JP3919986B2 - Grain drying preparation equipment - Google Patents

Grain drying preparation equipment Download PDF

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Publication number
JP3919986B2
JP3919986B2 JP30491699A JP30491699A JP3919986B2 JP 3919986 B2 JP3919986 B2 JP 3919986B2 JP 30491699 A JP30491699 A JP 30491699A JP 30491699 A JP30491699 A JP 30491699A JP 3919986 B2 JP3919986 B2 JP 3919986B2
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Japan
Prior art keywords
air
unit
drying
preparation
grain
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Expired - Fee Related
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JP30491699A
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Japanese (ja)
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JP2001124469A (en
Inventor
常雄 金子
正幸 土門
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KANEKONOKI CO., LTD.
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KANEKONOKI CO., LTD.
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Description

【0001】
【発明の属する技術分野】
本発明は、収穫した未乾燥穀物を荷受けし、荷受けした未乾燥穀物を所定の水分まで仕上げ乾燥したうえ、脱ぷ選別等の調製を行って出荷する穀物乾燥調製施設に関する。
【0002】
【従来の技術】
収穫した未乾燥穀物の荷受部、乾燥部、貯留部、脱ぷ調製部、出荷部等を備えた穀物乾燥調製施設は、特開平9−210555号公報に記載されているものが知られており、この従来の穀物乾燥調製施設においては、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、脱ぷ調製部と出荷部とのそれぞれの間を昇降機とコンベアとで連絡して、各部間で穀物を搬送を行っている。
【0003】
【発明が解決しようとする課題】
従来の穀物乾燥調製施設のように、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、脱ぷ調製部と出荷部との間をそれぞれ昇降機とコンベアで連絡する構成にあっては、各部間における穀物の搬送系の構成がはなはだ複雑で、かつ大掛かりであるうえ、各搬送系ごとに場合によっては複数基の昇降機とコンベアを備えているので、それらの駆動系統が複雑で効率が悪く、また施設を稼動するうえでの制御もたいへん煩雑である。
【0004】
そこで、本発明は、従来の穀物乾燥調製施設における問題点を解消するため、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、および脱ぷ調製部と出荷部のそれぞれの間における穀物の搬送系に空気搬送の技術を巧みに取り入れたことにより、各部間における穀物搬の搬送系を大幅に簡素化して、施設の機能低下を何ら伴わずに規模の縮小を図ることができ、さらに、施設全体を有機的に稼動制御できることと相俟って、各部間における穀物の搬送効率の向上、乾燥部における乾燥効率の向上を図り、荷受けから出荷に至るまでの穀物を高品位に保つことができる穀物乾燥調製施設を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
上記目的を達成するため、本発明に係る請求項1の発明は、収穫した未乾燥穀物を荷受けし、荷受けした未乾燥穀物を所定の水分まで仕上げ乾燥したうえ、脱ぷ選別等の調製を行って出荷する穀物乾燥調製施設であって、荷受部、乾燥部、貯留部、脱ぷ調製部、および出荷部からなり、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、および脱ぷ調製部と出荷部のそれぞれの間で、穀物を空気圧により搬送する空気搬送系は、それぞれ空気圧発生源を備えていて穀物を空気圧により搬送する空気搬送系を構成するとともに、上記各空気搬送系に空気圧により塵埃を除去する塵埃分離装置をそれぞれ介在させ、各塵埃分離装置からの排出空気を集中集塵部のフィルタを通したうえ前記各空気圧発生源に環流させるように構成したことを特徴とするものである。
