JP3915962B2 - Driving machine - Google Patents

Driving machine Download PDF

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Publication number
JP3915962B2
JP3915962B2 JP2000014768A JP2000014768A JP3915962B2 JP 3915962 B2 JP3915962 B2 JP 3915962B2 JP 2000014768 A JP2000014768 A JP 2000014768A JP 2000014768 A JP2000014768 A JP 2000014768A JP 3915962 B2 JP3915962 B2 JP 3915962B2
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JP
Japan
Prior art keywords
cylinder
sleeve valve
seal
piston
seal member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000014768A
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Japanese (ja)
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JP2001198850A (en
Inventor
道男 若林
禎紀 石沢
正則 青木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koki Holdings Co Ltd
Original Assignee
Hitachi Koki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Koki Co Ltd filed Critical Hitachi Koki Co Ltd
Priority to JP2000014768A priority Critical patent/JP3915962B2/en
Publication of JP2001198850A publication Critical patent/JP2001198850A/en
Application granted granted Critical
Publication of JP3915962B2 publication Critical patent/JP3915962B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【0001】
【発明の属する技術分野】
本発明は圧縮空気を動力源とし釘などの止具を打込む打込機に関するものである。
【0002】
【従来の技術】
従来の打込機の一例を、図4、図5を用いて説明する。図示しない圧縮機からの圧縮空気は図示しないエアホースを介して打込機本体1内の蓄圧室2に蓄積される。打込機本体1内には円筒状のシリンダ3が設けられ、シリンダ3内には往復移動可能にピストン4が支持されている。
【0003】
シリンダ3の上方外周に円筒状のスリーブバルブ7が往復移動可能に支持されている。スリーブバルブ7下方には図示しないトリガ部からの空気通路9と連通するスリーブバルブ室10が形成され、蓄圧室2の圧縮空気がトリガ部、空気通路9を経て、スリーブバルブ室10内に蓄積されている。スリーブバルブ室10にはスプリング11が設けられ、スリーブバルブ7を常時上方に付勢している。
【0004】
スリーブバルブ7の上部にはシール部材12が装着され、スリーブバルブ7の上死点位置でハウジング13内上面部14をシールし、蓄圧室2内の圧縮空気がピストン上室15ヘ流入するのを防いでいる。
【0005】
一方、シリンダ3の上部には小径のシール部材嵌合部(以下単に嵌合部という)16が形成され、嵌合部16には、環状ゴムから成り、一部外向きに突出してシール部19を成すシール部材18が嵌合されている。スリーブバルブ7の上部内壁22はシール部19の外径より小さく、中央部内壁23はえぐられておりシール部19の外径より大きく設定されている。中央部内壁23には複数個の排気穴24が設けられ、ピストン上室15は、通路26、排気穴24を経て大気に通じている。
【0006】
前記トリガ部を操作すると、スリーブバルブ室10内の圧縮空気は空気通路9、トリガ部を経て大気へ放出され、蓄圧室2内の圧縮空気によるスリーブバルブ7上部に加わる受圧力がスプリング11力に打ち勝ち、スリーブバルブ7を下降させる。
【0007】
図5に示すようにスリーブバルブ7上部とハウジング13内上面部14とのシールが開放され、蓄圧室2の圧縮空気がピストン上室15へ流入すると、ピストン4は急激に下降し、図示しない射出口内の釘が打ち出される。同時にスリーブバルブ7の上部内壁22とシール部材18のシール部19とが接触シールして、ピストン上室15と通路26、排気穴24間が閉じられ、ピストン上室15の圧縮空気が大気へ流出するのを防ぐ。
【0008】
【発明が解決しようとする課題】
上記した従来の構成による打込機において、スリーブバルブ7が下降しスリーブバルブ7の上部内壁22とシール部材18とが接触する際、シール部材18は、ピストン上室15の圧縮空気圧力とスリーブバルブ7の上部内壁22との摩擦力により下方向に強い荷重を受ける。このため、シール部材18の脚部が嵌合部16の下端面から脱落したり、シール部19が外側へめくられてスリーブバルブ7の上部内壁22との間でかみ込みが生じることがあった。更には、シール部19の摩耗によりスリーブバルブ7の上部内壁22との密封性が損なわれ、空気漏れを起こすなどがあり、耐久性の面でも問題があった。
【0009】
特に最近、打込機本体の小形、軽量化を狙って注目されている高圧仕様(使用圧力20気圧〜30気圧)の打込機においては、上記した不具合がより顕著となるため本構成の採用が困難であった。
【0010】
本発明の目的は、高圧仕様の打込機であっても、シール部材の、シリンダからの脱落、スリーブバルブの上部内壁間でのかみ込み、シール部摩耗による密封性の低下などの不具合のない打込機を提供することである。
【0011】
【課題を解決するための手段】
上記した目的は、シリンダの上方に設けられ、スリーブバルブ内壁との接離によってシリンダと大気間の連通を断続するゴムなどの可撓性材からなるシール部材を、径方向外側に突出した断面半円状のシール部を上方に形成し、シール部の下方に脚部を設けた環状とし、シール部材の脚部をシリンダ上方に設けた溝に挿入させるとともにシール部材をシリンダ上方に嵌合させることにより達成される。
【0012】
【発明の実施の形態】
以下本発明を一実施形態を示した図1〜図3を参照して説明する。
【0013】
図示しない圧縮機からの圧縮空気は、図示しないエアホースを介して打込機本体1内の蓄圧室2に蓄積される。打込機本体1内には円筒状のシリンダ3が設けられ、シリンダ3内には往復移動可能にピストン4が支持されている。ピストン4はピストン部4aとドライバーブレード部4bが一体になり、図示しない給送手段により射出口5内に送られた釘6を打ち込むようになっている。
【0014】
シリンダ3の上方外周には円筒状のスリーブバルブ7が上下往復移動可能に支持されている。スリーブバルブ7の下方にはトリガ部8からの空気通路9と連通するスリーブバルブ室10が形成され、蓄圧室2内の圧縮空気がトリガ部8、空気通路9を経て、スリーブバルブ室10内に蓄積される。スリーブバルブ室10にはスプリング11が設けられ、スリーブバルブ7を常時上方に付勢している。
【0015】
スリーブバルブ7の上部には環状のゴムから成るシール部材12が装着され、スリーブバルブ7の上死点位置でハウジング13内上面部14をシールし、ハウジング13とスリーブバルブ7上部外周に形成された蓄圧室2内の圧縮空気がピストン上室15ヘ流入するのを防いでいる。
【0016】
図2に示すように、シリンダ3の上部には小径の嵌合部16が形成され、嵌合部16の下方には、下向きに溝17が形成されている。一方、この部分に装着される本発明シール部材18は、内径を嵌合部16の外径とほぼ等しくした環状ゴムであり、上方部が外向きに突出してほぼ断面半円状のシール部19と下方部の脚部20とからなり、この脚部20を前記溝17へ挿入して装着される。シール部材18の上部内壁には上方が外側に広くなる面取り部21が設けられ、その範囲は外方に突出した断面半円状のシール部19の頂点位置(シール点)より下側まで形成されている。この結果シール部材18の内外面に作用する圧縮空気の圧力にうち内面すなわち面取り部21に作用する圧力が大きくなるので、シール部材18は外方に押されるようになる。
【0017】
スリーブバルブ7の上部内壁22はシール部19の外径より小さく、中央部内壁23はえぐられておりシール部19の外径より大きく設定されている。中央部内壁23には複数個の排気穴24が設けられ、ピストン上室15は、通路26、排気穴24を経て大気に通じている。
【0018】
