、環状スプリング25を所要長さの線状のコイルスプリングに加工し、そのコイルスプリングの片側端部を絞り込み、所要量だけねじ戻した状態で他方の端部に挿入し、ねじ戻し量だけ解放してねじ込むことで端部どうしを連結し環状スプリング25を製造する。
【0064】
図11の例では、線状のコイルスプリングに加工したものを、このコイルスプリングに螺合する雄ねじを形成したねじ締結部材25aを用いて結合する。
【0065】
なお、ねじ締結部材25aは、環状スプリング25の両端部が、図11のように円形断面の場合は、環状スプリング25の一端にほぼねじ長さ全長分ねじ込んでおき、該環状スプリング25の他端をほぼ半分のねじ長さ分だけねじ戻して、ねじ戻し量だけ解放して螺合させる方法により結合させることができる。
【0066】
あるいは、別の方法として、ねじ締結部材25aを環状スプリング25の両端に軸方向から強制的に押し込み、コイルスプリングの断面を拡径しながら連結することもできる。後者の方法は、環状スプリング25の横断面が円形以外の楕円、矩形または小判形等にも適用することができる。また、環状スプリングの両端を蝋付け、ハンダ付けによって簡易に結合させることも可能である。
【0067】
このようにして線状のコイルスプリングを容易に環状に成形可能であり、成形された環状スプリング25の内径寸法は雄継手11の縮径部14の外径寸法に等しいかやや小さめになるようにスプリング長、ねじ込み長さを設定する。
【0068】
また耐震対応を要しない場合には、別形態として図12に示すような構造の環状弾性部材を用いることも可能である。
【0069】
これは図9の実施形態における円周に沿って数分割した芯材26に相当するせん断抵抗部材26aが環状スプリング25の外側、この例では内径側に装着され、環状スプリング25の側面において引抜き力等に対する環状スプリング24の変形を抑える構造になっている。この場合、せん断抵抗部材26aが、直接、雄継手11の縮径部14に係合し、その円周外方に環状スプリング25が取り付けられた構造となる。
(5) 拡径保持具27
図4〜図6に示される雌継手21には、第1環状スプリング25a、第2環状スプリング25bに、それぞれ第1拡径保持具27a、第2拡径保持具27bが装着されている。
【0070】
この拡径保持具27(27a,27b)は、その外径寸法が雌継手21の内径寸法よりわずかに小さく、先端部がテーパー状に形成されていて、雌継手21の環状溝24(24a,24b)にセットした環状スプリング25(25a,25b)を拡径保持している。
【0071】
また、第1拡径保持具27aの外径寸法は中空に形成されている第2拡径保持具27bの内径寸法よりわずかに小さい。なお、図4〜図6では、第1環状スプリング25a、第2環状スプリング25bにそれぞれの拡径保持具27a,27bを装着しているが、第1環状スプリング25aと第2環状スプリング25bを拡径保持する一つの拡径保持具を用いても良い。
(6) 継手の結合方法
本願発明における継手の結合方法の第一の実施形態として、継手の結合過程を図4〜図6に基づいて説明する。
【0072】
セグメントは、雌継手21が既設セグメントの軸方向切羽側端面に配置されるよう組み立てられているものとする。そして、新たに結合すべきセグメントを、トンネルの切羽側から坑口側に向けて近接し位置合わせを行う。
【0073】
その際、新設セグメントの雄継手11はその突出部13が突出しており、突出した先端がテーパー加工してあるため、位置決め、挿入作業を容易に行うことができるとともに、雄継手11の先端部が雌継手21に進入して行く際、調芯機能が働き、セグメントの真円組立性能が向上する。
【0074】
その後、セグメントがジャッキで押されることにより、雄継手11の突出部13が雌継手21に挿入され、雄継手11の先端部が雌継手21の内部に装着してある第1拡径保持具27aを押し込み、第1環状スプリング25aが第1拡径保持具27aから解放されて、雄継手11の先端のテーパー面を乗り越えて1段目の縮径部(第2縮径部)14bに縮合する。
【0075】
本実施形態において、第1拡径保持具27aは第2拡径保持具27bよりわずかに小径に製作されており、押し込まれるにつれ、第1拡径保持具27aが第2保持具27bの内部に収納される(図5参照)。
【0076】
さらに、セグメントがジャッキで押されることにより、雄継手11の先端部が第1拡径保持具27aを内側に納めた第2拡径保持具27bを押し込み、第2環状スプリング25bが第2拡径保持具27bから解放されて、雄継手11の先端のテーパー面を乗り越えて1段目の縮径部(第2縮径部)14bに縮合し、第1環状スプリング25aが第2縮径部14b後部のテーパー面を乗り越えて2段目の縮径部(第1縮径部)14aに縮合する(第6図参照)。
【0077】
図15(a) はセグメント間の隙間がgまで押し込まれた時点での第1および第2拡径保持具27a,27b、雄継手11の第1および第2縮径部14a,14b、雌継手21の第1および第2環状溝24a,24b、並びに第1および第2環状スプリング25a,25bの位置関係を示したものであり、さらに隙間0の状態まで押し込んだ時点で、図15(b) のように、奥側の第2環状スプリング25aが第2縮径部14bの外周に密着する。
【0078】
なお、拡径保持具が1つの場合、雌継手21の奥側の空室部分28を拡径保持具を収納できるだけの深度とするか、それだけの深度の確保が難しいかまたは浅深度としてより経済化を図る場合には拡径保持具を座屈するような薄板の鋼板で製作したり、破壊するようなプラスチックあるいは木片で製作するといったことが可能である。
【0079】
また、継手に作用するせん断力に対しては、雄継手11の突出部13の基部に拡大根部13aを形成し、この拡大根部13aが雌継手21の継手面側の開口部内面に当接するようにすることで、その接触支圧抵抗力で対抗することができるため、大きなせん断力にも対応可能である。
【0080】
以上、本願発明の実施形態を、シールド工法用の鉄筋コンクリートセグメントについて説明したが、前述したように本願発明の適用対象となるプレキャスト部材はこれに限定されず、鉄骨鉄筋コンクリート構造、鋼コンクリート合成構造、コンクリートを充填した鋼製構造および球状黒鉛鋳鉄構造等のセグメントに適用可能であることは勿論、セグメント以外の版状あるいはブロック状の各種プレキャスト部材にも適用可能であり、また接合方向も特に限定されず、プレキャスト部材の用途等に応じ任意である。
【0081】
【発明の効果】
従来の自動継手の場合、雌雄継手を結合するための継手径方向に広がる大きなスペースを要し、寸法制約性の問題等が生じていたが、本願発明ではスプリング等からなる環状弾性部材自体が継手にかかる引張り荷重の抵抗体となっているため、構造が簡易であり、コンパクトで経済的な継手となる。
【0082】
また、雄継手が環状弾性部材を押し広げながら進入した後、環状弾性部材が雄継手の縮径部に嵌まり込み、密着する構造であるため、雌雄継手の芯ずれや、プレキャスト部材の製作誤差、組立誤差等にも容易に対処させることができる。
【0083】
本願発明の継手は、雌雄の継手がセグメント本体に埋設されているタイプであるため、内面を平滑に形成することで二次覆工等を省略することができる。
【0084】
さらに、環状スプリングとそれに内蔵する芯材との間に遊隙を設けるか、芯材を省略することで、継手部の引張変形能力を高め地震に有利な構造を容易、経済的に提供することができる。
【0085】
また、基本的にはプレキャスト部材を押圧するだけで、プレキャスト部材どうしの継手による接合を完了することができ、ボルト等の付属品も不要であり、組立の自動化、省力化が可能であり、作業時間も大幅に短縮でき、作業安全性も高い。
