JP3913629B2 - Heat exchanger and heat pump water heater equipped with the heat exchanger - Google Patents

Heat exchanger and heat pump water heater equipped with the heat exchanger Download PDF

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Publication number
JP3913629B2
JP3913629B2 JP2002215962A JP2002215962A JP3913629B2 JP 3913629 B2 JP3913629 B2 JP 3913629B2 JP 2002215962 A JP2002215962 A JP 2002215962A JP 2002215962 A JP2002215962 A JP 2002215962A JP 3913629 B2 JP3913629 B2 JP 3913629B2
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Japan
Prior art keywords
heat exchanger
heat
heat transfer
transfer tube
refrigerant
Prior art date
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Expired - Fee Related
Application number
JP2002215962A
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Japanese (ja)
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JP2004060906A (en
Inventor
信幸 粕川
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/0008Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium
    • F28D7/0016Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium the conduits for one medium or the conduits for both media being bent

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Fluid Heaters (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Heat-Pump Type And Storage Water Heaters (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、主としてヒートポンプ給湯機に使用される熱交換器とそれを備えたヒートポンプ給湯機に関する。
【0002】
【従来の技術】
従来、給湯機としてはガスや電気ヒータを熱源とするものが大勢的であるが、近年エネルギ利用の効率化の要望や、ガスや電気ヒータによる火災等の防止の観点からヒートポンプ給湯機が提案されている。
【0003】
このようなヒートポンプ給湯機は、例えば、圧縮機、蒸発器、膨張弁、及び熱交換器等を有するヒートポンプユニット(以下HPユニットという)と、貯湯タンクを有するタンクユニットとに分離された2つのユニットを備えており、凝縮器で冷媒と水とを熱交換させて貯湯し、この湯を供給できるようにしている。
【0004】
以下、前記凝縮器を熱交換器という。かかる熱交換器の構成例として例えば特開2002-107069号公報に、図5に示すようなものが開示されている。この熱交換器51は、冷媒が流動する冷媒伝熱管(第1伝熱管)52、水が流動する水伝熱管(第2伝熱管)53、及びこれらを支持する図示しない支持部材等により構成されている。これら冷媒伝熱管52及び水伝熱管53は、外観が扁平になるように形成されており、それぞれ冷媒と水とが内部を流動するようになっている。そして、冷媒伝熱管52と水伝熱管53との扁平面を合わせて螺旋状に巻き、支持部材によりこれらを支持している。
【0005】
図6は、前記熱交換器を内部に配置したHPユニットの内部構造を示す正面図である。このような構成の熱交換器51は、螺旋状に積み重ねられて円筒形をしているため、広い底面積と一定の高さを有し、HPユニット54内の大きなスペースを占めている。
【0006】
【発明が解決しようとする課題】
ところで、前記HPユニット54を含むヒートポンプ給湯機は、従来から小形化することを要望されており、大きなスペースを占める熱交換器51がHPユニット54の外形寸法を大きくする一因になっていた。
【0007】
本発明は上述のような従来の課題を解消するために成されたものであり、改良された冷媒対水(または冷媒対被熱交換液)熱交換器を提供することと、小型化を図ることが可能なヒートポンプ給湯機を提供することを目的とする。
【0008】
【課題を解決するための手段】
上記課題を解決するため、請求項1に記載の熱交換器の発明は、第1流体が流動する流路を有する第1伝熱管と、第2流体が流動する流路を有する第2伝熱管とを備え、この第2伝熱管に第1伝熱管を埋設一体化して結合管を形成し、この結合管を渦巻き状に折曲形成して熱交換器本体を構成し、この熱交換器本体は曲面形状を呈していること特徴とする。