トリガ部8を操作する(作業者が引金27を引く)と、スリーブバルブ室10内の圧縮空気は空気通路9、トリガ部8を経て大気へ放出される。この時、蓄圧室2の圧縮空気によるスリーブバルブ7上部に加わる受圧力がスプリング11力に打ち勝ち、スリーブバルブ7を下降させる。こうして図3に示すようにスリーブバルブ7上部とハウジング13内上面部14とのシールが開放され、蓄圧室2の圧縮空気がピストン上室15へ流入し、ピストン4を急激に下降させ、一体連結されたドライバーブレード部4bによって射出口5内の釘が打ち出される。同時にスリーブバルブ7の上部内壁22とシール部材18のシール部19とが接触シールして、ピストン上室15と、通路26、排気穴24間が閉じられ、ピストン上室15の圧縮空気が大気へ流出するのを防ぐ。この状態でシール部材18上方の圧縮空気はシール部材18の内壁に形成された面取り部21部に加わり、シール部19をスリーブバルブ7の上部内壁22側へ押し付ける。
【0019】
【発明の効果】
以上のように本発明によれば、シール部材の脚部をシリンダの上方に設けられた溝に挿入するとともにシール部材をシリンダに嵌合させることによりシリンダに装着するようにしたので、スリーブバルブ下降時のシール部材の脱落、かみ込み等の不具合がなく、高圧仕様の打込機にも十分採用可能となる。
【0020】
またシール部材の上部内壁にシール部頂点より下側に位置する部分まで延びた面取り部を設けたので、シール時に、シール部は圧縮空気により必ずスリーブバルブ内壁側に押圧されるため、シール部が多少摩耗してもなおかつ高い密封性が維持される。
【図面の簡単な説明】
【図1】本発明打込機の一実施形態を示す一部断面側面図。
【図2】本発明打込機を構成するシール部材とシリンダを示す断面図。
【図3】図2においてトリガ部を操作しスリーブバルブを下死点に移動させた状態を示す断面図。
【図4】従来の打込機の一例を示す一部断面側面図。
【図5】図4においてトリガ部を操作しスリーブバルブが下死点に移動させた状態を示す断面図。
【符号の説明】
2は蓄圧室、3はシリンダ、4はピストン、7はスリーブバルブ、15はピストン上室、16はシール部材嵌合部、17は溝、18はシール部材、19はシール部、20は脚部、21は面取り部である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a driving machine for driving a stopper such as a nail using compressed air as a power source.
[0002]
[Prior art]
An example of a conventional driving machine will be described with reference to FIGS. Compressed air from a compressor (not shown) is accumulated in a pressure accumulating chamber 2 in the driving machine body 1 via an air hose (not shown). A cylindrical cylinder 3 is provided in the driving machine main body 1, and a piston 4 is supported in the cylinder 3 so as to be reciprocally movable.
[0003]
A cylindrical sleeve valve 7 is supported on the upper outer periphery of the cylinder 3 so as to be able to reciprocate. A sleeve valve chamber 10 communicating with an air passage 9 from a trigger portion (not shown) is formed below the sleeve valve 7, and the compressed air in the pressure accumulating chamber 2 is accumulated in the sleeve valve chamber 10 through the trigger portion and the air passage 9. ing. A spring 11 is provided in the sleeve valve chamber 10 to constantly urge the sleeve valve 7 upward.
[0004]
A seal member 12 is mounted on the upper portion of the sleeve valve 7, seals the upper surface portion 14 in the housing 13 at the top dead center position of the sleeve valve 7, and allows compressed air in the pressure accumulating chamber 2 to flow into the piston upper chamber 15. It is preventing.
[0005]
On the other hand, a small-diameter seal member fitting portion (hereinafter simply referred to as a fitting portion) 16 is formed on the upper portion of the cylinder 3, and the fitting portion 16 is made of an annular rubber and partially protrudes outwardly to form a seal portion 19. The sealing member 18 which comprises is fitted. The upper inner wall 22 of the sleeve valve 7 is smaller than the outer diameter of the seal portion 19, and the central inner wall 23 is set to be larger than the outer diameter of the seal portion 19. A plurality of exhaust holes 24 are provided in the central inner wall 23, and the piston upper chamber 15 communicates with the atmosphere through the passage 26 and the exhaust holes 24.
[0006]
When the trigger portion is operated, the compressed air in the sleeve valve chamber 10 is released to the atmosphere through the air passage 9 and the trigger portion, and the pressure received on the upper portion of the sleeve valve 7 by the compressed air in the pressure accumulating chamber 2 becomes the force of the spring 11. It overcomes and lowers the sleeve valve 7.
[0007]
As shown in FIG. 5, when the seal between the upper portion of the sleeve valve 7 and the upper surface portion 14 in the housing 13 is opened and the compressed air in the pressure accumulating chamber 2 flows into the piston upper chamber 15, the piston 4 descends abruptly and injection (not shown) A nail in the mouth is driven out. At the same time, the upper inner wall 22 of the sleeve valve 7 and the seal portion 19 of the seal member 18 are contact-sealed, and the space between the piston upper chamber 15, the passage 26 and the exhaust hole 24 is closed, and the compressed air in the piston upper chamber 15 flows out to the atmosphere. To prevent.
[0008]
[Problems to be solved by the invention]
