JP3857173B2 - Transformer - Google Patents

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JP3857173B2
JP3857173B2 JP2002108747A JP2002108747A JP3857173B2 JP 3857173 B2 JP3857173 B2 JP 3857173B2 JP 2002108747 A JP2002108747 A JP 2002108747A JP 2002108747 A JP2002108747 A JP 2002108747A JP 3857173 B2 JP3857173 B2 JP 3857173B2
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portions
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transformer
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JP2003303718A (en
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正尚 桑原
洋一 天兒
博之 遠藤
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Hitachi Industrial Equipment Systems Co Ltd
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Hitachi Industrial Equipment Systems Co Ltd
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【0001】
【発明の属する技術分野】
本発明は、アモルファス材を積層した巻鉄心を用いる変圧器の構成に関する。
【0002】
【従来の技術】
従来、例えば、アモルファス(非晶質磁性合金)の薄帯状材料(以下、アモルファス材という)を巻鉄心に用いる変圧器としては単相変圧器がある。該単相変圧器では、積層したアモルファス材をコイル中を貫通させ、両端部をラップさせてつないだ環状構造としている。かかる構成の巻鉄心では、図6に示すように、ラップ部4'の剥がれが生じ易く、これを防止するために、図7に示すように、コア1'の外周にけい素鋼板10を巻き回し、該けい素鋼板10を、テープ11または溶接等で固定したり、バンド12'により締付けるようにして、ラップ部4'の変位を抑えるようにしている。
また、特開平10−41146号公報には、3相3脚鉄心を用いる変圧器において、内側巻鉄心と外側巻鉄心との間に補強板を設け、内側巻鉄心の外周コーナ部と外側巻鉄心の内周側との間の空隙部に起因して該外側巻鉄心の内周寄りの非晶質磁性合金の薄帯に発生する弛みを防止する技術が記載されている。自重等に基づく巻鉄心の変形についての記載はない。
【0003】
【発明が解決しようとする課題】
上記アモルファス材は剛性が低く変形し易い。このため、積層鉄心の状態においても、自重等により巻鉄心のヨーク部に、アモルファス材の積層方向の巻鉄心厚さ全体にわたって変形が生じ易く、特に、大型変圧器においてヨーク長さが長い巻鉄心の場合には該変形が顕著となる。ヨーク部の巻鉄心の変形は、巻鉄心1'全体の磁気特性を劣化させ、変圧器の鉄損や騒音を増大させる。図8は、例えば、長いヨーク部5を有する巻鉄心1'の外周にけい素鋼板などを巻き回し、さらにその上をバンドで締付けた構成におけるヨーク部5の変形の例を示す。該ヨーク部5は、バンドによる締付け状態にもかかわらず自重によって波状に変形し、該変形によってラップ部4'も剥がれやオーバーラップなどの不具合を生じ易い。ラップ部4'の剥がれやオーバーラップなども、巻鉄心の磁気特性を劣化させ、変圧器の鉄損や騒音を増大させる。ラップ部を有しない場合も、重力による波状の変形を生じ、巻鉄心の磁気特性を劣化させ、変圧器の鉄損や騒音を増大させる。また、上記特開平10−41146号公報記載の技術はあくまでも、外側巻鉄心の内周寄りの非晶質磁性合金の薄帯の弛みだけを防止する範囲のものであり、上記自重等による巻鉄心の厚さ全体にわたる変形を防止するための十分な対策技術にはなり得ないと考えられる。
本発明の課題点は、上記従来技術の状況に鑑み、アモルファス材を積層した巻鉄心を用いる変圧器において、該巻鉄心のヨーク部の積層方向の変形を抑え、磁気特性の劣化を抑えるようにすることである。
本発明の目的は、かかる課題点を解決できる技術の提供にある。
【0004】
【課題を解決するための手段】
