JP3924957B2 - Purification device control method - Google Patents

Purification device control method Download PDF

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Publication number
JP3924957B2
JP3924957B2 JP29994798A JP29994798A JP3924957B2 JP 3924957 B2 JP3924957 B2 JP 3924957B2 JP 29994798 A JP29994798 A JP 29994798A JP 29994798 A JP29994798 A JP 29994798A JP 3924957 B2 JP3924957 B2 JP 3924957B2
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Japan
Prior art keywords
water
circuit
hot water
switching valve
purification
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JP29994798A
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JP2000130841A (en
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哲郎 青木
裕文 河島
和則 曽根高
一仁 上原
龍志 岩本
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、浴槽水を、よりきれいに浄化できる浄化装置に関するものである。
【0002】
【従来の技術】
従来の代表技術として、本発明者らが先に開示した風呂給湯器を図9に示す。
【0003】
図9において、符号101は風呂給湯器の全体構成を示し、給水をバーナで温水に加熱する給湯熱交換器103と、給水路に設けられ、給水温度を検知する水温センサ102および給水流量を検知する水量センサ101と、出湯路に設けられ、温水温度を検知する給湯センサ104および出湯流量を制御する給湯水量制御弁105と、浴槽133の浴槽水134を循環しバーナで温水に加熱する風呂熱交換器111と、浴槽133から前記風呂熱交換器111へ浴槽水134が流れる戻り通路113と、浴槽水134の水位を検出する水位センサ114と、浴槽水134を循環させる循環ポンプ132と、浴槽水134の湯温を検知する風呂センサ109と、給湯と風呂の通路を切り替える三方弁115および風呂熱交換器111とバイパス通路131を切り替えるバイパス三方弁122と、給湯の出湯路と戻り通路113を接続する通路にそれぞれ設けられた給湯電磁弁120および縁切弁121と、前記風呂熱交換器111とバイパス通路131の合流点から下流側にそれぞれ設けられた上部往き通路123および下部往き通路128と、前記上部往き通路123に設けられた排水三方弁124と、この排水三方弁124の下流側にそれぞれ設けられた、排水口130およびろ過材125とアルミニウム陽極126とステンレス陰極を兼用するろ過槽127と、このろ過槽127と前記下部往き通路128の合流点に設けられた循環三方弁129と、この循環三方弁129から浴槽133へ浴槽水134が流れる往き通路112と、浴槽133の浴槽水134が前記三方弁115へ流れる戻り通路113を備えた風呂給湯器である。
【0004】
上記の浴槽水134の浄化メカニズムは、循環ポンプ132を作動すると浴槽水134が戻り通路113,三方弁115,循環ポンプ132,浴槽水134が設定温度より低い場合は、バイパス三方弁131を風呂熱交換器111側に切り替え、上部往き通路123を通り、排水三方弁124をろ過槽127側に切り替え、ろ過槽127に配設したアルミニウム陽極126(ステンレス陰極との間に通電させる)からアルミニウムイオンが溶出し、浴槽水134の汚れ成分を凝集する水酸化アルミニウムが生成し、前記水酸化アルミニウムが汚れ成分を凝集し、フロック化するとともに、ろ過材125の表面部に凝集層が形成され、この凝集層があたかも微細ろ過材層が形成され、細かな汚れ成分も浄化することが可能となり、浴槽水をよりきれいに浄化し、ろ過層127の下流側に設けた循環三方弁129を往き通路112側に切り替え、往き通路112を通り浴槽132に戻る。
【0005】
一方、浴槽水134が設定温度より高い場合、もしくは風呂熱交換器111で加熱する必要がない場合は、バイパス三方弁131をバイパス通路131側に切り替え、上部往き通路123、排水三方弁124,ろ過槽127で浄化,循環三方弁129,往き通路112を通り浴槽132に戻る。
【0006】
当然のことであるが、上記各種の弁の切り替えは、基本的に浄化信号を受けると、制御部(未図示)により、各種の弁の切り換え終了後、循環ポンプ132を作動させる。また浄化信号と同時もしくは設定時間に自動的に通電することによるアルミニウム陽極からのアルミニウムイオンを溶出させ、ろ過材125の表面部の凝集層で浴槽水を浄化する。
【0007】
【発明が解決しようとする課題】
しかしながら、凝集制御で通電すると、アルミニウム陽極からアルミニウムイオンが溶出する一方、当然アルミニウム陽極から酸素ガス、ステンレス陰極から水素ガスが発生し、ろ過槽127の上部に滞留する。この滞留ガスは、通電条件(通電電流×通電時間)により、理論発生ガス量が決定され、前記通電条件、通電電流×通電時間の和が小の場合は、滞留ガスは少なく理論通電ができるが、凝集槽が少なく、浄化性能が不十分となる。また特に通電電流×通電時間の和が大の場合は、浄化性能が向上するが、滞留ガスは多くなり理論通電は可能であるが、アルミニウム陽極とステンレス陰極の上部がガス空間層、たとえば電極が完全に水に浸からない状態となり、電流密度が大となり、電解電圧が著しく上昇するため、一般的な直流の定電流回路の上限電圧を著しく高くする必要があり、前記制御部の定電流回路を構成する電源トランスが大きくなり、かつ高価な回路構成にする必要があることから、大変不経済であること。さらにガス空間層が大となると、ろ過槽の上部からの水流により、ガスがガス気泡となり、前記ガス気泡がろ過材表面まで達し、ろ過材の表面部に形成された凝集層を破壊し、浄化性能が著しく低下する。
【0008】
また、前記ガス抜き制御後、通電状態で浄化回路で通水すると、前記アルミニウムイオンが溶出するが、凝集剤となる水酸化アルミニウムは、アルミニウム陽極表面部で形成され、電気的結合状態のため、通水しても、アルミニウム陽極より、脱離しにくいことから、ろ過材の表面部に100%凝集層の形成に寄与しにくいという新たな課題を見出したものである。
【0009】
【課題を解決するための手段】
上記課題を解決するために、本発明の第1手段は、給水および浴槽水を温水に加熱する加熱部と、給水回路に設けられ給水温度を検知する給水水温検知部および給水流量を検知する流量検知部と、給湯回路に設けられ温水温度を検知する給湯水温検知部および給湯流量を制御する給湯水量制御部と、浴槽水循環回路に給湯する給湯弁部および前記給湯弁部の上流に給湯水および浴槽水の流れを検知する水流検知部と、前記浴槽水循環回路に浴槽水を循環する循環ポンプと、さらに浴槽水循環回路として循環回路,浄化回路,排水回路の回路構成を設け、浄化回路の一部に上部にアルミニウム陽極と耐食性金属陰極とを対極に設け、下部にろ過材を配設したろ過槽と、ろ過槽の下流側に浄化回路と循環回路を切り換える切換弁A,循環ポンプと給湯弁部との間に浴槽水循環回路を開閉する切換弁B,給湯弁部とろ過槽との間に浄化回路と循環回路に切り換える切換弁C、排水回路を開閉する切換弁Dを各々配設した構成において、凝集制御として、通電と非通電を繰り返し制御するとともに、前記非通電時に、(a)前記アルミニウム陽極と耐食性金属陰極に通電した時に発生する生成ガスをろ過槽より排出する手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dをガス抜き回路に切り換えした後、前記ガス抜き回路に一定時間通水するガス抜き制御、次に(b)浄化手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dを浄化回路に切り換えした後、前記浄化回路に一定時間通水して凝集剤をろ過材の表面部に固定制御を繰り返し制御手段を設けたものである。
【0010】
上記した第1手段によれば、まず凝集制御として、通電と非通電を繰り返し制御するとともに、前記非通電時に、(a)前記アルミニウム陽極と耐食性金属陰極に通電した時に発生する生成ガスをろ過槽より排出する手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dをガス抜き回路に切り換えした後、前記ガス抜き回路に一定時間通水するガス抜き制御することにより、アルミニウム陽極と耐食性金属陰極の表面に生成した生成ガスを上部に上昇させ、電極面から脱離させると、次の通電時、生成ガスがないことから、電解電圧を低い状態から開始することができる。そして、前記非通電時にガス抜き通水することにより、十分な滞留ガス量とした状態で通水することができることから、滞留ガスを、より確実に排出することができる。
