JP3874506B2 - Volume reduction processing apparatus for heat insulation and cold waste materials and method of using the volume reduction processing apparatus - Google Patents

Volume reduction processing apparatus for heat insulation and cold waste materials and method of using the volume reduction processing apparatus Download PDF

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Publication number
JP3874506B2
JP3874506B2 JP28882997A JP28882997A JP3874506B2 JP 3874506 B2 JP3874506 B2 JP 3874506B2 JP 28882997 A JP28882997 A JP 28882997A JP 28882997 A JP28882997 A JP 28882997A JP 3874506 B2 JP3874506 B2 JP 3874506B2
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Japan
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volume reduction
waste material
reduction processing
heat insulation
heat
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JP28882997A
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JPH11123369A (en
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勝雄 船越
光 朝賀
防人 芦村
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ASK SANSHIN ENGINEERING CORPORATION
A&A Material Corp
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ASK SANSHIN ENGINEERING CORPORATION
A&A Material Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、各種プラントの配管および容器、発電所のボイラー、タービン等の設備から発生する嵩高で軽量な保温保冷廃材の減容処理装置およびその減容処理装置の使用方法に関するものである。
【0002】
【従来の技術】
従来、各種プラントの配管や容器、発電所のボイラー、タービン等の設備から生じる珪酸カルシウム保温材、ロックウール、岩綿ボード等の産業廃棄物としての保温保冷材は再生処理が難しく、従って、殆ど再生処理されることなく、そのまま山中の谷や海岸等の埋め立て地のような最終処分場に運ばれて投棄され廃棄処分されているのが通例である。
【0003】
【発明が解決しようとする課題】
しかし乍ら、今日ではこのような保温保冷廃材の使用排出量が大いに増大し、最終処分場の不足や処理費用の高騰と相俟って大きな問題と成っており、従って、保温保冷廃材の好適な廃棄および再生処理が必要とされているが、この様な保温保冷廃材は廃棄処分するものと再生処理するものとに区分して、区分した保温保冷廃材を梱包して最終処分場や再生処理工場等に運ばなければならず、運搬費用も加わって厄介な問題となっている。
【0004】
従って、本発明の目的は、この様な従来における問題を解決するために、保温保冷材のような嵩高で軽量な保温保冷廃材を、容積を小さく減少して最終処分場や再生工場に運搬しやすいように減容処理する保温保冷廃材の減容処理装置およびその減容処理装置の使用方法を提供することにある。
【0005】
【課題を解決するための手段】
上述の目的を達成するために、本発明の保温保冷廃材の減容処理装置は、減容処理ユニットとその架台とを備えた保温保冷廃材の減容処理装置であって、前記減容処理ユニットは、前記保温保冷廃材を投入する投入口および、減容処理後の前記保温保冷廃材を排出する排出口を有する圧縮室と、台板に設置され、該圧縮室に投入された前記保温保冷廃材を圧縮減容する主油圧作動装置と、前記保温保冷廃材を該圧縮室の前記投入口まで延びるように配設される第1の搬送装置と、前記排出口から排出された圧縮減容後の前記保温保冷廃材を搬送するように配設される第2の搬送装置とを備えており、前記台板が分離可能に載置される前記架台は、前記第1および第2の搬送装置を運搬時に収納可能な収納室を有していることを特徴とする。
【0006】
また、本発明の保温保冷廃材の減容処理装置の使用方法は、前記減容処理装置の運搬時には、前記第1および第2の搬送装置を前記架台に収納し、前記架台から前記台板を取り外すことで前記減容処理ユニットと前記架台とを分離し、前記減容処理装置使用時には、前記台板を前記架台に搭載することで前記減容処理ユニットと前記架台とを組み合わせ、前記第1および第2の搬送装置を前記架台から取り出し、前記保温保冷廃材を前記圧縮室投入口まで延びるように前記第1の搬送装置を配置し、前記排出口から排出された前記圧縮減容された前記保温保冷廃材を搬送するように前記第2の搬送装置を配設することを特徴とする。
【0007】
更に、本発明の保温保冷廃材の減容処理装置は油圧駆動押蓋2方絞めの減容処理装置であって、平行に間隔を置いて隔てられた側壁間に一端が枢支された押蓋を設けて形成された圧縮室、該圧縮室の投入口にまで延びるよう配設された搬送装置、圧縮室に投入された保温保冷廃材を圧縮減容する主油圧作動装置、圧縮室端の排出口に設けられた開閉部材、圧縮室端の排出口の下に設けられた別の搬送装置から成ることを特徴とする。
【0008】
更にまた、本発明の保温保冷廃材の減容処理装置は、圧縮室にダクトを介して集塵装置を接続して粉塵を処理するようにしたことを特徴とする。
【0009】
更に、本発明の保温保冷廃材の減容処理装置は、架台の上に減容処理ユニットが分離可能に設けられ、架台内部に搬送装置が収納されて輸送され、架台と減容処理ユニットそれぞれの高さと長さが車両運搬法で定められた一般走行車両に車載可能とされ、輸送後に組立てることを特徴とする。
【0010】
本発明の保温保冷廃材の減容処理装置は、架台の両端部に丁番連結されたアウトリガーが設けられたことを特徴とする。
【0011】
また、本発明の保温保冷廃材の減容処理方法は、平行に間隔を置いて隔てられた一対の側壁間に一端が枢支された押蓋を設けて圧縮室を形成し、搬送装置を該圧縮室の投入口にまで延びるよう配設し、圧縮室に投入された保温保冷廃材を主油圧作動装置によって圧縮減容し、開閉部材が設けられた圧縮室端の排出口の下に別の搬送装置が設けられた油圧駆動押蓋2方絞めの保温保冷廃材の減容処理装置を使用することを特徴とする。
【0012】
更に、本発明の保温保冷廃材の減容処理方法は、圧縮室にダクトを介して集塵装置を接続して粉塵を処理するようにした減容処理装置、或いは架台の上に減容処理ユニットが設けられ、架台内部に搬送装置の収納室が形成された減容処理装置を使用することを特徴とする。
【0013】
【発明の実施の形態】
本発明の保温保冷廃材の減容処理方法および装置では、上述の手段に従って、先ず、保温保冷廃材を減容処理する所要の場所に本発明の保温保冷廃材の減容処理装置が輸送され組立てられて設置され、保温保冷廃材が搬送装置によって油圧減容装置の圧縮室投入口にまで搬送され、押蓋が開かれた圧縮室内に、珪酸カルシウム(シリカ)保温材やロックウール(岩綿)保温材等の保温保冷廃材が投入され、押蓋用油圧作動装置によって押蓋が枢軸周りに枢動されて、この押蓋によって産業廃棄物である保温保冷廃材が押圧されて直方体形状に先ず一次的に圧縮される。次いで、主油圧作動装置である主押圧ピストンが作動されて先の一次的に圧縮された保温保冷廃材がシャッター部材等の開閉部材に対して更に小さく圧縮されて最終的に二次的に圧縮減容される。こうして小さな直方体形状に圧縮減容された保温保冷廃材が減容処理装置から排出されて搬送装置によって搬送されて運び出される。