When the sleeve valve 7 is lowered and the upper inner wall 22 of the sleeve valve 7 and the seal member 18 come into contact with each other in the driving machine having the above-described conventional configuration, the seal member 18 serves as the compressed air pressure of the piston upper chamber 15 and the sleeve valve. 7 receives a strong load downward due to the frictional force with the upper inner wall 22. For this reason, the leg portion of the seal member 18 may fall off from the lower end surface of the fitting portion 16, or the seal portion 19 may be turned outward to bite between the upper inner wall 22 of the sleeve valve 7. . Furthermore, the seal 19 is worn and the sealing performance with the upper inner wall 22 of the sleeve valve 7 is impaired, causing air leakage, and there is a problem in terms of durability.
[0009]
In particular, in the high-pressure specifications (operating pressure of 20 to 30 atmospheres), which has been attracting attention recently for the purpose of reducing the size and weight of the main body of the driving machine, the above-mentioned problem becomes more noticeable, so this configuration is adopted. It was difficult.
[0010]
The object of the present invention is that there is no problem such as dropping of the sealing member from the cylinder, biting between the upper inner walls of the sleeve valve, and deterioration of sealing performance due to wear of the sealing portion even in a high-pressure type driving machine. Is to provide a driving machine.
[0011]
[Means for Solving the Problems]
The above-mentioned purpose is to provide a sealing member made of a flexible material such as rubber that is provided above the cylinder and interrupts communication between the cylinder and the atmosphere by contact with and separating from the inner wall of the sleeve valve. A circular seal part is formed at the top, and an annular shape is provided with a leg part below the seal part. The leg part of the seal member is inserted into a groove provided above the cylinder, and the seal member is fitted above the cylinder. Is achieved.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
The present invention will be described below with reference to FIGS. 1 to 3 showing an embodiment.
[0013]
Compressed air from a compressor (not shown) is accumulated in the pressure accumulating chamber 2 in the driving machine body 1 via an air hose (not shown). A cylindrical cylinder 3 is provided in the driving machine main body 1, and a piston 4 is supported in the cylinder 3 so as to be reciprocally movable. The piston 4 has a piston portion 4a and a driver blade portion 4b integrated with each other, and drives a nail 6 fed into the injection port 5 by a feeding means (not shown).
[0014]
A cylindrical sleeve valve 7 is supported on the outer periphery of the cylinder 3 so as to be able to reciprocate up and down. A sleeve valve chamber 10 communicating with the air passage 9 from the trigger portion 8 is formed below the sleeve valve 7, and compressed air in the pressure accumulating chamber 2 passes through the trigger portion 8 and the air passage 9 into the sleeve valve chamber 10. Accumulated. A spring 11 is provided in the sleeve valve chamber 10 to constantly urge the sleeve valve 7 upward.
[0015]
A seal member 12 made of an annular rubber is mounted on the upper part of the sleeve valve 7, seals the inner upper surface part 14 of the housing 13 at the top dead center position of the sleeve valve 7, and is formed on the outer periphery of the upper part of the housing 13 and the sleeve valve 7. The compressed air in the pressure accumulating chamber 2 is prevented from flowing into the piston upper chamber 15.
[0016]