【0006】
【発明の実施の形態】
図1は穀物乾燥調製施設の第1の形態を示す構成図、図2は穀物乾燥調製施設の第2の形態を示す構成図、図3は穀物乾燥調製施設の第3の形態を示す構成図、図4は本発明の実施の形態に係る穀物乾燥調製施設の構成図である。
【0007】
図1において、1は荷受部、2は乾燥部、3は貯留部、4は脱ぷ調製部、5は出荷部である。荷受部1は、搬送車両の走行面に対して下方に設けた荷受ホッパーを備えている。乾燥部2は複数基の乾燥機を備えている。貯留部3は複数基の貯留タンクを備えている。脱ぷ調製部4はレベルタンク、籾摺機、粒選別機および石抜機を備えている。出荷部5は製品タンクおよび個袋計量機を備えている。
【0008】
荷受部1の荷受ホッパーと乾燥部2の各乾燥機の穀物搬入部口は、荷受ホッパーから穀物を各乾燥機に搬送する空気搬送系6で連絡されており、この空気搬送系6と各乾燥機の穀物搬入口との間にはそれぞれ切替弁7が介在されている。この空気搬送系6の荷受部1側には空気圧発生源(送風機)8が備えられている。
【0009】
乾燥部2の各乾燥機の穀物搬出口と貯留部3の各貯留タンクの上部は、空気搬送系9で連絡されており、この空気搬送系9と各貯留タンクとの間にはそれぞれ切替弁10が介在されている。この空気搬送系9の乾燥部2側には空気圧発生源(送風機)11が備えられている。
【0010】
貯留部3の各貯留タンクの穀物搬出口と脱ぷ調製部4のレベルタンクとの間は、空気搬送系12で連絡されており、この空気搬送系12の貯留部3側には空気圧発生源(送風機)13が備えられている。
【0011】
脱ぷ調製部4の石抜機と出荷部5の製品タンクの間は、空気搬送系14で連絡されており、この空気搬送系14の脱ぷ調製部4側には空気圧発生源(送風機)15が備えられている。
【0012】
なお、各空気搬送系6、9、12、14には、一つまたはブロックごとにまとめた空気圧発生源(図示せず)を備えることも可能である。
【0013】
図1に示すように、荷受部1で荷受けされた未乾燥穀物は、荷受ホッパーから空気搬送系6に入り、空気圧発生源8による空気圧により乾燥部2に搬送されて乾燥される。乾燥部2で乾燥された穀物は、空気搬送系9により貯留部3の貯留タンクに搬送される。また貯留部3から空気搬送系12に入り、空気圧発生源13による空気圧により脱ぷ調製部4のレベルタンクに搬送される。そして、籾摺機で脱ぷされ、粒選別機で粒選別されたうえ、石抜機で石抜きされた穀物は、空気搬送系14に入り、空気圧発生源15による空気圧により出荷部5の製品タンクに搬送され、個袋計量機により穀物袋に所定重量ごとに充填されて出荷される。
【0014】
図1に示す形態においては、荷受部1と乾燥部2、乾燥部2と貯留部3、貯留部3と脱ぷ調製部4、および脱ぷ調製部4と出荷部5の間をそれぞれ連絡する空気搬送系9、12、13には、それぞれ個別に空気圧発生源11、13、15が備えられているので、各空気搬送系ごとに穀物の搬送制御ができる。このため、荷受部1、乾燥部2、貯留部3、脱ぷ調製部4および出荷部5における各作動に応じて、空気搬送系6、9、12、14による穀物の搬送制御を全体に整合性を有するように適切に制御すれば、施設全体の稼動を円滑に、かつ最も効率よく稼動することができる。
【0015】
図2、図3および図4に示す形態において、図1に示すものと同構成の部分には、同符号を付してその説明を省略する。
【0016】
図2に示す形態においては、荷受部1と乾燥部2、乾燥部2と貯留部3、貯留部3と脱ぷ調製部4、および脱ぷ調製部4と出荷部5のそれぞれの間で、穀物を空気圧により搬送する空気搬送系6、9、12、14を構成するが、上記各空気搬送系6、9、12、14には、空気圧により塵埃を除去する塵埃分離装置16を介在させており、各塵埃分離器16からの塵埃排出系17を構成している。そして、塵埃排出系17は集塵部18に導入している。
【0017】
の形態によれば、各空気搬送系6、9、12、14を流通する空気圧を利用して塵埃分離装置16で穀物に混在する塵埃を除去することができる。
【0018】
図3に示す形態においては、荷受部1と乾燥部2、乾燥部2と貯留部3、貯留部3と脱ぷ調製部4、および脱ぷ調製部4と出荷部5のそれぞれの間で、穀物を空気圧により搬送する空気搬送系6、9、12、14の空気圧発生源8、11、13、15に、それぞれ加圧空気の温度または湿度を調整する空調装置19を備えている。
【0019】
このため、の形態によれば、荷受部1で荷受けした未乾燥穀物、乾燥部2で乾燥中の穀物、貯留部3から脱ぷ調製部4に搬送される穀物、脱ぷ調製部4から出荷部5に搬送される穀物を、高品位を保つように、それぞれの空気搬送系6、9、12、14を流通する空気の温度や湿度を適切に調えることができる。
【0020】
図4に示す本発明に係る実施の形態においては、各空気搬送系6、9、12、14の空気圧発生源8、11、13、15に、塵埃分離装置16からの排出空気を、集中集塵部18のフィルタを通したうえ環流させるように、排出空気の環流系20を設けている。
【0021】