【0014】
この様な本発明の保温保冷廃材の減容処理装置における、例えば主油圧作動装置の油圧による減容圧縮力は約70kg/cm2 以上の強力な力であり、従って、処理される保温保冷廃材が、例えば珪酸カルシウム保温材の場合には、減容後に直方体の固まりとなり、この場合の排出容積/投入容積の減容率は約1/4〜1/5である。また、保温保冷廃材がロックウール(岩綿)の場合には、減容後に砂状となり、減容率は約1/6〜1/10であり、いずれも容量が約50%以上も増量され、大量に処理することができる。また、これら処理すべき保温保冷廃材に対して水、泥、ラス金網、保温ボルト、針金、外装材等の異物が混入していても何等問題なく減容できる。こうして所要の大きさに減容された産業廃棄物である保温保冷廃材は、最終的に開閉部材が開かれて、この開閉部材が開かれた排出口から排出される。従って、この様に減容された保温保冷廃材を必要に応じて袋に入れて梱包して、最終処分場に運搬して好適に処理することができる。
【0015】
この様に、本発明の保温保冷廃材の減容処理装置およびその減容処理装置の使用方法に従えば、箱形に形成された圧縮室内に投入された保温保冷廃材が、押蓋用油圧作動装置である押蓋用ピストン装置と、主油圧作動装置である主押圧ピストン装置とによって所要の大きさに圧縮されて減容されて減容処理装置から排出されるので、何等困難なく簡単に圧縮減容でき、且つ廃棄処理することができるので、保温保冷廃材の容積を大幅に減容して体積を小さくすることができ、処理費用を安価にすることが出来るし、また、保温保冷廃材を大量に処理でき、従って、処理能力を大幅に増大することができると共に、油圧および電動モータを使用できるので処理能力を自由に決めることができ、故障が少なく安全運転ができ、維持費用も少なくて済み、異物の混入に対しても何等差し障りが無く、良好に処分することができる。更に、ベルトコンベヤの様な搬送装置を用いて自動運転するために作業者の人数を少なくして省力化でき、作業性が向上されるし、架台に丁番連結されるアウトリガーを十分長く設計できるために転倒の心配が無く安全である。
【0016】
尚、本発明の保温保冷廃材の減容処理装置において、電気的、或いは機械的な適宜な作動機構を用いることもできる。
【0017】
本発明の他の目的や特徴および利点は以下の添付図面に沿っての詳細な説明から明らかになろう。
【0018】
【実施例】
図面の図1乃至図3には本発明の保温保冷廃材の減容処理方法を実施するための減容処理装置の一例が示さている。
【0019】
図示される様に、本発明の保温保冷廃材の減容処理装置は、減容処理ユニットおよび、台板2を搭載可能な架台1である。そして前記減容処理ユニットは、細長い長方形状に形成された台板2と、この台板2上に平行に間隔を置いて間に空間を形成するよう直立固持された一対の側壁板9、9と、これら側壁板9、9間に形成された空間から成る圧縮室17の一方の端にて側壁板9、9に固着され且つ台板2に対して排出口11を形成するよう該圧縮室17の一部を閉鎖する端壁板12と、側壁板9、9間に圧縮室17を形成するよう一端が側壁板9、9に枢動自在に支持された押蓋5と、側壁板9、9間の圧縮室17の水平方向の延長上に配置され水平方向に往復作動する主油圧作動装置4と、押蓋5を枢動するよう側壁板9、9間に枢動自在に設けられた押蓋用油圧作動装置6と、側壁板9、9間の圧縮室17の一端側の排出口11を閉鎖可能に設けられた開閉部材7と、開閉部材7を上下動する開閉部材用油圧作動装置8と、保温保冷廃材を側壁板9、9間の圧縮室17の投入口に搬送する第1の搬送装置(以下、ベルトコンベヤともいう)24と、主油圧作動装置4と押蓋用油圧作動装置6とによって圧縮減容されて排出口11から排出された直方体形状の保温保冷廃材を搬送する第2の搬送装置(以下、ベルトコンベヤともいう)25とを備えている。
【0020】
この様な本発明の保温保冷廃材の減容処理装置において、先ず、架台1はアングル材のような鉄鋼材を枠組みして横方向に細長い直方体形状、例えば箱形に造られている。また、この様な架台1は、例えば内部を上下に2分して上の室と下の室とを形成して、これら2つの室に、例えば第1、第2の搬送装置であるベルトコンベヤ24、25や、或いは作業台、作業用工具等を夫々収納することが出来る。
【0021】
また、この架台1の上に、本発明の保温保冷廃材の減容処理装置の台板2が載置される。すなわち、この台板2の上に主油圧作動装置4、開閉部材用油圧作動装置8、側壁板9、油圧作動源20、集塵装置21、制御盤22等が各種機構および装置部分が設置されている。更に、このような台板2の側部に作業者のための作業台2aが設けられていて、作業者がこの作業台2aの上で各種作業を行うことが出来るように成っている。
【0022】
この様な台板2の上に平行に間隔を置いて直立した一対の側壁板9、9が設けられると共に、側壁板9、9間の中程にて押蓋5が一端において枢軸15により枢動自在に枢着されている。側壁板9、9は間に圧縮室17を形成するよう適宜な間隔を置いて端壁板12によって隔てられている。また、この押蓋5を枢軸15周りに枢動するために押蓋用油圧作動装置6が設けられており、押蓋用油圧作動装置6のピストンロッド16の端部が押蓋5のほぼ中程にピン継手16aを介して枢動自在に連接されている。また、押蓋用油圧作動装置6もピン6aによって側壁板9、9間に枢着支持されている。従って、一対の直立した側壁板9、9によって側壁板9、9間の空間部分に上方が開放された圧縮室17が形成される。圧縮室17として形成されるこの空間部分は、従って、減容処理される保温保冷廃材が投入されて圧縮される室を形成している。
【0023】
減容処理する保温保冷廃材を圧縮室17に投入するために、第1の搬送装置であるベルトコンベヤ24が設けられると共に、排出口11から排出される減容された方体形状の保温保冷廃材10を搬出するための第2の搬送装置であるベルトコンベヤ25がシュート19の下に設けられる。
【0024】
第1のベルトコンベヤ24は、例えば舟形中寄せベルトを使用し、図示される様に、地上から減容処理装置の圧縮室17の投入口にまで保温保冷廃材を運び上げるよう上方に傾斜して延びており、その傾斜が25度以上だと保温保冷廃材はベルトコンベヤ上を搬送できない。また、ベルトコンベヤ24のこのような傾斜は21. 7度以下だと、ベルトコンベヤの長さが長くなり過ぎて、車両運搬時に架台1内に収納できなくなり、実際には23. 7度位の傾斜が好適である。
【0025】
更に、この第1のベルトコンベヤ24は、長いベルトコンベヤ24aと短いベルトコンベヤ24bとから構成されていて、長いベルトコンベヤ24aの上端部が圧縮室17の投入口に、例えば適宜なフック部材によって引掛けられて係止され、下端部は支持脚26によって固定支持され、適宜な連結部材によって短いベルトコンベヤ24bと連結されている。また、長いベルトコンベヤ24aの上方部分を適宜な幌28で覆って、搬送される保温保冷廃材の塵埃が周囲に飛び散らないように防止することが好適である。幌28は、ベルトコンベヤ24aに沿って間隔を置いて着脱自在に取付けられるフレーム部材27によって好適に張設して形成することができる。
【0026】
従って、この様に構成された本発明の保温保冷廃材の減容処理装置の使用においては、先ず、保温保冷廃材を圧縮室17内に投入できるように押蓋5が開かれて直立した位置に維持されて、上方が開放された圧縮室17が形成され、上方が開放されたこの圧縮室17内に第1のベルトコンベヤ24によって搬送されてきた保温保冷廃材10が投入される。この様に保温保冷廃材10が圧縮室17内に投入されたならば、押蓋用油圧作動装置6によって押蓋5が枢軸15周りに図に示される直立した状態から時計方向に枢動されて圧縮室17内の保温保冷廃材10が押圧されて図示の様なほぼ直方体形状に圧縮され、次いで、主油圧作動装置4が作動されて直方体形状の保温保冷廃材10が開閉部材7に対して更に圧縮されて所要の大きさに減容される。そして最終的にはこの様な所定の小さな直方体形状に圧縮されて所要の大きさに減容された保温保冷廃材10は、開閉部材7が開かれた排出口11からシュート19を経て排出されて第2のベルトコンベヤ25の上に落下され、従って、この第2のベルトコンベヤ25によって搬出されるように成っている。
【0027】