【0011】
そして、次に(b)浄化手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dを浄化回路に切り換えした後、前記浄化回路に一定時間通水して凝集剤をろ過材の表面部に固定化手段を繰り返しすることにより、非通電のため、溶出し反応した水酸化アルミニウムからなる凝集剤が、通電時に通水し浄化回路でろ過材の表面部に固定化しようとすると、通電のため、前記水酸化アルミニウムがアルミニウム陽極と電気的結合状態にあるため、通水力により十分に脱離することができないことから、ろ過材の表面部に短時間に安定した凝集層を形成することができない。よって非通電で通水することにより、水酸化アルミニウムがアルミニウム陽極と電気的結合状態をなくし、脱離しやすい状態にして、通水することにより、ろ過材の表面部に短時間に安定した凝集層を形成することができる。
【0012】
上記に詳述した制御手段を実施することにより、効果的なガス抜きと安定した凝集層が形成されるため、設定通電時間に生成した凝集剤100%有効に活用でき、浴槽水の汚れ成分を、より確実に浄化し、きれいにすることができる。
【0013】
【発明の実施の形態】
本発明の第1実施形態は、給水および浴槽水を温水に加熱する加熱部と、給水回路に設けられ給水温度を検知する給水水温検知部および給水流量を検知する流量検知部と、給湯回路に設けられ温水温度を検知する給湯水温検知部および給湯流量を制御する給湯水量制御部と、浴槽水循環回路に給湯する給湯弁部および前記給湯弁部の上流に給湯水および浴槽水の流れを検知する水流検知部と、前記浴槽水循環回路に浴槽水を循環する循環ポンプと、さらに浴槽水循環回路として循環回路,浄化回路,排水回路の回路構成を設け、浄化回路の一部に上部にアルミニウム陽極と耐食性金属陰極とを対極に設け、下部にろ過材を配設したろ過槽と、ろ過槽の下流側に浄化回路と循環回路を切り換える切換弁A,循環ポンプと給湯弁部との間に浴槽水循環回路を開閉する切換弁B、給湯弁部とろ過槽との間に浄化回路と循環回路に切り換える切換弁C、排水回路を開閉する切換弁Dを各々配設した構成において、凝集制御として、通電と非通電を繰り返し制御するとともに、前記非通電時に、(a)前記アルミニウム陽極と耐食性金属陰極に通電した時に発生する生成ガスをろ過槽より排出する手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dをガス抜き回路に切り換えした後、前記ガス抜き回路に一定時間通水するガス抜き制御、次に(b)浄化手段として、切換弁A,切換弁Bを、切換弁C,切換弁Dを浄化回路に切り換えした後、前記浄化回路に一定時間通水して凝集剤をろ過材の表面部に固定化制御を繰り返しする制御手段を有するものである。
【0014】
そして、アルミニウム電極と耐食性金属陰極に通電することより、発生する生成ガス(酸素ガス,水素ガス)がろ過槽の上部に滞留する滞留ガスを、非通電時にろ過槽の上部に設けた吸入口がから通水し、前記滞留ガスをガス抜きするともに、アルミニウム電極で生成された水酸化アルミニウムからなる凝集剤をろ過材の表面部に凝集層として固定化するにより、安定した凝集剤が生成し、かつろ過材の表面部に凝集層として有効に形成され、浴槽水の汚れ成分をきれいにろ過浄化することができる。
【0015】
本発明の第2実施形態は、アルミニウム陽極と耐食性金属陰極に通電する前に、通水する制御手段を有したものである。そして、通電する前に、通水し滞留ガス(生成ガス,溶存空気分離ガスおよび空気ガス)をガス抜きすることにより、常に滞留ガスをなくし、通電、すなわち電解電圧を低い状態から開始できる。
【0016】
本発明の第3実施形態は、給湯弁部の開時、給水を加熱通水する制御手段を有したものである。そして、加熱通水することにより、ろ過槽内の滞留ガスが加熱通水に加熱され、ガスが体積膨張して浮上しやすくして、ガス抜き時間を短くできる。
【0017】
本発明の第4実施形態は、給水を少なくとも60℃以下に加熱する制御手段を有したものである。そしてまた、60℃以上に加熱された高温水を通水すると、ろ過材の表面部に形成された凝集層が破壊され、浄化性能が低下することから、凝集層が破壊されない温度とガス抜き時間を考慮し、60℃以下が望ましい。
【0018】
【実施例】
以下、本発明の実施例における浄化装置について図面を用い説明する。
【0019】
(実施例1)
図1は浄化装置の概略構成、図2の(a)はガス抜き回路構成、(b)は凝集剤固定化回路構成、図3は生成ガスのガス抜きおよび固定化制御の概略フローチャート、図4はガス抜き制御と凝集剤固定化制御の概略タイムチャートを各々示す。
【0020】
図1において、水は水入口より水温センサからなる給水水温検知部1,水量センサからなる流量検知部2を通り、熱交換器と燃焼バーナからなる加熱部18で熱を吸収して、給湯水量制御部4,給湯センサからなる給湯水温検知部3を通り、湯出口(未符号)より放出される。
【0021】
浴槽水20は、循環ポンプ7により浴槽19に取りつけられた風呂接続アダプタ21,戻り通路22,ふろセンサからなる浴槽水水温検知部8,水位センサからなる水位検知部25,循環ポンプ7,二方弁からなる切換弁B15,水流スイッチからなる水流検知部6,加熱部18,三方弁からなる切換弁C16,三方弁からなる切換弁A14,往き通路23,風呂接続アダプタ21の浴槽水循環回路の循環回路を循環する。また浴槽水20は、循環ポンプ7により浴槽19に取りつけられた風呂接続アダプタ21,戻り通路22,ふろセンサからなる浴槽水水温検知部8,循環ポンプ7,二方弁からなる切換弁B15,水流スイッチからなる水流検知部6,加熱部18,三方弁からなる切換弁C16,ろ過材13(アルミナボール:粒子径0.3〜0.5mmを使用)を配設しているろ過槽12,三方弁からなる切換弁A14,往き通路23,風呂接続アダプタ21の浴槽水循環回路の浄化回路を循環する。
【0022】
一方、浴槽19への給湯は、水は注湯弁からなる給湯弁部5を開くと、水は水入口より水温センサからなる給水水温検知部1,水量センサからなる流量検知部2を通り、熱交換器と燃焼バーナからなる加熱源18で熱を吸収して、給湯水量制御部4、給湯センサからなる給湯水温検知部3、給湯弁部5を通り、給湯機能制御(詳細は省略する)、すなわち二方弁からなる切換弁B15を開制御すると、2回路給湯として、循環ポンプ7,戻り通路22と加熱部18,切換弁C,循環回路9,往き通路23を各々通り、浴槽19に取りつけられた風呂接続アダプタ21よりお湯はりされる。一方、二方弁からなる切換弁B15を閉制御すると、1回路給湯として、加熱部18,切換弁C16,循環回路9,往き通路23を各々通り、浴槽19に取りつけられた風呂接続アダプタ21よりお湯はりされる。本発明では、詳述しないが、特に全自動の場合、符号は省略しているが、戻り通路22と循環ポンプ7との間に、お湯はり水位(湯量)を検知する水位センサ25により、浴槽水20を正確にお湯はり時、自動足し湯する時に用いる。
【0023】
他方、ろ過槽12は、上記した顆粒状のアルミナボールからなるろ過材13(図示は省略しているが、ろ過材13を保持するろ床の上部に充填されている)と、前記ろ過材13上部に一定の空間を設け、円筒形状からなるアルミニウム陽極26と、アルミニウム陽極26の外周に耐食性金属陰極として、円筒形状のステンレス陰極27を対極に設けた構成からなる。
【0024】
図2の(a),図3,図4において、まず浴槽水20を利用して通水するガス抜き通水構成と制御は、手動でリモコン24の浄化SWを「ON」すると、まず各種切換弁A,B,C,Dを浄化回路に切り換え、循環ポンプ7が作動し、浴槽水20が浄化回路を循環するとともに、凝集通電が開始される。そして凝集通電が一定時間経過すると、循環ポンプが停止し、各種切換弁A,B,C,Dをガス抜き回路に切り換える。すなわち、浴槽水20の戻り回路22の一部に設けている切換弁B15を「開」に切り換え、浴槽水20が循環する循環水回路に切り換える。またろ過槽12の下部に設けた切換弁A14を前記ろ過槽12からの通水を無くするように、「閉」回路に切り換える。また、浄化回路10側と循環回路9側に切り換える切換弁C16を浄化回路10側に切り換える。そしてまた、ろ過槽12から排水回路11側に切り換える切換弁D17を排水回路11側に切り換える。ここで重要なことは、前記ろ過材槽12の下部に設けた切換弁A14を、必ず「閉」回路に切り換え、が上述した各種切換弁をガス抜き回路に切り換えた後、循環ポンプ7を一定時間作動させる。もし、ろ過槽12の下部に設けた切換弁A14が「開」で通水すると、ろ過槽12の上部に設けた浄化回路10から通水された水がろ過槽12を通り、前記ろ過槽12の上部に滞留している滞留ガス28は、下流側に流れようとするだけで、ガスは流速に打ち勝ってすぐに浮上してしまう。前記現象を繰り返すだけで、ガス抜きすることができない。一方、本発明のろ過槽12の下部に設けた切換弁A14を「閉」で通水すると、ろ過槽12の上部に設けた浄化回路10から通水の一部が流入し、ろ過槽12の下部への流れがないため、ろ過槽12内が満水になる方向となり、当然ろ過槽12の上部の滞留ガス28が吸入水により、押し出され、排水回路11側に流出される。本発明者らは、なぜ滞留ガス28が排出されるか現象を突き止めた。すなわち、浄化回路10から排水回路11側に通水すると、通水流により、ろ過槽12の上部の吸入口部29が負圧状態となり、ろ過槽12上部の滞留ガス28が通水流に混入され排出される。この現象は、あたかも通水流が空気を吸い込むの現象であるエジェクタと同作用となるもので、滞留ガス28が排出されると、吸入口部29から通水の一部が流入し、ろ過槽12内が満水になる方向と作用するものである。図中、黒三角は、「閉」回路を意味する。
