JP3875683B2 - Film-type electrical connection member - Google Patents

Film-type electrical connection member Download PDF

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JP3875683B2
JP3875683B2 JP2003400417A JP2003400417A JP3875683B2 JP 3875683 B2 JP3875683 B2 JP 3875683B2 JP 2003400417 A JP2003400417 A JP 2003400417A JP 2003400417 A JP2003400417 A JP 2003400417A JP 3875683 B2 JP3875683 B2 JP 3875683B2
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film
adhesive
electrical connection
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terminal
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JP2005166749A (en
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亮 桑原
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Japan Aviation Electronics Industry Ltd
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Description

本発明は、主としてFPC(Flexible Printed Cricuit)やボード等の配線基板を接続対象物として接続に供される電気接続部材であって、詳しくは柔軟な基材上に配設された粘着剤層上に金属薄膜端子を配設した構造における粘着剤層上及び金属薄膜端子上の局部に接着用フィルムを配設して成り、接続対象物との接続固定に際して粘着剤層が仮固定用に供される、接着用フィルムが仮固定後の本固定用に供される構造のフィルム型電気接続部材に関する。   The present invention is an electrical connection member mainly used for connection with a wiring board such as a flexible printed circuit (FPC) or a board as an object to be connected, and more specifically, on an adhesive layer disposed on a flexible substrate. The adhesive film is disposed on the adhesive layer and the local area on the metal thin film terminal in the structure in which the metal thin film terminal is disposed on the adhesive film, and the adhesive layer is used for temporary fixing when connecting and fixing to the connection object. The present invention relates to a film-type electrical connecting member having a structure in which an adhesive film is provided for permanent fixing after temporary fixing.

従来、回路基板等の電気部品への電気的な接続固定に供される電気接続部材としては、例えばベース上に配設された接着剤層上に接着性の粘着材層を設けて成る熱圧接形コネクタ(特許文献1参照)や、フレキシブル基板上にセパレータ付きの感熱接着テープを配設して成る印刷配線板の接続構造(特許文献2参照)等が挙げられる。   Conventionally, as an electrical connection member used for electrical connection and fixing to an electrical component such as a circuit board, for example, a heat pressure welding in which an adhesive pressure-sensitive adhesive layer is provided on an adhesive layer disposed on a base. Examples include a connector (see Patent Document 1) and a printed wiring board connection structure (see Patent Document 2) in which a thermal adhesive tape with a separator is disposed on a flexible substrate.

又、回路基板等の電気部品同士における電気的な接続固定を行うための方法としては、例えば導電粒子を接続媒体(電気接続部材)として回路基板間に挟み込む方法(特許文献3参照)や、或いは半田ボールを接続媒体(電気接続部材)として回路基板間に挟み込む方法(特許文献4参照)が知られている。
特開平6−140089号公報(要約) 実公平7−26860号公報(第1図) 特開平5−74846号公報(要約) 特開平8−148825号公報(要約)
In addition, as a method for electrical connection and fixation between electrical components such as circuit boards, for example, a method of sandwiching conductive particles between circuit boards as a connection medium (electrical connection member) (see Patent Document 3), or A method is known in which a solder ball is sandwiched between circuit boards as a connection medium (electrical connection member) (see Patent Document 4).
JP-A-6-140089 (Summary) Japanese Utility Model Publication No. 7-26860 (Fig. 1) JP-A-5-74846 (summary) JP-A-8-148825 (Summary)

上述した特許文献1や特許文献2の電気接続部材の場合、特許文献1の熱圧接形コネクタでは接続すべき相手面の導体パターンと線状の導電層とを対向させて位置合わせした状態で接着性の粘着材層を相手面に押し付け接着させて位置決め固定(仮接続)した後、導体パターンに線状の導電層を線状の導電層を加熱押圧して接続する用途で用いられるものであるため、位置決め固定時の位置合わせを適確に行うことが必要であり、その作業が煩雑で困難なものとなっているばかりでなく、位置合わせ作業をやり直す場合には、一旦押圧接着された粘着力の強い接着性の粘着材層を剥がして再度、位置合わせ及び位置決め固定をし直さなければならず、容易に位置合わせ作業をやり直すことができないために取り扱い難いものとなっているという問題があり、特許文献2の印刷配線板の接続構造においても、単に位置合わせ後に感熱接着テープを熱溶融することで粘着性を持たせてフレキシブル基板を印刷配線基板に対して湾曲自在に接続する構造であるため、位置合わせ作業をやり直し易いものであっても、位置決め固定時の位置合わせを適確に行った上で感熱接着テープを熱溶融する必要があることにより、この場合には感熱接着テープの熱溶融時に位置ずれを生じると接続不良になってしまうために接続を常時安定性良く高精度に行い得ない(歩留まりが優れずに信頼性に乏しい)という点で問題があり、その他、特許文献1及び特許文献2の何れの電気接続部材においても、導電パターンの露呈部分が少なくないため、しばしば電気機器への実装後に別の部品への半田付け等で外部から半田が跳ねて導電パターンに付着した場合に作業者がそれに気付かなければ導通不良を起こす危険がある等、導電パターンについての外部からの保護が十分に図られていないという問題がある。   In the case of the electrical connection members of Patent Document 1 and Patent Document 2 described above, in the thermocompression welding connector of Patent Document 1, bonding is performed with the conductor pattern on the mating surface to be connected and the linear conductive layer facing each other. The adhesive layer is pressed and bonded to the mating surface for positioning and fixing (temporary connection), and then the linear conductive layer is connected to the conductor pattern by heating and pressing the linear conductive layer. For this reason, it is necessary to accurately perform the alignment at the time of positioning and fixing, and not only the operation is complicated and difficult, but also when the alignment operation is re-executed, the adhesive once pressed and adhered It is difficult to handle because the strong adhesive adhesive layer must be peeled off and the positioning and positioning fixed again. There is a problem, and even in the connection structure of the printed wiring board disclosed in Patent Document 2, the heat-sensitive adhesive tape is simply melted after alignment to provide adhesiveness and flexibly connect the flexible board to the printed wiring board. Due to the structure, even if it is easy to redo the alignment work, it is necessary to heat the heat-sensitive adhesive tape after the alignment at the time of positioning and fixing correctly. There is a problem in that the connection cannot be performed with high stability and accuracy at all times because the position shift occurs when the tape is melted by heat (the yield is not excellent and the reliability is poor). In any of the electrical connection members of Patent Document 1 and Patent Document 2, there are not a few exposed portions of the conductive pattern, so soldering to another component often after mounting on an electrical device, etc. Like a worker when attached from the outside to the conductive pattern bouncing solder is at risk of causing conduction failure unless notice it, protected from the outside of the conductive patterns is a problem that not achieved sufficiently.