【図面の簡単な説明】
【図1】 本願発明の継手を、シールド工法に用いられるセグメントに適用した場合の一実施形態を示す透過斜視図である。
【図2】 図1の実施形態におけるセグメントの接合の様子を示す透過斜視図である。
【図3】 図1の実施形態における接合状態の継手部の透過斜視図である。
【図4】 図1の実施形態における接合前の雌雄継手の位置関係を示す斜視図(雌継手は断面)である。
【図5】 図1の実施形態における接合中の雌雄継手の位置関係を示す斜視図(雌継手は断面)である。
【図6】 図1の実施形態における接合完了時の雌雄継手の位置関係を示す斜視図(雌継手は断面)である。
【図7】 雄継手の縮径部および雌継手の環状溝を2段に設けた場合の組立誤差吸収のためのこれらの位置関係(ケース1)についての説明図である。
【図8】 雄継手の縮径部および雌継手の環状溝を2段に設けた場合の組立誤差吸収のためのこれらの位置関係(ケース2)についての説明図である。
【図9】 雌継手の環状溝に装着される環状弾性部材の一実施形態を示す斜視図である。
【図10】 雌継手の環状溝に装着される環状弾性部材の成形方法の一例を説明するための斜視図である。
【図11】 雌継手の環状溝に装着される環状弾性部材の成形方法の他の例を説明するための斜視図である。
【図12】 雌継手の環状溝に装着される環状弾性部材の他の実施形態を示す斜視図である。
【図13】 環状弾性部材の断面形状の変形例を示す断面図である。
【図14】 環状弾性部材の断面形状の他の変形例を示す断面図である。
【図15】 図1の実施形態における雌雄継手の最終嵌合状態における各部材の位置関係を示す断面図である。
【符号の説明】
1…セグメント、1a…新設セグメント、11…雄継手(リング間継手)、12…アンカー部、13…突出部、13a…拡大根部、14…縮径部、14a…第1縮径部、14b…第2縮径部、21…雌継手(リング間継手)、22…アンカー部、23…頭部、24…環状溝、24a…第1環状溝、24b…第2環状溝、25…環状スプリング、25a…第1環状スプリング、25b…第2環状スプリング、26…芯材、26a…せん断抵抗部材、27…拡径保持具、27a…第1拡径保持具、27b…第2拡径保持具、28…空室部、29…ねじ締結部材、31…雄継手(セグメント間継手)、41…雌継手(セグメント間継手)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a precast member such as a tunnel lining segment, a lining plate, a paving plate, or a wall for a storage tank, for improving the efficiency of joining work, improving workability, making the precast member surface free of defects and making it economical. The present invention relates to a joint structure and a precast member including the joint.
[0002]
[Prior art]
Conventionally, the segment connection method used in the shield method is often coupled by bolts. For this reason, it takes time to align the bolts, the bolts need to be tightened, the hardware is exposed and rust prevention is required, the segment inner surface is not smooth (the joint box opens on the inner surface side, etc.) Therefore, there is a disadvantage that secondary lining is necessary.
[0003]
On the other hand, various joint structures have been developed in which the joint is embedded in the segment body, the inner surface is smoothed and the secondary lining can be omitted, and bolt joining is not required, and the assembly is automated and labor-saving. Yes.
[0004]
For example, in Japanese Patent Laid-Open No. 2000-248898, a bar-shaped male joint projecting from a joint surface is provided with an enormous portion and a neck constriction, fitted to a female joint that opens to the joint surface, and an engagement provided on the female joint. A joint structure is described in which the claws are engaged with the enormous portion of the male joint.
[0005]
In this joint structure, the engaging claws biased by the spring are provided so as to be able to advance and retreat into the engaging cylinder of the female joint from the direction perpendicular to the insertion direction of the male joint, and the male joint is inserted while pushing back the engaging claws. After that, the engaging claw is fitted into the constricted portion under the neck, and is engaged with the enormous portion of the male joint.
[0006]
For the manufacturing errors of precast members such as segments, misalignment of male and female joints due to construction errors, gaps between precast members, and backlash, a slight gap is provided in the male joint insertion direction between multiple engaging claws. A structure that can be dealt with by shifting a proper engagement position by a predetermined amount is described.