As shown in FIG. 2, a small-diameter fitting portion 16 is formed in the upper portion of the cylinder 3, and a groove 17 is formed in the downward direction below the fitting portion 16. On the other hand, the seal member 18 of the present invention attached to this portion is an annular rubber having an inner diameter substantially equal to the outer diameter of the fitting portion 16, and the upper portion protrudes outwardly and has a semicircular cross-section. And the lower leg 20, and the leg 20 is inserted into the groove 17 and attached. The upper inner wall of the seal member 18 is provided with a chamfered portion 21 whose upper side is widened outwardly, and the range is formed from the apex position (seal point) of the semicircular cross-sectional seal portion 19 projecting outward to the lower side. ing. As a result, the pressure acting on the inner surface, that is, the chamfered portion 21 is increased in the pressure of the compressed air acting on the inner and outer surfaces of the seal member 18, and the seal member 18 is pushed outward.
[0017]
The upper inner wall 22 of the sleeve valve 7 is smaller than the outer diameter of the seal portion 19, and the central inner wall 23 is set to be larger than the outer diameter of the seal portion 19. A plurality of exhaust holes 24 are provided in the central inner wall 23, and the piston upper chamber 15 communicates with the atmosphere through the passage 26 and the exhaust holes 24.
[0018]
When the trigger unit 8 is operated (the operator pulls the trigger 27), the compressed air in the sleeve valve chamber 10 is released to the atmosphere through the air passage 9 and the trigger unit 8. At this time, the pressure applied to the upper portion of the sleeve valve 7 by the compressed air in the pressure accumulating chamber 2 overcomes the force of the spring 11 and lowers the sleeve valve 7. In this way, as shown in FIG. 3, the seal between the upper portion of the sleeve valve 7 and the upper surface portion 14 in the housing 13 is opened, the compressed air in the pressure accumulating chamber 2 flows into the piston upper chamber 15, the piston 4 is rapidly lowered, and is integrally connected. The nail in the injection port 5 is driven out by the driver blade portion 4b. At the same time, the upper inner wall 22 of the sleeve valve 7 and the seal portion 19 of the seal member 18 are contact-sealed, and the space between the piston upper chamber 15, the passage 26 and the exhaust hole 24 is closed, and the compressed air in the piston upper chamber 15 is released to the atmosphere. Prevent spillage. In this state, the compressed air above the seal member 18 is applied to the chamfered portion 21 formed on the inner wall of the seal member 18 and presses the seal portion 19 toward the upper inner wall 22 side of the sleeve valve 7.
[0019]
【The invention's effect】
As described above, according to the present invention, since the leg portion of the seal member is inserted into the groove provided above the cylinder and the seal member is fitted to the cylinder, the sleeve valve is lowered. There are no problems such as dropping or biting of the seal member at the time, and it can be sufficiently applied to a high-pressure specification driving machine.
[0020]
In addition, since the chamfered portion that extends to the portion located below the top of the seal portion is provided on the upper inner wall of the seal member, the seal portion is always pressed against the sleeve valve inner wall by the compressed air during sealing. Even if worn slightly, high sealing performance is maintained.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional side view showing an embodiment of a driving machine according to the present invention.
FIG. 2 is a sectional view showing a seal member and a cylinder constituting the driving machine of the present invention.
3 is a cross-sectional view illustrating a state in which a trigger portion is operated in FIG. 2 to move a sleeve valve to a bottom dead center.
FIG. 4 is a partial cross-sectional side view showing an example of a conventional driving machine.
FIG. 5 is a cross-sectional view showing a state where the trigger portion is operated in FIG. 4 and the sleeve valve is moved to the bottom dead center.
[Explanation of symbols]
2 is a pressure accumulating chamber, 3 is a cylinder, 4 is a piston, 7 is a sleeve valve, 15 is a piston upper chamber, 16 is a sealing member fitting portion, 17 is a groove, 18 is a sealing member, 19 is a sealing portion, and 20 is a leg portion. , 21 is a chamfered portion.