【0025】
図2の(b)、図3,図4として、ガス抜き回路で循環ポンプ7を再び作動し、一定時間ガス抜き通水を行い、設定時間経過すると、循環ポンプ7を停止し、再び各種切換弁A,B,C,Dを浄化回路に切り換え、凝集剤固定化として、一定時間運転する。
【0026】
図示はしていないが、給湯弁部5使用して通水する場合は、切換弁B15を「閉」回路、上述した切換弁A14,C16,D17はガス抜き回路とし、前記給湯弁部5を「開」とし、一定時間通水することにより、ろ過槽12の上部に滞留している滞留ガス28を同作用で排出することができる。また凝集剤固定化として、前記給湯弁部5を「開」とし、一定時間通水するか、または循環ポンプ7を作動し、一定時間通水するかは任意に設定することができる。
【0027】
前記に記述した通水を時間制御する一定時間とは、ガス抜き時間を意味し、電解通電条件による生成ガス量と通水量により決定させる。一例で説明すると、ろ過槽12の大きさが内径φ100mm,高さ250mm,ろ過槽13の顆粒径0.3〜0.5mmでろ過層60mm,アルミニウム陽極26形状として、外形φ75mm,長さ100mm,内径φ40の穴形状,ステンレス陰極27形状として、内径φ90,長さ100mmで、板厚0.6mmで、前記ろ過槽12の上部面とアルミニウム陽極26,ステンレス陰極27を同一面とし、前記ろ過槽12の上部面と電極の上面との空間距離15mmの場合、(1)通電電流:350mA、(2)通電時間:30分で発生する生成ガス量は、約120cm3 (詳細な計算は省略する……クーロンの法則)、(3)通水量:6リットル/分、において、(4)ガス抜き時間:35秒以上が必要で、好ましくは40〜60秒が最適条件であった。
【0028】
また、固定化通水制御する一定時間とは、前記同様電解通電条件と通水量により決定されるが、(5)固定化通水時間:20秒以上が必要で、好ましくは30〜120秒が最適条件であった。
【0029】
そして、浴槽水20の汚れ度が濁度2.0度の場合、前記濁度2.0度を1.0度(本発明者らが目視評価できれいと感じる濁度)にするための電解通電条件は、(1)通電電流:350mA、(2)総通電時間:60分が必要で、好ましい通電と非通電条件は、(a)浴槽水20の循環流量条件:6リットル/分で浄化する場合、本発明者らの実験検証では、通電時間5〜20分、非通電時間1〜3分である。前記条件の最大20分で発生する生成ガス量は、約80cm3 で、約30分(約120cm3 )で電極の上面に滞留ガス28が達することなく、滞留ガス28の影響受けないで、安定した電解が可能となる。もし、そのまま通水通電すると、電極の上部が水に浸せきしないままとなり、当然電解電圧が上昇、言い換えれば電流密度が大となり、通電用定電流回路に大きく影響してしまう。一例であるが、通電用定電流回路の最大電圧は、入浴する水回路に使用する場合、30V以下が望ましい。電解電圧が30V以上になると、定電流回路では、設定した通電電流が低下する。通電電流が低下することは、必要な凝集剤の生成と、ろ過材13の表面部に形成する凝集層が少なくなり、浄化機能が低下してしまうことから、電極の上部に滞留ガス28が達しない前に、前記滞留ガス28をガス抜き回路にし、ガス抜き通水する必須条件となる。
【0030】
上述の如く、設定通電時間内に通電と非通電を繰り返すとともに、通電時は、非通水と、することにより、凝集剤が電極間に一定量安定生成し、この凝集剤が生成中に、フロック化(凝集剤と凝集剤が結合しやや大きな凝集粒となる現象)すなわち、フロック化する反応時間が必要であり、前記フロック化した凝集剤とすることにより、ろ過剤13とろ過剤13の隙間(空間)に効率良く堆積し、表面部に浄化に最適な密な凝集層が形成させる。もし通電しながら浄化回路10に通水すると、前記フロック化する反応時間が少なく、ろ過剤13層全体に凝集剤がフロック化するため、凝集剤の生成量が同一の場合、当然凝集層の密度が粗となり、浄化効果やや不十分となる。よって、非通水通電は、非常に有効な制御手段である。
【0031】
図中、通電電解制御として、通電と非通電を繰り返し制御するとともに、前記非通電に、ガス抜き制御として、各種切換弁をガス抜き回路に切り換え後、循環ポンプを作動し通水するか、または給湯弁部を開として給水するものである。
【0032】
非通電にガス抜き通水することにより、前記非通電時、生成ガスは電極表面から脱離し、ろ過槽の上部に上昇滞留させることにより、通水により確実に滞留ガスを排出できる。また非通電時、生成ガスは電極表面から脱離することにより、ガス分圧(ガス濃度)による、局部的な電圧を無くし、安定した電圧、すなわちより安定した定電流で通電をすることができる。
【0033】
(実施例2)
通電電解制御とガス抜き制御の制御方法を図5のタイムチャートに示す。
【0034】
図中、通電電解制御する前に、必ずガス抜き制御をすることにより、浴槽水循環回路に、各種条件で混入滞留される空気、例えば入浴剤から発生するガスや吸着空気等が循環ポンプを作動(浄化や沸き上げ)するとろ過槽12の上部に滞留空気が滞留しやすく、この滞留空気が多くなると、実施例1で詳述したように、通電で悪影響することから、通電電解制御する前に、ガス抜き制御することにより、安定し、かつ浄化に必要なろ過材の表面部に凝集層を形成することができる。
【0035】
通電電解制御する前のガス抜き制御として、複数回繰り返し制御、すなわち通水とガス抜きを繰り返し制御することにより、より確実にガス抜き作用効果が大となることから、本発明の範囲である。
【0036】
(実施例3)
ガス抜き制御時の通水を加熱制御するフローチャートを図6に示す。
【0037】
ガス抜き制御時、図1の浄化装置の加熱部18(熱源がガスの場合、バーナ燃焼し熱交換器で加熱や熱源が電気の場合、直接加熱等)で通水を加熱することにより、温水により、粘性が低く(小さく)なり、ろ過槽12に吸入されやすくなること、さらに前記温水により、滞留ガスが加熱され体積膨脹して浮上しやすくなり、ガス抜き時間が短縮することができる。さらにまた、ろ過槽12の湯温が上昇し、電解電圧を低下させる方向となり、安定して凝集剤を生成に寄与する良化する方向に働くものである。
【0038】
(実施例4)
通水加熱制御時のガス抜き時間と、浄化性能(濁度)比較を図7に示す。
【0039】
図中、通水温度を(1)23℃,(2)35℃,(3)55℃,(4)60℃,(5)70℃に変化させたもので、通水温度が高くなると、ガス抜き時間は短くなる。これは実施例5で詳述したように、粘性が低く(小さく)なり、ろ過槽12に吸入されやすく、滞留ガスが加熱され体積膨脹して浮上することによる。一方、通水温度が高く、特に高温になると、ろ過材13の表面部に形成された凝集層が破壊、すなわち凝集剤の結合力が低下し、凝集層の機能(凝集層の開孔目が大きくなり、浴槽水20中の細かな汚れ成分、例えば一般細菌等の物理ろ過性能が著しく悪化する)が変化して、浄化性能が低下することから、ガス抜き時間と凝集機能を考慮すると、望ましい通水温度は、35〜60℃、より好ましい通水温度は、35〜55℃の範囲である。
【0040】
【発明の効果】
以上の説明から明らかのように、本発明の浄化装置によれば次の効果を奏する。
【0041】
ガス抜き,凝集剤の固定化方法は、まず非通電時に、ガス抜き回路側に各種切換弁を切り換え後、一定時間ガス抜き通水し、次に浄化回路側に各種切換弁を切り換え後、一定時間凝集剤の固定化通水することにより、ろ過槽の上部に滞留している滞留ガスを排出させ、通電時の電解電圧の安定と、凝集剤を一定量、確実に生成させるとともに、ろ過材の表面部に凝集層を密に形成して、浴槽水の汚れ成分をろ過材層で確実に浄化し、きれいにすることができる。
【0042】
また、通電する前に、ガス抜き通水をすることにより、循環水回路に混入した空気を排出し、より電解電圧を安定し、凝集剤を一定量、確実に生成することができる。
【0043】
また、加熱通水することにより、ガス抜き時間を短くすることができる。
そしてまた、加熱通水温度を60℃以下にすることにより、ろ過材の表面部に形成された凝集層を破壊することなくなり、安定した浄化性能を保つことができる。実施例のろ過材は、アルミナボールろ過材であるが、ガラスビーズろ過材,浜砂ろ過材などの顆粒状のろ過材には、すべて適用できる。他方、実施例では詳述していないが、カートリッジフィルタ,すなわち繊維性フィルタ,糸巻きフィルタ,ガラス繊維フィルタやステンレス繊維フィルタ,多孔質セラミックフィルタ等にも、本発明の浄化装置のガス抜き、凝集剤固定化制御方法が有効である。
【0044】
また、実施例では、リモコンによる手動操作で説明したが、自動制御手段、たとえば浄化装置により、自動的に浴槽に給湯する場合は、浴槽水が風呂接続アダプタ以上に給湯または水位センサや水位スイッチ等の予め設定した水位量により、浴槽に水位が有りと判定、より確実な方法として、ユーザが設定した水位と設定した湯温を判定すると、通電制御とガス抜き制御する自動制御方法も本発明の範囲である。さらに、前記通電制御が完了すると、次に浄化SWを「ON」しても、排水や逆洗洗浄等で凝集層が破壊されない限りは、通電制御に移行せず、浄化運転のみを制御することも、本発明の範囲である。