[0007]
Japanese Patent Application Laid-Open No. 8-296396 discloses a structure in which a rod-shaped male joint protruding from a joint surface is fitted to a female joint opened to the joint surface, and the male joint has a tapered guide portion and a guide portion facing backward from the guide portion. A locking portion consisting of a tapered surface that is reduced in diameter is formed, and a tapered hole is formed in the female joint to increase the diameter in the insertion direction of the male joint, and the insertion direction of the male joint is set with a spring on the inner peripheral surface of the tapered hole. By arranging a plurality of wedge plate groups biased in opposite directions and inserting the male joint into the female joint, the plurality of wedge plates engage between the tapered surface of the male joint and the tapered hole of the female joint. Thus, a structure that resists the pulling force acting on the joint is described.
[0008]
In addition, there is described a structure that can cope with misalignment of male and female joints, etc., with the clearance of the through hole of the fixing bracket that fixes the male joint with a nut and the spring washer that is elastically deformed by tightening the nut. ing.
[0009]
Similarly, in Japanese Patent Laid-Open No. 2001-90485, in a structure in which a rod-shaped male joint protruding from a joint surface is fitted to a female joint opened to the joint surface, a guide taper portion is provided at the tip of the male joint. A pair of engagement members formed with a reduced diameter portion behind the taper portion and capable of rotating by engagement of the sliding concave portion and the sliding convex portion at one end in the housing formed inside the cylindrical female joint. After the stop member and these locking members are sandwiched from the outside, a plate spring that urges inward is incorporated, and after the tapered portion of the male joint is inserted in resistance to the urging force of the plate spring, the reduced diameter portion of the male joint A structure is described in which a pair of locking members urged inward by the urging force of the leaf spring is held between the two members to resist the pulling force acting on the joint.
[0010]
[Problems to be solved by the invention]
In the case of the joint structure described in Japanese Patent Laid-Open No. 2000-248898, it is possible to deal with manufacturing errors and assembly errors by providing a gap between the positions of the engaging claws. There are advantages that workability is improved, roundness is easily ensured, and water stoppage at the joint position can be secured.
[0011]
However, since the space for storing the engaging claws and springs extends greatly in the radial direction of the female joint, the dimensions of the female joint as a whole, especially the diameter, increase, and the female and engaging claws can be accommodated respectively. There is a problem that the manufacturing cost of the joint is high.
[0012]
In addition, since the diameter of the female joint head is increased, problems with dimensional constraints such as contact with a water-stopping material and the like attached to the joint surface, and covering with concrete arise.
[0013]
The joint structure described in Japanese Patent Laid-Open No. 8-296396 has a structure that absorbs manufacturing errors and assembly errors mainly on the male joint side, but if there is misalignment when the male joint is inserted into the female joint, the wedge plate group Do not engage uniformly, and there is a possibility of causing play such as positional displacement between the wedge plates.
[0014]
In addition, error absorption on the male joint side is performed by a through hole or a spring washer through which the nut is passed in connection with tightening of the nut, so there is a problem of loosening of the nut and a large cross-section fixing bracket is required on the male joint side. Thus, there are disadvantages such as the problem of dimensional constraints on the male joint side.
[0015]
The joint structure described in Japanese Patent Laid-Open No. 2001-90485 is a structure in which a pair of locking members are opened and closed using the biasing force of a leaf spring, and the reduced diameter portion of the male joint is clamped. Since the joint is point-contacted in a cross section perpendicular to the axial direction of the male joint, it is difficult to obtain a sufficient clamping force, and there is a drawback in that the joint is liable to be loosened and the axial displacement cannot be dealt with.
[0016]
In addition, the misalignment between male and female joints can be fitted to some extent due to backlash, but strong fastening cannot be expected, ensuring roundness when applied to tunnel lining, etc. It is difficult to ensure water-stopping.
[0017]
The present invention is intended to eliminate the drawbacks of the prior art as described above, and can easily cope with manufacturing errors and assembly errors while ensuring a compact structure with no dimensional constraints, and can securely connect male and female joints. Provided is a precast member joint excellent in workability and economy that can sufficiently resist pull-out force and shearing force on the joint surface, and a precast member provided with the joint, and the segment of the segment used by the precast member for the shield method In some cases, it is an object to provide a joint structure that is advantageous for earthquakes by increasing the tensile deformation capacity of the joint as necessary.
[0018]
[Means for Solving the Problems]
  In the joint of the precast member according to claim 1 of the present application, the male joint provided at the joint position of one precast member to be joined is fitted and joined to the female joint provided at the joint position of the other precast member. In the joint of the precast member, the male joint has a rod-like protrusion that protrudes from the joint surface of the one precast member, a reduced diameter portion is formed on the outer peripheral surface of the protrusion, and the female joint is The male joint has a cylindrical head that opens into the joint surface of the other precast member, and the protruding portion of the male joint is fitted into an inner hollow portion. An annular groove is formed at a position corresponding to the reduced diameter portion in a state where the portion is fitted, and the annular groove has an inner diameter in a contracted state smaller than the outer diameter of the protruding portion of the male joint, Annular elasticity that can elastically expand and contract It is mounted woodThe annular elastic member is an annular spring in which both ends of the coil spring are annularly connected.It is characterized by this.
[0019]
The joint of the present invention is an automatic joint type joint in which a male / female joint is embedded in a segment body, and basically, the joining of the joints of the precast members can be completed only by pressing the precast member.
[0020]
In the joint of the present invention, when the male joint is inserted into the female joint, the male joint basically enters while expanding the annular elastic member mounted in the annular groove of the female joint in the radial direction, and further enters. The annular elastic member fits into the reduced diameter part of the male joint by going, and the annular elastic member has a structure that resists the pulling force by straddling the annular groove of the female joint and the reduced diameter part of the male joint. .