このため図4に示す本発明に係る実施の形態によれば、塵埃分離装置16から排出される空気を集中集塵部18のフィルタを通して集中的に圧力および供給量を調整したうえ各空気搬送系6、9、12、14の空気圧発生源8、11、13、15に環流させて空気搬送のために有効に利用することができるので、空気搬送の効率がいっそう向上する。
【0022】
【発明の効果】
本発明によれば、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、および脱ぷ調製部と出荷部のそれぞれの間における穀物の搬送系に空気搬送の技術を巧みに取り入れたことにより、各部間における穀物搬の搬送系を大幅に簡素化して、施設の機能低下を何ら伴わずに規模の縮小を図ることができ、さらに、施設全体を有機的に稼動制御できることと相俟って、各部間における穀物の搬送効率の向上、乾燥部における乾燥効率の向上を図り、荷受けから出荷に至るまでの穀物を高品位に保つことができる穀物乾燥調製施設を提供することができる。
【図面の簡単な説明】
【図1】 穀物乾燥調製施設の第1の形態を示す構成図である。
【図2】 穀物乾燥調製施設の第2の形態を示す構成図である。
【図3】 穀物乾燥調製施設の第3の形態を示す構成図である。
【図4】 本発明の実施の形態に係る穀物乾燥調製施設の構成図である。
【符号の説明】
1 荷受部
2 乾燥部
3 貯留部
4 脱ぷ調製部
5 出荷部
6 空気搬送系
7 切替弁
8 空気圧発生源(送風機)
9 空気搬送系
10 切替弁
11 空気圧発生源(送風機)
12 空気搬送系
13 空気圧発生源(送風機)
14 空気搬送系
15 空気圧発生源(送風機)
16 塵埃分離装置
17 塵埃排出系
18 集中集塵部
19 空調装置
20 排出空気の環流系
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a grain drying preparation facility that receives harvested undried cereals, finishes and drys the received cereals to a predetermined moisture content, and prepares and performs desalting and the like.
[0002]
[Prior art]
Grain drying / preparation facilities provided with a receiving part, a drying part, a storage part, a desalting preparation part, a shipping part, etc. for harvested undried grains are known from those described in JP-A-9-210555. In this conventional grain drying and preparation facility, the cargo receiving unit and drying unit, the drying unit and storage unit, the storage unit and detachment preparation unit, and the detachment preparation unit and shipping unit are connected by an elevator and conveyor. Grains are transported between the parts.
[0003]
[Problems to be solved by the invention]
Like conventional grain drying preparation facilities, it is configured so that the cargo receiving part and drying part, the drying part and storage part, the storage part and detachment preparation part, and the detachment preparation part and shipping part are communicated by an elevator and a conveyor, respectively. In that case, the structure of the grain transportation system between each part is very complicated and large, and each transportation system is equipped with a plurality of elevators and conveyors depending on the case, so that the drive system is complicated. The efficiency is low, and the control for operating the facility is very complicated.