【0009】
【0010】
【0011】
【0012】
【0013】
【0014】
【0015】
請求項2に記載のヒートポンプ給湯機の発明は、請求項1に記載の熱交換器を、貯湯タンクの外周面に沿って配設したことを特徴とする。
【0016】
【発明の実施の形態】
以下、本発明の実施形態を図面に基づいて説明する。図1は本発明の実施形態におけるヒートポンプ給湯機の回路図である。
【0017】
図1において、ヒートポンプ給湯機1は、冷媒を圧縮する圧縮機2、冷媒と水とを熱交換させる冷媒対水熱交換器(以下、単に熱交換器という)3、冷媒を膨張させる膨張弁4、冷媒と外気等とを熱交換させる蒸発器5、冷媒の気液分離を行うアキュームレータ6等を有し、これらの構成部品を順次冷媒伝熱管(第1伝熱管)7にて接続してなる冷媒循環回路Aと、貯湯タンク8、循環ポンプ9、及び前記熱交換器3を有し、これらの構成部品を順次水伝熱管(第2伝熱管)12にて接続してなる給湯回路Bとから構成されている。そして、前記ヒートポンプ給湯機1は、通常はヒートポンプユニット13とタンクユニット14とに分離させた構成としているが、図4に示すように、両ユニットを共通の外装ケース34内に収容して一体化させても良い。
【0018】
【0019】
【0020】
図2、図3において、前記熱交換器3は、冷媒が流動する冷媒伝熱管(第1伝熱管)7と、水が流動する水伝熱管(第2伝熱管)12とを有しており、そして、3本の冷媒伝熱管7、7、7と、この冷媒伝熱管7より内径の大きな水伝熱管12は、銅のように加工性及び熱伝導性に優れた部材を材料として作製されている。水伝熱管12は、両端部が縮径されるとともに、両端部を除く略全長にわたって3本の冷媒伝熱管7、7、7を埋設している。この水伝熱管12と冷媒伝熱管7、7、7とを一体化した結合管24は、所定の長さを有し、図2に示すように、渦巻き状に巻加工される。
【0021】
【0022】
【0023】
【0024】
【0025】
【0026】
そして、図4は、前記ヒートポンプユニット13とタンクユニット14とを一体にしたヒートポンプ給湯機32を示している。このヒートポンプ給湯機32は、圧縮機2、熱交換器3、膨張弁、蒸発器5、貯湯タンク8、及び循環ポンプ9を有し、これらの構成部品が外装ケース34内に収容されている。この外装ケース34には、上室35Aと下室35Bを仕切る仕切り壁36、ならびに底板としての架台37が設けられており、上室35A内には圧縮機2、蒸発器5、及びこの蒸発器5に送風する送風機17等が配置され、下室35B内には熱交換器3、貯湯タンク8、循環ポンプ9等が配置されている。
【0027】
前記貯湯タンク8は、上下部が球面形をした縦長円筒形をしており、支持脚8Aを介して架台37に載置固定されている。
【0028】
前記熱交換器3は、結合管24を渦巻き状に巻回して作製され、この渦巻き状の熱交換器本体が貯湯タンク8底面部の球面形状に合わせた曲面形状を呈するように形成されている。そして、貯湯タンク8の下方に支持部材33Aを介して架台37に載置固定されている。
【0029】
このように熱交換器を貯湯タンク8の形状に合わせて形成したことにより、貯湯タンク8の下方のスペースに配置してスペースを有効に利用しているので、外装ケース34内の収納性を向上させることができる。これにより、ヒートポンプ給湯機32の小形化を図ることができる。
【0030】
【0031】
上記実施形態において、熱交換器は、1本の水伝熱管12と3本の冷媒伝熱管7、7、7を埋設一体化した結合管24を使用して作製されているが、この結合管は、例えば1本の水伝熱管12と2本の冷媒伝熱管7、7を埋設一体化したものであっても良く、それぞれの伝熱管の本数は限定されるものではない。
【0032】
【0033】
また、熱交換器3に冷媒(第1流体)と水(第2流体)とが循環してこれらの間で熱交換する場合について説明しているが、本発明は「冷媒」、「水」により限定を受けるものではないことを付言する。
【0034】
【発明の効果】
以上説明したように、本発明によれば、第2伝熱管に第1伝熱管を埋設一体化して結合管を形成し、この結合管を渦巻き状に折曲形成して熱交換器本体を構成し、この熱交換器本体は曲面形状を呈している構成であるから、従来の円筒形の熱交換器に比べ容積を小さくすることができて収納率を向上させることができると共に、収容スペースを無駄なく活用することが可能になるため、ヒートポンプ給湯機の小形化を図ることができる
【0035】
【0036】
そして、ヒートポンプ給湯機が小形化されることにより、ヒートポンプ給湯機の設置条件を良くして設置場所の選定をしやすくすることができる。
【図面の簡単な説明】
【図1】 本発明の実施形態におけるヒートポンプ給湯機の回路図である。
【図2】 同じく、熱交換器の概略構成図である
【図3】 同じく、図2の熱交換器のA - A´断面図である
【図4】 同じく、ヒートポンプユニットとタンクユニットを一体化したヒートポンプ給湯機の構成図である
【図5】 従来の熱交換器の斜視図である
【図6】 従来の熱交換器を内部に配置したヒートポンプユニットの一例を示す正面図である
【符号の説明】
(32) ヒートポンプ給湯機
3 冷媒対水熱交換器
7 冷媒伝熱管(第1伝熱管)
8 貯湯タンク
12 水伝熱管(第2伝熱管)
24 結合管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates primarily heat exchanger and a heat pump water heater including the same that is used in the heat pump water heater.