[0021]
  As described above, in the case of the conventional automatic joint, a large space extending in the joint radial direction for connecting the male and female joints is required, and the problem of dimensional constraints, etc. has occurred.Is a ringElastic memberUsing an annular spring that has a predetermined performance while maintaining the cross-sectional shape and can be manufactured relatively inexpensively,Since the resistor itself is a tensile load resistor applied to the joint, the structure is simple, and the joint is compact and economical.
  As the material of the annular spring, spring steel such as spring steel, hard steel wire, piano wire, and stainless steel wire for spring, or engineering plastics can be used. Join and form the whole into an annular shape.
[0022]
As materials for the male joint and the female joint, those made of metal, reinforced plastic, ceramics, etc. can be used, and other materials having the required strength are not particularly limited.
[0023]
A second aspect of the present invention is the case of the joint of the precast member according to the first aspect, wherein the reduced diameter portion of the male joint and the annular groove of the female joint are each provided in two or more stages.
[0024]
According to a third aspect of the present invention, in the joint of the precast member according to the second aspect, a predetermined gap amount is provided between the interval between the reduced diameter portions and the interval between the annular grooves.
[0025]
Later, as will be described in detail in the section of the embodiment of the present invention, in the case of providing a plurality of reduced diameter portions and annular grooves, by setting a set gap amount in consideration of a segment manufacturing error, an assembly error, etc. At least one of the annular elastic members attached to the annular groove is brought into close contact with the reduced diameter portion of the male joint and reliably engaged, and can exert a large resistance against a pulling force or the like.
[0029]
  Claim4Claims1, 2 or 3In the precast member joint according to the present invention, a core material obtained by dividing a ring into a plurality of coils is inserted in the coil of the annular spring.
[0030]
If the cross-section of the wire forming the coil spring is large or the material is hard, the annular spring itself can resist the pulling force acting on the joint, but the cross-section of the wire can be increased in order to improve the radial expansion / contraction performance. If it is small or the material is relatively soft, the annular spring will be deformed by the pulling force, and the pulling deformation amount will be excessive even if it is detached from the annular groove of the female joint or the reduced diameter part of the male joint. there is a possibility.
[0031]
In such a case, by inserting a core material having a predetermined strength into the coil, the core material can resist and prevent the annular spring from coming off. The reason for dividing the core material into a plurality is to cope with expansion and contraction of the annular spring.
[0032]
In order to increase resistance to the pulling force acting on the joint, it is desirable that the inner diameter of the coil and the diameter of the core are substantially equal, but in consideration of earthquake resistance, slight displacement between precast members during an earthquake is allowed. In some cases, it is also effective to provide a slight gap (for example, 1 to 2 mm) between the inner diameter of the coil and the outer diameter of the core material.
[0033]
  Claim5Claims 1 and 2Or 3In the joint of the precast member according to the present invention, a shear for resisting a shear force acting on the annular elastic member in the joint fitting direction on the outer periphery of the cross section of the annular elastic memberresistanceThis is a case where a plurality of members are intermittently attached along the circumferential direction.
[0034]
  This shearresistanceThe function of the member is claimed4The core material is substantially the same as the core material in FIG. 1, except that the core material is housed in the cross section of the coil spring, whereas the core material is mounted outside the cross section of the annular elastic member. In this case, the entire circumference of the annular elastic member may be surrounded. For example, only a part that engages with the inner diameter side of the annular elastic member as shown in FIG. 12 described later in the section of the embodiment of the invention. It may be installed in.
[0035]
Also in this case, as in the case of the core material, the annular elastic member can be expanded and contracted by dividing into a plurality along the circumferential direction. Moreover, since it mounts on the outer side of the cross section, the annular elastic member to be mounted is not limited to a hollow section like the annular spring.
[0036]
  Claim6Are claims 1 to5In the joint of the precast member according to any one of the above, the annular elastic member is held in a state in which the diameter of the annular elastic member has been expanded by a predetermined amount on the inner diameter side of the annular elastic member, and the protruding portion of the male joint is inserted. This is a case where an annular diameter expanding holder that is pushed forward in the joint fitting direction is attached.
[0037]
As described above, in the joint according to the present invention, basically, when the male joint is inserted into the female joint, the male joint enters while radially expanding the annular elastic member mounted in the annular groove of the female joint. However, when the male joint pushes the annular elastic member radially in the radial direction, the rigidity or deformation performance of the annular elastic member is increased. Depending on the case, there is a possibility that the annular elastic member is detached from the annular groove.
[0038]
  Therefore, the claim6In the invention according to the present invention, the annular elastic member is held in a state where the diameter of the annular elastic member has been expanded in advance by the diameter expansion holder, and the male joint pushes the diameter expansion holder toward the back side of the female joint so that the ring elastic member becomes the diameter expansion holder. So that it enters the reduced diameter part of the male joint. In this case, strictly speaking, a case in which the male joint pushes in only the diameter expanding holder without expanding the diameter of the annular elastic member is included.
[0039]
In the case where the annular elastic member has one stage, the diameter expanding holder is usually one, but in the case where the annular elastic member has a plurality of stages (usually up to two stages), one or a plurality are used. The case where the annular elastic member is expanded and held is also included.
[0040]
The material is not particularly limited, such as metal, plastic, wood, etc. If there is room on the back side of the female joint, it may be pushed into the back side of the female joint, and if there is no space available It may be crushed by insertion of a male joint.
[0041]
  Claim7The precast member according to claim 1 is provided on the joint surface.6A plurality of the male joints or female joints of the joint of the precast member according to any one of the above are installed.
[0042]
As a precast member, the present invention mainly targets a segment for a shield method, but is not limited thereto, a reinforced concrete structure, a steel reinforced concrete structure, a steel concrete composite structure, a steel structure filled with concrete, a spheroidal graphite cast iron structure, and the like It can be applied to precast members having various structures and various uses.
[0043]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described by taking a reinforced concrete segment (hereinafter referred to as “segment”) for the shield method shown in FIG. 1 and FIG.