図面に明示される様に、本発明の保温保冷廃材の減容処理装置において、圧縮室17は、直立した状態に保持された押蓋5と、平行に間隔を置いて直立した2つの側壁9、9と、端壁板12とからほぼ箱形に形成されている。このような圧縮室17の頂部は、適宜な油圧作動装置により水平方向に移動可能に設けられた投入扉13によって開閉自在に覆われており、保温保冷廃材10を圧縮室17内に投入する場合に投入扉13が先ず開放される。
【0028】
この様な圧縮室17内に設けられる押蓋5は、一端、すなわち垂直状態の時に、下となる端部5a、が枢軸15により圧縮室17内において側壁9、9間に枢支されており、中程に押蓋用油圧作動装置6のピストンロッド16の端部が枢着連結されている。また、この押蓋用油圧作動装置6も押蓋5側の端部近くで枢軸6aによって側壁9、9や、或いは他の適宜な固定部分に対して枢支されている。従って、押蓋5は押蓋用油圧作動装置6によって枢軸15周りに、図1において時計方向に枢動されて保温保冷廃材10を圧縮できるようになっている。
【0029】
更に、主油圧作動装置4は台板2の上に横方向に、且つ側壁9、9間の空所、すなわち圧縮室17の一方の端の延長上に水平方向に主油圧作動装置4のピストンロッド14が往復動可能に配置されていて、圧縮室17内の保温保冷廃材10を圧縮できるように設けられている。側壁9、9間の圧縮室17の他方の端の排出口11には上下動可能なシャッター部材等の開閉部材7が設けられており、上部に開閉部材7を上下動するための開閉部材用油圧作動装置8のピストンロッド18の端部が連結されている。なお、このような押蓋5による上方からの圧縮と、主油圧作動装置4のピストンロッド14による水平方向の圧縮との2方向からの圧縮を「2方絞め」と本発明において云うものとする。
【0030】
更にまた、台板2の上にはこれら各種油圧作動装置を作動するための油圧作動源20と集塵装置21とが設けられている。油圧作動源20は明示されていないが、例えばオイルタンク、油圧ポンプ、ロジック弁、オイルクーラ等から構成された油圧ユニットが好適である。集塵装置21はブロワー、集塵機等から構成されていて、ケーシング3において発生した粉塵を集塵ダクトを介して吸引して集塵処理する様になっており、制御盤22または操作盤によって作業台2aの上で作業者により好適に操作されるもので、例えば排気含塵濃度が0. 03g/Nm3 以下となる集塵装置によって集塵するのが好適である。また、運転に際しては、圧縮室17の頂部に設けられた滑動自在な投入扉13を完全に閉めて固定しないと運転できないように安全性が考慮されるのが好適である。
【0031】
更に、保温保冷廃材10を圧縮するための圧縮室17の排出口11には減容された保温保冷廃材10を排出するための排出シュート19が設けられていて、減容された保温保冷廃材10を排出して第2のベルトコンベヤ25により搬出して運搬車に載せたり、適宜な袋に入れて梱包して所要の最終処分場に運搬することができる。
【0032】
また、本発明の保温保冷廃材の減容処理装置においては、架台1は直方体形状の枠形または箱形に形成されて、その上に減容処理装置の台板2が分離可能に戴置されるものであり、内部に第1および第2のベルトコンベヤ24、25等の搬送装置、作業台、作業用工具等の各種装置や用具類を収納することが出来る収納部分が設けられると共に、左右両端部に、例えばヒンジによって収納可能に丁番連結されたアウトリガー23が取付けられていて架台1および台板2の安定化を計るよう構成されているので、転倒の心配が無く安全である。更に、本発明の保温保冷廃材の減容処理装置は、架台と減容処理ユニット自体の夫々の長さと高さが車両運搬法で定められた一般走行車両に車載可能な制限内で製作できるので、特別な許可を要することなく、いつでも任意に搬送移動することが出来ると共に、移送後組立てることが出来るよう構成されている。
【0033】
この様に構成された本発明の保温保冷廃材の減容処理装置に依れば、例えば保温保冷材の様な嵩高で軽量な保温保冷廃材10を減容処理するために、本発明の保温保冷廃材の減容処理装置が所要の場所に設置され、先ず、押蓋5が開かれて直立状態に保持され、投入口の投入扉13が開かれて、保温保冷廃材10が第1のベルトコンベヤ24によって搬送されて上方が開放された側壁板9、9間の圧縮室17の投入口から圧縮室17内に投入され、十分な量の保温保冷廃材10が圧縮室17内に入れられる。次に、押蓋用油圧作動装置6が作動されて押蓋5が枢軸15周りに枢動され、保温保冷廃材10が上方から押圧されてほぼ直方体形状に一次的に減容される。この操作は保温保冷廃材10の種類に応じて数回繰り返して行うことが出来る。この時に、押蓋用油圧作動装置6は枢軸6a周りに図1において時計方向に枢動される。
【0034】
この様な一次的な減容操作の後に、保温保冷廃材10を押圧する押蓋5が押蓋用油圧作動装置6によってほぼ水平な状態に保持され、押蓋5の端部近くに側壁板9に対して横方向からロックピン29が差し込まれて押蓋5が固定保持され、主油圧作動装置4が開閉部材7に対して作動され、主油圧作動装置4のピストンロッド14の先端の押圧板14aによって保温保冷廃材10が横方向に更に押圧されて一層小さい直方体形状に圧縮減容される。この操作も必要に応じて数回繰り返して行うことができる。
【0035】
こうして保温保冷廃材10が最終的に所要の大きさに減容されたならば、圧縮室17の図示で右端の開閉部材7の開閉部材用油圧作動装置8が作動されて、開閉部材7が上方に引き上げられて排出口11が開かれ、減容された保温保冷廃材10が主油圧作動装置4によって押されて排出口11から排出できるので、これを必要に応じては、袋に入れて梱包して、最終処理場へと運んで処理することができる。この時に発生した粉塵は集塵装置21によって好適に集塵処理される。
【0036】
この様に、本発明の保温保冷廃材の減用処理装置に依れば、側壁板9の上部または上側部から押蓋5が開いて直立状態に保持されて上方が開放されている圧縮室17内に処理すべき産業廃棄物としての保温保冷廃材10が第1のベルトコンベヤ24によって搬送されて投入される。そして、先ず、押蓋用油圧作動装置6によって押蓋5が枢軸15周りに枢動されることによって保温保冷廃材10が押蓋5によって押圧されて直方体形状に一次的に圧縮される。次いで、押蓋5を水平に保持した状態で、主油圧作動装置6が作動されて保温保冷廃材10が開閉部材7に対して更に圧縮されて所要の大きさに簡単に、しかも容易に減容することができ、この最終的に減容された保温保冷廃材10を所要の最終処理場に運んで処分することができるので、保温保冷廃材の減容処理を好適に行うことができる。
【0037】
また、この様な減容操作および排出操作の際には集塵装置21を作動してケーシング3付近の粉塵を吸入して除塵することが出来るし、減容された保温保冷廃材10をケーシング3から取り出す際に減容された保温保冷廃材10を適宜な袋に入れて梱包して第2のベルトコンベヤ25によって搬送され、最終処分場に好適に運搬することが出来る。更に、本発明の保温保冷廃材の減用処理装置は任意の場所に適宜設置することができるし、また、適宜な車両に搭載して運搬して所定の場所に設置するよう移動自在にすることができる。
【0038】
尚、本発明の保温保冷廃材の減容処理方法および装置において、保温保冷廃材を圧縮減容する圧縮力は70〜140kg/cm2 が好適で、圧縮力70kg/cm2 以下では十分な減容ができず、140kg/cm2 以上では圧縮力を増大しても減容率は僅かしか上昇せず好ましくない。従って、圧縮力は70〜140kg/cm2 が好適であり、その中でも圧縮力ー減容率の関係から80〜100kg/cm2 の圧縮力が最適である。
【0039】
【発明の効果】
上述した様に、本発明の保温保冷廃材の減容処理装置およびその減容処理装置の使用方法に従えば、ベルトコンベヤの様な搬送装置によって搬送されてケーシング内に投入された珪酸カルシウム(シリカ)保温材やロックウール(岩綿)保温材等の保温保冷廃材が押蓋および押蓋用油圧作動装置と主油圧作動装置との2方向からの圧縮によって所要の大きさに圧縮減容されて、保温保冷廃材の減容処理装置から排出されるので、保温保冷廃材の容積を大幅に減容して体積を小さくすることができ、少ない人数で何等困難なく簡単に圧縮減容でき、且つ廃棄処理することができるので、処理費用を安価にすることが出来るし、容量が大きくなって処理能力が増大されて、保温保冷廃材を大量に処理することができると共に、減容処理装置自体を安価に製作することができ、ボルトや針金などの金属や、外装材や泥等の異物の混入に対しても何等差し障りが無く、良好に処分することが出来、故障が少なく安定した運転ができ、ベルトコンベヤの使用により運転を自動化および省力化することができ、作業性が格段と向上される。