[0004]
Therefore, in order to eliminate the problems in the conventional grain drying preparation facility, the present invention includes a receiving part and a drying part, a drying part and a storage part, a storage part and a detachment preparation part, and a detachment preparation part and a shipping part, respectively. By skillfully incorporating air transportation technology into the grain transportation system between the two, the grain transportation system between each part will be greatly simplified, and the scale of the facility will be reduced without any deterioration in facility functions. Combined with the fact that the entire facility can be organically controlled, the grain transportation efficiency between each part is improved, and the drying efficiency in the drying part is improved. The purpose is to provide a grain drying preparation facility that can maintain the quality.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, the invention of claim 1 according to the present invention receives harvested undried cereals, finishes the received undried cereals to a predetermined moisture content, and performs preparation such as defluxing. A grain drying preparation facility comprising a consignment receiving unit, a drying unit, a storage unit, a desalting preparation unit, and a shipping unit, and a consignment receiving unit and a drying unit, a drying unit and a storage unit, and a storage unit and a desalting preparation unit. In addition, each of the air conveyance system that conveys the grain by air pressure between each of the desalting preparation unit and the shipping part constitutes an air conveyance system that includes an air pressure generation source and conveys the grain by pneumatic pressure, and pneumatically to the air transport system dust respectively by interposing a dust separator for removing, construction was possible so as to circulate the respective pneumatic source after having passed through a filter of concentrated dust collecting part of the exhaust air from the dust separator The It is an butterfly.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
1 is a block diagram showing a first form of a grain drying preparation facility, FIG. 2 is a block diagram showing a second form of the grain drying preparation facility, and FIG. 3 is a block diagram showing a third form of the grain drying preparation facility. FIG. 4 is a configuration diagram of the grain drying preparation facility according to the embodiment of the present invention.
[0007]
In FIG. 1, 1 is a cargo receiving part, 2 is a drying part, 3 is a storage part, 4 is a desalting preparation part, and 5 is a shipping part. The load receiving unit 1 includes a load receiving hopper provided below the traveling surface of the transport vehicle. The drying unit 2 includes a plurality of dryers. The storage unit 3 includes a plurality of storage tanks. The removal preparation unit 4 includes a level tank, a huller, a grain sorter, and a stone remover. The shipping unit 5 includes a product tank and an individual bag weighing machine.
[0008]
The cargo receiving hopper of the cargo receiving unit 1 and the grain carry-in port of each dryer of the drying unit 2 are communicated with each other by an air conveying system 6 that conveys the grain from the cargo receiving hopper to each dryer. A switching valve 7 is interposed between each grain inlet of the machine. An air pressure generation source (blower) 8 is provided on the cargo receiving portion 1 side of the air conveyance system 6.
[0009]
The grain unloading port of each dryer of the drying unit 2 and the upper part of each storage tank of the storage unit 3 are connected by an air transfer system 9, and a switching valve is provided between the air transfer system 9 and each storage tank. 10 is interposed. An air pressure generation source (blower) 11 is provided on the drying unit 2 side of the air conveyance system 9.
[0010]
The grain carrying outlet of each storage tank of the storage unit 3 and the level tank of the deflation preparation unit 4 are connected by an air conveyance system 12, and an air pressure generating source is provided on the storage unit 3 side of the air conveyance system 12. (Blower) 13 is provided.
[0011]
An air conveyance system 14 communicates between the stone remover of the depulping preparation unit 4 and the product tank of the shipping unit 5, and an air pressure generation source (blower) 15 is provided on the depulping preparation unit 4 side of the air conveyance system 14. Is provided.
[0012]
In addition, it is also possible to provide each air conveyance system 6, 9, 12, 14 with the air pressure generation source (not shown) put together for every one or a block.