【0045】
さらにまた、本発明では、耐食性金属陰極としてステンレス陰極で説明したが、耐食性金属とは、通常の浴槽水で、サビ等により浴槽水が明らかに汚れる成分(浴槽水が変色等)が溶出するもの以外で、例えばアルミニウム,銅,ニッケル,チタン,白金,金,銀等の純板および鉄合金,アルミニウム合金,銅合金等が使用できるが、経済性とサビ等の考慮すると、オーステナイト系ステンレス,アルミニウムが好ましい陰極材料である。
【図面の簡単な説明】
【図1】本発明の浄化装置の構成図
【図2】(a)本発明の実施例1の浄化装置におけるガス抜き回路の構成図
(b)同装置における凝集剤固定化回路の構成図
【図3】同装置のフローチャート
【図4】同装置のタイムチャート
【図5】本発明の実施例2の浄化装置のタイムチャート
【図6】本発明の実施例3の浄化装置におけるガス抜き,加熱制御のフローチャート
【図7】本発明の実施例4の浄化装置におけるガス抜き時間と浄化性能を示す比較図
【図8】従来の風呂給湯器の構成図
【符号の説明】
1 給水水温検知部
2 流量検知部
3 給湯水温検知部
4 給湯水量制御部
5 給湯弁部
6 水流検知部
7,132 循環ポンプ
8 浴槽水水温検知部
9 循環回路
10 浄化回路
11 排水回路
12,127 ろ過槽
13,125 ろ過材
14 切換弁A
15 切換弁B
16 切換弁C
17 切換弁D
18 加熱部
19,133 浴槽
20,134 浴槽水
21 風呂接続アダプタ
22 戻り通路
23 往き通路
24 リモコン
25 水位検出部
26,126 アルミニウム陽極
27 ステンレス陰極
28 滞留ガス
29 吸入口部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a purification device that can purify bathtub water more cleanly.
[0002]
[Prior art]
As a conventional representative technique, the bath water heater previously disclosed by the present inventors is shown in FIG.
[0003]
In FIG. 9, the code | symbol 101 shows the whole structure of a bath water heater, the hot water supply heat exchanger 103 which heats water to a warm water with a burner, the water temperature sensor 102 which is provided in a water supply path, and detects a water supply temperature, and a water supply flow rate is detected. Water temperature sensor 101 to be provided, hot water supply sensor 104 for detecting hot water temperature, hot water supply amount control valve 105 for controlling the hot water flow rate, and bath water 134 that circulates bath water 134 in bathtub 133 and is heated to hot water by a burner Exchanger 111, return passage 113 through which bathtub water 134 flows from bathtub 133 to bath heat exchanger 111, water level sensor 114 that detects the level of bathtub water 134, circulation pump 132 that circulates bathtub water 134, and bathtub Bath sensor 109 for detecting the temperature of water 134, three-way valve 115 for switching between hot water supply and bath passage, and bath heat exchanger 111 and bypass The bypass three-way valve 122 for switching the passage 131, the hot water solenoid valve 120 and the edge cut valve 121 provided in the passage connecting the hot water outlet and the return passage 113, and the bath heat exchanger 111 and the bypass passage 131 are joined together. An upper forward passage 123 and a lower forward passage 128 provided on the downstream side from the point, a drainage three-way valve 124 provided in the upper forward passage 123, and drainage provided on the downstream side of the drainage three-way valve 124, respectively. A filter tank 127 that also serves as a port 130, a filter medium 125, an aluminum anode 126, and a stainless steel cathode; The forward passage 112 through which the bathtub water 134 flows to the bathtub 133 and the bathtub water 134 of the bathtub 133 are connected to the three-way valve 11. A bath water heater provided with a return passage 113 to flow to.
[0004]
When the circulation pump 132 is operated, the bathtub water 134 returns to the return passage 113, the three-way valve 115, the circulation pump 132, and the bathtub water 134 when the circulation water is lower than the set temperature. Switching to the exchanger 111 side, passing through the upper going-out passage 123, switching the drainage three-way valve 124 to the filtration tank 127 side, and aluminum ions from the aluminum anode 126 (energized between the stainless steel cathode) disposed in the filtration tank 127 Aluminum hydroxide that elutes and aggregates the dirt component of the bath water 134 is generated, and the aluminum hydroxide aggregates the fouling component to form a floc, and an agglomerated layer is formed on the surface portion of the filter medium 125. As a layer, a fine filter medium layer is formed, and fine dirt components can be purified. Purifying the Rei switches the circulation way valve 129 to the forward passage 112 side which is provided on the downstream side of filtration layer 127, returns the forward path 112 as bath 132.