【図面の簡単な説明】
【図1】 本発明の保温保冷廃材の減処理方法を実施するための減処理装置の長手方向から見た側面図である。
【図2】 図1の本発明の保温保冷廃材の減処理装置の平面図である。
【図3】 図1の本発明の保温保冷廃材の減処理装置の減容物の出口方向から見た側面図である。
【符号の説明】
1 架台
2 台板
2a 作業台
4 主油圧作動装置
5 押蓋
6 押蓋用油圧作動装置
7 開閉部材
8 開閉部材用油圧作動装置
9 側壁板
10 保温保冷廃材(産業廃棄物)
11 排出口
12 端壁板
13 投入扉
14 ピストンロッド(主油圧作動装置の)
15 枢軸
16 ピストンロッド(押蓋用油圧作動装置の)
17 圧縮室
18 ピストンロッド(開閉部材用油圧作動装置の)
19 シュート
20 油圧作動源
21 集塵装置
22 制御盤
23 アウトリガー
24 ベルトコンベヤ(第1)
25 ベルトコンベヤ(第2)
26 支持脚
27 フレーム部材
28 幌
29 ロックピン
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a volume reduction processing apparatus for bulky and lightweight heat and cold waste generated from facilities such as pipes and containers of various plants, boilers of power plants, turbines and the like, and a method of using the volume reduction processing apparatus .
[0002]
[Prior art]
Conventionally, heat insulation and heat insulation materials as industrial waste such as calcium silicate heat insulation materials, rock wool, rock wool boards, etc. generated from facilities such as pipes and containers of various plants, boilers of power plants, turbines, etc. are difficult to recycle. It is customary that it is not recycled and transported to a final disposal site such as a valley in the mountains or a landfill site such as the coast, where it is dumped and disposed of.
[0003]
[Problems to be solved by the invention]
However, today, the amount of use and discharge of heat insulation and cooling waste has increased greatly, and this has become a major problem in combination with a shortage of final disposal sites and rising processing costs. However, it is necessary to dispose of such heat-insulated and refrigerated waste materials as those to be disposed of and those to be reclaimed. It must be transported to factories and the like, and it is a troublesome problem due to the added transportation costs.
[0004]
Accordingly, the object of the present invention is to solve such problems in the prior art by transporting bulky and lightweight warm and cold waste materials such as warm and cold insulation materials to final disposal sites and recycling factories with a reduced volume. It is an object of the present invention to provide a volume reduction treatment apparatus for heat and cold waste materials for volume reduction treatment so as to facilitate the use of the volume reduction treatment apparatus .
[0005]
[Means for Solving the Problems]
In order to achieve the above-described object, a volume retention apparatus for a heat insulation and cold waste material according to the present invention is a volume reduction treatment apparatus for a heat insulation and cold waste material provided with a volume reduction treatment unit and a gantry thereof, and the volume reduction treatment unit. Is a compression chamber having an inlet for supplying the heat insulation and cold waste material, a discharge port for discharging the heat insulation and cold waste material after volume reduction processing, and the heat insulation and cold waste material installed in the base plate and introduced into the compression chamber A main hydraulic actuator for compressing and reducing the volume, a first conveying device disposed so as to extend the heat insulation and cooling waste material to the input port of the compression chamber, and a post-compression volume reduction discharged from the discharge port And a second transport device arranged to transport the heat and cold waste material, and the mount on which the base plate is detachably transported transports the first and second transport devices. It is characterized by having a storage room that can be stored sometimes .