[0002]
[Prior art]
Conventionally, there are many hot water heaters that use gas or electric heaters as heat sources, but in recent years, heat pump water heaters have been proposed from the viewpoint of efficient use of energy and prevention of fires caused by gas and electric heaters. ing.
[0003]
Such a heat pump water heater is, for example, two units separated into a heat pump unit (hereinafter referred to as an HP unit) having a compressor, an evaporator, an expansion valve, a heat exchanger and the like, and a tank unit having a hot water storage tank. In the condenser, the refrigerant and water are heat-exchanged in a condenser to store hot water so that the hot water can be supplied.
[0004]
Hereinafter, the condenser is referred to as a heat exchanger. As a configuration example of such a heat exchanger, for example, Japanese Patent Laid-Open No. 2002-107069 discloses one as shown in FIG . The heat exchanger 51 includes a refrigerant heat transfer tube (first heat transfer tube) 52 through which refrigerant flows, a water heat transfer tube (second heat transfer tube) 53 through which water flows, and a support member (not shown) that supports these. ing. The refrigerant heat transfer tube 52 and the water heat transfer tube 53 are formed so that the external appearance is flat, and the refrigerant and water flow inside. And the flat surface of the refrigerant | coolant heat exchanger tube 52 and the water heat exchanger tube 53 is match | combined, spirally wound, and these are supported by the support member.
[0005]
FIG. 6 is a front view showing an internal structure of an HP unit in which the heat exchanger is arranged. Since the heat exchanger 51 having such a configuration is spirally stacked and has a cylindrical shape, it has a wide bottom area and a constant height, and occupies a large space in the HP unit 54.
[0006]
[Problems to be solved by the invention]
By the way, the heat pump water heater including the HP unit 54 has been conventionally required to be miniaturized, and the heat exchanger 51 occupying a large space is a cause of increasing the external dimensions of the HP unit 54.
[0007]
The present invention has been made to solve the above-described conventional problems, and provides an improved refrigerant-to-water (or refrigerant-to-heat exchange liquid) heat exchanger and miniaturization. An object of the present invention is to provide a heat pump water heater capable of performing the above-described operation.
[0008]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the invention of the heat exchanger according to claim 1 includes a first heat transfer tube having a flow path through which the first fluid flows and a second heat transfer tube having a flow path through which the second fluid flows. The first heat transfer tube is embedded and integrated in the second heat transfer tube to form a coupling tube, and the coupling tube is bent into a spiral shape to constitute a heat exchanger body, the heat exchanger body Is characterized by a curved shape .
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
The invention of the heat pump water heater according to claim 2 is characterized in that the heat exchanger according to claim 1 is arranged along the outer peripheral surface of the hot water storage tank.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. Figure 1 is a circuit diagram of a heat pump water heater definitive to an embodiment of the present invention.
[0017]
In FIG. 1, a heat pump water heater 1 includes a compressor 2 that compresses refrigerant, a refrigerant-to-water heat exchanger (hereinafter simply referred to as a heat exchanger) 3 that exchanges heat between the refrigerant and water, and an expansion valve 4 that expands the refrigerant. An evaporator 5 that exchanges heat between the refrigerant and the outside air, an accumulator 6 that performs gas-liquid separation of the refrigerant, and the like, and these components are sequentially connected by a refrigerant heat transfer tube (first heat transfer tube) 7. A refrigerant circulation circuit A, a hot water storage tank 8, a circulation pump 9, and the heat exchanger 3, and a hot water supply circuit B in which these components are sequentially connected by a water heat transfer pipe (second heat transfer pipe) 12; It is composed of And although the said heat pump water heater 1 is normally set as the structure isolate | separated into the heat pump unit 13 and the tank unit 14, as shown in FIG. 4, both units are accommodated in the common exterior case 34, and are integrated. You may let them.
[0018]
[0019]
[0020]
2 and 3, the heat exchanger 3 has a refrigerant heat transfer tube (first heat transfer tube) 7 through which refrigerant flows and a water heat transfer tube (second heat transfer tube) 12 through which water flows. And the three refrigerant | coolant heat exchanger tubes 7, 7, and 7 and the water heat exchanger tube 12 with a larger internal diameter than this refrigerant | coolant heat exchanger tube 7 are produced using the member excellent in workability and heat conductivity like copper as a material. ing. Both ends of the water heat transfer tube 12 are reduced in diameter, and three refrigerant heat transfer tubes 7, 7, 7 are embedded over substantially the entire length excluding both ends. The water heat exchanger tube 12 and the coupling pipe 24 integrated with the refrigerant heat exchanger tube 7, 7, 7 has a predetermined length, as shown in FIG. 2, is wound processed into spiral.
