JP3909336B2 - Organic waste decomposition treatment equipment - Google Patents

Organic waste decomposition treatment equipment Download PDF

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JP3909336B2
JP3909336B2 JP2004504648A JP2004504648A JP3909336B2 JP 3909336 B2 JP3909336 B2 JP 3909336B2 JP 2004504648 A JP2004504648 A JP 2004504648A JP 2004504648 A JP2004504648 A JP 2004504648A JP 3909336 B2 JP3909336 B2 JP 3909336B2
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organic waste
decomposition treatment
shooter
opening
treatment tank
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JPWO2003097262A1 (en
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敏弘 橘井
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正和電工株式会社
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/72Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
    • B01F27/724Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices with a single helix closely surrounded by a casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F35/91Heating or cooling systems using gas or liquid injected into the material, e.g. using liquefied carbon dioxide or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90Heating or cooling systems
    • B01F2035/99Heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05Stirrers
    • B01F27/11Stirrers characterised by the configuration of the stirrers
    • B01F27/114Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
    • B01F27/1145Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections ribbon shaped with an open space between the helical ribbon flight and the rotating axis

Description

本発明は、装置用攪拌部及び有機廃棄物分解処理装置に関し、一般住宅用から業務用さらに緊急災害用として広く有用な有機廃棄物分解処理装置用攪拌部及び有機廃棄物分解処理装置に関する。   The present invention relates to an apparatus agitation unit and an organic waste decomposition treatment apparatus, and more particularly to an organic waste decomposition treatment apparatus agitation part and an organic waste decomposition treatment apparatus that are widely useful from general residential use to business use and emergency disaster use.

本願発明の有機物分解処理装置に関連する先行技術文献情報として、下記の特許文献が有る。(たとえば、特許文献1参照)
このものは、処理槽内で有機廃棄物を攪拌混合して微生物分解し、肥料として再利用できるようにするものである。
特許第3160859号
As prior art document information related to the organic matter decomposition treatment apparatus of the present invention, there are the following patent documents. (For example, see Patent Document 1)
This is a method in which organic waste is stirred and mixed in a treatment tank to be microbially decomposed and reused as fertilizer.
Japanese Patent No. 3160859

しかしながら、半固形物である有機廃棄物を攪拌混合して効率よく微生物分解するには、実施上の多くの課題がある。However, there are many practical problems to efficiently decompose microorganisms by stirring and mixing organic waste that is semi-solid.

本発明は、微生物分解処理を高効率に行うことができる有機廃棄物分解処理装置を提供することを目的としている。An object of the present invention is to provide an organic waste decomposition treatment apparatus capable of performing microbial decomposition treatment with high efficiency.

本発明は、前記目的を達成するため、下記の技術的手段を採用した。
処理漕内に有機廃棄物を攪拌して分解処理する攪拌部を備え、攪拌部は、回転軸周りに支持部を介して同一体に支持された螺旋帯体を具備し、該螺旋帯体は、その長さ方向に隙間を介して複数に分割され、該隙間は、前記螺旋帯体にかかる応力を逃がすべくその間隔を設定している有機廃棄物の分解処理装置において、処理槽の上面に被処理物を投入するための投入部を有し、当該投入部が、処理槽の天板に開口された開口部と、開口部を開閉する外蓋と、開口部内に出し入れ自在なシューターを備え、当該シューターは、開口部に対して、有機廃棄物投入時に、投入方向の外側上方に向かって傾斜状として出現するように出没可能に支持されるとともに、収納状態においてシューター表面部が下向きに保持されるように支持され、
前記外蓋が開口部に対して、シューターの出現方向と対向側に開閉するように支持されていることを特徴とする(第1発明)。
In order to achieve the above object, the present invention employs the following technical means.
An agitation part for agitating and decomposing organic waste in the treatment tank is provided, and the agitation part comprises a spiral band supported by the same body via a support part around the rotation axis, The organic waste decomposition apparatus is divided into a plurality of gaps in the longitudinal direction through gaps, and the gaps are set on the upper surface of the treatment tank in order to release the stress applied to the spiral band. It has an input part for inputting an object to be processed, and the input part includes an opening opened on the top plate of the processing tank, an outer lid for opening and closing the opening, and a shooter that can be freely inserted into and removed from the opening. The shooter is supported so as to be able to appear and appear so as to be inclined toward the upper outer side in the loading direction when the organic waste is charged, and the shooter surface portion is held downward in the stored state. Supported as
The outer lid is supported so as to open and close with respect to the opening in a direction opposite to the appearance direction of the shooter (first invention).

前記シューターは1枚物でもよいし、シューターが前記回転軸の軸方向に沿って複数に分割されているもの(第2発明)でもよく、分割されているものである場合、その分割数は任意である。 The shooter may be a single piece, or the shooter may be divided into a plurality of parts along the axial direction of the rotating shaft (second invention). It is.

また、ブレードを支持する支持部の支持形態として、支持部がブレードをその厚み方向両側から挟持状に支持するもの(第3発明)が好ましい。Moreover, as a support form of the support part that supports the blade, a support part that supports the blade in a sandwiched manner from both sides in the thickness direction (third invention) is preferable.