これに対し、特許文献3記載の回路基板間に接続媒体(電気接続部材)としての導電粒子を挟み込む方法の場合、電気接続用転写フィルムから回路基板へ導電粒子を転写する際、電気接続用転写フィルムの導電粒子が保持されている面と回路基板の端子面とを合わせて一次圧着を行うものであるが、このときに導電粒子の転写状態にばらつきがあると不良品となってしまうために位置合わせ作業のやり直しができない(リトライ性に乏しい)という点で問題があり、特許文献4記載の回路基板間に接続媒体(電気接続部材)としての半田ボールを挟み込む方法の場合、基板間の接続を行う際、仮接続できるものでないために半田接着状態が不良であれば(半田接着に欠陥があると)、不良品として廃棄するか、或いは半田を一旦液状に戻して除去した後に再接続する必要があるが、半田の除去を行うと半田の残さにより金属配線層を汚したり傷付ける可能性があり、接続を常時安定性良く高精度に行い得ない(歩留まりが優れずに信頼性に乏しい)という点で問題があり、その他、特許文献3及び特許文献4の何れの電気接続部材の場合においても、導電パターンの露呈部分が少なくないため、しばしば電気機器への実装後に別の部品への半田付け等で外部から半田が跳ねて導電パターンに付着した場合に作業者がそれに気付かなければ導通不良を起こす危険がある等、導電パターンについての外部からの保護が十分に図られていないという問題がある。   On the other hand, in the method of sandwiching conductive particles as a connection medium (electrical connection member) between circuit boards described in Patent Document 3, when transferring conductive particles from the transfer film for electrical connection to the circuit board, transfer for electrical connection is performed. The primary pressure bonding is performed by combining the surface of the film where the conductive particles are held and the terminal surface of the circuit board. However, if there is a variation in the transfer state of the conductive particles at this time, it becomes a defective product. There is a problem in that the alignment work cannot be re-executed (retryability is poor). In the case of sandwiching solder balls as connection media (electrical connection members) between circuit boards described in Patent Document 4, connection between boards If the solder bonding state is poor because it cannot be temporarily connected (if there is a defect in the solder bonding), it is discarded as a defective product, or the solder is returned to a liquid state once However, if the solder is removed, the metal wiring layer may be soiled or damaged by the residual solder, and the connection cannot always be performed with high stability and accuracy (the yield is not excellent). In addition, in the case of any of the electrical connection members of Patent Document 3 and Patent Document 4, the exposed portion of the conductive pattern is not small in many cases, and often after mounting on an electrical device. If the solder bounces from the outside due to soldering to another part, etc. and adheres to the conductive pattern, there is a risk of causing a conduction failure if the operator does not notice it. There is a problem that it is not.

本発明は、このような問題点を解決すべくなされたもので、その技術的課題は、接続対象物への接続時に位置合わせのやり直しを容易にして位置決め固定を精度良く適確に行い得ると共に、接続対象物を電気部品同士の間とした場合にも高精度な接続が可能であり、しかも導電パターンを外部から十分に保護し得る構造のフィルム型電気接続部材を提供することにある。   The present invention has been made to solve such a problem, and its technical problem is that positioning and fixing can be performed accurately and accurately by facilitating re-alignment when connecting to the connection object. An object of the present invention is to provide a film-type electrical connecting member having a structure that enables highly accurate connection even when the connection object is between electrical components and that can sufficiently protect the conductive pattern from the outside.

本発明によれば、基材上に配設された粘着剤層上の所定箇所に金属薄膜端子を配設して成ると共に、該金属薄膜端子周囲における該粘着剤層が接続対象物に接着固定されたときに該金属薄膜端子が該接続対象物の導電パターンに接続される構造の電気接続部材において、接続対象物との接着に供されると共に、粘着剤層及び金属薄膜端子の所定箇所を露呈させられるように該粘着剤層上及び該金属薄膜端子上の該所定箇所以外の部分に配設された少なくとも1枚の接着用フィルムを有するフィルム型電気接続部材が得られる。   According to the present invention, the metal thin film terminal is disposed at a predetermined position on the pressure-sensitive adhesive layer disposed on the substrate, and the pressure-sensitive adhesive layer around the metal thin film terminal is bonded and fixed to the connection object. In the electrical connection member having a structure in which the metal thin film terminal is connected to the conductive pattern of the connection target object when it is applied, the metal thin film terminal is used for adhesion to the connection target object, and the adhesive layer and the predetermined position of the metal thin film terminal are provided. A film-type electrical connecting member having at least one adhesive film disposed on the pressure-sensitive adhesive layer and on the metal thin film terminal other than the predetermined portion so as to be exposed is obtained.

又、本発明によれば、上記フィルム型電気接続部材において、粘着剤層は、接続対象物との接続固定に際して仮固定用に供されるもので、接着用フィルムは、接続対象物との接続固定に際して粘着剤層による仮固定後の本固定用に供されるものであるフィルム型電気接続部材が得られる。   Further, according to the present invention, in the film-type electrical connection member, the pressure-sensitive adhesive layer is used for temporary fixing when connecting and fixing to the connection object, and the adhesive film is connected to the connection object. At the time of fixing, a film-type electrical connecting member that is used for permanent fixing after temporary fixing with an adhesive layer is obtained.

更に、本発明によれば、上記何れかのフィルム型電気接続部材において、接着用フィルムには、粘着剤層及び金属薄膜端子の所定箇所を露呈させられるように所定の切り込みパターンが形成されたフィルム型電気接続部材が得られる。   Furthermore, according to the present invention, in any one of the above-described film-type electrical connection members, the adhesive film is a film in which a predetermined cut pattern is formed so that predetermined portions of the pressure-sensitive adhesive layer and the metal thin film terminal are exposed. A mold electrical connecting member is obtained.

加えて、本発明によれば、上記何れか一つのフィルム型電気接続部材において、接着用フィルムは、粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが該一方向において離間して配設され、且つ該複数の接着用フィルム近傍における該粘着剤層及び該金属薄膜端子、或いは該複数の接着用フィルムにおける切り込みパターンのそれぞれのものから露呈された該粘着剤層及び該金属薄膜端子がそれぞれ同一平面上に配置される接続対象物としての複数の隣接して離間されたものに対して別々に接続されるフィルム型電気接続部材が得られる。   In addition, according to the present invention, in any one of the above-described film-type electrical connection members, the adhesive film includes a plurality of adhesive films on the adhesive layer and the metal thin film terminal that extend in one direction. The pressure-sensitive adhesive layer that is spaced apart in the direction and is exposed from each of the pressure-sensitive adhesive layer and the metal thin film terminal in the vicinity of the plurality of adhesive films, or the cut pattern in the plurality of adhesive films And the film-type electrical connection member separately connected with respect to the several adjacent thing spaced apart as a connection target object which this metal thin film terminal arrange | positions on the same plane is obtained.

一方、本発明によれば、上記何れか一つのフィルム型電気接続部材において、基材は柔軟な材質であり、且つ接着用フィルムが配設されていない箇所で該基材が内側を向き、且つ該接着用フィルムが外側に配置されるように180度折り曲げられて成ると共に、折り曲げ状態での外側の両面が接続対象物の異なるものに対して別々に接続されるフィルム型電気接続部材が得られる。このフィルム型電気接続部材において、接着用フィルムは、予め粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが該一方向で離間して配設されたものを180度折り曲げすることにより得られた折り曲げ状態にあって、外側の両面に分割されて配置されて成ると共に、それぞれのものが接続対象物の異なるものに対して別々に接続されることは好ましい。   On the other hand, according to the present invention, in any one of the above-described film-type electrical connection members, the base material is a flexible material, and the base material faces inward at a place where the adhesive film is not disposed, and A film-type electrical connecting member is obtained which is bent 180 degrees so that the adhesive film is arranged on the outside, and the both sides of the outside in the bent state are separately connected to different objects to be connected. . In this film-type electrical connecting member, the adhesive film is formed by preliminarily arranging a plurality of adhesive films and metal thin film terminals that are spaced apart in the one direction on the adhesive layer and the metal thin film terminal. It is preferably in a bent state obtained by bending twice, and is divided and arranged on both outer sides, and each is connected separately to a different object to be connected.

他方、本発明によれば、上記何れか一つのフィルム型電気接続部材において、接着用フィルムは、外因により接着硬化されるものであるフィルム型電気接続部材が得られる。このフィルム型電気接続部材において、接着用フィルムは、加圧又は加熱により溶融硬化される熱硬化性接着用フィルム又は熱可塑性接着用フィルム、或いは紫外線により硬化される紫外線硬化型接着用フィルムの中から選択された一つであることは好ましい。   On the other hand, according to the present invention, in any one of the above-described film-type electrical connection members, a film-type electrical connection member is obtained in which the adhesive film is bonded and cured by an external factor. In this film-type electrical connection member, the adhesive film can be selected from a thermosetting adhesive film or a thermoplastic adhesive film that is melt-cured by pressure or heating, or an ultraviolet-curable adhesive film that is cured by ultraviolet light. It is preferable that the selected one.