[0005]
On the other hand, when the bath water 134 is higher than the set temperature or when it is not necessary to heat the bath heat exchanger 111, the bypass three-way valve 131 is switched to the bypass passage 131 side, the upper forward passage 123, the drain three-way valve 124, and filtration. In the tank 127, the purification and circulation three-way valve 129 and the forward passage 112 are returned to the bathtub 132.
[0006]
As a matter of course, the switching of the various valves basically starts the circulation pump 132 after completion of the switching of the various valves by a control unit (not shown) when a purification signal is received. In addition, aluminum ions from the aluminum anode are eluted at the same time as the purification signal or automatically at a set time, and the bath water is purified by the aggregated layer on the surface of the filter medium 125.
[0007]
[Problems to be solved by the invention]
However, when energization is performed under the coagulation control, aluminum ions are eluted from the aluminum anode, while naturally oxygen gas is generated from the aluminum anode and hydrogen gas is generated from the stainless steel cathode, and stays in the upper part of the filtration tank 127. The amount of theoretically generated gas is determined by the energization conditions (energization current x energization time). If the sum of the energization conditions and energization current x energization time is small, the amount of staying gas is small and theoretical energization is possible. There are few agglomeration tanks, and purification performance becomes insufficient. In particular, when the sum of energization current x energization time is large, the purification performance is improved, but the amount of staying gas increases and theoretical energization is possible, but the upper part of the aluminum anode and stainless steel cathode is a gas space layer, for example, an electrode. Since it is not completely immersed in water, the current density is increased, and the electrolysis voltage is significantly increased, the upper limit voltage of a general DC constant current circuit must be significantly increased. It is very uneconomical because the power transformer that constitutes the power supply must be large and an expensive circuit configuration is required. Furthermore, when the gas space layer becomes larger, the gas flows into gas bubbles due to the water flow from the upper part of the filtration tank, the gas bubbles reach the surface of the filter medium, destroy the aggregated layer formed on the surface part of the filter medium, and purify it. Performance is significantly reduced.
[0008]
In addition, when water is passed through the purification circuit in the energized state after the degassing control, the aluminum ions are eluted, but the aluminum hydroxide serving as a flocculant is formed on the surface of the aluminum anode and is in an electrically coupled state. The present inventors have found a new problem that it is difficult to contribute to the formation of a 100% agglomerated layer on the surface portion of the filter medium because it is difficult to detach from the aluminum anode even when water is passed.
[0009]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the first means of the present invention includes a heating unit that heats water and bathtub water to warm water, a feed water temperature detection unit that detects a feed water temperature provided in a feed water circuit, and a flow rate that detects a feed water flow rate. A detection unit, a hot water temperature detection unit for detecting a hot water temperature provided in the hot water supply circuit, a hot water amount control unit for controlling the hot water flow rate, a hot water supply valve unit for supplying hot water to the bathtub water circulation circuit, and hot water supply upstream of the hot water supply valve unit and A water flow detector for detecting the flow of bathtub water, a circulation pump for circulating bathtub water in the bathtub water circulation circuit, and a circuit configuration of a circulation circuit, a purification circuit, and a drain circuit as a bathtub water circulation circuit, and a part of the purification circuit A filter tank having an aluminum anode and a corrosion-resistant metal cathode at the top and a filter medium at the bottom, a switching valve A for switching the purification circuit and the circulation circuit downstream of the filter tank, a circulation pump, A switching valve B that opens and closes the bathtub water circulation circuit between the hot water valve portion, a switching valve C that switches between the purification circuit and the circulation circuit, and a switching valve D that opens and closes the drain circuit are provided between the hot water supply valve portion and the filtration tank. In the configuration, as agglomeration control, while repeatedly controlling energization and non-energization, (a) as a means for discharging the generated gas generated when energizing the aluminum anode and the corrosion-resistant metal cathode from the filtration tank, Switching valve A and switching valve B are switched to switching valve C and switching valve D to the venting circuit, and then the venting control is performed to pass water through the venting circuit for a certain period of time. A, switching valve B, switching valve C and switching valve D are switched to the purification circuit, and then water is passed through the purification circuit for a certain period of time to provide a control means for repeatedly fixing the flocculant on the surface of the filter medium. Is.
[0010]
According to the first means described above, first, as agglomeration control, the energization and non-energization are repeatedly controlled, and at the time of de-energization, (a) the generated gas generated when the aluminum anode and the corrosion-resistant metal cathode are energized is filtered. As a means for discharging more, the switching valve A and switching valve B are switched to the degassing circuit after switching the switching valve C and the switching valve D, and then the deaeration control is performed to pass water through the degassing circuit for a certain period of time. When the generated gas generated on the surface of the corrosion-resistant metal cathode is raised upward and desorbed from the electrode surface, since there is no generated gas at the next energization, the electrolysis voltage can be started from a low state. And by degassing water at the time of the said deenergization, since it can be made to flow in the state made into sufficient residence gas amount, residence gas can be discharged | emitted more reliably.
[0011]
Then, (b) as the purifying means, after switching the switching valve A and switching valve B to the switching circuit C and switching valve D to the purification circuit, water is passed through the purification circuit for a certain period of time to remove the flocculant. By repeating the immobilization means on the surface of the filter, the flocculant composed of aluminum hydroxide that has eluted and reacted due to non-energization will pass through the water when energized and try to immobilize it on the surface of the filter medium with the purification circuit. Since the aluminum hydroxide is in an electrically coupled state with the aluminum anode for energization, it cannot be sufficiently desorbed by the water passing force, so a stable aggregate layer is formed on the surface of the filter medium in a short time. Can not do it. Therefore, when water is passed through without energization, aluminum hydroxide loses its electrical coupling state with the aluminum anode and is in a state where it is easily detached, and when water is passed through, the aggregated layer is stable on the surface of the filter medium in a short time. Can be formed.
[0012]
By implementing the control means detailed above, effective degassing and a stable coagulation layer are formed, so that the coagulant generated during the set energization time can be effectively used 100%, and the stain component of the bath water can be used. Can be purified and cleaned more reliably.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
The first embodiment of the present invention includes a heating unit that heats feed water and bathtub water to warm water, a feed water temperature detection unit that detects a feed water temperature provided in a feed water circuit, a flow rate detection unit that detects a feed water flow rate, and a hot water supply circuit. A hot water temperature detector that detects the hot water temperature, a hot water amount controller that controls the hot water flow rate, a hot water valve that supplies hot water to the bathtub water circulation circuit, and a flow of hot water and bathtub water upstream of the hot water valve. A water flow detector, a circulation pump that circulates bathtub water in the bathtub water circulation circuit, and a circuit configuration of a circulation circuit, a purification circuit, and a drain circuit as a bathtub water circulation circuit, and an aluminum anode and corrosion resistance on a part of the purification circuit A water bath provided between a filtration tank provided with a metal cathode at the counter electrode and a filter medium disposed at the lower part, a switching valve A for switching the purification circuit and the circulation circuit downstream of the filtration tank, and the circulation pump and the hot water supply valve section In a configuration in which a switching valve B that opens and closes the ring circuit, a switching valve C that switches between the purification circuit and the circulation circuit, and a switching valve D that opens and closes the drain circuit between the hot water supply valve unit and the filtration tank, As a means for repeatedly controlling energization and non-energization, and (a) discharging the generated gas generated when the aluminum anode and the corrosion-resistant metal cathode are energized from the filtration tank, , After switching the switching valve C and switching valve D to the degassing circuit, degassing control for passing water through the degassing circuit for a predetermined time, and then (b) switching the switching valve A and the switching valve B as purification means After switching the valve C and the switching valve D to the purification circuit, there is provided a control means for allowing the flocculant to pass through the purification circuit for a certain period of time and repeating the immobilization control on the surface portion of the filter medium.