[0006]
Further, according to the method of using the volume reduction processing apparatus for heat insulation and cold waste material of the present invention, when the volume reduction processing apparatus is transported, the first and second transport apparatuses are stored in the frame, and the base plate is moved from the frame. The volume reduction processing unit and the gantry are separated by detaching, and when the volume reduction processing device is used, the base plate is mounted on the gantry to combine the volume reduction processing unit and the gantry. and a second conveying device removed from the cradle, the warmth cold waste disposed by Uni the first conveying device extends to the compression chamber inlet, is the compressed volume reduction has been discharged from the discharge port the The second conveying device is disposed so as to convey the heat insulation and cold waste material.
[0007]
Further, the volume reduction processing apparatus for heat insulation and cold waste material according to the present invention is a volume reduction processing apparatus with a hydraulically driven push lid that is squeezed in two directions, and one end pivotally supported between side walls that are spaced apart in parallel. A compression chamber formed by providing a compression chamber, a conveying device arranged to extend to the input port of the compression chamber, a main hydraulic actuator for compressing and reducing the heat-retaining waste material put into the compression chamber, and a discharge at the end of the compression chamber It is characterized by comprising an opening / closing member provided at the outlet and another conveying device provided under the discharge port at the end of the compression chamber.
[0008]
Furthermore, the volume reduction processing apparatus for heat insulation and cooling waste of the present invention is characterized in that dust is processed by connecting a dust collecting device to the compression chamber via a duct.
[0009]
Further, the volume reduction processing apparatus for heat insulation and cold waste material of the present invention is provided with a volume reduction processing unit detachably provided on a gantry, and a transport device is housed and transported inside the gantry, each of the gantry and the volume reduction processing unit . The vehicle can be mounted on a general traveling vehicle whose height and length are determined by the Vehicle Transportation Law, and is assembled after transportation.
[0010]
The volume reduction treatment apparatus for heat insulation and cold waste material of the present invention is characterized in that outriggers that are hingedly connected to both ends of the gantry are provided.
[0011]
Further, the volume reduction processing method of the heat insulation and cold waste material according to the present invention provides a compression lid by providing a pressing lid having one end pivotally supported between a pair of side walls spaced apart in parallel, and It is arranged to extend to the inlet of the compression chamber, the heat insulation and cold waste material put into the compression chamber is compressed and reduced by the main hydraulic actuator, and another outlet is provided under the outlet at the end of the compression chamber where the opening / closing member is provided. The present invention is characterized by using a volume reduction processing device for heat insulation and cold waste material that is narrowed in two directions by a hydraulically driven push lid provided with a transfer device.
[0012]
Furthermore, the volume reduction processing method of the heat insulation and cold waste material of the present invention is a volume reduction processing apparatus in which a dust collector is connected to a compression chamber via a duct to process dust, or a volume reduction processing unit on a frame. Is used, and a volume reduction processing device in which a storage chamber of the transfer device is formed inside the gantry is used.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
In the method and apparatus for reducing the volume of heat insulation and cold waste material according to the present invention, the volume reduction processing apparatus for heat insulation and cold waste material according to the present invention is first transported and assembled to the required place for volume reduction treatment of the heat insulation and cold waste material according to the above-mentioned means. The heat insulation and cooling waste material is conveyed to the compression chamber inlet of the hydraulic volume reduction device by the conveying device, and the calcium silicate (silica) insulation material and rock wool (rock wool) insulation are kept in the compression chamber where the push lid is opened. Insulation and heat insulation waste materials such as wood are introduced, and the push lid is pivoted around the pivot by the hydraulic actuator for the push lid, and the heat insulation and cold waste material, which is industrial waste, is pressed by the push lid to form a rectangular parallelepiped first. Is compressed. Next, the main pressure piston, which is the main hydraulic actuator, is actuated, and the heat insulation material that has been primarily compressed is further compressed with respect to the opening / closing member such as the shutter member, and finally the secondary compression is reduced. It is satisfied. In this way, the heat-retaining waste material compressed and reduced to a small rectangular parallelepiped shape is discharged from the volume reduction processing device, and is transported and transported by the transport device.
[0014]
In such a heat insulation and cold waste material volume reduction processing apparatus of the present invention, for example, the volume reduction compression force due to the hydraulic pressure of the main hydraulic actuator is a strong force of about 70 kg / cm 2 or more, and therefore the heat insulation and cold waste material to be treated is processed. However, for example, in the case of a calcium silicate heat insulating material, a rectangular solid is formed after the volume reduction, and the volume reduction rate of the discharge volume / input volume in this case is about 1/4 to 1/5. In addition, when the heat and cold waste material is rock wool, it becomes sandy after volume reduction, the volume reduction rate is about 1/6 to 1/10, and the volume is increased by about 50% or more. Can be processed in large quantities. Further, even if foreign matter such as water, mud, lath wire mesh, heat insulation bolt, wire, exterior material, etc. is mixed in the heat insulation and cooling waste material to be treated, the volume can be reduced without any problem. Thus, the heat insulation and cooling waste material, which is industrial waste reduced in volume to a required size, is finally opened by the opening and closing member, and is discharged from the opening through which the opening and closing member is opened. Therefore, the heat-retaining waste material reduced in volume in this way can be packed in a bag as needed and transported to a final disposal site to be suitably processed.
[0015]
Thus, according to the use of volume reduction treatment apparatus and a volume reduction treatment apparatus kept cold scrap of the present invention, heat insulation cold scrap charged into the compression chamber formed in a box-shaped hydraulic actuating押蓋Since it is compressed to the required size by the piston device for the push lid, which is a device, and the main pressure piston device, which is the main hydraulic actuator, the volume is reduced and discharged from the volume reduction processing device, so it is easily compressed without any difficulty Since the volume can be reduced and can be disposed of, the volume of the insulated and cold waste material can be greatly reduced to reduce the volume, the processing cost can be reduced, and the insulated and cold waste material can be reduced. It is possible to process in large quantities, so the processing capacity can be greatly increased, and since hydraulic and electric motors can be used, the processing capacity can be freely determined, there are few failures, safe operation is possible, and maintenance costs are low See, what, etc. there is no offense against contamination of foreign matter can be satisfactorily disposed of. Furthermore, since automatic operation is performed using a conveyor device such as a belt conveyor, the number of workers can be reduced to save labor, workability is improved, and an outrigger connected to a frame can be designed to be sufficiently long. Therefore, there is no worry of falling and it is safe.
[0016]
In addition, in the heat-retaining waste material volume reduction processing apparatus of the present invention, an appropriate electrical or mechanical operating mechanism can be used.
[0017]
Other objects, features and advantages of the present invention will become apparent from the following detailed description taken in conjunction with the accompanying drawings.
[0018]
【Example】
FIGS. 1 to 3 of the drawings show an example of a volume reduction processing apparatus for carrying out the volume reduction processing method for heat insulation and cooling waste material of the present invention.