また、処理槽内の有機廃棄物及び微生物分解処理媒体を加温する加温手段が設けられ、当該加手段が、上記処理槽に接触するように設けられたヒーターおよび処理槽内の有機廃棄物及び微生物分解処理媒体を処理槽内への温風の送入によって加温する温風送入装置であり、当該温風送入装置は、温風が噴出される吐出部を、上記処理槽内の有機廃棄物及び微生物分解処理媒体よりも上方、かつ処理槽内の端寄りに配設し、該吐出部は、吐出パイプに複数の吐出孔を穿設するとともに、これら吐出孔から上記処理槽内の有機廃棄物及び微生物分解処理媒体へ温風を吹き付けるように配置されていることを特徴とする(第4発明)。   Further, a heating means for heating the organic waste in the treatment tank and the microbial decomposition treatment medium is provided, and the heating means provided so as to contact the treatment tank and the organic waste in the treatment tank And a warm-air feeding device that heats the microbial decomposition treatment medium by feeding warm air into the treatment tank, and the hot-air feeding device includes a discharge unit through which the warm air is ejected in the treatment tank. The organic waste and the microbial decomposition treatment medium are disposed above and close to the end of the treatment tank, and the discharge portion has a plurality of discharge holes formed in the discharge pipe, and the above-described treatment tank is formed from these discharge holes. It arrange | positions so that a warm air may be sprayed to the organic waste and microbial decomposition treatment medium of the inside (4th invention).

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本発明によれば、下記の優れた効果が期待できる。
第1発明によれば、有機廃棄物の分解処理時においては、シューターが開口部内に収納され、有機廃棄物で汚れたシューターが露出しないので、悪臭の発生や見た目における不潔感の抑制がされるとともに、分解処理時に発生する水蒸気の熱によって有機廃棄物の凍結が防止される。
そして、有機廃棄物の投入時においては開口部の幅を拡げることなく、確実に有機廃棄物を処理槽内に投入することができる。
よって、開口部の大きさの拡大を最低限に抑制し、あるいは拡大することなく、有機廃棄物の投入作業を効率的に行うことができ、ひいては微生物分解処理を高効率に行うことができ、更には周囲環境を良好に保持するとともに清掃作業を軽減できる。
According to the present invention, the following excellent effects can be expected.
According to the first invention, at the time of the decomposition treatment of the organic waste, the shooter is accommodated in the opening, and the shooter contaminated with the organic waste is not exposed, so that the generation of bad odor and the unclean appearance can be suppressed. At the same time, freezing of organic waste is prevented by the heat of water vapor generated during the decomposition process.
And at the time of injection | throwing-in of organic waste, organic waste can be reliably thrown in in a processing tank, without expanding the width | variety of an opening part.
Therefore, the expansion of the size of the opening can be suppressed to a minimum, or the organic waste can be input efficiently without expanding, and thus the microbial decomposition process can be performed with high efficiency. Furthermore, it is possible to maintain the surrounding environment well and reduce the cleaning work.

第2発明によれば、分割されたシューターを夫々個別に出没させることができる。   According to the second invention, the divided shooters can be made to appear and disappear individually.

第3発明によれば、螺旋帯体に対する支持部の支持が螺旋帯体の厚み方向両側から挟持状に支持する両持支持であるので、片持支持に比べてその支持強度が大きく向上する。
つまり、螺旋帯体および支持部の厚みを厚くする手段を用いることなく、支持強度を向上させることができるので、コスト増を抑制することができる。
したがって、微生物分解処理を高効率に行うことができる上、コスト増を抑制でき、しかも有機廃棄物の移動抵抗に対して高耐性を備えることができる。
According to the third aspect of the invention, since the support of the support portion with respect to the spiral band is a both-end support that is sandwiched from both sides in the thickness direction of the spiral band, the support strength is greatly improved compared to the cantilever support.
That is, since the support strength can be improved without using means for increasing the thickness of the spiral band and the support portion, an increase in cost can be suppressed.
Therefore, microbial decomposition treatment can be performed with high efficiency, cost increase can be suppressed, and high resistance against the movement resistance of organic waste can be provided.

第4発明によれば、ヒーターと温風挿入装置によって、有機廃棄物および微生物分解処理媒体を上方と下方から加温するので、有機廃棄物および微生物分解処理媒体を微生物分解に好適な温度に維持するとともに、有機廃棄物に含まれる水分をいっそう効率的に蒸発させることができる。
したがって、水分過多による微生物分解処理能力の低下を確実に防止して、微生物分解処理を一層高効率に行うことができる。
According to the fourth invention, since the organic waste and the microbial decomposition treatment medium are heated from above and below by the heater and the hot air insertion device, the organic waste and the microbial decomposition treatment medium are maintained at a temperature suitable for microbial decomposition. In addition, the water contained in the organic waste can be evaporated more efficiently.
Therefore, it is possible to reliably prevent the degradation of the microbial degradation processing capacity due to excessive moisture, and to perform the microbial degradation treatment more efficiently.

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以下、本発明の有機廃棄物分解処理装置を実施するための最良の形態を図面に基づいて説明する。
この分解処理装置Aは、大量の有機廃棄物(以下、「糞尿」と略称する)を処理可能な大型のものであり、処理槽101の上面101Aに糞尿を処理槽101内に投入するための投入部102を備え、処理槽101内に糞尿をおが屑共々攪拌する攪拌部103を備えている。
また、処理槽101内には、糞尿の分解処理時におが屑と糞尿を加熱する加温手段70が備えられており、この加温手段70の加熱によって、糞尿の余分な水分を蒸発させて分解に関与する微生物を活性化させるようにしている。
The best mode for carrying out the organic waste decomposition treatment apparatus of the present invention will be described below with reference to the drawings.
The decomposition processing apparatus A is a large-sized apparatus capable of processing a large amount of organic waste (hereinafter abbreviated as “feces”), and is used for introducing manure into the processing tank 101 on the upper surface 101A of the processing tank 101. An input unit 102 is provided, and a processing unit 101 is provided with an agitation unit 103 that agitates manure and sawdust together.
The treatment tank 101 is provided with a heating means 70 that heats sawdust and excrement during the decomposition process of manure, and the heating means 70 evaporates excess water in the manure for decomposition. The microorganisms involved are activated.