本発明のフィルム型電気接続部材の場合、基材上に配設された粘着剤層上に金属薄膜端子を配設した構造における粘着剤層上及び金属薄膜端子上の局部に接着用フィルムを配設して成る構造とした上、接続対象物との接続固定に際して粘着剤層を仮固定用に供し、接着用フィルムを仮固定後の本固定用に供するようにしているので、接続対象物との接続固定に際して粘着剤層を仮固定に用いることで位置合わせのやり直しが容易になり、位置決め固定を精度良く適確に行い得ると共に、接着用フィルムを仮固定後に本固定することで接続を常時安定性良く高精度に行い得るようになり、接続時の歩留まりが優れて信頼性が高いものとなる他、導電パターンである金属薄膜端子上の接続に必要とされない部分が接着用フィルムで覆われているために導電パターンを外部から十分に保護し得るもの(粘着剤層及び金属薄膜端子の所定箇所を露呈させられるように接着用フィルムに所定の切り込みパターンを形成した形態の場合には一層顕著なもの)となる。因みに、本出願人により提案された特願2002−164682号では金属薄膜(端子)と粘着材(粘着剤層)との間に接着材フィルムを挟んだ構造であるため、伝送部では金属薄膜(端子)が露呈しており、金属薄膜(端子)をテープ等で保護する必要があったが、本発明のフィルム型電気接続部材では、金属薄膜端子上の接続に必要とされない部分が接着用フィルムで覆われているためにこうした手間が不要となる。   In the case of the film-type electrical connection member of the present invention, the adhesive film is disposed on the adhesive layer and the local area on the metal thin film terminal in the structure in which the metal thin film terminal is disposed on the adhesive layer disposed on the substrate. Since the adhesive layer is used for temporary fixing when connecting and fixing to the connection object, and the adhesive film is used for permanent fixing after temporary fixing, the connection object and By using the pressure-sensitive adhesive layer for temporary fixing during connection fixing, positioning can be easily re-adjusted, positioning and fixing can be performed accurately and accurately, and permanent fixing of the adhesive film after temporary fixing allows continuous connection. In addition to being able to perform with high stability and high accuracy, the yield at the time of connection is excellent and the reliability is high, and the part not necessary for connection on the metal thin film terminal which is a conductive pattern is covered with an adhesive film Have That can sufficiently protect the conductive pattern from the outside (in the case where a predetermined cut pattern is formed on the adhesive film so as to expose a predetermined portion of the adhesive layer and the metal thin film terminal) It becomes. Incidentally, in the Japanese Patent Application No. 2002-164682 proposed by the present applicant, the adhesive film is sandwiched between the metal thin film (terminal) and the adhesive (adhesive layer). The terminal) is exposed and the metal thin film (terminal) needs to be protected with a tape or the like. However, in the film-type electrical connection member of the present invention, a portion not required for connection on the metal thin film terminal is an adhesive film. This is not necessary because it is covered with.

又、本発明のフィルム型電気接続部材の場合、接着用フィルムが粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが一方向で離間して配設され、且つ複数の接着用フィルム近傍における粘着剤層及び金属薄膜端子、或いは複数の接着用フィルムにおける切り込みパターンのそれぞれのものから露呈された粘着剤層及び金属薄膜端子がそれぞれ同一平面上に配置される接続対象物としての複数の隣接して離間されたものに対して別々に接続される構造としたり、或いは基材を柔軟な材質とした上、接着用フィルムが配設されていない箇所で基材が内側を向き、且つ接着用フィルムが外側に配置されるように180度折り曲げられて成ると共に、折り曲げ状態での外側の両面が接続対象物の異なるものに対して別々に接続される弾性を持つ構造(更には、接着用フィルムが予め粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが一方向で離間されて配設されたものを180度折り曲げすることにより得られた折り曲げ状態にあって、外側の両面に分割されて配置されて成ると共に、それぞれのものが接続対象物の異なるものに対して別々に接続される弾性を持つ構造)としているため、接続対象物を電気部品(回路基板)同士の間とした場合にも高精度な接続が可能となり、この場合にも粘着剤層を仮固定用に供し、接着用フィルムを仮固定後の本固定用に供することにより、同様に位置合わせのやり直しが容易になり、位置決め固定を精度良く適確に行い得ると共に、導電パターンを外部から十分に保護し得るようになる。   Further, in the case of the film-type electrical connection member of the present invention, a plurality of adhesive films are arranged in one direction on the adhesive layer and the metal thin film terminal respectively extending in one direction, and Connection object in which the pressure-sensitive adhesive layer and the metal thin film terminal in the vicinity of the plurality of adhesive films, or the pressure-sensitive adhesive layer and the metal thin film terminal exposed from each of the cut patterns in the plurality of adhesive films are arranged on the same plane, respectively. The structure is such that it is connected separately to a plurality of adjacently spaced objects, or the base material is made of a flexible material, and the base material is located inside where the adhesive film is not disposed. And bend 180 degrees so that the adhesive film is arranged on the outside, and both sides of the outside in the folded state are separately for different objects to be connected. A structure having elasticity to be continued (further, a plurality of adhesive films are disposed in advance in one direction on the pressure-sensitive adhesive layer and the metal thin film terminal in advance and are separated from each other in one direction. A structure that is in a bent state obtained by bending 180 degrees, and is divided and arranged on both outer sides, and has elasticity that each is separately connected to a different object to be connected Therefore, even when the object to be connected is between electrical components (circuit boards), highly accurate connection is possible. In this case as well, the adhesive layer is used for temporary fixing, and the adhesive film is temporarily attached. By using it for the main fixing after the fixing, the re-alignment can be easily performed in the same manner, the positioning and fixing can be performed accurately and accurately, and the conductive pattern can be sufficiently protected from the outside.

更に、本発明のフィルム型電気接続部材では、接着用フィルムを外因により接着硬化される材料として、加圧又は加熱により溶融硬化される熱硬化性接着用フィルム又は熱可塑性接着用フィルム、或いは紫外線により硬化される紫外線硬化型接着用フィルムの中から選択された一つを用いているので、簡単な設備で加圧や加熱、紫外線を当てる処理を行うことで接続を安定性良く高精度に行い得るため、確実に接続時の歩留まりが優れて信頼性が高いものとなる。   Furthermore, in the film-type electrical connection member of the present invention, the adhesive film is used as a material that is adhesively cured by an external cause, and is a thermosetting adhesive film or a thermoplastic adhesive film that is melt-cured by pressure or heating, or ultraviolet light. Since one selected from UV curable adhesive film to be cured is used, connection can be performed with high accuracy and stability by applying pressure, heating and UV irradiation with simple equipment. Therefore, the yield at the time of connection is surely excellent and the reliability is high.

本発明のフィルム型電気接続部材として、接続対象物である回路基板等の電気部品への電気的な接続固定に供される形態のものは、基材上に配設された粘着剤層上の所定箇所に金属薄膜端子を配設して成ると共に、金属薄膜端子周囲における粘着剤層が接続対象物に接着固定されたときに金属薄膜端子が接続対象物の導電パターンに接続される構造のものにおいて、接続対象物との接着に供されると共に、粘着剤層及び金属薄膜端子の所定箇所を露呈させられるように粘着剤層上及び金属薄膜端子上の所定箇所以外の部分に配設された少なくとも1枚の接着用フィルムを有する構造のものである。但し、このフィルム型電気接続部材において、粘着剤層を接続対象物との接続固定に際して仮固定用に供し、接着用フィルムを接続対象物との接続固定に際して粘着剤層による仮固定後の本固定用に供することが好ましく、粘着剤層及び金属薄膜端子の所定箇所を露呈させられるように接着用フィルムに所定の切り込みパターンを形成しておくことも好ましい。又、接着用フィルムを圧力や熱、紫外線等の外因により接着硬化されるものとすることも好ましい。   The film-type electrical connection member of the present invention is used for electrical connection and fixation to an electrical component such as a circuit board, which is a connection object, on an adhesive layer disposed on a substrate. A structure in which a metal thin film terminal is disposed at a predetermined location, and the metal thin film terminal is connected to the conductive pattern of the connection object when the adhesive layer around the metal thin film terminal is bonded and fixed to the connection object. In addition to being used for adhesion to the connection object, the adhesive layer and the metal thin film terminal are disposed on portions other than the predetermined location on the adhesive layer and the metal thin film terminal so as to expose the predetermined location. It has a structure having at least one adhesive film. However, in this film-type electrical connection member, the adhesive layer is used for temporary fixing when connecting and fixing the connection object, and the adhesive film is temporarily fixed after temporary fixing by the adhesive layer when connecting and fixing the connection object. It is preferable to use it for the purpose, and it is also preferable to form a predetermined notch pattern in the adhesive film so as to expose predetermined portions of the pressure-sensitive adhesive layer and the metal thin film terminal. It is also preferable that the adhesive film be bonded and cured by external factors such as pressure, heat, and ultraviolet rays.