[0013]
As shown in FIG. 1, the undried grain received by the cargo receiving unit 1 enters the air conveyance system 6 from the cargo receiving hopper, and is conveyed to the drying unit 2 by the air pressure generated by the air pressure generating source 8 and dried. The grains dried in the drying unit 2 are conveyed to the storage tank of the storage unit 3 by the air conveyance system 9. Further, the air enters the air conveyance system 12 from the storage unit 3 and is conveyed to the level tank of the removal preparation unit 4 by the air pressure generated by the air pressure generation source 13. Then, the grain that has been deflated by the huller, grain-sorted by the grain sorter, and stone-extracted by the stone remover enters the air conveyance system 14 and is supplied to the product tank of the shipping unit 5 by the air pressure from the air pressure generation source 15. The cereal bags are filled with a predetermined weight by a single bag weighing machine and shipped.
[0014]
In the form shown in FIG. 1, the cargo receiving unit 1 and the drying unit 2, the drying unit 2 and the storage unit 3, the storage unit 3 and the depump preparation unit 4, and the depump preparation unit 4 and the shipping unit 5 are communicated. Since the pneumatic conveying systems 9, 12, and 13 are individually provided with the air pressure generation sources 11, 13, and 15, respectively, grain conveyance can be controlled for each pneumatic conveying system. For this reason, according to each operation | movement in the cargo receiving part 1, the drying part 2, the storage part 3, the depulling preparation part 4, and the shipping part 5, the conveyance control of the grain by the air conveyance systems 6, 9, 12, and 14 is matched as a whole. If it is appropriately controlled so as to have performance, the entire facility can be operated smoothly and most efficiently.
[0015]
2, 3, and 4, parts having the same configurations as those shown in FIG. 1 are denoted by the same reference numerals and description thereof is omitted.
[0016]
In the form shown in FIG. 2, between each of the cargo receiving unit 1 and the drying unit 2, the drying unit 2 and the storage unit 3, the storage unit 3 and the depump preparation unit 4, and the depump preparation unit 4 and the shipping unit 5, Air conveying systems 6, 9, 12, and 14 that convey grain by air pressure are configured, and each air conveying system 6, 9, 12, and 14 is provided with a dust separating device 16 that removes dust by air pressure. Thus, a dust discharge system 17 from each dust separator 16 is configured. The dust discharge system 17 is introduced into the dust collection unit 18.
[0017]
According to this embodiment, it is possible to utilize the air pressure flowing through the respective air conveying system 6,9,12,14 to remove dust mixed in cereals in the dust separator 16.
[0018]
In the form shown in FIG. 3, between each of the cargo receiving unit 1 and the drying unit 2, the drying unit 2 and the storage unit 3, the storage unit 3 and the depump preparation unit 4, and the depump preparation unit 4 and the shipping unit 5, The air pressure generation sources 8, 11, 13, and 15 of the air conveyance systems 6, 9, 12, and 14 that convey the grain by air pressure are provided with an air conditioner 19 that adjusts the temperature or humidity of the pressurized air, respectively.
[0019]
Therefore, according to this embodiment, undried grain and load-receiving in the goods receptacle 1, grain during drying in the drying unit 2, grain is conveyed from the reservoir 3 to the husking preparation section 4, the husking preparation section 4 It is possible to appropriately adjust the temperature and humidity of the air flowing through the air conveyance systems 6, 9, 12, and 14 so that the grains conveyed to the shipping unit 5 maintain high quality.
[0020]
In the embodiment according to the present invention shown in FIG. 4, the exhaust air from each dust separation device 16 is concentrated on the air pressure generation sources 8, 11, 13, 15 of the air transport systems 6, 9, 12, 14. An exhaust air recirculation system 20 is provided so as to be recirculated after passing through the filter of the dust collection unit 18.