本形態の攪拌部103は、図に示す構造のものを使用できる。
この攪拌部103を詳述すると、回転軸20の周りに、外側搬送ブレード30、及び内側搬送ブレード40、周方向攪拌部50を支持してなる。
このような攪拌部103を、処理槽101外部の駆動部113によって駆動回転するように、処理槽101内に水平状に架設している。
As the agitation unit 103 of this embodiment, one having the structure shown in the figure can be used.
The stirring unit 103 will be described in detail. The outer conveying blade 30, the inner conveying blade 40, and the circumferential stirring unit 50 are supported around the rotating shaft 20.
Such a stirring unit 103 is horizontally installed in the processing tank 101 so as to be driven and rotated by a driving unit 113 outside the processing tank 101.

攪拌部103を詳述すると、外側搬送ブレード30は、回転軸20周りに螺旋状に旋回する螺旋帯体31を、隙間sを介して長さ方向に複数に分割し、回転軸20に貫通固定された複数の支持棒32(支持部)の各先端に設けられた溝32aに嵌め入れて溶接又はボルト・ナット(図示せず)で固定することによって、螺旋帯体31をその厚み方向両側から挟持状に支持している。
また、螺旋帯状体31は、回転軸20の軸方向の略中央部を境にしてその両側に各々配置されるとともに、その両側で間欠螺旋状の前記螺旋帯体31の螺旋方向が逆向きになるようにされている。
The agitating unit 103 will be described in detail. The outer conveying blade 30 divides the spiral band 31 that spirally rotates around the rotation shaft 20 into a plurality of portions in the length direction through the gap s, and is fixed to the rotation shaft 20 by penetration. The spiral band 31 is fitted from both sides in the thickness direction by fitting into grooves 32a provided at the tips of the plurality of support rods 32 (support portions) and fixing them by welding or bolts and nuts (not shown). It is supported in a pinched form.
Further, the spiral band 31 is disposed on both sides of the substantially central portion in the axial direction of the rotating shaft 20, and the spiral direction of the intermittent spiral band 31 is opposite on both sides thereof. It is supposed to be.

前記隙間sの寸法は、外側搬送ブレード30が有機廃棄物及び微生物分解処理媒体の軸方向への搬送により生じる応力を逃がすように、外側搬送ブレード30の材質や寸法等に応じて適宜に設定され、好ましくは、外側搬送ブレード30の幅寸法と略同程度の寸法に設定される。
すなわち、この隙間sが大きすぎる場合、外側搬送ブレード30が有機廃棄物及び微生物分解処理媒体を軸方向へ搬送する能力を低下させてしまい、同隙間sが小さすぎる場合には、外側搬送ブレード30に生じる応力を逃せなくなってしまう。
The dimension of the gap s is appropriately set according to the material, dimensions, etc. of the outer conveying blade 30 so that the outer conveying blade 30 can relieve the stress generated by conveying the organic waste and the microbial decomposition treatment medium in the axial direction. Preferably, it is set to a dimension approximately the same as the width dimension of the outer conveying blade 30.
That is, when the gap s is too large, the outer conveyance blade 30 decreases the ability to convey the organic waste and the microbial decomposition treatment medium in the axial direction, and when the gap s is too small, the outer conveyance blade 30. The stress that occurs in can not be missed.

内側搬送ブレード40は、前記外側搬送ブレード30の搬送方向と逆方向に有機廃棄物及び微生物分解処理媒体を搬送するように、外側搬送ブレード30を支持する各支持棒32の回転軸20側に、矩形状の板部材を傾斜させて溶着したものである。   The inner conveyance blade 40 is disposed on the rotating shaft 20 side of each support bar 32 that supports the outer conveyance blade 30 so as to convey organic waste and the microbial decomposition treatment medium in the direction opposite to the conveyance direction of the outer conveyance blade 30. A rectangular plate member is inclined and welded.

周方向攪拌部50は、回転軸20と略直交する主攪拌棒部51と、該主攪拌棒部51を回転軸20中央方向から筋交い状に支持する補強攪拌棒部52と、該主攪拌棒部52から回転軸20端部方向(処理槽101の内側面側)へ突出する複数の掻落し片53とからなり、回転軸20の端部側の外周に固定されている。   The circumferential stirrer 50 includes a main stirrer bar 51 that is substantially orthogonal to the rotary shaft 20, a reinforcing stirrer bar 52 that supports the main stirrer bar 51 from the central direction of the rotary shaft 20, and the main stirrer bar It consists of a plurality of scraping pieces 53 protruding from the portion 52 in the direction toward the end of the rotating shaft 20 (inner side surface of the processing tank 101), and is fixed to the outer periphery on the end side of the rotating shaft 20.

主攪拌棒部51は、断面矩形状の長尺な金属板からなり、その略中央部に回転軸20を貫挿させて該回転軸20に溶着されており、処理槽101内の有機廃棄物及び微生物分解処理媒体を回転軸20の周方向に攪拌する。   The main stirring bar portion 51 is made of a long metal plate having a rectangular cross section, and is welded to the rotary shaft 20 with the rotary shaft 20 inserted through the substantially central portion thereof. And the microbial decomposition processing medium is stirred in the circumferential direction of the rotating shaft 20.