[0019]
As shown in the drawing, the volume reduction processing apparatus for heat insulation and cooling waste material of the present invention is a gantry 1 on which a volume reduction processing unit and a base plate 2 can be mounted. The volume reduction processing unit includes a base plate 2 formed in an elongated rectangular shape, and a pair of side wall plates 9 and 9 which are fixed upright so as to form a space between the base plate 2 with a space therebetween in parallel. The compression chamber is fixed to the side wall plates 9 and 9 at one end of the compression chamber 17 formed of a space formed between the side wall plates 9 and 9 and forms a discharge port 11 with respect to the base plate 2. An end wall plate 12 that closes a portion of 17, a push lid 5 that is pivotally supported by the side wall plates 9, 9 so as to form a compression chamber 17 between the side wall plates 9, 9, and the side wall plate 9 , 9 is disposed on the horizontal extension of the compression chamber 17 between the main hydraulic actuator 4 that reciprocates in the horizontal direction, and is provided between the side wall plates 9 and 9 so as to pivot the push lid 5. Opening provided so that the outlet 11 on the one end side of the compression chamber 17 between the pressure actuating hydraulic actuator 6 and the side wall plates 9 and 9 can be closed. A member 7, the closing member for the hydraulic actuators 8 move up and down the closing member 7, a first transfer device for transferring the heat insulation cold scrap into the slot of the compression chamber 17 between the side wall plates 9,9 (hereinafter, a belt conveyor 24 ) and a second conveying device (hereinafter referred to as a rectangular parallelepiped ) heated and insulated waste material compressed and reduced by the main hydraulic actuator 4 and the push lid hydraulic actuator 6 and discharged from the discharge port 11 also referred to as a belt conveyor) and a 25.
[0020]
In such a heat and cold waste volume reducing apparatus of the present invention, first, the gantry 1 is formed in a rectangular parallelepiped shape, for example, a box shape, in a lateral direction with a steel material such as an angle material as a frame. In addition, such a gantry 1 divides the interior into two parts, for example, to form an upper chamber and a lower chamber. In these two chambers, for example, a belt conveyor which is a first and second conveying device 24, 25, or a work table, work tools, and the like can be stored.
[0021]
Moreover, on this mount 1, the base plate 2 of the heat retention waste material volume reduction processing apparatus of this invention is mounted. That is, the main hydraulic actuator 4, the hydraulic actuator 8 for the opening / closing member, the side wall plate 9, the hydraulic operating source 20, the dust collector 21, the control panel 22 and the like are provided on the base plate 2 with various mechanisms and device portions. It is. Further, a work table 2a for an operator is provided on the side of the base plate 2 so that the operator can perform various operations on the work table 2a.
[0022]
A pair of side wall plates 9, 9 standing upright in parallel with each other on such a base plate 2 is provided, and the push lid 5 is pivoted at one end by a pivot 15 in the middle between the side wall plates 9, 9. It is pivotally attached. The side wall plates 9 and 9 are separated by the end wall plate 12 at an appropriate interval so as to form a compression chamber 17 therebetween. Further, in order to pivot the push lid 5 around the pivot 15, a push lid hydraulic actuator 6 is provided, and the end of the piston rod 16 of the push lid hydraulic actuator 6 is substantially in the middle of the push lid 5. It is connected so that it can pivot freely through the pin joint 16a. The push lid hydraulic actuator 6 is also pivotally supported between the side wall plates 9 by a pin 6a. Accordingly, the pair of upright side wall plates 9, 9 form a compression chamber 17 whose upper side is opened in the space portion between the side wall plates 9, 9. This space portion formed as the compression chamber 17 thus forms a chamber into which the heat-retaining waste material to be volume-reduced is charged and compressed.
[0023]
Thermal insulation cold scrap for compacting process in order to put into compression chamber 17, together with the belt conveyor 24 is provided a first transfer device, kept cold for volume reduction, straight rectangular parallelepiped shape is discharged from the discharge port 11 A belt conveyor 25 which is a second conveying device for carrying out the waste material 10 is provided under the chute 19.
[0024]
The first belt conveyor 24 uses, for example, a boat-shaped centering belt, and as shown in the figure, is inclined upward so as to carry the warm and cold waste material from the ground to the inlet of the compression chamber 17 of the volume reduction processing device. If it is extended and the inclination is 25 degrees or more, the heat insulation and cooling waste material cannot be conveyed on the belt conveyor. If the inclination of the belt conveyor 24 is 21.7 degrees or less, the length of the belt conveyor becomes too long and cannot be stored in the gantry 1 when the vehicle is transported. Inclination is preferred.
[0025]
Further, the first belt conveyor 24 is composed of a long belt conveyor 24a and a short belt conveyor 24b, and the upper end of the long belt conveyor 24a is pulled to the inlet of the compression chamber 17 by, for example, an appropriate hook member. The lower end is fixedly supported by the support legs 26 and is connected to the short belt conveyor 24b by an appropriate connecting member. Further, it is preferable to cover the upper part of the long belt conveyor 24a with a suitable hood 28 so as to prevent the dust of the heat and cold waste material being conveyed from scattering around. The hood 28 can be suitably stretched and formed by a frame member 27 that is detachably attached at intervals along the belt conveyor 24a.
[0026]
Therefore, in the use of the volume reduction processing apparatus for heat insulation and cold waste material of the present invention configured as described above, first, the push lid 5 is opened and placed in an upright position so that the heat insulation and cold waste material can be put into the compression chamber 17. The compression chamber 17 which is maintained and opened upward is formed, and the heat insulation waste material 10 which has been conveyed by the first belt conveyor 24 is put into the compression chamber 17 which is opened upward. In this way, when the heat insulation / cold waste material 10 is put into the compression chamber 17, the push lid 5 is pivoted clockwise around the pivot 15 from the upright state shown in the drawing by the push lid hydraulic actuator 6. The insulated heat insulation waste material 10 in the compression chamber 17 is pressed to be compressed into a substantially rectangular parallelepiped shape as shown in the figure, and then the main hydraulic actuator 4 is operated so that the insulation heat retention waste material 10 having a rectangular parallelepiped shape is further applied to the opening / closing member 7. Compressed and reduced to the required size. And finally, the heat insulating waste material 10 compressed into such a predetermined small rectangular parallelepiped shape and reduced to a required size is discharged through the chute 19 from the discharge port 11 where the opening and closing member 7 is opened. It is dropped onto the second belt conveyor 25 and is therefore adapted to be carried out by this second belt conveyor 25.
[0027]
As clearly shown in the drawings, in the heat-retaining and cooling waste volume reducing apparatus of the present invention, the compression chamber 17 includes a push lid 5 held in an upright state, and two side walls 9 that are upright at intervals in parallel. , 9 and the end wall plate 12 are formed in a substantially box shape. The top of the compression chamber 17 is covered with a charging door 13 that can be moved in the horizontal direction by an appropriate hydraulic actuator, and can be opened and closed. First, the charging door 13 is opened.