Claims (1)

圧縮空気によって駆動され、釘などの止具を打撃するピストンと、ピストンを往復移動可能に支持するシリンダと、圧縮空気を蓄積する蓄圧室と、シリンダの上方外周に往復移動可能に支持され、蓄圧室とシリンダ間の連通を断続するスリーブバルブと、シリンダの上方に設けられ、スリーブバルブ内壁との接離によってシリンダと大気間の連通を断続するゴムなどの可撓性材からなるシール部材とを備えた打込機であって、
前記シール部材を、径方向外側に突出した断面半円状のシール部を上方に形成し、シール部の下方に脚部を設けた環状とすると共にシール部材の上部内壁に、上方が外側に広がる面取り部を形成し、面取り部の下端を高くともシール部の断面半円の頂点位置より下方に位置させ、シール部材の脚部をシリンダ上方のピストンの往復移動方向に設けた溝に挿入させることを特徴とする打込機。
A piston that is driven by compressed air and strikes a stopper such as a nail, a cylinder that supports the piston so that it can reciprocate, a pressure accumulation chamber that accumulates compressed air, and a cylinder that supports reciprocation on the upper outer periphery of the cylinder. A sleeve valve that interrupts communication between the chamber and the cylinder, and a sealing member that is provided above the cylinder and that is made of a flexible material such as rubber that interrupts communication between the cylinder and the atmosphere by contact with and separating from the inner wall of the sleeve valve. A driving machine provided,
The seal member is formed in a ring shape in which a semicircular cross-sectional seal portion projecting radially outward is formed upward, and a leg portion is provided below the seal portion, and the upper portion extends outward on the upper inner wall of the seal member. Form a chamfer, place the lower end of the chamfer at a level lower than the apex of the semicircular cross section of the seal, and insert the leg of the seal member into the groove provided in the reciprocating direction of the piston above the cylinder. A driving machine characterized by
JP2000014768A 2000-01-24 2000-01-24 Driving machine Expired - Fee Related JP3915962B2 (en)

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JP2000014768A JP3915962B2 (en) 2000-01-24 2000-01-24 Driving machine

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JP2000014768A JP3915962B2 (en) 2000-01-24 2000-01-24 Driving machine

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JP3915962B2 true JP3915962B2 (en) 2007-05-16

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JP4650610B2 (en) * 2004-08-19 2011-03-16 マックス株式会社 Main valve mechanism of compressed air nailer

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