補強攪拌棒部52は、処理槽101の側面側から有機廃棄物及び微生物分解処理媒体を介して受ける反力により変形又は破損しないように、主攪拌棒部51を、回転軸20の中央方向側から筋交い状に支持しており、前記主攪拌棒部51と共に有機廃棄物及び微生物分解処理媒体を回転軸20の周方向に攪拌する作用を奏する。   The stirrer stirring bar 52 is arranged so that the main stirring bar 51 does not deform or break due to the reaction force received from the side surface of the treatment tank 101 via the organic waste and the microbial decomposition treatment medium. The main stir bar 51 and the organic waste and the microbial decomposition medium are stirred in the circumferential direction of the rotary shaft 20.

掻落し片53は、平面視矩形状の金属板であり、その突端を処理槽101の内側面に近接させるように、主攪拌棒部51に複数溶着されている。
そして、この掻落し片53は、外側搬送ブレード30の搬送力により処理槽101の内側面に押し付けられ付着しようとする有機廃棄物及び微生物分解処理媒体を、掻き落すようにして回転軸20の周方向へ攪拌する。
The scraping piece 53 is a metal plate having a rectangular shape in plan view, and a plurality of scraping pieces 53 are welded to the main stirring rod portion 51 so that the protruding end is brought close to the inner surface of the processing bath 101.
The scraping pieces 53 are pressed against the inner surface of the treatment tank 101 by the conveying force of the outer conveying blade 30 to scrape off the organic waste and the microbial decomposition processing medium to be attached. Stir in the direction.

次に、本形態の処理槽101を詳述する。
処理槽101の上面101Aには、排気口111、手すり112を備え、側面には攪拌部103を駆動する駆動部113、処理槽101の上面101Aへの昇降部114等を備え、処理槽101の上面101Aにおける投入部102と排気口111周りは作業用通路115として確保してある。
Next, the processing tank 101 of this embodiment will be described in detail.
The upper surface 101A of the processing tank 101 includes an exhaust port 111 and a handrail 112, and the side surface includes a drive unit 113 that drives the stirring unit 103, an elevating unit 114 to the upper surface 101A of the processing tank 101, and the like. A work passage 115 is secured around the input portion 102 and the exhaust port 111 on the upper surface 101A.

投入部102は、処理槽101の上面101Aに開口された開口部104と、開口部104を開閉する外蓋105と、開口部104内に出し入れ自在なシューター106を備えている。
開口部104は、左右方向の幅を、少なくとも使用するバケット(図示せず)の左右幅によりも大幅とし、前後方向(糞尿の投入方向に沿う方向)の幅を、少なくとも使用するバケットの前後幅よりも小幅とする平面長方形状に形成してある。
外蓋105は、開口部104を全閉できる大きさのものであり、開口部104の前端に前後方向に回動可能に軸支され、全開状態では前方の外側上方に向かって傾斜した状態(図面上左上がり)が保持されるようにしてある。
この外蓋105によって、投入される糞尿が前方に飛び散った場合でも、これを外蓋が受けるとともに、その傾斜によって糞尿を開口部104内に案内するようにしている。
The input unit 102 includes an opening 104 opened on the upper surface 101 </ b> A of the processing tank 101, an outer lid 105 that opens and closes the opening 104, and a shooter 106 that can be inserted into and removed from the opening 104.
The opening 104 has a width in the left-right direction that is greater than at least the left-right width of a bucket (not shown) to be used, and a width in the front-rear direction (a direction along the direction of dropping manure) is at least the front-back width of the bucket to be used. It is formed in a planar rectangular shape having a smaller width.
The outer lid 105 has a size that allows the opening 104 to be fully closed. The outer lid 105 is pivotally supported at the front end of the opening 104 so as to be pivotable in the front-rear direction. (Upward to the left in the drawing) is maintained.
Even if the manure to be thrown in is scattered forward by the outer lid 105, the outer lid receives this and the manure is guided into the opening 104 by its inclination.

シューター106は、開口部104の後端に前後方向に回動可能、かつ、開口部内に対して出没可能に軸支されている。
また、シューター106の収納状態では、開口部104と平行状としてシューター表面161を下向きになるようにし、糞尿投入時(出現時)では、後方(投入側)の外側上方に向かって傾斜状に出現するようにしている。
そして、シューター106の糞尿投入状態では、上方から流し込まれる糞尿を受ける範囲が、平面視において開口部104の前後幅にシューター106の前後幅を加えた幅であり、前記したシューター106直下の部位に糞尿を撒き散らさない幅となる。
また、シューター106は、左右方向に3枚に分割され、夫々個別に出没できるようにしてあり、左右夫々のシューター106の縁を接触させる
ことによって糞尿のたれを防止している。
The shooter 106 is pivotally supported at the rear end of the opening 104 so as to be pivotable in the front-rear direction and to be able to appear and retract with respect to the opening.
Further, when the shooter 106 is stored, the shooter surface 161 faces downward so as to be parallel to the opening 104, and when the manure is introduced (when it appears), the shooter 106 appears in an inclined manner toward the upper outside on the rear side (input side). Like to do.
When the shooter 106 is put into the manure, the range for receiving the manure poured from above is a width obtained by adding the front-rear width of the shooter 106 to the front-rear width of the opening 104 in a plan view. The width is such that manure is not scattered.
The shooter 106 is divided into three pieces in the left-right direction so that each shooter 106 can individually appear and disappear, and dripping of manure is prevented by bringing the edges of the left and right shooters 106 into contact with each other.

なお、シューター106の分割枚数は、例示した3枚に限定するものではなく、3枚を超える枚数でも3枚未満でもよいし、また、分割せず1枚物としてもよいものである。
符号162は、シューター106の糞尿投入時においてシューター106を支持してその傾斜状態を保持するための支持杆である。
The number of divided shooters 106 is not limited to the three illustrated, and may be more than three or less than three, or may be one piece without being divided.
Reference numeral 162 denotes a support rod for supporting the shooter 106 and maintaining its inclined state when the shooter 106 is put into manure.