(1) Overall structure
As shown in FIG. 1, the segment 1 as a precast member is connected to the male joint 11 and the female joint 21 as inter-ring joints connecting the segments 1 in the tunnel axial direction, and the segment connecting the segments 1 in the tunnel circumferential direction. A male joint 31 and a female joint 41 as an inter-joint are embedded, and the inner surface of the segment 1 is smooth without a missing portion such as a bolt box.
[0044]
In addition, the joint of the precast member used as the object of this invention consists of the male joint 11 and the female joint 21 as a joint between rings in this embodiment.
[0045]
The assembly of segment 1 can be fastened only by pressing the new segment 1a against the existing segment 1 with an erector and shield jack, so there is no need for fastening with bolts, etc., making the joining work more efficient and improving workability In addition to improving work safety, it is also possible to improve economy because it is not necessary to fill the bolt box (see FIG. 2).
(2) Male joint 11
As shown in FIG. 3, the male joint 11 includes an anchor portion 12 embedded in the segment 1 and a protruding portion 13 protruding from the side surface (joint surface) of the segment 1, and the protruding portion 13 has one stage (not shown). Alternatively, a two-stage reduced diameter portion 14 is formed as illustrated. Further, the tip of the protruding portion 13 is processed into a tapered shape so that the centering can be smoothly performed (see FIG. 4).
[0046]
The illustrated male joint 11 is an example in which the tip of the deformed reinforcing bar is machined, but may be made of metal such as casting or forging, or made of reinforced plastic or ceramics.
[0047]
In the example shown in the figure, since the resistance force to the tensile force is expected from the adhesion force between the deformed reinforcing bar and the concrete, the concrete embedding portion as the anchor portion 12 has a rod shape with the same cross section, but it is obtained by casting, forging, etc. In the case of metal, reinforced plastic, ceramics, or the like, an enormous portion can be formed as in the illustrated rear end portion of the female joint 21 to ensure pulling resistance.
(3) Female joint 21
As shown in FIG. 3, the female joint 21 is embedded with the anchor portion 22 so that the head portion 23 is located on the side surface of the segment 1, so that the protruding portion 13 of the male joint 11 can be coupled to the head portion 23. It has a hollow cylindrical shape that opens on the side of the segment 1.
[0048]
As with the male joint 11, the female joint 21 may be made of metal by casting or forging, reinforced plastic, ceramics, or the like.
[0049]
When the male joint 11 enters and joins the female joint 21, a corresponding number of annular grooves 24 are formed at positions corresponding to the reduced diameter portions 14 of the male joint 11. An annular spring 25 as an elastic member is set (see FIG. 4).
[0050]
When the reduced diameter portion 14 of the male joint 11 has two stages, the relationship between the interval between the reduced diameter portions 14 and the interval of the annular groove 24 of the female joint 21 can be determined as follows, for example.
[0051]
That is, in FIG. 7 (case 1) and FIG. 8 (case 2), the distance from the segment side surface (inter-ring joint surface) to the front end of the first reduced diameter portion 14a of the male joint 11 is L.m1, L is the distance from the side of the segment to the front end of the second reduced diameter portion 14b of the male joint.m2, L is the distance from the side of the segment to the back end of the first annular groove 24a of the female joint.f1, L is the distance from the side of the segment to the back end of the second annular groove 24b of the female joint.f2When
Lm1≒ Lf1If set to Lm2≒ Lf2+ G (Case 1)
Lm1≒ Lf1If + g is set, Lm2≒ Lf2-G (Case 2)
(Here, g is the set gap amount considering segment manufacturing error, assembly error, etc.)
Thus, even when there is a manufacturing error or an assembly error of the segment, the first locking portion (the first annular groove 24a and the first reduced diameter portion 14a) or the second without causing an excessive opening. Engagement can be ensured at any of the locking portions (second annular groove 24b and second reduced diameter portion 14b).
[0052]
That is, in the case of FIG. 7 (Case 1), when there is no or very little assembly error and the new segment can be abutted and joined to the existing segment, the first locking portion (see FIG. 7 (a)) causes the assembly error. Can be engaged with each other at the second locking portion (see FIG. 7B).
[0053]
Here, the saving fee g17 (a) to FIG. 7 (a), when the male joint 11 enters the female joint 21, an annular spring 25, which will be described later, is engaged with the second locking portion. A retreat space for preventing the entry, g1It is desirable to set as ≈g. Further, the retraction allowance g at the second locking portion of the male joint 111The reason why the gentle slope is formed from the retracted position toward the side surface of the segment is that the male joint 11 is inserted into the first locking portion of the female joint 21 at the initial stage when the male joint 11 enters the female joint 21, which will be described later. When the annular spring 25 is once accommodated in the second engaging portion of the male joint 11 and subsequently the male joint 11 enters the female joint 21, the annular spring 25 moves over the gentle slope and finally the male joint. 11 to be accommodated in the first locking portion, so as to make the movement smooth.
[0054]
In the case of FIG. 8 (Case 2), when there is no or very little assembly error and the new segment can be abutted and joined to the existing segment, the second locking portion (see FIG. 8 (a)) causes an assembly error. Can be engaged with each other at the second locking portion (see FIG. 8B). Here, the retraction allowance g is added to the first locking portion of the male joint 11.1Is provided for the same reason as in FIG. 7 (case 1).
[0055]
Thus, even if the penetration depth of the male joint 11 changes with respect to the female joint 21, any one of the annular springs 25 arranged in two stages engages with the reduced diameter portion 14 of the male joint 11. .
(4) Annular spring 25 (annular elastic member)
As an example of the annular elastic member set in the annular groove 24 of the female joint 21, an annular spring 25 can be used. In the example of FIG. 9, the coil spring is connected in an annular shape, and the core member 26 is provided in the coil cross section as necessary. Built-in.