これに対し、本発明の他のフィルム型電気接続部材として、接続対象物である回路基板等の電気部品同士における電気的な接続固定に供される形態のものは、先の形態を基本構造とした上、接着用フィルムが粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが一方向で離間して配設され、且つ複数の接着用フィルム近傍における粘着剤層及び金属薄膜端子、或いは複数の接着用フィルムにおける切り込みパターンのそれぞれのものから露呈された粘着剤層及び金属薄膜端子がそれぞれ同一平面上に配置される接続対象物としての複数の隣接して離間されたものに対して別々に接続される構造のものである。或いは、基材を柔軟な材質とした上、接着用フィルムが配設されていない箇所で基材が内側を向き、且つ接着用フィルムが外側に配置されるように180度折り曲げられて成ると共に、折り曲げ状態での外側の両面が接続対象物の異なるものに対して別々に接続される構造(更には、接着用フィルムが予め粘着剤層及び金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが一方向で離間されて配置されたものを180度折り曲げすることにより得られた折り曲げ状態にあって、外側の両面に分割されて配設されて成ると共に、それぞれのものが接続対象物の異なるものに対して別々に接続される構造)のものである。何れの構造の場合も、粘着剤層を接続対象物との接続固定に際して仮固定用に供し、接着用フィルムを接続対象物との接続固定に際して粘着剤層による仮固定後の本固定用に供することが好ましい。又、接着用フィルムを圧力や熱、紫外線等の外因により接着硬化されるものとすることも好ましい。   On the other hand, as another film-type electrical connection member of the present invention, the one used for electrical connection and fixation between electrical components such as a circuit board as a connection object is the basic structure of the previous form. In addition, a plurality of adhesive films are disposed in one direction on the adhesive layer and the metal thin film terminal respectively extending in one direction, and the adhesive layer in the vicinity of the plurality of adhesive films. The adhesive layer and the metal thin film terminal exposed from each of the metal thin film terminals or the cut patterns in the plurality of adhesive films are respectively spaced apart from each other as a plurality of connection objects arranged on the same plane. It is of a structure that is separately connected to each other. Alternatively, the base material is made of a flexible material, and is bent 180 degrees so that the base material faces inward and the adhesive film is placed outside in a place where the adhesive film is not disposed, Structure in which both sides of the outer side in the bent state are separately connected to different objects to be connected (further, on the adhesive film and the metal thin film terminal extending in each direction in advance) In a bent state obtained by bending a plurality of objects that are spaced apart in one direction by 180 degrees, and divided into both outer surfaces, each of which is connected A structure in which different things are connected separately). In any structure, the pressure-sensitive adhesive layer is used for temporary fixing when connecting and fixing to the connection object, and the adhesive film is used for main fixing after temporary fixing using the pressure-sensitive adhesive layer when connecting and fixing to the connection object. It is preferable. It is also preferable that the adhesive film be bonded and cured by external factors such as pressure, heat, and ultraviolet rays.

図1は、本発明の実施例1に係るフィルム型電気接続部材10,11の基本構造を製造手順の流れ(フロー)として示した斜視図である。   FIG. 1 is a perspective view showing the basic structure of the film-type electrical connecting members 10 and 11 according to the first embodiment of the present invention as a flow of manufacturing procedures.

ここでのフィルム型電気接続部材10,11は、接続対象物である回路基板等の電気部品への電気的な接続固定に供される形態のもので、基材1上の一方側の全面に配設された粘着剤層2上に長手方向に沿って平行に2本(実際には、接続対象物である回路基板等の電気部品側の接続端子数を考慮した本数)の帯状の金属薄膜端子3を配設して成ると共に、各金属薄膜端子3周囲における粘着剤層2が接続対象物に接着固定されたときに各金属薄膜端子3が接続対象物の導電パターン(導電端子)に接続される構造のものにおいて、接続対象物との接着に供されると共に、粘着剤層2及び各金属薄膜端子3の所定箇所を露呈させられるように梯子状,格子状の切り込みパターンが形成されて粘着剤層2上及び各金属薄膜端子3上の所定箇所以外の部分に配設された接着用フィルム4a,4bを有する構造のものである。   The film-type electrical connection members 10 and 11 here are provided for electrical connection and fixation to electrical components such as circuit boards that are objects to be connected. Two strip-shaped metal thin films in parallel along the longitudinal direction on the disposed adhesive layer 2 (actually, the number considering the number of connection terminals on the electrical component side such as a circuit board as a connection object) The terminal 3 is provided, and each metal thin film terminal 3 is connected to the conductive pattern (conductive terminal) of the connection object when the adhesive layer 2 around the metal thin film terminal 3 is bonded and fixed to the connection object. In the structure, a ladder-like or grid-like cut pattern is formed so as to be used for adhesion to a connection object and to expose predetermined portions of the adhesive layer 2 and each metal thin film terminal 3. More than a predetermined place on the adhesive layer 2 and each metal thin film terminal 3 Adhesive film 4a which is arranged on the part, but structures with 4b.

これらのフィルム型電気接続部材10,11において、梯子状の切り込みパターンを有する接着用フィルム4aと格子状の切り込みパターンを有する接着用フィルム4bとにおける各切り込みパターンから露呈された粘着剤層2は、接続対象物との接続固定に際して仮固定用に供される。又、接着用フィルム4a,4bは、接続対象物との接続固定に際して粘着剤層2による仮固定後の本固定用に供される。このため、接着用フィルム4a,4bは、何れも圧力や熱、紫外線(UV)等の外因により接着硬化される材料であれば良く、具体的には加圧又は加熱により溶融硬化される熱硬化性接着用フィルム又は熱可塑性接着用フィルム、或いは紫外線で硬化される紫外線硬化型接着用フィルム等の中から選択された一つを用いれば良い。又、粘着剤層2は、接着用フィルム4a,4bの外因による硬化条件に対して耐性を持つものであれば良く、特にその材質は限定されない。   In these film-type electrical connection members 10 and 11, the pressure-sensitive adhesive layer 2 exposed from each cut pattern in the adhesive film 4a having a ladder-like cut pattern and the adhesive film 4b having a grid-like cut pattern is: This is used for temporary fixing when fixing the connection to the connection object. Further, the adhesive films 4a and 4b are used for main fixing after temporary fixing by the pressure-sensitive adhesive layer 2 when connecting and fixing to the connection object. For this reason, the adhesive films 4a and 4b may be any material that can be bonded and cured by external factors such as pressure, heat, and ultraviolet rays (UV), and specifically, heat curing that is melt-cured by pressurization or heating. One selected from the group consisting of the adhesive adhesive film, the thermoplastic adhesive film, and the ultraviolet curable adhesive film that is cured by ultraviolet rays may be used. The pressure-sensitive adhesive layer 2 is not particularly limited as long as it has resistance to the curing conditions caused by the external causes of the adhesive films 4a and 4b.