次に、本形態の加温手段70について詳述する。
加温手段70は、加温手段70は、処理槽101の底板14下面に接触するヒーター71と、処理槽101内へ温風を送入する温風送入装置72とからなり、有機廃棄物及び微生物分解処理媒体を微生物分解に好適な温度に維持するとともに、有機廃棄物に含まれる水分を蒸発させることで、水分過多による微生物分解処理能力の低下を防止する。
前記ヒーター71は、特に、有機廃棄物及び微生物分解処理媒体を微生物分解に好適な温度に維持するのに効果的に作用する。
また、温風送入装置72は、特に、有機廃棄物に含まれる水分を蒸発させるのに効果的
に作用し、水分量の多い家畜の糞尿を処理する場合に適している。
そして、これらヒーター71と前記温風送入装置72とは、雰囲気温度や湿度等、当該分解処理装置Aが用いられる場所の環境に応じて、何れか一方又は双方を作動させることも可能である。
Next, the heating means 70 of this embodiment will be described in detail.
The heating means 70 includes a heater 71 that contacts the lower surface of the bottom plate 14 of the treatment tank 101 and a warm air feeding device 72 that feeds warm air into the treatment tank 101. In addition, the microbial decomposition treatment medium is maintained at a temperature suitable for microbial decomposition, and the water contained in the organic waste is evaporated, thereby preventing a decrease in the microbial decomposition processing capability due to excessive water.
The heater 71 works particularly effectively to maintain the organic waste and the microbial decomposition treatment medium at a temperature suitable for microbial decomposition.
Further, the hot air feeding device 72 is effective particularly for evaporating the water contained in the organic waste, and is suitable for processing livestock excreta having a large amount of water.
And these heater 71 and the said warm air inflow apparatus 72 can also operate any one or both according to the environment of the place where the said decomposition processing apparatus A is used, such as atmospheric temperature and humidity. .

前記ヒーター71は、処理槽101おける底板14の下面に複数固定され、処理槽101内の温度が微生物分解に好適な温度(60〜80度)の範囲内になるように電圧制御されている。
また、温風送入装置72は、処理槽101の上板101A上面に載置された温風発生源72aと、該温風発生源72aに着脱可能に接続された吐出部72bとからなる。
温風発生源72aは、ニクロム線等の電熱源と電動ファンとを備え、吐出部72b内へ温風を強制的に送り入れる。
A plurality of the heaters 71 are fixed to the lower surface of the bottom plate 14 in the processing tank 101, and the voltage is controlled so that the temperature in the processing tank 101 falls within a temperature range (60 to 80 degrees) suitable for microbial decomposition.
The hot air feeding device 72 includes a hot air generating source 72a placed on the upper surface of the upper plate 101A of the processing tank 101, and a discharge section 72b detachably connected to the hot air generating source 72a.
The hot air generation source 72a includes an electric heat source such as a nichrome wire and an electric fan, and forcibly sends the hot air into the discharge part 72b.

吐出部72bは、処理槽101内で回転軸20に平行して水平状に架設固定された長尺状の吐出パイプ72b1である。
吐出パイプ72b1は、その先端面を閉鎖するとともに、その長手方向に多数並び且つ周方向に二列に並ぶ吐出孔72cを穿設している。
そして、これら吐出孔72cは、処理槽101内の有機廃棄物及び微生物分解処理媒体へ温風を満遍なく吹き付けるように配置される。
また、吐出パイプ72b1は、前記複数の吐出孔72cの各々から噴出される温風の流量を均等にするために、全ての吐出孔72cの開口面積の合計が、吐出パイプ72b1の流通面積(吐出パイプ72b1の内径から計算される面積)の二分の一になるようにしている。
すなわち、全ての吐出孔72cの開口面積の合計が、吐出パイプ72b1の流通面積の二分の一よりも大きい場合には、管内の流通抵抗によって吐出パイプ72b1の先端(第1図の右端)よりの吐出孔72cほど噴出力が弱くなってしまい、吐出パイプ72b1の流通面積の二分の一よりも小さい場合には、各吐出孔72cにおいて充分な噴出量を確保できなくなってしまう。
The discharge section 72b is a long discharge pipe 72b1 that is horizontally installed and fixed in parallel to the rotation shaft 20 in the processing tank 101.
The discharge pipe 72b1 has a distal end surface closed and a plurality of discharge holes 72c arranged in the longitudinal direction and arranged in two rows in the circumferential direction.
And these discharge holes 72c are arrange | positioned so that a warm air may be sprayed uniformly to the organic waste in the processing tank 101 and the microbial decomposition processing medium.
Further, the discharge pipe 72b1 is configured so that the total opening area of all the discharge holes 72c is equal to the flow area (discharge) of the discharge pipe 72b1 in order to equalize the flow rate of the warm air ejected from each of the plurality of discharge holes 72c. The area calculated from the inner diameter of the pipe 72b1 is ½.
That is, when the sum of the opening areas of all the discharge holes 72c is larger than one half of the distribution area of the discharge pipe 72b1, the distribution resistance in the pipe causes the tip of the discharge pipe 72b1 (the right end in FIG. 1) to When the ejection hole 72c is smaller than one-half of the flow area of the discharge pipe 72b1, a sufficient ejection amount cannot be secured at each of the discharge holes 72c.