[0056]
The annular spring 21 is provided in at least one stage and, if necessary, a plurality of stages according to the number of the annular grooves. As the material of the annular spring 21, spring steel such as spring steel, hard steel wire, piano wire, and stainless steel wire for spring, engineering plastics, and the like can be used. The cross-sectional shape is generally circular, but is not limited to this, and may be oval, rectangular, oval, or the like. Moreover, the cross-sectional shape of the wire used as the material of the annular spring 21 is not particularly limited, such as a circle or a rectangle.
[0057]
The core material 26 is used as necessary. When the male joint 11 is inserted into the female joint 21 or when a pulling force is applied to the joint portion, the annular spring 25 is greatly deformed and the female joint 21 is used. This is a member for preventing the annular groove 24 from being displaced or detached in some cases, and is made of a metal or other member having an appropriate rigidity.
[0058]
As a specific material of the core material 26, for example, a steel material for a spring such as a large-diameter iron wire, a spring steel, a hard steel wire, a piano wire, a stainless steel wire for a spring, ceramics, or the like can be used depending on the application. The cross-sectional shape can be selected from circular, elliptical, rectangular, oval, etc. according to the cross-sectional shape of the annular spring.
[0059]
The core member 26 is divided into several parts along the circumference of the annular spring 25, and is configured not to restrain the expansion and contraction associated with the diameter expansion and contraction of the annular spring 25. The cross sections of the annular spring 25 and the core member 26 are not limited to a circle as shown in FIGS. 13A to 13C, and may be an ellipse, a rectangle, an oval, or the like.
[0060]
Regarding the relationship between the inner dimension of the annular spring 25 and the outer dimension of the core material 26, it is considered that there is a case where it is almost in close contact and a case where an arbitrary (1-2 mm) clearance is provided. is there.
[0061]
That is, as shown in FIGS. 14A to 14C, the outer dimension of the core material 26 built in is slightly smaller than the inner dimension of the annular spring 25, and a clearance is provided between the spring and the core material 26. In the event of an earthquake, the effect of cushioning between the spring and the core material increases the joint's ability to absorb tensile deformation, absorbs displacement in the tunnel axis direction, and can respond to earthquakes.
[0062]
Alternatively, the core material 26 incorporated in the annular spring 25 can be omitted, and the tensile deformation absorption capacity of the joint portion can be enhanced by the cushioning effect (deformation of the cross section of the spring) of the spring to cope with an earthquake.
[0063]
Next, a method for manufacturing and assembling the annular spring 25 will be described.
In the example of FIG. 10, the annular spring 25 is processed into a linear coil spring having a required length, one end of the coil spring is squeezed and inserted into the other end in a state where it is screwed back by a required amount. The annular spring 25 is manufactured by connecting the ends by releasing and screwing in the return amount.
[0064]
In the example of FIG. 11, what was processed into the linear coil spring is couple | bonded using the screw fastening member 25a which formed the external thread screwed together to this coil spring.
[0065]
When the both ends of the annular spring 25 have a circular cross section as shown in FIG. 11, the screw fastening member 25a is screwed into one end of the annular spring 25 for the entire length of the screw, and the other end of the annular spring 25 is Can be coupled by a method in which the screw is unscrewed by approximately half the screw length, and the screw is unscrewed by the unscrewed amount.
[0066]
Alternatively, as another method, the screw fastening member 25a can be forcedly pushed into both ends of the annular spring 25 from the axial direction, and the coil spring can be connected while expanding the cross section of the coil spring. The latter method can be applied to an ellipse, a rectangle or an oval shape in which the cross section of the annular spring 25 is not circular. It is also possible to easily connect the both ends of the annular spring by brazing and soldering.
[0067]
Thus, the linear coil spring can be easily formed into an annular shape, and the inner diameter dimension of the formed annular spring 25 is equal to or slightly smaller than the outer diameter dimension of the reduced diameter portion 14 of the male joint 11. Set the spring length and screw length.
[0068]
When earthquake resistance is not required, an annular elastic member having a structure as shown in FIG. 12 can be used as another form.
[0069]
This is because the shear resistance member 26a corresponding to the core member 26 divided into several portions along the circumference in the embodiment of FIG. 9 is mounted on the outer side of the annular spring 25, in this example, on the inner diameter side, and the pulling force on the side surface of the annular spring 25 The structure is such that the deformation of the annular spring 24 against the above is suppressed. In this case, the shear resistance member 26a is directly engaged with the reduced diameter portion 14 of the male joint 11, and the annular spring 25 is attached to the outer circumference.
(5) Diameter expansion holder 27
In the female joint 21 shown in FIGS. 4 to 6, a first diameter-enlarged holding tool 27 a and a second diameter-expanded holding tool 27 b are attached to the first annular spring 25 a and the second annular spring 25 b, respectively.
[0070]
The enlarged diameter holder 27 (27a, 27b) has an outer diameter dimension slightly smaller than an inner diameter dimension of the female joint 21 and a tip portion formed in a taper shape. The annular groove 24 (24a, 27b) of the female joint 21 is formed. The annular spring 25 (25a, 25b) set to 24b) is held in an enlarged diameter.
[0071]
Further, the outer diameter dimension of the first enlarged diameter holder 27a is slightly smaller than the inner diameter dimension of the second enlarged diameter holder 27b that is formed hollow. In FIGS. 4 to 6, the first annular spring 25a and the second annular spring 25b are mounted with the respective enlarged diameter holders 27a and 27b. However, the first annular spring 25a and the second annular spring 25b are expanded. You may use the one diameter expansion holder which carries out diameter maintenance.
(6) Coupling method
As a first embodiment of the joint coupling method according to the present invention, a joint coupling process will be described with reference to FIGS.
[0072]
It is assumed that the segments are assembled so that the female joint 21 is disposed on the end face on the axial face side of the existing segment. And the segment which should be newly couple | bonded approaches from the face side of a tunnel toward a wellhead side, and aligns.
[0073]
At that time, the male joint 11 of the new segment has a protruding portion 13 protruding, and the protruding tip is tapered, so that positioning and insertion can be easily performed, and the tip of the male joint 11 is When entering the female joint 21, the alignment function works, and the perfect circle assembly performance of the segment is improved.