尚、接着用フィルム4a,4bの厚さは、接続対象物との接続硬化時の接着強度等を考慮して決定されるものであるが、概ね数μm〜数十μm程度とする場合を例示できる。接着用フィルム4a,4bにおける梯子状の切り込みパターン,格子状の切り込みパターンは、プレスでの打ち抜きやダイシングによる切り取り加工等を適用すれば、容易にパターニングできるが、加工精度は数十μm〜数百μm程度とする場合を例示できる。   The thicknesses of the adhesive films 4a and 4b are determined in consideration of the adhesive strength at the time of curing the connection with the connection object, and the case where the thickness is about several μm to several tens of μm is exemplified. it can. The ladder-shaped cut pattern and the grid-shaped cut pattern in the adhesive films 4a and 4b can be easily patterned by applying punching with a press or cutting by dicing, but the processing accuracy is several tens μm to several hundreds. The case where it is about μm can be exemplified.

何れにしても、これらのフィルム型電気接続部材10,11の場合、作製時には接着用フィルム4a,4bにおける各切り込みパターンから粘着剤層2及び各金属薄膜端子3の局部(所定箇所)が露呈されている状態にあり、接続対象物である回路基板等の電気部品への電気的な接続固定を行う際、接着用フィルム4a,4bにおける各切り込みパターンから露呈された粘着剤層2を接続対象物における導電パターン(導電端子)及びその他の絶縁部分に対して押圧接着することで仮固定できるため、先ず仮固定用として各切り込みパターンから露呈された各金属薄膜端子3の局部と接続対象物における導電パターンの局部とが接触されるように位置合わせして接着固定した後、接着用フィルム4a,4bを粘着剤層2による仮固定後の本固定用とし、加圧又は加熱するか、或いは紫外線を当てることにより接着硬化させて接続固定を行う。ここでは、約半分以上の面積が接着用フィルム4a,4bで覆われた粘着剤層2を仮固定に用いているので、仮固定での粘着力はさほど強くないため、位置合わせのやり直しが容易になり、位置決め固定を精度良く適確に行うことができる。又、仮固定後に位置合わせが適確に高精度で行われたことを確認してから接着用フィルム4a,4bを本固定することができるため、接続を常時安定性良く高精度に行い得るようになる。更に、各金属薄膜端子3上の接続に必要とされない部分(所定箇所以外)が接着用フィルム4a,4bで覆われているために導電パターンであるその接続に必要とされない部分を外部から十分に保護し得る。   In any case, in the case of these film-type electrical connection members 10 and 11, the local area (predetermined location) of the adhesive layer 2 and each metal thin film terminal 3 is exposed from each cut pattern in the adhesive films 4a and 4b at the time of production. The adhesive layer 2 exposed from the notch patterns in the adhesive films 4a and 4b when the electrical connection and fixation to the electrical component such as the circuit board as the connection target is performed is performed. Can be temporarily fixed by pressing and adhering to the conductive pattern (conductive terminal) and other insulating parts in the metal plate, so that the conductive portions of the metal thin film terminals 3 exposed from the notch patterns and the conductive object in the connection object are first temporarily fixed. After aligning and bonding and fixing so that the local part of the pattern comes into contact, the adhesive films 4a and 4b are fixed after being temporarily fixed by the pressure-sensitive adhesive layer 2. And use, or pressing or heating, or make a connection fixed by adhesive cured by exposing the UV. Here, since the pressure-sensitive adhesive layer 2 having an area of about half or more covered with the adhesive films 4a and 4b is used for temporary fixing, the adhesive force during temporary fixing is not so strong, so that repositioning is easy. Therefore, positioning and fixing can be performed accurately and accurately. In addition, since it is possible to fix the adhesive films 4a and 4b after confirming that the positioning has been performed accurately and accurately after temporary fixing, the connection can be performed with high stability and high accuracy at all times. become. Furthermore, since the portions (other than the predetermined portions) that are not required for the connection on each metal thin film terminal 3 are covered with the adhesive films 4a and 4b, the portions that are not required for the connection, which is a conductive pattern, are sufficiently provided from the outside. Can protect.

図2は、本発明の実施例2に係るフィルム型電気接続部材10′を用いて電気部品である端子付き基板5,6間同士における電気的な接続固定を行う様子を段階別に示した斜視図であり、同図(a)はフィルム型電気接続部材10′の基本構造に関するもの,同図(b)は同図(a)のフィルム型電気接続部材10′により端子付き基板5,6間へ接続固定したときの仮固定状態に関するもの,同図(c)は同図(a)のフィルム型電気接続部材10′により端子付き基板5,6間へ接続固定したときの本固定状態に関するものである。   FIG. 2 is a perspective view showing, in stages, how electrical connection and fixation are performed between the substrates 5 and 6 with terminals, which are electrical components, using the film-type electrical connection member 10 ′ according to the second embodiment of the present invention. (A) is related to the basic structure of the film-type electrical connection member 10 ′, and (b) is between the substrates 5 and 6 with terminals by the film-type electrical connection member 10 ′ of FIG. FIG. 4C relates to the temporarily fixed state when the connection is fixed, and FIG. 4C relates to the final fixed state when the connection is fixed between the substrates 5 and 6 with terminals by the film-type electrical connection member 10 ′ of FIG. is there.

先ず、図2(a)を参照すれば、ここでのフィルム型電気接続部材10′は、基材1上の一方側の全面に配設された粘着剤層2上に長手方向に沿って平行に4本(実際には、接続対象物である回路基板等の電気部品側の接続端子数を考慮した本数)の帯状の金属薄膜端子3を配設して成ると共に、各金属薄膜端子3周囲における粘着剤層2が接続対象物に接着固定されたときに各金属薄膜端子3が接続対象物の導電パターン(導電端子)に接続される構造のものにおいて、粘着剤層2及び各金属薄膜端子3のそれぞれ一方向(長手方向)に延在するものの上に梯子状の切り込みパターンを有する2枚の接着用フィルム4aが一方向(長手方向)で離間して配設されている。   First, referring to FIG. 2 (a), the film-type electrical connecting member 10 'here is parallel to the adhesive layer 2 disposed on the entire surface on one side of the base material 1 along the longitudinal direction. And four strips of metal thin film terminals 3 (in reality, the number of connection terminals on the side of electrical components such as circuit boards, which are objects to be connected) are arranged, and each metal thin film terminal 3 is surrounded by In the structure in which each metal thin film terminal 3 is connected to the conductive pattern (conductive terminal) of the connection object when the adhesive layer 2 is bonded and fixed to the connection object, the adhesive layer 2 and each metal thin film terminal Two adhesive films 4a each having a ladder-like cut pattern are disposed on one of the three layers 3 extending in one direction (longitudinal direction) and spaced apart in one direction (longitudinal direction).

又、ここでのフィルム型電気接続部材10′は、図2(b),(c)を参照すれば、各接着用フィルム4aにおける切り込みパターンのそれぞれのものから露呈された粘着剤層2及び各金属薄膜端子3がそれぞれ同一平面上に配置される接続対象物としての2個の隣接して離間された電気部品としての端子付き基板5,6に対して別々に接続されるようになっている。   In addition, referring to FIGS. 2 (b) and 2 (c), the film-type electrical connecting member 10 'here is the pressure-sensitive adhesive layer 2 exposed from each of the notch patterns in each adhesive film 4a and each of the adhesive layers 4a and 10c. The metal thin-film terminals 3 are separately connected to the two substrates 5 and 6 with terminals as the electrical components that are adjacently separated as the connection objects arranged on the same plane. .