また、本形態の分解処理装置Aには、図示しない制御回路が備えられ、この制御回路は、攪拌部1が攪拌動作と停止とを繰り返すように駆動部113を制御し、且つ、加温手段70を、少くとも攪拌部103の攪拌動作中に作動させるとともに、攪拌部103の停止時間中における全ての時間または一部の時間停止させるように制御している。
尚、前記駆動部113は、攪拌部103が停止時間をはさんで正転と逆転とを繰り返えすように制御されている。
Further, the decomposition processing apparatus A of the present embodiment is provided with a control circuit (not shown). The control circuit controls the driving unit 113 so that the stirring unit 1 repeats the stirring operation and the stop, and the heating means. 70 is operated at least during the stirring operation of the stirring unit 103, and is controlled to be stopped for all or part of the time during which the stirring unit 103 is stopped.
The drive unit 113 is controlled so that the stirring unit 103 repeats forward rotation and reverse rotation with a stop time interposed therebetween.

前記制御回路を詳述すると、分解処理装置Aを使用する毎にONにされる接点手段(図示せず)が設けられるとともに、図示しない制御盤内にタイマー手段が具備されている。
前記タイマー手段は、リレー回路やシーケンサー等によって構成された制御回路であり、前記接点手段がONにされる毎に設定時間のカウントを開始するとともに、そのカウント中、分解処理装置A内の加温手段70への通電を継続し、その設定時間内に接点手段がONにされない場合には、その設定時間経過後に前記加温手段70への通電を遮断する。
具体的には、接点手段がONにされると、駆動部113により分解処理装置A内の回転軸20が所定時間回転し、同時に前記タイマー手段のカウント及び前記加温手段70への通電が開始される。
そのカウント中に、再度接点手段がONにされた場合には、前記タイマー手段のカウントが再度ゼロ秒から開始されるとともに、前記加温手段70への通電も継続される。
また、そのカウント中に、一度も接点手段がONにされない場合には、設定された時間が経過した後に、前記加温手段70への通電が遮断される。
また、設定された時間が経過した後に、接点手段がONにされた場合には、前記タイマー手段のカウントが再度ゼロ秒から開始されるとともに、前記加温手段70への通電も再開され、上述した動作が繰り返される。
The control circuit will be described in detail. Contact means (not shown) that is turned on each time the disassembly processing apparatus A is used is provided, and a timer means is provided in a control panel (not shown).
The timer means is a control circuit constituted by a relay circuit, a sequencer or the like, and starts counting a set time every time the contact means is turned ON, and during the counting, heating in the decomposition processing apparatus A When the energization of the means 70 is continued and the contact means is not turned ON within the set time, the energization to the heating means 70 is cut off after the set time elapses.
Specifically, when the contact means is turned on, the rotation shaft 20 in the decomposition processing apparatus A is rotated by the drive unit 113 for a predetermined time, and at the same time, counting of the timer means and energization to the heating means 70 are started. Is done.
If the contact means is turned on again during the counting, the timer means starts counting again from zero seconds and the energization of the heating means 70 is continued.
If the contact means is never turned ON during the counting, the energization to the heating means 70 is cut off after a set time has elapsed.
When the contact means is turned on after the set time has elapsed, the timer means starts counting again from zero seconds, and the energization of the heating means 70 is resumed. The operation is repeated.