[0021]
Therefore , according to the embodiment of the present invention shown in FIG. 4, the air discharged from each dust separation device 16 is intensively adjusted through the filter of the concentrated dust collecting unit 18, and each air conveyance is performed. Since the air pressure generation sources 8, 11, 13, and 15 of the systems 6, 9, 12, and 14 can be circulated and used effectively for air transportation, the efficiency of air transportation is further improved.
[0022]
【The invention's effect】
According to the present invention, the art of air conveyance is skillfully applied to the grain conveyance system between the cargo receiving unit and the drying unit, the drying unit and the storage unit, the storage unit and the detachment preparation unit, and the detachment preparation unit and the shipping unit. Incorporation into the facility greatly simplifies the grain transportation system between each part, enables reduction in scale without any deterioration in facility functions, and allows the entire facility to be organically controlled. What coupled with the improvement of the transport efficiency of the grain between each part, aims to improve the drying efficiency in the drying section, to provide a cereal grain dry preparation facilities can keep the high quality up to the shipment from the consignment Can do.
[Brief description of the drawings]
FIG. 1 is a block diagram showing a first form of a grain drying preparation facility.
FIG. 2 is a block diagram showing a second embodiment of a grain drying preparation facility.
FIG. 3 is a block diagram showing a third embodiment of a grain drying preparation facility.
FIG. 4 is a configuration diagram of a grain drying preparation facility according to an embodiment of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Receipt part 2 Drying part 3 Reservoir part 4 Desalting preparation part 5 Shipping part 6 Air conveyance system 7 Switching valve 8 Air pressure generation source (blower)
9 Air Conveyance System 10 Switching Valve 11 Air Pressure Source (Blower)
12 Air transport system 13 Air pressure source (blower)
14 Air transport system 15 Air pressure generation source (blower)
DESCRIPTION OF SYMBOLS 16 Dust separator 17 Dust discharge system 18 Concentrated dust collection part 19 Air conditioner 20 Circulation system of exhaust air

Claims (1)

収穫した未乾燥穀物を荷受けし、荷受けした未乾燥穀物を所定の水分まで仕上げ乾燥したうえ、脱ぷ選別等の調製を行って出荷する穀物乾燥調製施設であって、荷受部、乾燥部、貯留部、脱ぷ調製部、および出荷部からなり、荷受部と乾燥部、乾燥部と貯留部、貯留部と脱ぷ調製部、および脱ぷ調製部と出荷部のそれぞれの間で、穀物を空気圧により搬送する空気搬送系は、それぞれ空気圧発生源を備えていて穀物を空気圧により搬送する空気搬送系を構成するとともに、上記各空気搬送系に空気圧により塵埃を除去する塵埃分離装置をそれぞれ介在させ、各塵埃分離装置からの排出空気を集中集塵部のフィルタを通したうえ前記各空気圧発生源に環流させるように構成したことを特徴とする穀物乾燥調製装置。Grain drying preparation facility that receives harvested undried cereals, finishes and drys the received cereals to a predetermined moisture content, and prepares them for desalting and other shipments. The cereals between the receiving part and the drying part, the drying part and the storage part, the storage part and the detachment preparation part, and the detachment preparation part and the shipping part. air transport system for transporting are each provided with a pneumatic pressure source cereal with constituting the air transport system for transporting pneumatically, respectively are interposed dust separating apparatus for removing dust by air pressure to each air conveying system by, A grain drying preparation apparatus characterized in that the air discharged from each dust separator is passed through a filter of a concentrated dust collecting unit and then circulated to each air pressure generation source .
JP30491699A 1999-10-27 1999-10-27 Grain drying preparation equipment Expired - Fee Related JP3919986B2 (en)

Priority Applications (1)

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JP30491699A JP3919986B2 (en) 1999-10-27 1999-10-27 Grain drying preparation equipment

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Application Number Priority Date Filing Date Title
JP30491699A JP3919986B2 (en) 1999-10-27 1999-10-27 Grain drying preparation equipment

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JP2001124469A JP2001124469A (en) 2001-05-11
JP3919986B2 true JP3919986B2 (en) 2007-05-30

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