[0074]
Thereafter, when the segment is pushed by the jack, the protruding portion 13 of the male joint 11 is inserted into the female joint 21, and the first diameter-expanded holding tool 27 a in which the distal end portion of the male joint 11 is mounted inside the female joint 21. , The first annular spring 25a is released from the first diameter-enlarged holding tool 27a, gets over the tapered surface at the tip of the male joint 11, and condenses to the first-stage reduced diameter part (second reduced diameter part) 14b. .
[0075]
In the present embodiment, the first enlarged diameter holding tool 27a is made slightly smaller in diameter than the second enlarged diameter holding tool 27b, and as the first enlarged diameter holding tool 27a is pushed, the first enlarged diameter holding tool 27a is placed inside the second holding tool 27b. Stored (see FIG. 5).
[0076]
Further, when the segment is pushed by the jack, the distal end portion of the male joint 11 pushes in the second expanded diameter holding tool 27b in which the first expanded diameter holding tool 27a is accommodated, and the second annular spring 25b is expanded in the second diameter. It is released from the holder 27b, gets over the tapered surface at the tip of the male joint 11, and condenses to the first-stage reduced diameter portion (second reduced diameter portion) 14b, and the first annular spring 25a becomes the second reduced diameter portion 14b. Overcoming the taper surface at the rear, it is condensed into a second-stage reduced diameter portion (first reduced diameter portion) 14a (see FIG. 6).
[0077]
FIG. 15 (a) shows the first and second diameter-enlarged holders 27a and 27b, the first and second reduced diameter portions 14a and 14b of the male joint 11, and the female joint when the gap between the segments is pushed to g. FIG. 15 (b) shows the positional relationship between the first and second annular grooves 24a and 24b and the first and second annular springs 25a and 25b of FIG. As described above, the second annular spring 25a on the back side is in close contact with the outer periphery of the second reduced diameter portion 14b.
[0078]
In addition, when there is one diameter expanding holder, the empty space portion 28 on the back side of the female joint 21 is made deep enough to accommodate the diameter expanding holder, or it is difficult to secure that depth, or it is more economical as shallow depth. In order to achieve this, it is possible to manufacture the expanded diameter holder with a thin steel plate that buckles, or with a plastic or a piece of wood that breaks down.
[0079]
Further, with respect to the shearing force acting on the joint, an enlarged root portion 13 a is formed at the base of the protruding portion 13 of the male joint 11, and the enlarged root portion 13 a comes into contact with the inner surface of the opening on the joint surface side of the female joint 21. Since it can counter with the contact pressure resistance force, it can respond also to a big shear force.
[0080]
As mentioned above, although embodiment of this invention was demonstrated about the reinforced concrete segment for shield methods, as mentioned above, the precast member used as the application object of this invention is not limited to this, steel-framed reinforced concrete structure, steel concrete composite structure, concrete Of course, it can be applied to segments such as steel structures filled with steel and spheroidal graphite cast iron structures, and can also be applied to various plate-like or block-like precast members other than segments, and the joining direction is not particularly limited. It is optional depending on the use of the precast member.
[0081]
【The invention's effect】
In the case of the conventional automatic joint, a large space extending in the joint radial direction for connecting the male and female joints is required, and there is a problem of dimensional constraints, but in the present invention, the annular elastic member itself made of a spring or the like is the joint. Therefore, the structure is simple and the joint is compact and economical.
[0082]
In addition, after the male joint has entered while expanding the annular elastic member, the annular elastic member fits into the reduced diameter portion of the male joint and comes into close contact with each other. In addition, it is possible to easily deal with assembly errors and the like.
[0083]
Since the joint of the present invention is a type in which the male and female joints are embedded in the segment body, secondary lining or the like can be omitted by forming the inner surface smoothly.
[0084]
Furthermore, by providing a clearance between the annular spring and the core material built in it or omitting the core material, it is possible to easily and economically provide a structure advantageous for earthquakes by increasing the tensile deformation capacity of the joint. Can do.
[0085]
In addition, basically by simply pressing the precast members, the joints between the precast members can be completed, and there is no need for accessories such as bolts. The time can be greatly reduced and the work safety is high.
[Brief description of the drawings]
FIG. 1 is a transparent perspective view showing an embodiment in which a joint of the present invention is applied to a segment used in a shield method.
FIG. 2 is a transparent perspective view showing how segments are joined in the embodiment of FIG. 1;
3 is a transparent perspective view of a joint portion in a joined state in the embodiment of FIG.
4 is a perspective view showing the positional relationship between the male and female joints before joining in the embodiment of FIG. 1 (the female joint is a cross section).
5 is a perspective view showing the positional relationship of the male and female joints during joining in the embodiment of FIG. 1 (the female joint is a cross section).
6 is a perspective view (female joint is a cross section) showing a positional relationship between the male and female joints when the joining is completed in the embodiment of FIG.
FIG. 7 is an explanatory diagram of these positional relationships (case 1) for absorbing assembly errors when the reduced diameter portion of the male joint and the annular groove of the female joint are provided in two stages.
FIG. 8 is an explanatory diagram of these positional relationships (case 2) for absorbing assembly errors when the reduced diameter portion of the male joint and the annular groove of the female joint are provided in two stages.
FIG. 9 is a perspective view showing an embodiment of an annular elastic member mounted in an annular groove of a female joint.
FIG. 10 is a perspective view for explaining an example of a method for forming an annular elastic member to be attached to the annular groove of the female joint.
FIG. 11 is a perspective view for explaining another example of a method for forming an annular elastic member mounted in an annular groove of a female joint.
FIG. 12 is a perspective view showing another embodiment of the annular elastic member mounted in the annular groove of the female joint.
FIG. 13 is a cross-sectional view showing a modification of the cross-sectional shape of the annular elastic member.
FIG. 14 is a cross-sectional view showing another modification of the cross-sectional shape of the annular elastic member.