上記構成の分解処理装置Aによれば、図に示すように、処理槽101内の有機廃棄物及び微生物分解処理媒体が、外側搬送ブレード30及び内側搬送ブレード40によって、径方向の内外で相反する方向へ搬送されるとともに、回転軸20の略中央部を境にその両側で相反する方向へ搬送されて循環する。
その際、有機廃棄物及び微生物分解処理媒体は、外側搬送ブレード30の端部と処理槽101の内側面との間において、周方向攪拌部50により処理槽101内側面に付着しないように周方向に攪拌されるため、径方向の内外へスムーズに搬送されることになる。
また、螺旋帯体31に対する支持が螺旋帯体31の厚み方向両側から挟持状に支持する両持支持であるので、片持支持に比べてその支持強度が大きく向上する。
つまり、螺旋帯体31および支持棒32厚みを厚くする手段を用いることなく、支持強度を向上させることができるので、コスト増を抑制することができる。
したがって、微生物分解処理を高効率に行うことができる上、コスト増を抑制でき、しかも有機廃棄物の移動抵抗に対して高耐性を備えることができる。
尚、有機廃棄物及び微生物分解処理媒体の搬送方向は、駆動部113が定時間置きに逆転制御されることで、第4図に示す矢印と反対の方向へ転換する。
更に、加温手段70を上記タイマー手段によって制御しているため、処理槽101内の乾燥しすぎによる微生物分解処理効率の低下を防止できる上、火災も防止できる。
そして、図および図(図面上右側の投入部)に示すように、糞尿の分解処理時においては、シューター106が開口部104内に収納状態にあり、開口部104を塞ぐ外蓋105によって開口部104とともに隠されている。
また、糞尿の投入時においては、図および図(図面上左側の投入部)に示すように、外蓋105が開かれ、投入方向側の上方に向かって傾斜するシューター106が、開口部104の投入側に位置する処理層101の上面101Aの直上に出現する。
つまり、上方から流し込まれる糞尿を受ける前後幅が、平面視において開口部104の前後幅にシューター106の前後幅を加えた幅となり、実質的に開口部104の前後幅を拡げたことと同様になる。
したがって、糞尿の分解処理時においては、シューター106は開口部104内に収納され、糞尿で汚れたシューター106が露出しないので、悪臭の発生や見た目における不潔感の抑制がされるとともに、分解処理時に発生する水蒸気の熱によって糞尿の凍結が防止される。
そして、糞尿の投入時においては開口部104の前後幅を拡げることなく、確実に糞尿を処理槽101内に入れることができる。
よって、開口部104の大きさの拡大を最低限に抑制し、あるいは拡大することなく、周囲環境を良好に保持することおよび清掃作業の軽減を達成することができる。
According to the decomposition processing apparatus A having the above configuration, as shown in the figure, the organic waste and the microbial decomposition processing medium in the processing tank 101 conflict with each other inside and outside in the radial direction by the outer conveyance blade 30 and the inner conveyance blade 40. In addition to being conveyed in the direction, it is conveyed and circulated in opposite directions on both sides of the substantially central portion of the rotating shaft 20 as a boundary.
At that time, the organic waste and the microbial decomposition treatment medium are circumferentially arranged so as not to adhere to the inner surface of the processing tank 101 by the circumferential stirring unit 50 between the end of the outer conveying blade 30 and the inner surface of the processing tank 101. Therefore, it is smoothly conveyed inward and outward in the radial direction.
Moreover, since the support with respect to the spiral belt | band | zone body 31 is the both-ends support which supports in a sandwiching form from the thickness direction both sides of the spiral belt | band | zone body 31, the support strength improves greatly compared with a cantilever support.
That is, since the support strength can be improved without using means for increasing the thickness of the spiral band 31 and the support rod 32, an increase in cost can be suppressed.
Therefore, microbial decomposition treatment can be performed with high efficiency, cost increase can be suppressed, and high resistance against the movement resistance of organic waste can be provided.
The transport direction of the organic waste and the microbial decomposition treatment medium is changed to the direction opposite to the arrow shown in FIG. 4 when the driving unit 113 is reversely controlled at regular intervals.
Furthermore, since the heating means 70 is controlled by the timer means, it is possible to prevent the degradation of the microbial decomposition efficiency due to excessive drying in the treatment tank 101 and to prevent a fire.
Then, as shown in the drawings and the drawing (the input portion on the right side of the drawing), during the manure decomposition process, the shooter 106 is housed in the opening 104, and the opening is closed by the outer lid 105 that closes the opening 104. Hidden with 104.
In addition, when dropping manure, as shown in the drawings and the drawing (the left side of the drawing), the outer lid 105 is opened, and the shooter 106 inclined upward in the loading direction side Appears immediately above the upper surface 101A of the processing layer 101 located on the input side.
That is, the front-rear width for receiving manure poured from above is the width obtained by adding the front-rear width of the shooter 106 to the front-rear width of the opening 104 in a plan view, which is substantially the same as increasing the front-rear width of the opening 104. Become.
Therefore, at the time of decomposition processing of manure, the shooter 106 is housed in the opening 104, and the shooter 106 that is soiled with manure is not exposed. Freezing of manure is prevented by the heat of the generated water vapor.
And when manure is thrown in, the manure can be reliably put into the processing tank 101 without expanding the front-rear width of the opening 104.
Therefore, it is possible to suppress the enlargement of the size of the opening 104 to the minimum or to maintain the surrounding environment satisfactorily and reduce the cleaning work without increasing the size.

なお、本発明は、例示した実施の形態に限定するものでは無く、特許請求の範囲の各項に記載された内容から逸脱しない範囲の構成による実施が可能である。   It should be noted that the present invention is not limited to the illustrated embodiments, and can be implemented with configurations within a range that does not deviate from the contents described in the respective claims.

本発明に係る有機廃棄物分解処理装置を示す断面図であり、開口部が開放された状態を示す。It is sectional drawing which shows the organic waste decomposition processing apparatus which concerns on this invention, and shows the state by which the opening part was open | released. 本発明に係る有機廃棄物分解処理装置を示す断面図であり、シューターが収納され、開口部が外蓋により閉鎖された状態を示す。It is sectional drawing which shows the organic waste decomposition processing apparatus which concerns on this invention, and shows the state by which the shooter was accommodated and the opening part was closed with the outer cover. 本発明に係る有機廃棄物分解処理装置を示す平面図である。It is a top view which shows the organic waste decomposition processing apparatus which concerns on this invention. 螺旋帯体を支持棒(支持部)に支持する構造を示す断面図である。It is sectional drawing which shows the structure which supports a spiral strip on a support rod (support part). 攪拌部の一例を示す斜視図である。It is a perspective view which shows an example of a stirring part. 処理槽内における有機廃棄物及び微生物分解処理媒体の搬送方向を示す断面図であり、内部構造を省略して示している。It is sectional drawing which shows the conveyance direction of the organic waste and microbial decomposition treatment medium in a processing tank, and has abbreviate | omitted and shown the internal structure.

符号の説明Explanation of symbols

A:分解処理装置
20:回転軸
30:外側搬送ブレード
31:螺旋帯体
32:支持棒32(支持部)
32a:溝
40:内側搬送ブレード
50:周方向攪拌部
51:主攪拌棒部
52:補強攪拌棒部
53:掻落し片
70:加温手段
71:ヒーター
72:温風送入装置
72a:温風発生源
72b:吐出部
72b1:吐出パイプ
72c:吐出孔
101:処理槽
102:投入部
103:攪拌部
104:開口部
105:外蓋
106:シューター
113:駆動部
s:隙間
A: Decomposition processing device 20: Rotating shaft 30: Outer conveying blade 31: Spiral band 32: Support bar 32 (support part)
32a: groove 40: inner conveying blade 50: circumferential stirring unit 51: main stirring bar 52: reinforcing stirring bar 53: scraping piece 70: heating means 71: heater 72: hot air feeding device 72a: hot air Source 72b: Discharge part 72b1: Discharge pipe 72c: Discharge hole 101: Processing tank 102: Input part 103: Stirrer 104: Opening part 105: Outer lid 106: Shooter 113: Drive part s: Clearance

Claims (4)