[0028]
In such a press lid 5 provided in the compression chamber 17, one end, that is, the lower end portion 5 a in the vertical state, is pivotally supported between the side walls 9 and 9 in the compression chamber 17 by the pivot 15. In the middle, the end of the piston rod 16 of the push lid hydraulic actuator 6 is pivotally connected. In addition, the push lid hydraulic actuator 6 is also pivotally supported by the pivot 6a with respect to the side walls 9 and 9 or other appropriate fixing portions near the end on the push lid 5 side. Accordingly, the push lid 5 is pivoted in the clockwise direction in FIG. 1 around the pivot 15 by the push lid hydraulic actuator 6 so as to compress the heat-retaining waste material 10.
[0029]
Further, the main hydraulic actuator 4 is located on the base plate 2 laterally and horizontally in the space between the side walls 9, 9, ie, on the extension of one end of the compression chamber 17. The rod 14 is disposed so as to be able to reciprocate, and is provided so as to compress the heat and cold waste material 10 in the compression chamber 17. The discharge port 11 at the other end of the compression chamber 17 between the side walls 9 and 9 is provided with an opening / closing member 7 such as a shutter member that can be moved up and down, and for the opening / closing member for moving the opening / closing member 7 up and down. The end of the piston rod 18 of the hydraulic actuator 8 is connected. In the present invention, such compression from above by the push lid 5 and compression in the horizontal direction by the piston rod 14 of the main hydraulic actuator 4 are referred to as “two-way compression”. .
[0030]
Furthermore, a hydraulic operating source 20 and a dust collecting device 21 for operating these various hydraulic operating devices are provided on the base plate 2. Although the hydraulic operation source 20 is not clearly shown, a hydraulic unit including, for example, an oil tank, a hydraulic pump, a logic valve, an oil cooler, or the like is preferable. The dust collector 21 is composed of a blower, a dust collector, and the like. The dust generated in the casing 3 is sucked through a dust collection duct and collected, and the work table is operated by the control panel 22 or the operation panel. It is suitably operated by an operator on 2a, and for example, it is preferable to collect dust by a dust collector having an exhaust dust concentration of 0.03 g / Nm 3 or less. In operation, it is preferable to consider safety so that the operation cannot be performed unless the slidable charging door 13 provided at the top of the compression chamber 17 is completely closed and fixed.
[0031]
Further, the discharge port 11 of the compression chamber 17 for compressing the heat-retaining / cold waste material 10 is provided with a discharge chute 19 for discharging the heat-retained heat-retained waste material 10, and the heat-retained cold-retained waste material 10 whose volume has been reduced. Can be discharged by the second belt conveyor 25 and placed on a transport vehicle, or packed in an appropriate bag and packed and transported to a required final disposal site.
[0032]
Moreover, in the volume reduction processing apparatus for heat insulation cold storage material of this invention, the mount frame 1 is formed in a rectangular parallelepiped frame shape or box shape, and the base plate 2 of the volume reduction processing apparatus is detachably placed thereon. In the interior, there are provided storage portions for storing various devices and tools such as conveying devices such as the first and second belt conveyors 24 and 25, work tables, work tools, and the like. At both ends, for example, outriggers 23 that are hingedly connected so as to be housed by hinges are attached, and the gantry 1 and the base plate 2 are configured to be stabilized. Furthermore, the volume reduction processing device for heat insulation and cold waste material of the present invention can be manufactured within the limits that can be mounted on a general traveling vehicle in which the length and height of the gantry and the volume reduction processing unit itself are determined by the Vehicle Transportation Law. , It can be transported and moved at any time without requiring special permission, and can be assembled after transfer.
[0033]
According to the volume-reduction processing apparatus for heat insulation and cold waste material of the present invention configured as described above, for example, in order to reduce the volume of the warm and cold heat insulation waste material 10 such as the heat insulation cold insulation material, the heat insulation and cold insulation of the present invention is performed. A waste volume reduction device is installed at a required place. First, the push lid 5 is opened and held in an upright state, the charging door 13 is opened, and the warm and cold waste material 10 is transferred to the first belt conveyor. A sufficient amount of heat insulation and cooling waste material 10 is put into the compression chamber 17 through the inlet of the compression chamber 17 between the side wall plates 9, 9 which are conveyed by 24 and opened upward. Next, the push lid hydraulic actuator 6 is actuated, the push lid 5 is pivoted around the pivot 15, and the heat insulation and cooling waste material 10 is pressed from above to be temporarily reduced to a substantially rectangular parallelepiped shape. This operation can be repeated several times depending on the type of the heat and cold waste material 10. At this time, the push lid hydraulic actuator 6 is pivoted clockwise in FIG. 1 about the pivot 6a.
[0034]
After such a primary volume reduction operation, the push lid 5 that presses the heat insulation and cooling waste material 10 is held in a substantially horizontal state by the push lid hydraulic actuator 6, and the side wall plate 9 is located near the end of the push lid 5. The lock pin 29 is inserted from the lateral direction so that the push lid 5 is fixedly held, the main hydraulic actuator 4 is operated with respect to the opening / closing member 7, and the pressing plate at the tip of the piston rod 14 of the main hydraulic actuator 4 The warm and cold waste material 10 is further pressed in the lateral direction by 14a and compressed and reduced to a smaller rectangular parallelepiped shape. This operation can be repeated several times as necessary.
[0035]
In this way, when the heat insulation and cold waste material 10 is finally reduced in volume to a required size, the opening / closing member hydraulic actuator 8 of the right end opening / closing member 7 is operated in the illustration of the compression chamber 17, and the opening / closing member 7 is moved upward. And the discharge port 11 is opened, and the heat-retention-retained waste material 10 whose volume has been reduced is pushed by the main hydraulic operation device 4 and can be discharged from the discharge port 11. Then, it can be carried to the final treatment plant and processed. The dust generated at this time is suitably collected by the dust collector 21.
[0036]
As described above, according to the heat treatment and cooling waste reducing apparatus of the present invention, the compression chamber 17 in which the push lid 5 is opened from the upper part or the upper part of the side wall plate 9 and held in the upright state and the upper part is opened. A heat insulation and cooling waste material 10 as an industrial waste to be processed is transported by the first belt conveyor 24 and charged therein. First, when the push lid 5 is pivoted around the pivot 15 by the push lid hydraulic actuator 6, the heat insulation waste material 10 is pressed by the push lid 5 and is primarily compressed into a rectangular parallelepiped shape. Next, the main hydraulic actuator 6 is operated with the presser lid 5 held horizontally, and the heat insulation and cooling waste material 10 is further compressed with respect to the opening / closing member 7 to easily reduce the volume to a required size. Since the heat-retaining / retaining waste material 10 that has been finally reduced in volume can be transported to a required final treatment plant and disposed of, the heat-retaining / retaining waste material can be suitably reduced in volume.
[0037]
Further, during such volume reduction operation and discharge operation, the dust collector 21 can be operated to suck and remove dust in the vicinity of the casing 3, and the reduced heat-retaining waste material 10 can be removed from the casing 3. The heat-retaining waste material 10 reduced in volume when taken out from the container is put in an appropriate bag and packed and conveyed by the second belt conveyor 25, and can be suitably conveyed to the final disposal site. Furthermore, the heat insulation and cooling waste reduction processing apparatus of the present invention can be appropriately installed at any place, and can be mounted on a suitable vehicle and transported so as to be installed at a predetermined place. Can do.