即ち、図2(b)に示される仮固定状態では、図2(a)に示される2枚の接着用フィルム4aが離間されて配設されたフィルム型電気接続部材10′の各接着用フィルム4a側を端子付き基板5,6の一表面側に露呈した帯状の端子側へ対向させて各金属薄膜端子3がそれぞれ1対1で端子付き基板5,6の各端子に接触されるように位置合わせして押圧接触することで仮固定状態とする。このとき、点線で示されるようなフィルム型電気接続部材10′の基材1の一方向(長手方向)における両側の領域を部分的に押圧し、各接着用フィルム4aの梯子状の切り込みパターンから露呈された各金属薄膜端子3がそれぞれ1対1で端子付き基板5,6の各端子に接触され、且つ各金属薄膜端子3周囲で切り込みパターンから露呈された粘着剤層2が端子付き基板5,6の各端子及びその周辺の絶縁性部分に接着されるようにする。   That is, in the temporarily fixed state shown in FIG. 2B, each adhesive film of the film-type electrical connection member 10 ′ in which the two adhesive films 4a shown in FIG. The metal thin film terminals 3 are in contact with the terminals of the terminal-equipped substrates 5 and 6 in a one-to-one relationship, with the 4a side facing the band-shaped terminal side exposed on one surface side of the substrate with terminals 5 and 6. A temporarily fixed state is obtained by aligning and pressing. At this time, the regions on both sides in one direction (longitudinal direction) of the base material 1 of the film-type electrical connection member 10 ′ as shown by the dotted line are partially pressed, and from the ladder-like cut pattern of each adhesive film 4a The exposed metal thin film terminals 3 are in contact with the respective terminals of the substrates 5 and 6 with terminals in a one-to-one relationship, and the adhesive layer 2 exposed from the cut pattern around the metal thin film terminals 3 is the substrate 5 with terminals. , 6 and the surrounding insulating parts.

仮に位置ずれがあり、位置合わせ不良が判明した場合には、粘着剤層2を剥して再度位置合わせをやり直すようにする。ここでの接続箇所への仮固定に際して、粘着剤層2による接着は、各接着用フィルム4aで覆われている部分もあるため、簡単に剥すことができ、粘着剤層2の露呈された表面をよほど汚さない限り、位置合わせのやり直しは繰り返して行うことができる。   If there is a misalignment and a misalignment is found, the pressure-sensitive adhesive layer 2 is peeled off and the alignment is performed again. At the time of temporary fixing to the connection place here, the adhesive layer 2 can be easily peeled off because there is a part covered with each adhesive film 4a, and the exposed surface of the adhesive layer 2 As long as it is not so dirty, the alignment can be repeated.

更に、図2(c)に示される本固定状態では、点線で示されるような端子付き基板5,6上におけるフィルム型電気接続部材10′のほぼ全部における領域を矢印に示される向きで押圧しながら各接着用フィルム4aの材質に応じて加圧又は加熱させて溶融硬化させるか、或いは紫外線を照射して硬化させることで接着硬化を経て本固定とする。尚、本固定では、先の仮固定の段階で殆ど滑り等による位置ずれが生じないため、接続を安定性良く高精度に行うことができる。   Further, in the final fixed state shown in FIG. 2 (c), the region in almost all of the film-type electrical connection member 10 ′ on the substrates 5 and 6 with terminals as shown by the dotted lines is pressed in the direction shown by the arrow. However, according to the material of each adhesive film 4a, it pressurizes or heats and makes it melt-cure, or it irradiates and cures by irradiating with an ultraviolet-ray, and it carries out adhesive hardening, and is set as this fixing. Note that, in the actual fixing, since the positional deviation due to slippage or the like hardly occurs at the previous temporary fixing stage, the connection can be performed with high stability and high accuracy.

尚、実施例2におけるフィルム型電気接続部材10′の各接着用フィルム4aは、これをそのまま実施例1で説明した格子状の切り込みパターンを有する各接着用フィルム4bに代替させることも可能であり、その場合にも同等な作用効果を奏する。   It should be noted that the adhesive films 4a of the film-type electrical connection member 10 'in the second embodiment can be replaced with the respective adhesive films 4b having the grid-like cut patterns described in the first embodiment. In this case, the same effects can be obtained.

図3は、本発明の実施例3に係るフィルム型電気接続部材を用いて電気部品間同士における電気的な接続固定を行う様子を示したものであり、同図(a)はフィルム型電気接続部材により荷重板7を用いて電気部品としての端子付き基板5,6間へ接続固定したときの本固定状態の斜視図に関するもの,同図(b)は同図(a)の状態の側面図に関するもの,同図(c)は同図(a),同図(b)の状態を経て荷重板7を取り除いた本固定完了状態の側面図に関するものである。   FIG. 3 shows a state in which electrical connection and fixing between electrical components is performed using a film-type electrical connection member according to Example 3 of the present invention, and FIG. FIG. 4B is a side view of the state shown in FIG. 5A when the fixing plate is connected and fixed between the substrates 5 and 6 with terminals as electrical components using the load plate 7 by the members. FIG. 6C is a side view of the present fixing completed state in which the load plate 7 is removed through the states shown in FIGS.

このフィルム型電気接続部材は、先の実施例2のフィルム型電気接続部材10′における2枚の梯子状の切り込みパターンを有する接着用フィルム4aを用いる代わりに一方向(長手方向)に延びた1枚の接着用フィルム4a′を配設し、その切り込みパターンから露呈された粘着剤層2を用いて仮固定した後に本固定する際、図3(a),(b)に示されるように基材1の裏面に専用の荷重板7を載せて押圧するようにした点が実施例2の場合と比べて相違している。尚、本固定で用いる荷重板7の大きさは、接着用フィルム4a′と同等か、或いはこれを十分に覆うようなものが望ましい。   This film-type electrical connection member 1 extends in one direction (longitudinal direction) instead of using the adhesive film 4a having two ladder-like cut patterns in the film-type electrical connection member 10 'of the second embodiment. 3A and 3B, when a sheet of adhesive film 4a 'is disposed and temporarily fixed using the pressure-sensitive adhesive layer 2 exposed from the cut pattern, the base film is fixed as shown in FIGS. The point that the dedicated load plate 7 is placed and pressed on the back surface of the material 1 is different from the case of the second embodiment. Note that the size of the load plate 7 used for the main fixing is preferably equal to or sufficiently covering the adhesive film 4a '.

荷重板7を載せて押圧すると、図3(c)の点線で示されるような領域に負荷がかかり、本固定での接続状態が一層高精度で良好なものとなる。又、ここでは、端子付き基板5,6間で露呈されているフィルム型電気接続部材について、その露呈部分においては、かなりの部分が接着用フィルム4a′で覆われているため、導電パターンである各金属薄膜端子3を外部から十分に保護できることも示している。   When the load plate 7 is placed and pressed, a load is applied to the region shown by the dotted line in FIG. 3C, and the connection state in the main fixing becomes more accurate and good. Further, here, the film-type electrical connection member exposed between the substrates with terminals 5 and 6 is a conductive pattern because a considerable portion of the exposed portion is covered with the adhesive film 4a ′. It also shows that each metal thin film terminal 3 can be sufficiently protected from the outside.

尚、実施例3におけるフィルム型電気接続部材の接着用フィルム4a′においても、これをそのまま実施例1で説明した格子状の切り込みパターンを有する各接着用フィルム4bに代替させることが可能であり、その場合にも同等な作用効果を奏する。   In addition, in the adhesive film 4a ′ of the film-type electrical connection member in Example 3, it is possible to replace it with each adhesive film 4b having the grid-like cut pattern described in Example 1 as it is. Even in this case, the same effects can be obtained.

図4は、本発明の実施例4に係るフィルム型電気接続部材10″を用いて電気部品としての端子付きフィルム8への電気的な接続固定を行う様子を示したものであり、同図(a)は端子付きフィルム8の荷重板7を用いた作製状態の斜視図に関するもの,同図(b)は同図(a)の端子付きフィルム8に対してフィルム型電気接続部材10″を接触させて仮固定する前の状態の斜視図に関するもの,同図(c)は同図(b)の仮固定を経て荷重板7を用いた本固定状態の斜視図に関するものである。   FIG. 4 shows a state in which electrical connection and fixing to a terminal-equipped film 8 as an electrical component is performed using a film-type electrical connection member 10 ″ according to Example 4 of the present invention. a) relates to a perspective view of a state in which the load plate 7 of the terminal-equipped film 8 is used, and FIG. 7 (b) shows a contact of the film-type electrical connecting member 10 ″ with the terminal-equipped film 8 of FIG. FIG. 6C relates to a perspective view in the final fixing state using the load plate 7 after temporary fixing in FIG.