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
Then, FIG. 4 shows a heat pump water heater 32 which is integral with said heat pump unit 13 and the tank unit 14. The heat pump water heater 32 includes a compressor 2, a heat exchanger 3, an expansion valve, an evaporator 5, a hot water storage tank 8, and a circulation pump 9, and these components are accommodated in an outer case 34. The exterior case 34 is provided with a partition wall 36 that partitions the upper chamber 35A and the lower chamber 35B, and a base 37 as a bottom plate. The compressor 2, the evaporator 5, and the evaporator are provided in the upper chamber 35A. The blower 17 etc. which ventilate to 5 are arrange | positioned, and the heat exchanger 3, the hot water storage tank 8, the circulation pump 9, etc. are arrange | positioned in the lower chamber 35B.
[0027]
The hot water storage tank 8 has a vertically long cylindrical shape in which the upper and lower parts are spherical, and is placed and fixed on the gantry 37 via support legs 8A.
[0028]
The heat exchanger 3 is produced by winding the coupling tube 24 in a spiral shape, and the spiral heat exchanger body is formed to have a curved surface shape that matches the spherical shape of the bottom surface of the hot water storage tank 8. . Then, the hot water storage tank 8 is mounted and fixed on the gantry 37 via a support member 33A.
[0029]
Since the heat exchanger 3 is formed in accordance with the shape of the hot water storage tank 8 as described above, the space is effectively used by arranging it in the space below the hot water storage tank 8. Can be improved. Thereby, size reduction of the heat pump water heater 32 can be achieved.
[0030]
[0031]
Oite the above embodiment, the heat exchanger 3, one is the water heat exchanger tube 12 and have been produced using three coupling pipe 24 which is embedded integrated refrigerant heat exchanger tube 7, 7, 7 of, This coupling tube may be, for example, a single water heat transfer tube 12 and two refrigerant heat transfer tubes 7 and 7 embedded and integrated, and the number of each heat transfer tube is not limited.
[0032]
[0033]
Moreover, although the case where the refrigerant (first fluid) and the water (second fluid) circulate in the heat exchanger 3 and heat exchange between them is described, the present invention describes “refrigerant” and “water”. It is added that it is not limited by.
[0034]
【The invention's effect】
As described above, according to the present invention, the first heat transfer tube is embedded and integrated in the second heat transfer tube to form a coupling tube, and the coupling tube is bent into a spiral shape to constitute the heat exchanger body. Since this heat exchanger body has a curved shape, the volume can be reduced compared to the conventional cylindrical heat exchanger, the storage rate can be improved , and the storage space can be reduced. Since it can be utilized without waste, the heat pump water heater can be miniaturized .
[0035]
[0036]
Then, by downsizing the heat pump water heater, the installation conditions of the heat pump water heater can be improved and the installation location can be easily selected.
[Brief description of the drawings]
FIG. 1 is a circuit diagram of a heat pump water heater in an embodiment of the present invention.
FIG. 2 is also a schematic configuration diagram of a heat exchanger .
[3] Also, A heat exchanger of Figure 2 - is a A'sectional view.
FIG. 4 is also a configuration diagram of a heat pump water heater in which a heat pump unit and a tank unit are integrated .
FIG. 5 is a perspective view of a conventional heat exchanger .
FIG. 6 is a front view showing an example of a heat pump unit in which a conventional heat exchanger is arranged .
[Explanation of symbols]
1 (32) Heat pump water heater 3 Refrigerant to water heat exchanger 7 Refrigerant heat transfer tube (first heat transfer tube)
8 Hot water storage tank 12 Water heat transfer pipe (second heat transfer pipe)
24 coupling pipe

Claims (2)

第1流体が流動する流路を有する第1伝熱管と、第2流体が流動する流路を有する第2伝熱管とを備え、この第2伝熱管に第1伝熱管を埋設一体化して結合管を形成し、この結合管を渦巻き状に折曲形成して熱交換器本体を構成し、この熱交換器本体は曲面形状を呈していること特徴とする熱交換器。A first heat transfer tube having a flow path through which the first fluid flows; and a second heat transfer tube having a flow path through which the second fluid flows. The first heat transfer tube is embedded and integrated in the second heat transfer tube. A heat exchanger characterized in that a tube is formed and the coupling tube is bent into a spiral shape to constitute a heat exchanger body, and the heat exchanger body has a curved shape . 請求項1に記載の熱交換器を、貯湯タンクの外周面に沿って配設したことを特徴とするヒートポンプ給湯機 A heat pump water heater, wherein the heat exchanger according to claim 1 is disposed along an outer peripheral surface of a hot water storage tank .
JP2002215962A 2002-07-25 2002-07-25 Heat exchanger and heat pump water heater equipped with the heat exchanger Expired - Fee Related JP3913629B2 (en)

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