[0038]
Incidentally, in the compacting processing method and apparatus for heat insulation cold scrap of the present invention, compressive force capacity compressing decrease the insulation cold waste material 70~140kg / cm 2 is preferred, sufficient in compressive force 70 kg / cm 2 or less compacted In the case of 140 kg / cm 2 or more, the volume reduction rate is only slightly increased even if the compression force is increased. Therefore, the compressive force is preferably 70 to 140 kg / cm 2 , and among them, the compressive force of 80 to 100 kg / cm 2 is optimal from the relationship of compressive force and volume reduction rate.
[0039]
【The invention's effect】
As described above, according to the volume-reduction processing apparatus for heat insulation and cooling waste and the method for using the volume-reduction processing apparatus of the present invention, calcium silicate (silica) that is transported by a transport apparatus such as a belt conveyor and put into a casing. ) Thermal insulation waste materials such as heat insulation materials and rock wool insulation materials are compressed and reduced to the required size by compression in the two directions of the lid and the hydraulic actuator for the lid and the main hydraulic actuator. Because it is discharged from the volume reduction processing equipment for heat insulation and cold waste materials, the volume of heat insulation and cold waste materials can be greatly reduced to reduce the volume, and it can be easily compressed and reduced without any difficulty and discarded by a small number of people. Since it can be processed, the processing cost can be reduced, the capacity is increased and the processing capacity is increased, and a large amount of heat insulation and cooling waste material can be processed. It can be manufactured at a reasonable price, and can be disposed of satisfactorily with no troubles even if it is mixed with metal such as bolts and wires, or foreign materials such as exterior materials and mud, and can operate stably with few failures. By using a belt conveyor, the operation can be automated and labor saving, and the workability is remarkably improved.
[Brief description of the drawings]
1 is a side view as viewed from the longitudinal direction of the volume reduction treatment apparatus for performing volume reduction processing method for heat insulation cold scrap of the present invention.
2 is a plan view of a volume reduction treatment apparatus kept cold scrap of the present invention in FIG.
3 is a side view seen from the outlet direction of the volume reduction of the volume reduction treatment apparatus kept cold scrap of the present invention in FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Stand 2 Base plate 2a Worktable 4 Main hydraulic actuator 5 Push lid 6 Hydraulic actuator for push lid 7 Opening and closing member 8 Hydraulic actuator for opening and closing member 9 Side wall plate 10 Insulation material for heat insulation
11 Discharge port 12 End wall plate 13 Input door 14 Piston rod (for main hydraulic actuator)
15 Axis 16 Piston rod (for hydraulic actuator for push lid)
17 Compression chamber 18 Piston rod (for hydraulic actuator for opening / closing member)
19 Chute 20 Hydraulic operating source 21 Dust collector 22 Control panel 23 Outrigger 24 Belt conveyor (first)
25 Belt conveyor (second)
26 Support leg 27 Frame member 28 Cover 29 Lock pin

Claims (4)

減容処理ユニットとその架台とを備えた保温保冷廃材の減容処理装置であって、
前記減容処理ユニットは、
前記保温保冷廃材を投入する投入口および、圧縮減容された前記保温保冷廃材を排出する排出口を有する圧縮室と、
台板に設置され、前記圧縮室に投入された前記保温保冷廃材を圧縮減容する主油圧作動装置と、
該圧縮室の前記投入口まで延びるよう配設される第1の搬送装置
前記排出口の下に設けられて前記排出口から排出された圧縮減容後の前記保温保冷廃材を搬送するように配設される第2の搬送装置と、
を備えており、
架台の上に前記台板が分離可能に載置され、前記架台は、前記第1および第2の搬送装置を運搬時に収納可能な収納部が設けられていることを特徴とする保温保冷廃材の減容処理装置。
A volume reduction processing device for heat insulation and cold waste material comprising a volume reduction processing unit and its mount ,
The volume reduction processing unit is:
A compression chamber having an inlet for charging the heat-retained waste material and a discharge port for discharging the heat-retained waste material compressed and reduced ;
A main hydraulic actuator that is installed on a base plate and compresses and reduces the temperature-retaining waste material that has been put into the compression chamber;
A first conveying device that will be disposed so as to extend to said inlet of said compression chamber,
A second transport device disposed under the discharge port and disposed to transport the heat and cold waste material after compression and volume reduction discharged from the discharge port ;
With
A heat and cold waste material , wherein the base plate is detachably mounted on a base, and the base is provided with a storage portion capable of storing the first and second transport devices during transportation . Volume reduction processing equipment.
前記圧縮室にダクトを介して集塵装置を接続して粉塵を処理するようにしたことを特徴とする請求項に記載の保温保冷廃材の減容処理装置。The volume reduction processing apparatus for heat and cold insulation waste material according to claim 1 , wherein a dust collector is connected to the compression chamber via a duct to process dust. 前記架台は、その両端部に丁番連結されると共に、架台に収納可能なアウトリガーを更に有することを特徴とする請求項1に記載の保温保冷廃材の減容処理装置。 The cradle is coupled hinge to both ends of its Rutotomoni, volume reduction treatment apparatus for heat insulation cold scrap according to claim 1, further comprising a outriggers can be housed in the gantry. 請求項1から3のいずれかに記載の保温保冷廃材の減容処理装置の使用方法であって、
前記減容処理装置の運搬時には、前記第1および第2の搬送装置を前記架台に収納し、前記架台から前記台板を取り外すことで前記減容処理ユニットと前記架台とを分離し、
前記減容処理装置使用時には、前記台板を前記架台に搭載することで前記減容処理ユニットと前記架台とを組み合わせ、前記第1および第2の搬送装置を前記架台から取り出し、前記保温保冷廃材を該圧縮室の前記投入口まで延びるように前記第1の搬送装置を配置し、前記排出口から排出された前記圧縮減容後の前記保温保冷廃材を搬送するように前記第2の搬送装置を配置することを特徴とする保温保冷廃材の減容処理装置の使用方法。
A method of using the volume reduction treatment apparatus for heat insulation and cold waste material according to any one of claims 1 to 3,
When transporting the volume reduction processing device, the first and second transport devices are stored in the gantry, and the volume reduction processing unit and the gantry are separated by removing the base plate from the gantry,
When the volume reduction processing device is used, the base plate is mounted on the gantry to combine the volume reduction processing unit and the gantry, and the first and second transport devices are taken out from the gantry, and the heat insulation and cooling waste material The first transport device is disposed so as to extend to the input port of the compression chamber, and the second transport device is configured to transport the heat-retained waste material after compression reduction discharged from the discharge port. A method of using a volume reduction treatment apparatus for heat insulation and cooling waste material, characterized by comprising:
JP28882997A 1997-10-21 1997-10-21 Volume reduction processing apparatus for heat insulation and cold waste materials and method of using the volume reduction processing apparatus Expired - Fee Related JP3874506B2 (en)

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