ここでは、先ず図4(a)に示されるように、電気部品としての端子付きフィルム8を用意するが、この端子付きフィルム8を作製する場合、図示のように例えば5本の導電パターン(導電端子)を有する端子付きフィルム8をその各導電端子が外側を向くようにして内側に挿着用フィルム9を介在させて端子付きフィルム8の内側部分において、挿着用フィルム9を加圧又は加熱、或いは紫外線を使用して接着固定すれば良いが、加圧,加熱時には荷重板7を用いて押圧するようにすれば作製時の仕上がりが良好となる。   Here, first, as shown in FIG. 4A, a film 8 with a terminal as an electrical component is prepared. When the film 8 with a terminal is produced, for example, five conductive patterns (conductive Terminal film 8 having a terminal) with the insertion film 9 interposed inside such that each conductive terminal faces outward, and the insertion film 9 is pressurized or heated at the inner portion of the terminal film 8, or It may be bonded and fixed using ultraviolet rays, but if it is pressed using the load plate 7 during pressurization and heating, the finish at the time of production will be good.

次に、図4(b)に示されるように、実施例4に係るフィルム型電気接続部材10″として、基材1上の一方側の全面に配設された粘着剤層2上に長手方向に沿って平行に帯状の金属薄膜端子3を配設して成ると共に、各金属薄膜端子3周囲における粘着剤層2が接続対象物に接着固定されたときに各金属薄膜端子3が接続対象物の導電パターン(導電端子)に接続される構造のものにおいて、粘着剤層2及び各金属薄膜端子3のそれぞれ一方向(ここでは長手方向)に延在するものの上に切り込みパターンを持たない接着用フィルム4cが配設された構造のものを端子付きフィルム8の一方の面に接触させて仮固定する。この仮固定では、接着用フィルム4c周囲が押圧される。   Next, as shown in FIG. 4B, the film-type electrical connection member 10 ″ according to Example 4 is longitudinally disposed on the pressure-sensitive adhesive layer 2 disposed on the entire surface on one side of the substrate 1. The metal thin film terminals 3 are arranged in parallel with each other, and each metal thin film terminal 3 is connected when the adhesive layer 2 around each metal thin film terminal 3 is bonded and fixed to the connection object. In the structure connected to the conductive pattern (conductive terminal), the adhesive layer 2 and each metal thin film terminal 3 are bonded without any cut pattern on the one extending in one direction (here, the longitudinal direction). The thing with the structure where the film 4c is arrange | positioned is made to contact one surface of the film 8 with a terminal, and is temporarily fixed.In this temporary fixation, the circumference | surroundings of the adhesive film 4c are pressed.

更に、図4(c)に示されるように、仮固定後の本固定では、接着用フィルム4c周囲を含む基材1上に荷重板7を載せて押圧又は加熱するか、或いは紫外線を照射することにより接着用フィルム4cを接着硬化させることで本固定を行う。   Furthermore, as shown in FIG. 4C, in the final fixing after the temporary fixing, the load plate 7 is placed on the base material 1 including the periphery of the adhesive film 4c and pressed or heated, or is irradiated with ultraviolet rays. Thus, the fixing is performed by bonding and curing the adhesive film 4c.

尚、実施例4におけるフィルム型電気接続部材10″の接着用フィルム4cにおいても、これをそのまま実施例1で説明した梯子状の切り込みパターンを有する各接着用フィルム4aや格子状の切り込みパターンを有する各接着用フィルム4bに代替させることが可能であり、その場合にも同等な作用効果を奏する。   Note that the adhesive film 4c of the film-type electrical connection member 10 ″ in Example 4 also has the adhesive film 4a having the ladder-like cut pattern described in Example 1 as it is and the grid-like cut pattern. Each of the adhesive films 4b can be substituted, and in that case, the same operational effects can be obtained.

ところで、各実施例で説明したフィルム型電気接続部材10,10′,10″,11の場合、実施例4で説明した端子付きフィルム8の構造を参考として変形することも可能である。この場合、基材1を柔軟な材質とした上、接着用フィルム4a,4a′,4b,4cが配設されていない箇所で基材1が内側を向き、且つ接着用フィルム4a,4a′,4b,4cが外側に配置されるように180度折り曲げられて成ると共に、折り曲げ状態での外側の両面が接続対象物の異なるものに対して別々に接続される弾性を持つ構造としたり、更には、接着用フィルム4a,4a′,4b,4cが予め粘着剤層2及び各金属薄膜端子3のそれぞれ一方向に延在するものの上に複数のものが一方向で離間されて配設されたものを180度折り曲げすることにより得られた折り曲げ状態にあって、外側の両面に分割されて配置されて成ると共に、それぞれのものが接続対象物の異なるものに対して別々に接続される弾性を持つ構造とすれば、接続対象物が電気部品(回路基板)同士の間である場合にも高精度な接続を行うことが可能となる。但し、この場合にも粘着剤層2を仮固定用に供し、接着用フィルム4a,4a′,4b,4cを仮固定後の本固定用に供することにより、同様に位置合わせのやり直しが容易になり、高精度に位置決め固定した上で高精度な接続が可能となるので、このような変形した形態を適用しても良い。   By the way, in the case of the film-type electrical connection members 10, 10 ', 10 ", 11 described in the respective embodiments, it is possible to modify the structure with reference to the structure of the terminal-equipped film 8 described in the fourth embodiment. In addition, the base material 1 is made of a flexible material, and the base material 1 faces inward at a place where the adhesive films 4a, 4a ′, 4b, 4c are not disposed, and the adhesive films 4a, 4a ′, 4b, 4c is bent 180 degrees so as to be arranged on the outside, and both the outer sides in the bent state are elastically connected separately to different objects to be connected, and further bonded. 180 films 4a, 4a ', 4b, 4c are previously arranged in such a manner that a plurality of films 4a, 4a', 4b, 4c are arranged in advance in one direction on the adhesive layer 2 and each metal thin film terminal 3, respectively. Bend In the bent state obtained by the above, it is divided and arranged on both sides of the outside, and each has a structure having elasticity that is separately connected to a different one of the connection objects, Even when the object to be connected is between electrical components (circuit boards), it is possible to make a highly accurate connection, but in this case as well, the adhesive layer 2 is used for temporary fixing, and the adhesive film By using 4a, 4a ', 4b, and 4c for permanent fixing after temporary fixing, it becomes easy to perform re-positioning in the same manner, and high-precision connection is possible after positioning and fixing with high accuracy. Such a deformed form may be applied.

本発明の実施例1に係るフィルム型電気接続部材の基本構造を作製手順の流れ(フロー)として示した斜視図である。It is the perspective view which showed the basic structure of the film-type electrical connection member which concerns on Example 1 of this invention as the flow (flow) of preparation procedures. 本発明の実施例2に係るフィルム型電気接続部材を用いて電気部品間同士における電気的な接続固定を行う様子を段階別に示した斜視図であり、(a)はフィルム型電気接続部材の基本構造に関するもの,(b)は(a)のフィルム型電気接続部材により電気部品間へ接続固定したときの仮固定状態に関するもの,(c)は(a)のフィルム型電気接続部材により電気部品間へ接続固定したときの本固定状態に関するものである。It is the perspective view which showed a mode that the electrical connection fixation between electrical components was performed according to the stage using the film type electrical connection member which concerns on Example 2 of this invention, (a) is the basics of a film type electrical connection member (B) is related to the temporarily fixed state when connected and fixed between the electrical parts by the film type electrical connection member of (a), (c) is between the electrical parts by the film type electrical connection member of (a). This is related to the fixed state when the connection is fixed. 本発明の実施例3に係るフィルム型電気接続部材を用いて電気部品間同士における電気的な接続固定を行う様子を示したものであり、(a)はフィルム型電気接続部材により荷重板を用いて電気部品間へ接続固定したときの本固定状態の斜視図に関するもの,(b)は(a)の状態の側面図に関するもの,(c)は(a),(b)の状態を経て荷重板を取り除いた本固定完了状態の側面図に関するものである。It shows a mode that electrical connection fixation between electric parts is performed using the film type electrical connection member according to Example 3 of the present invention, and (a) uses a load plate by the film type electrical connection member. (B) relates to a side view of the state of (a), (c) is a load through the states of (a) and (b). It is related with the side view of this fixed completion state which removed the board. 本発明の実施例4に係るフィルム型電気接続部材を用いて電気部品への電気的な接続固定を行う様子を示したものであり、(a)は電気部品の荷重板を用いた作製状態の斜視図に関するもの,(b)は(a)の電気部品に対してフィルム型電気接続部材を接触させて仮固定する前の状態の斜視図に関するもの,(c)は(b)の仮固定を経て荷重板を用いた本固定状態の斜視図に関するものである。It shows a mode that electrical connection fixation to an electrical component is performed using the film-type electrical connection member according to Example 4 of the present invention, and (a) shows a production state using a load plate of the electrical component. (B) is related to the perspective view of the state before the film-type electrical connecting member is brought into contact with the electrical component of (a) and temporarily fixed, and (c) is related to the temporary fixing of (b). It is related with the perspective view of this fixed state using the load board.