[0014]
And by energizing the aluminum electrode and the corrosion-resistant metal cathode, the generated gas (oxygen gas, hydrogen gas) stays in the upper part of the filtration tank. Water and degassing the stagnant gas, and by fixing the flocculant composed of aluminum hydroxide produced at the aluminum electrode as a flocculent layer on the surface of the filter medium, a stable flocculant is produced, And it is effectively formed as a cohesive layer on the surface of the filter medium, and the dirt component of the bath water can be cleanly filtered and purified.
[0015]
The second embodiment of the present invention has a control means for allowing water to flow before energizing the aluminum anode and the corrosion-resistant metal cathode. And before energization, by passing water and degassing the staying gas (product gas, dissolved air separation gas and air gas), the staying gas can be always eliminated, and energization, that is, the electrolysis voltage can be started from a low state.
[0016]
3rd Embodiment of this invention has a control means which heats water supply water at the time of the hot water supply valve part opening. And by carrying out heating water flow, the residence gas in a filtration tank is heated by heating water flow, gas expand | swells easily by volume expansion | swelling, and a degassing time can be shortened.
[0017]
4th Embodiment of this invention has a control means to heat feed water to at least 60 degrees C or less. Moreover, when high-temperature water heated to 60 ° C. or higher is passed, the aggregated layer formed on the surface portion of the filter medium is destroyed and the purification performance deteriorates. Considering the above, it is desirable that the temperature be 60 ° C. or lower.
[0018]
【Example】
Hereinafter, a purification apparatus according to an embodiment of the present invention will be described with reference to the drawings.
[0019]
Example 1
1 is a schematic configuration of the purification apparatus, FIG. 2A is a configuration of a degassing circuit, FIG. 2B is a configuration of a coagulant immobilization circuit, FIG. 3 is a schematic flowchart of degassing and immobilization control of the generated gas, and FIG. Shows schematic time charts of degassing control and coagulant fixing control, respectively.
[0020]
In FIG. 1, water passes from a water inlet through a feed water temperature detection unit 1 comprising a water temperature sensor 1 and a flow rate detection unit 2 comprising a water amount sensor, and the heat is absorbed by a heating unit 18 comprising a heat exchanger and a combustion burner. The water is discharged from a hot water outlet (unsigned) through a hot water supply temperature detection unit 3 including a control unit 4 and a hot water supply sensor.
[0021]
The bathtub water 20 includes a bath connection adapter 21 attached to the bathtub 19 by the circulation pump 7, a return passage 22, a bathtub water temperature detection unit 8 composed of a bath sensor, a water level detection unit 25 composed of a water level sensor, the circulation pump 7, two-way Switching valve B15 consisting of a valve, water flow detection part 6 consisting of a water flow switch, heating part 18, switching valve C16 consisting of a three-way valve, switching valve A14 consisting of a three-way valve, circulation in the bathtub water circulation circuit of the bath connection adapter 21 Cycle through the circuit. The bathtub water 20 includes a bath connection adapter 21 attached to the bathtub 19 by the circulation pump 7, a return passage 22, a bathtub water temperature detector 8 including a bath sensor, a circulation pump 7, a switching valve B 15 including a two-way valve, A water flow detector 6 comprising a switch, a heating unit 18, a switching valve C16 comprising a three-way valve, and a filter tank 12 provided with a filter medium 13 (alumina balls: particle diameter 0.3 to 0.5 mm), three-way It circulates in the purification circuit of the bathtub water circulation circuit of the switching valve A14 which consists of a valve, the going-out passage 23, and the bath connection adapter 21.
[0022]
On the other hand, when the hot water supply to the bathtub 19 is opened by the hot water supply valve part 5 consisting of a water pouring valve, the water passes through the flow rate detection part 2 consisting of a water temperature sensor 1 and a water quantity sensor from the water inlet, Heat is absorbed by a heating source 18 including a heat exchanger and a combustion burner, and passes through a hot water supply amount control unit 4, a hot water supply temperature detection unit 3 including a hot water supply sensor, and a hot water supply valve unit 5. That is, when the switching valve B15 composed of a two-way valve is controlled to open, as a two-circuit hot water supply, the circulation pump 7, the return passage 22 and the heating unit 18, the switching valve C, the circulation circuit 9, and the forward passage 23 are respectively passed to the bathtub 19. Hot water is poured from the attached bath connection adapter 21. On the other hand, when the switching valve B15 consisting of a two-way valve is closed and controlled, the bath connection adapter 21 attached to the bathtub 19 passes through the heating section 18, the switching valve C16, the circulation circuit 9, and the forward passage 23 as one-circuit hot water supply. Hot water is poured. Although not described in detail in the present invention, the sign is omitted particularly in the case of full-automatic operation, but the water level sensor 25 for detecting the hot water level (the amount of hot water) is provided between the return passage 22 and the circulation pump 7 by the water level sensor 25. It is used when water 20 is accurately applied when hot water is added or automatically added.
[0023]
On the other hand, the filter tank 12 includes a filter medium 13 made of the above-described granular alumina balls (not shown, but is filled in the upper part of the filter bed holding the filter medium 13), and the filter medium 13. A fixed space is provided in the upper part, and the cylindrical aluminum anode 26 and the cylindrical stainless steel cathode 27 are provided on the outer periphery of the aluminum anode 26 as a corrosion-resistant metal cathode on the counter electrode.
[0024]
2 (a), FIG. 3 and FIG. 4, first, the degassing water passing configuration and control for passing water using the bathtub water 20 are switched to various types by manually turning on the purification SW of the remote control 24. The valves A, B, C, and D are switched to the purification circuit, the circulation pump 7 is activated, the bathtub water 20 circulates through the purification circuit, and the coagulation energization is started. Then, when the coagulation energization elapses for a certain period of time, the circulation pump stops and the various switching valves A, B, C, D are switched to the gas vent circuit. That is, the switching valve B15 provided in a part of the return circuit 22 of the bathtub water 20 is switched to “open” and switched to a circulating water circuit through which the bathtub water 20 circulates. Further, the switching valve A14 provided at the lower part of the filtration tank 12 is switched to a “closed” circuit so as to eliminate water flow from the filtration tank 12. Further, the switching valve C16 for switching between the purification circuit 10 side and the circulation circuit 9 side is switched to the purification circuit 10 side. Further, the switching valve D17 for switching from the filtration tank 12 to the drain circuit 11 side is switched to the drain circuit 11 side. What is important here is that the switching valve A14 provided in the lower part of the filter medium tank 12 must be switched to the "closed" circuit, but after switching the above-mentioned various switching valves to the gas venting circuit, the circulation pump 7 is kept constant. Operate for hours. If the switching valve A14 provided at the lower part of the filtration tank 12 is “open”, the water passed from the purification circuit 10 provided at the upper part of the filtration tank 12 passes through the filtration tank 12 and passes through the filtration tank 12. The stagnant gas 28 staying at the top of the gas just flows downstream, and the gas rises as soon as it overcomes the flow velocity. Degassing cannot be performed only by repeating the above phenomenon. On the other hand, when the switching valve A14 provided at the lower part of the filtration tank 12 of the present invention is passed through “closed”, a part of the water flowed in from the purification circuit 10 provided at the upper part of the filtration tank 12, Since there is no flow to the lower part, the inside of the filtration tank 12 becomes full. Naturally, the staying gas 28 at the upper part of the filtration tank 12 is pushed out by the suction water and flows out to the drain circuit 11 side. The inventors have ascertained why the stagnant gas 28 is discharged. That is, when water flows from the purification circuit 10 to the drain circuit 11 side, the suction port 29 at the upper part of the filtration tank 12 is in a negative pressure state due to the water flow, and the accumulated gas 28 at the upper part of the filtration tank 12 is mixed into the water flow and discharged. Is done. This phenomenon has the same effect as an ejector, which is a phenomenon that a water flow sucks air. When the staying gas 28 is discharged, a part of the water flows from the suction port 29, and the filtration tank 12 It works with the direction that the inside becomes full of water. In the figure, a black triangle means a “closed” circuit.