処理漕内に有機廃棄物を攪拌して分解処理する攪拌部を備え、攪拌部は、回転軸周りに支持部を介して同一体に支持された螺旋帯体を具備し、該螺旋帯体は、その長さ方向に隙間を介して複数に分割され、該隙間は、前記螺旋帯体にかかる応力を逃がすべくその間隔を設定している有機廃棄物の分解処理装置において、
処理槽の上面に被処理物を投入するための投入部を有し、
当該投入部が、処理槽の天板に開口された開口部と、開口部を開閉する外蓋と、開口部内に出し入れ自在なシューターを備え、
当該シューターは、開口部に対して、有機廃棄物投入時に、投入方向の外側上方に向かって傾斜状として出現するように出没可能に支持されるとともに、収納状態においてシューター表面部が下向きに保持されるように支持され、
前記外蓋が開口部に対して、シューターの出現方向と対向側に開閉するように支持されていることを特徴とする有機廃棄物の分解処理装置。
An agitation part for agitating and decomposing organic waste in the treatment tank is provided, and the agitation part comprises a spiral band supported by the same body via a support part around the rotation axis, In the organic waste decomposition treatment apparatus, the gap is divided into a plurality of gaps in the length direction, and the gaps are set so as to release the stress applied to the spiral band .
It has an input part for inputting an object to be processed on the upper surface of the processing tank,
The charging unit includes an opening opened in the top plate of the processing tank, an outer lid that opens and closes the opening, and a shooter that can be freely inserted into and removed from the opening.
The shooter is supported so as to be able to appear and appear so as to appear as an inclined shape toward the upper outside in the charging direction when the organic waste is charged, and the shooter surface portion is held downward in the stored state. To be supported and
An organic waste decomposition treatment apparatus, wherein the outer lid is supported so as to open and close the opening in a direction opposite to the appearance direction of the shooter.
シューターが前記回転軸の軸方向に沿って複数に分割されていることを特徴とする請求項1に記載の有機廃棄物の分解処理装置。 The organic waste decomposition treatment apparatus according to claim 1, wherein the shooter is divided into a plurality of parts along the axial direction of the rotation shaft . ブレードを支持する支持部の支持形態が、支持部がブレードをその厚み方向両側から挟持状に支持するものであることを特徴とする請求項1または請求項2に記載の有機廃棄物の分解処理装置。   The organic waste decomposition treatment according to claim 1 or 2, wherein the support portion supporting the blade is configured such that the support portion supports the blade in a sandwiched manner from both sides in the thickness direction. apparatus. 処理槽内の有機廃棄物及び微生物分解処理媒体を加温する加温手段が設けられ、当該加手段が、上記処理槽に接触するように設けられたヒーターおよび処理槽内の有機廃棄物及び微生物分解処理媒体を処理槽内への温風の送入によって加温する温風送入装置であり、当該温風送入装置は、温風が噴出される吐出部を、上記処理槽内の有機廃棄物及び微生物分解処理媒体よりも上方、かつ処理槽内の端寄りに配設し、該吐出部は、吐出パイプに複数の吐出孔を穿設するとともに、これら吐出孔から上記処理槽内の有機廃棄物及び微生物分解処理媒体へ温風を吹き付けるように配置されていることを特徴とする請求項1ないし請求項3いずれか1項に記載の有機廃棄物分解処理装置。   A heating means for heating the organic waste and the microbial decomposition treatment medium in the treatment tank is provided, the heater provided so as to contact the treatment tank, and the organic waste and the microorganism in the treatment tank. A warm air feeding device that heats the decomposition processing medium by feeding warm air into the treatment tank, and the warm air feeding device is configured to connect the discharge portion from which the warm air is ejected to the organic matter in the treatment tank. Disposed above the waste and the microbial decomposition treatment medium and close to the end in the treatment tank, the discharge part has a plurality of discharge holes in the discharge pipe, and the discharge hole has a plurality of discharge holes in the treatment tank. The organic waste decomposition treatment apparatus according to any one of claims 1 to 3, wherein the organic waste decomposition treatment apparatus is disposed so as to blow warm air on the organic waste and the microbial decomposition treatment medium.
JP2004504648A 2002-05-15 2003-05-14 Organic waste decomposition treatment equipment Expired - Lifetime JP3909336B2 (en)

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PH1-2002-00361 2002-05-15
PH12002000361 2002-05-15
JP2003003229 2003-01-09
JP2003003229 2003-01-09
JP2003032505 2003-02-10
JP2003032505 2003-02-10
PCT/JP2003/005981 WO2003097262A1 (en) 2002-05-15 2003-05-14 Agitating part for organic waste decomposing device and organic waste decomposing device

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US10130222B2 (en) 2017-03-07 2018-11-20 Seiwa Denko Co., Ltd. Biotechnology toilet provided with decomposing process device, and ready-to-assemble lavatory provided with same

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CN107552321B (en) * 2017-10-10 2022-09-16 黄河科技学院 Marking coating heat-conducting oil circulation heating type charging bucket

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JP3276754B2 (en) * 1993-12-20 2002-04-22 三洋電機株式会社 Organic material processing equipment
JPH08168742A (en) * 1994-12-20 1996-07-02 Sanyo Chiyouriki Kk Treating device for organic waste
JPH08268501A (en) * 1995-03-29 1996-10-15 Tomoko Nobe Garbage box device
JP3259252B2 (en) * 1999-02-25 2002-02-25 正和電工株式会社 Decomposition equipment for waste organic matter
JP2002035721A (en) * 2000-07-26 2002-02-05 Seiwa Denko Kk Decomposition disposal device for organic waste

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10130222B2 (en) 2017-03-07 2018-11-20 Seiwa Denko Co., Ltd. Biotechnology toilet provided with decomposing process device, and ready-to-assemble lavatory provided with same

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