15 is a cross-sectional view showing the positional relationship of each member in the final fitting state of the male and female joints in the embodiment of FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Segment, 1a ... Newly provided segment, 11 ... Male joint (inter-ring joint), 12 ... Anchor part, 13 ... Projection part, 13a ... Expansion root part, 14 ... Reduced diameter part, 14a ... 1st reduced diameter part, 14b ... 2nd reduced diameter part, 21 ... Female joint (inter-ring joint), 22 ... Anchor part, 23 ... Head, 24 ... Annular groove, 24a ... 1st annular groove, 24b ... 2nd annular groove, 25 ... Annular spring, 25a ... 1st annular spring, 25b ... 2nd annular spring, 26 ... Core material, 26a ... Shear resistance member, 27 ... Expanding holder, 27a ... 1st expanding holder, 27b ... 2nd expanding holder, 28 ... Empty room part, 29 ... Screw fastening member, 31 ... Male joint (inter-segment joint), 41 ... Female joint (inter-segment joint)

Claims (7)

接合しようとする一方のプレキャスト部材の継手位置に設けた雄継手を、他方のプレキャスト部材の継手位置に設けた雌継手に嵌合して接合するプレキャスト部材の継手において、前記雄継手は前記一方のプレキャスト部材の継手面から突出する棒状の突出部を有し、前記突出部の外周面には縮径部が形成されており、前記雌継手は前記他方のプレキャスト部材の継手面に開口し、前記雄継手の前記突出部が内側の中空部に嵌合される筒状の頭部を有し、前記頭部の内面には前記雄継手の突出部が嵌合された状態における前記縮径部と対応する位置に環状溝が形成されており、前記環状溝には収縮状態での内径が前記雄継手の突出部の外径より小さく、径方向に弾性的に拡縮可能な環状弾性部材が装着されており、前記環状弾性部材は、コイルスプリングの両端部を環状に接続した環状スプリングであることを特徴とするプレキャスト部材の継手。In a joint of a precast member that joins a male joint provided at a joint position of one precast member to be joined to a female joint provided at a joint position of the other precast member, the male joint is the one of the one It has a rod-like protrusion that protrudes from the joint surface of the precast member, a reduced diameter portion is formed on the outer peripheral surface of the protrusion, and the female joint opens to the joint surface of the other precast member, The protruding portion of the male joint has a cylindrical head portion that is fitted into an inner hollow portion, and the reduced diameter portion in a state where the protruding portion of the male joint is fitted to the inner surface of the head portion; An annular groove is formed at a corresponding position, and an annular elastic member that has an inner diameter in a contracted state is smaller than an outer diameter of the protruding portion of the male joint and can be elastically expanded and contracted in the radial direction is attached to the annular groove. and, said annular elastic member, carp Joint precast member, characterized in that the ends of the spring is an annular spring which is connected to the annular. 前記雄継手の縮径部および前記雌継手の環状溝がそれぞれ2段以上設けられている請求項1記載のプレキャスト部材の継手。  The joint of the precast member according to claim 1, wherein the reduced diameter portion of the male joint and the annular groove of the female joint are provided in two or more stages. 前記縮径部どうしの間隔と前記環状溝どうしの間隔との間に、所定のギャップ量を設けてある請求項2記載のプレキャスト部材の継手。  The joint of the precast member according to claim 2, wherein a predetermined gap amount is provided between the interval between the reduced diameter portions and the interval between the annular grooves. 前記環状スプリングのコイル内には円環を複数に分割した芯材が挿入されている請求項1、2または3記載のプレキャスト部材の継手。The joint of the precast member according to claim 1, 2, or 3, wherein a core material obtained by dividing the ring into a plurality of rings is inserted into the coil of the annular spring. 前記環状弾性部材の断面外周には、該環状弾性部材に対し継手嵌合方向に作用するせん断力に抵抗させるためのせん断抵抗部材が周方向に沿って複数、断続的に取り付けられている請求項1、2または3記載のプレキャスト部材の継手。A plurality of shearing resistance members for intermittently attaching a shearing force acting on the annular elastic member in a joint fitting direction to the annular elastic member in a joint fitting direction are intermittently attached along the circumferential direction. The joint of the precast member as described in 1, 2 or 3 . 前記環状弾性部材の内径側には、該環状弾性部材をあらかじめ所定量拡径した状態に保持しておき、前記雄継手の突出部が嵌入されることで継手嵌合方向前方へ押し出される環状の拡径保持具が装着されている請求項1〜の何れかに記載のプレキャスト部材の継手。On the inner diameter side of the annular elastic member, the annular elastic member is held in a state in which the diameter has been expanded by a predetermined amount in advance, and the annular joint that is pushed forward in the joint fitting direction by inserting the protruding portion of the male joint is inserted. The joint of the precast member according to any one of claims 1 to 5, wherein an expanded diameter holding tool is mounted. 継手面に請求項1〜の何れかに記載のプレキャスト部材の継手の前記雄継手または雌継手を複数設置したプレキャスト部材。A precast member in which a plurality of male joints or female joints of the joint of the precast member according to any one of claims 1 to 6 are installed on a joint surface.
JP2001357342A 2001-11-22 2001-11-22 Precast member joint and precast member provided with the joint Expired - Lifetime JP3946501B2 (en)

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JP4707308B2 (en) * 2002-07-26 2011-06-22 東京地下鉄株式会社 Precast member wall structure and its joint
JP4954041B2 (en) * 2007-12-03 2012-06-13 節夫 高久 Precast member joint and precast member provided with the joint
JP5465050B2 (en) * 2009-03-12 2014-04-09 戸田建設株式会社 Segment joint structure and tunnel segment
JP6210556B2 (en) * 2014-04-04 2017-10-11 東京地下鉄株式会社 Seismic isolation device
JP6425335B2 (en) * 2014-09-16 2018-11-21 株式会社Ihi建材工業 Fitting bracket
KR101983719B1 (en) * 2016-12-22 2019-05-29 정만식 Permanent form for pier and construction method using the same

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