[0025]
As shown in FIGS. 2B, 3 and 4, the circulation pump 7 is operated again in the degassing circuit, degassing water is passed for a certain period of time, and when the set time has elapsed, the circulation pump 7 is stopped and various switching is performed again. The valves A, B, C, and D are switched to the purification circuit, and the flocculant is fixed and operated for a predetermined time.
[0026]
Although not shown, when the hot water supply valve unit 5 is used to pass water, the switching valve B15 is a “closed” circuit, the switching valves A14, C16, D17 described above are degassing circuits, and the hot water supply valve unit 5 is By “open” and allowing water to flow for a certain period of time, the staying gas 28 staying in the upper part of the filtration tank 12 can be discharged by the same action. For fixing the flocculant, it is possible to arbitrarily set whether the hot water supply valve unit 5 is “open” and water is passed for a certain period of time, or whether the circulation pump 7 is operated and water is passed for a certain period of time.
[0027]
The fixed time for controlling the water flow described above means the degassing time, and is determined by the amount of generated gas and the water flow amount according to the electrolysis energization condition. For example, the filtration tank 12 has an inner diameter of 100 mm, a height of 250 mm, a filtration tank 13 having a granule diameter of 0.3 to 0.5 mm, a filtration layer of 60 mm, an aluminum anode 26 shape, an outer diameter of 75 mm, a length of 100 mm, A hole shape with an inner diameter φ40 and a stainless cathode 27 shape, an inner diameter φ90, a length of 100 mm, a plate thickness of 0.6 mm, the upper surface of the filtration tank 12, the aluminum anode 26, and the stainless cathode 27 are flush with each other. When the spatial distance between the upper surface of 12 and the upper surface of the electrode is 15 mm, (1) energization current: 350 mA, (2) energization time: the amount of generated gas generated in 30 minutes is about 120 cm. Three (Detailed calculations are omitted ... Coulomb's law), (3) Water flow rate: 6 liters / minute, (4) Degassing time: 35 seconds or more are required, preferably 40-60 seconds is the optimum condition Met.
[0028]
Further, the fixed time for controlling the fixed water flow is determined by the electrolysis energization conditions and the water flow amount as described above, but (5) the fixed water flow time: 20 seconds or more are required, preferably 30 to 120 seconds. It was the optimum condition.
[0029]
And when the degree of dirt of bathtub water 20 is 2.0 degrees of turbidity, the electrolysis for making said 2.0 degrees of turbidity 1.0 degrees (turbidity which we feel clean by visual evaluation) The energization conditions are: (1) energization current: 350 mA, (2) total energization time: 60 minutes are required, and preferable energization and non-energization conditions are (a) the circulation flow condition of the bath water 20: purification at 6 liters / min. In this case, in the experiment verification by the present inventors, the energization time is 5 to 20 minutes and the non-energization time is 1 to 3 minutes. The amount of generated gas generated in a maximum of 20 minutes under the above conditions is about 80 cm. Three And about 30 minutes (about 120cm Three ), The staying gas 28 does not reach the upper surface of the electrode, and stable electrolysis is possible without being affected by the staying gas 28. If water is passed through as it is, the upper part of the electrode will not be immersed in water, and naturally the electrolysis voltage will rise, in other words, the current density will increase, greatly affecting the energizing constant current circuit. As an example, the maximum voltage of the energizing constant current circuit is preferably 30 V or less when used in a bathing water circuit. When the electrolysis voltage is 30 V or more, the set energization current decreases in the constant current circuit. The decrease in the energization current means that the necessary flocculant is generated and that the aggregated layer formed on the surface of the filter medium 13 is reduced and the purification function is reduced, so that the staying gas 28 reaches the upper part of the electrode. Before the operation, the stagnant gas 28 becomes a degassing circuit and is a necessary condition for degassing water.
[0030]
As described above, energization and non-energization are repeated within the set energization time, and at the time of energization, a constant amount of flocculant is stably generated between the electrodes, and this flocculant is being generated. Flocking (a phenomenon in which the flocculant and the flocculant are combined to form slightly larger aggregated particles), that is, a reaction time for flocking is required. By using the flocculent flocculant, the filter agent 13 and the filter agent 13 It accumulates efficiently in the gaps (spaces), and a dense aggregate layer optimal for purification is formed on the surface. If water is passed through the purification circuit 10 while energized, the reaction time for flocking is small, and the flocculant flocs over the entire 13 layers of the filter medium. Becomes rough and the purification effect is slightly insufficient. Therefore, non-water energization is a very effective control means.
[0031]
In the figure, as energization electrolysis control, energization and de-energization are repeatedly controlled, and as the de-energization control, various switching valves are switched to the de-gas circuit, and then the circulating pump is operated to pass water, or Water is supplied with the hot water supply valve portion open.
[0032]
By degassing and passing water without being energized, the generated gas is desorbed from the surface of the electrode when deenergized, and the accumulated gas can be reliably discharged by passing water by allowing the product gas to rise and stay at the upper part of the filtration tank. Further, when the current is not energized, the generated gas is desorbed from the electrode surface, so that the local voltage due to the gas partial pressure (gas concentration) is eliminated, and the current can be energized with a stable voltage, that is, a more stable constant current. .
[0033]
(Example 2)
The control method of energization electrolysis control and degassing control is shown in the time chart of FIG.
[0034]
In the figure, by performing degassing control before energization electrolysis control, air that is mixed and retained in the bath water circulation circuit under various conditions, for example, gas generated from bathing agent, adsorbed air, etc. operates the circulation pump ( Purified or boiled), the retained air tends to stay in the upper part of the filtration tank 12, and if this retained air increases, as described in detail in Example 1, it will adversely affect the energization. By controlling the degassing, a coherent layer can be formed on the surface portion of the filter medium that is stable and necessary for purification.
[0035]
As degassing control before conducting electrolysis control, it is within the scope of the present invention because the degassing effect is more reliably increased by repeatedly controlling multiple times, that is, repeatedly controlling water flow and degassing.
[0036]
(Example 3)
FIG. 6 shows a flowchart for controlling the heating of water flow during the degassing control.
[0037]
At the time of degassing control, hot water is heated by heating water through the heating unit 18 of the purifying apparatus in FIG. 1 (burning with a burner when the heat source is gas and direct heating when the heat source is electric or with a heat exchanger). As a result, the viscosity becomes low (small) and is easily sucked into the filtration tank 12, and the staying gas is heated and expanded due to the warm water, so that it is easy to float and the degassing time can be shortened. Furthermore, the hot water temperature of the filtration tank 12 rises and the electrolysis voltage is lowered, and it works in the direction of improving to stably contribute to the generation of the flocculant.
[0038]
Example 4
FIG. 7 shows a comparison between the degassing time and the purification performance (turbidity) during the water flow heating control.
[0039]
In the figure, the water flow temperature was changed to (1) 23 ° C, (2) 35 ° C, (3) 55 ° C, (4) 60 ° C, (5) 70 ° C. The degassing time is shortened. As described in detail in the fifth embodiment, this is because the viscosity becomes low (small), is easily sucked into the filtration tank 12, and the staying gas is heated to expand its volume and float. On the other hand, when the water flow temperature is high, especially when the temperature is high, the aggregated layer formed on the surface portion of the filter medium 13 is broken, that is, the binding force of the coagulant is reduced, and the function of the aggregated layer (the pores of the aggregated layer are It is desirable to take into account the degassing time and the coagulation function because the purification performance deteriorates due to a change in the size and the fine dirt component in the bath water 20 such as physical filtration performance of general bacteria is significantly deteriorated). The water flow temperature is in the range of 35-60 ° C, and the water flow temperature is more preferably in the range of 35-55 ° C.
[0040]
【The invention's effect】
As is clear from the above description, the purification device of the present invention has the following effects.