符号の説明Explanation of symbols

1 基材
2 粘着剤層
3 金属薄膜端子
4a,4a′,4b,4c,9 接着用フィルム
5,6 端子付き基板
7 荷重板
8 端子付きフィルム
10,10′,10″,11 フィルム型電気接続部材
DESCRIPTION OF SYMBOLS 1 Base material 2 Adhesive layer 3 Metal thin film terminal 4a, 4a ', 4b, 4c, 9 Adhesive film 5,6 Substrate with terminal 7 Load board 8 Film with terminal 10,10', 10 ", 11 Film type electrical connection Element

Claims (8)

基材上に配設された粘着剤層上の所定箇所に金属薄膜端子を配設して成ると共に、該金属薄膜端子周囲における該粘着剤層が接続対象物に接着固定されたときに該金属薄膜端子が該接続対象物の導電パターンに接続される構造の電気接続部材において、前記接続対象物との接着に供されると共に、前記粘着剤層及び前記金属薄膜端子の所定箇所を露呈させられるように該粘着剤層上及び該金属薄膜端子上の該所定箇所以外の部分に配設された少なくとも1枚の接着用フィルムを有することを特徴とするフィルム型電気接続部材。   The metal thin film terminal is disposed at a predetermined position on the pressure-sensitive adhesive layer disposed on the base material, and the metal is bonded to the object to be connected around the metal thin film terminal. In the electrical connection member having a structure in which the thin film terminal is connected to the conductive pattern of the connection object, the thin film terminal is used for adhesion to the connection object, and a predetermined portion of the pressure-sensitive adhesive layer and the metal thin film terminal is exposed. Thus, the film-type electrical connection member comprising at least one adhesive film disposed on the pressure-sensitive adhesive layer and on the metal thin film terminal other than the predetermined portion. 請求項1記載のフィルム型電気接続部材において、前記粘着剤層は、前記接続対象物との接続固定に際して仮固定用に供されるもので、前記接着用フィルムは、前記接続対象物との接続固定に際して前記粘着剤層による仮固定後の本固定用に供されるものであることを特徴とするフィルム型電気接続部材。   The film-type electrical connection member according to claim 1, wherein the pressure-sensitive adhesive layer is provided for temporary fixation when the connection object is fixed to the connection object, and the adhesive film is connected to the connection object. A film-type electrical connecting member, which is provided for permanent fixing after temporary fixing by the pressure-sensitive adhesive layer during fixing. 請求項1又は2記載のフィルム型電気接続部材において、前記接着用フィルムには、前記粘着剤層及び前記金属薄膜端子の所定箇所を露呈させられるように所定の切り込みパターンが形成されたことを特徴とするフィルム型電気接続部材。   3. The film-type electrical connection member according to claim 1, wherein a predetermined cut pattern is formed on the adhesive film so as to expose predetermined portions of the pressure-sensitive adhesive layer and the metal thin film terminal. A film type electrical connecting member. 請求項1〜3の何れか一つに記載のフィルム型電気接続部材において、前記接着用フィルムは、前記粘着剤層及び前記金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが該一方向において離間して配設され、且つ該複数の接着用フィルム近傍における該粘着剤層及び該金属薄膜端子、或いは該複数の接着用フィルムにおける前記切り込みパターンのそれぞれのものから露呈された該粘着剤層及び該金属薄膜端子がそれぞれ同一平面上に配置される前記接続対象物としての複数の隣接して離間されたものに対して別々に接続されることを特徴とするフィルム型電気接続部材。   The film-type electrical connection member according to any one of claims 1 to 3, wherein the adhesive film includes a plurality of adhesive films on the adhesive layer and the metal thin film terminal that extend in one direction. The adhesive layer and the metal thin film terminal in the vicinity of the plurality of adhesive films, or exposed from each of the cut patterns in the plurality of adhesive films, which are spaced apart in the one direction. A film-type electrical connecting member, wherein the adhesive layer and the metal thin film terminal are separately connected to a plurality of adjacently spaced objects as the connection objects arranged on the same plane, respectively. . 請求項1〜3の何れか一つに記載のフィルム型電気接続部材において、前記基材は柔軟な材質であり、且つ前記接着用フィルムが配設されていない箇所で該基材が内側を向き、且つ該接着用フィルムが外側に配置されるように180度折り曲げられて成ると共に、折り曲げ状態での外側の両面が前記接続対象物の異なるものに対して別々に接続されることを特徴とするフィルム型電気接続部材。   The film-type electrical connection member according to any one of claims 1 to 3, wherein the base material is a flexible material, and the base material faces inward at a place where the adhesive film is not disposed. In addition, the adhesive film is folded 180 degrees so as to be disposed on the outside, and both outer sides in the folded state are separately connected to different ones of the connection objects. Film-type electrical connection member. 請求項5記載のフィルム型電気接続部材において、前記接着用フィルムは、予め前記粘着剤層及び前記金属薄膜端子のそれぞれ一方向に延在するものの上に複数のものが該一方向で離間して配設されたものを前記180度折り曲げすることにより得られた前記折り曲げ状態にあって、外側の前記両面に分割されて配置されて成ると共に、それぞれのものが前記接続対象物の異なるものに対して別々に接続されることを特徴とするフィルム型電気接続部材。   6. The film-type electrical connection member according to claim 5, wherein a plurality of adhesive films are previously separated in one direction on the adhesive layer and the metal thin film terminal respectively extending in one direction. In the bent state obtained by bending the arranged ones by 180 degrees, the outer parts are divided and arranged on both sides, and each one is different from the one to be connected. A film-type electrical connection member characterized by being connected separately. 請求項1〜6の何れか一つに記載のフィルム型電気接続部材において、前記接着用フィルムは、外因により接着硬化されるものであることを特徴とするフィルム型電気接続部材。   The film type electrical connection member according to claim 1, wherein the adhesive film is bonded and cured by an external factor. 請求項7記載のフィルム型電気接続部材において、前記接着用フィルムは、加圧又は加熱により溶融硬化される熱硬化性接着用フィルム又は熱可塑性接着用フィルム、或いは紫外線により硬化される紫外線硬化型接着用フィルムの中から選択された一つであることを特徴とするフィルム型電気接続部材。

8. The film-type electrical connection member according to claim 7, wherein the adhesive film is a thermosetting adhesive film or a thermoplastic adhesive film that is melt-cured by pressurization or heating, or an ultraviolet-curable adhesive that is cured by ultraviolet rays. A film-type electrical connection member, characterized in that the film-type electrical connection member is one selected from films for use.

JP2003400417A 2003-11-28 2003-11-28 Film-type electrical connection member Expired - Fee Related JP3875683B2 (en)

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JP3875683B2 true JP3875683B2 (en) 2007-01-31

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