[0041]
The degassing and coagulant fixing methods are as follows. First, when no power is applied, various switching valves are switched to the degassing circuit side, then degassing water is passed for a certain period of time, and then the various switching valves are switched to the purification circuit side, and then fixed. By immobilizing the time flocculant, the accumulated gas staying in the upper part of the filtration tank is discharged to stabilize the electrolysis voltage during energization and to produce a certain amount of the flocculant with certainty. By forming an agglomerated layer densely on the surface portion of the water, the dirt component of the bath water can be reliably purified and cleaned by the filter medium layer.
[0042]
Further, by degassing water before energization, air mixed in the circulating water circuit can be discharged, the electrolysis voltage can be further stabilized, and a certain amount of flocculant can be reliably generated.
[0043]
Moreover, the degassing time can be shortened by heating and passing water.
And by making heating water flow temperature 60 degrees C or less, it does not destroy the aggregated layer formed in the surface part of a filter medium, and can maintain the stable purification | cleaning performance. Although the filter medium of an Example is an alumina ball filter medium, all are applicable to granular filter media, such as a glass bead filter medium and a beach sand filter medium. On the other hand, although not described in detail in the examples, the degassing and flocculant of the purifying apparatus of the present invention is also applied to cartridge filters, that is, fiber filters, thread wound filters, glass fiber filters, stainless fiber filters, porous ceramic filters, and the like. The immobilization control method is effective.
[0044]
In the embodiment, the manual operation with the remote controller has been described. However, when the hot water is automatically supplied to the bathtub by the automatic control means, for example, the purification device, the hot water or the water level sensor, the water level switch, etc. It is determined that there is a water level in the bathtub based on the preset water level amount. As a more reliable method, when the water level set by the user and the set hot water temperature are determined, an automatic control method for energization control and degassing control is also included in the present invention. It is a range. Furthermore, when the energization control is completed, even if the purification SW is turned “ON” next, unless the agglomerated layer is destroyed by drainage, backwashing or the like, the energization control is not performed, and only the purification operation is controlled. Is also within the scope of the present invention.
[0045]
Furthermore, in the present invention, the stainless steel cathode has been described as the corrosion-resistant metal cathode. However, the corrosion-resistant metal is an ordinary bath water in which a component that makes the bath water clearly contaminated by rust or the like (the bath water discolors, etc.) is eluted. In addition, for example, pure plates such as aluminum, copper, nickel, titanium, platinum, gold, and silver, and iron alloys, aluminum alloys, copper alloys, etc. can be used. However, in consideration of economy and rust, austenitic stainless steel, aluminum Is a preferred cathode material.
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a purification device of the present invention.
FIG. 2A is a configuration diagram of a degassing circuit in the purification apparatus according to the first embodiment of the present invention.
(B) Configuration diagram of the coagulant fixing circuit in the apparatus
FIG. 3 is a flowchart of the apparatus.
FIG. 4 is a time chart of the apparatus.
FIG. 5 is a time chart of the purification apparatus according to the second embodiment of the present invention.
FIG. 6 is a flowchart of degassing and heating control in the purification apparatus according to the third embodiment of the present invention.
FIG. 7 is a comparative diagram showing the degassing time and purification performance in the purification apparatus of Example 4 of the present invention.
FIG. 8 is a block diagram of a conventional bath water heater
[Explanation of symbols]
1 Feed water temperature detector
2 Flow rate detector
3 Hot water temperature detector
4 Hot water supply volume control unit
5 Hot water supply valve
6 Water flow detector
7,132 Circulation pump
8 Bath water temperature detector
9 Circulation circuit
10 Purification circuit
11 Drain circuit
12,127 Filtration tank
13,125 Filter media
14 Switching valve A
15 Switching valve B
16 Switching valve C
17 Switching valve D
18 Heating unit
19,133 Bathtub
20,134 Bathtub water
21 Bath connection adapter
22 Return passage
23 Outbound passage
24 remote control
25 Water level detector
26,126 Aluminum anode
27 Stainless steel cathode
28 Stagnant gas
29 Suction port

Claims (4)

給水および浴槽水を温水に加熱する加熱部と、給水回路に設けられ給水温度を検知する給水水温検知部および給水流量を検知する流量検知部と、給湯回路に設けられ温水温度を検知する給湯水温検知部および給湯流量を制御する給湯水量制御部と、浴槽水循環回路に給湯する給湯弁部および前記給湯弁部の上流に給湯水および浴槽水の流れを検知する水流検知部と、前記浴槽水循環回路に浴槽水を循環する循環ポンプと、浴槽水循環回路として循環回路、浄化回路、排水回路の回路構成を設け、浄化回路の一部に上部にアルミニウム陽極と耐食性金属陰極とを対極に設け、下部にろ過材を配設したろ過槽と、ろ過槽の下流側に浄化回路と循環回路を切り換える切換弁A、循環ポンプと給湯弁部との間に浴槽水循環回路を開閉する切換弁B、給湯弁部とろ過槽との間に浄化回路と循環回路に切り換える切換弁C、排水回路を開閉する切換弁Dを各々配設した構成において、凝集制御として、通電と非通電を繰り返し制御するとともに、前記非通電時に、(a)前記アルミニウム陽極と耐食性金属陰極に通電した時に発生する生成ガスをろ過槽より排出する手段として、切換弁A,切換弁Bを、切換弁C及び切換弁Dをガス抜き回路に切り換えした後、前記ガス抜き回路に一定時間通水するガス抜き制御、次に(b)浄化手段として、切換弁A、切換弁Bを、切換弁C及び切換弁Dを浄化回路に切り換えした後、前記浄化回路に一定時間通水して凝集剤をろ過材の表面部に固定化制御を繰り返し制御してなる浄化装置。A heating unit that heats water and bathtub water to hot water, a feed water temperature detection unit that detects the feed water temperature provided in the feed water circuit, a flow rate detection unit that detects the feed water flow rate, and a hot water temperature that detects the hot water temperature provided in the hot water circuit A detection unit and a hot water supply amount control unit for controlling the hot water flow rate, a hot water supply valve unit for supplying hot water to the bathtub water circulation circuit, a water flow detection unit for detecting the flow of hot water and bathtub water upstream of the hot water valve unit, and the bathtub water circulation circuit A circulation pump that circulates bathtub water and a circuit configuration of a circulation circuit, a purification circuit, and a drain circuit as a bathtub water circulation circuit are provided, and an aluminum anode and a corrosion-resistant metal cathode are provided at the upper part of the purification circuit, and at the lower part. A filter tank provided with a filter medium, a switching valve A for switching the purification circuit and the circulation circuit downstream of the filtration tank, a switching valve B for opening and closing the bathtub water circulation circuit between the circulation pump and the hot water supply valve unit, In the configuration in which the switching valve C that switches between the purification circuit and the circulation circuit and the switching valve D that opens and closes the drain circuit are respectively disposed between the valve section and the filtration tank, as agglomeration control, energization and de-energization are repeatedly controlled, At the time of non-energization, (a) As a means for discharging the generated gas generated when the aluminum anode and the corrosion-resistant metal cathode are energized from the filtration tank, the switching valve A, the switching valve B, the switching valve C, and the switching valve D are gasses. After switching to the venting circuit, the venting control for passing water through the venting circuit for a certain period of time, and (b) as the purifying means, the switching valve A and the switching valve B, and the switching valve C and the switching valve D as the purifying circuit. After the switching, the purification device is configured such that the flocculant is passed through the purification circuit for a certain period of time, and the fixing control is repeatedly controlled on the surface portion of the filter medium. アルミニウム陽極と耐食性金属陰極に通電する前に、通水してなる請求項1記載の浄化装置。2. The purification apparatus according to claim 1, wherein water is passed before the aluminum anode and the corrosion-resistant metal cathode are energized. 給湯弁部の開時、給水を加熱通水してなる請求項1記載の浄化装置。The purification device according to claim 1, wherein the water supply is heated and passed when the hot water supply valve portion is opened. 給水を少なくとも60℃以下に加熱制御してなる請求項3記載の浄化装置。The purification apparatus according to claim 3, wherein the feed water is heated and controlled to at least 60 ° C or less.
JP29994798A 1998-10-21 1998-10-21 Purification device control method Expired - Lifetime JP3924957B2 (en)

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