上記課題点を解決するために、本発明では、アモルファス材を積層した巻鉄心を用いる変圧器において、基本的に、板状部分を有した補強部材を巻鉄心のヨーク部に設け、該ヨーク部をアモルファス材積層方向の厚さ全体にわたり補強して少なくとも該巻鉄心のアモルファス材積層方向の変形を抑える構成とする。具体的には、薄帯状のアモルファス材を積層して成る巻鉄心を用いて構成される変圧器として、(1)上記アモルファス材の端部を互いに周方向にずらして重ねたラップ部がヨーク部(該当実施例:符号5a 〜5a )に位置し複数の環状の磁気回路を形成する複数の環状の巻鉄心(該当実施例:符号2a 〜2a )と、該複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部(該当実施例:符号5a 〜5a )のそれぞれの内周面側に設けられた複数の板状の第1の補強部材(該当実施例:符号8a 〜8a )と、上記複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部の外周面側に、該複数のヨーク部を間にはさんで上記第1の補強部材に対向し該複数のヨーク部及び該複数の第1の補強部材に共通に設けられた1個の第2の補強部材(該当実施例:符号8c 、8f)と、を備え、上記第1及び第2の補強部材を、上記ラップ部が位置する複数のヨーク部を間にはさんだ状態で該各ヨーク部側に固定し、該ラップ部が位置する複数の各ヨーク部を補強する構成とする。(2)上記(1)において、上記第2の補強部材を、U字状断面を有し、上記複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部の外周面側に、該U字状断面の内面側を対向させて設けられる構成(該当実施例:符号8f)とする。(3)上記(1)または(2)において、さらに、上記第1及び第2の補強部材の周りに設けられ、該第1及び第2の補強部材を、該第1及び第2の補強部材が上記複数の各ヨーク部をはさんだ状態で、ヨーク部側に固定するテープ(該当実施例:符号9)を備えた構成とする。
【0005】
【発明の実施の形態】
以下、本発明の実施例につき、図面を用いて説明する。
図1は、本発明の変圧器の第1の実施例を示す図である。
本実施例は、アモルファス材を積層して成る巻鉄心を用いた3相3脚鉄心変圧器の場合の構成例である。
図1(a)は、2個の内側巻鉄心と1個の外側巻鉄心とを組合せた構成を示す側面図、図1(b)は外側巻鉄心の斜視図である。図1において、1は外側巻鉄心、2a、2bは内側巻鉄心、3a、3b、3cはコイル、4は、外側巻鉄心1において積層したアモルファス材の端部のつなぎ目部分を互いに周方向にずらしたラップ部、4a、4bはそれぞれ、内側巻鉄心2a、2bにおいて積層したアモルファス材の端部のつなぎ目部分を互いに周方向にずらしたラップ部、5、5'は外側巻鉄心1のヨーク部、6は角部、7aは、外側巻鉄心1のコア部(コイル3a内に挿入される部分)、7bは、外側巻鉄心1のコア部(コイル3c内に挿入される部分)、8a、8bは補強部材、9は、補強部材8a、8bを補強するとともに該補強部材8a、8bをヨーク部5側に固定する固定用部材としてのテープ、12は同じく固定用部材としてのバンドである。図の上方が変圧器の上部側、図の下方が変圧器の下部側で、Gの方向に重力が作用するようになっている。製作時、内側巻鉄心2aは、コイル3a、3bに挿入された後、ラップ部4aで磁気回路的に接続されて環状にされ、内側巻鉄心2bは、コイル3b、3cに挿入された後、ラップ部4bで磁気回路的に接続されて環状にされ、また、外側巻鉄心1は、内側巻鉄心2a、2bの外側においてコイル3a、3cに挿入された後、ラップ部4で磁気回路的に接続されて環状にされる。本実施例の変圧器においては、上記各ラップ部は、それぞれの巻鉄心においてコイル下方のヨーク部に設けられる。補強部材8a、8bはそれぞれ板状の形状を有し、補強部材8aは外側巻鉄心1のヨーク部5の内周面側に、補強部材8bは同ヨーク部5の外周面側にそれぞれ配され、両補強部材で該ヨーク部5をはさんで特にヨーク部のアモルファス材積層方向の強度を補う。補強部材8aは、例えば外側巻鉄心1を環状に形成する前に、内側巻鉄心2a、2bの外周部位置に配置しておく。テープ9は、補強部材8a、8bをヨーク部5に固定、または、該補強部材8a、8bを補強する。該テープ9は、予め補強板8a上に設けておいてもよい。バンド12は、外側巻鉄心1の周りに巻きつけられ、補強部材8bをヨーク部5に固定したり、または、該外側巻鉄心1を補強したりする。かかる補強部材8a、8bを配した構成により、巻鉄心の該ヨーク部5における自重等による重力方向の変形、すなわちアモルファス材積層方向の変形を抑える。固定用部材は、上記テープに限定されず、ひも状のものを用いてもよいし、絶縁材から成るねじやボルト、または絶縁処理を施した部材等を用いてもよい。また、図1の構成では、補強部材8a、8bを外側巻鉄心1のヨーク部5側にのみに設ける構成としたが、この他、例えば、ヨーク部5'側にも設けてもよいし、または、内側巻鉄心2a、2bのそれぞれのヨーク部にも設けるようにしてもよいし、補強部材8aを内側巻鉄心2a、2bのそれぞれの内周面側に設け、外側巻鉄心1の外周面側に設けた補強部材8bとで、内側巻鉄心2a、2bのヨーク部と外側巻鉄心1のヨーク部との両方をはさみ込んで補強する構成としてもよい。
上記第1の実施例によれば、3相3脚鉄心変圧器において、巻鉄心のヨーク部5における自重等による変形が抑えられ、ラップ部4の剥がれも防止されて巻鉄心の磁気特性の劣化が抑えられる。このため、変圧器の鉄損や騒音の増大も抑えられる。
【0006】
図2は、本発明の第2の実施例を示す図である。
本実施例は、アモルファス材を積層して成る巻鉄心を用いた3相5脚鉄心変圧器の場合の構成例である。
図2において、2a、2a、2a、2aは巻鉄心、3a、3b、3cはコイル、4a、4a、4a、4aはそれぞれ、巻鉄心2a、2a、2a、2aにおいて積層したアモルファス材の端部のつなぎ目部分を互いに周方向にずらしたラップ部、5a、5a、5a、5a、5a、5a、5a、5aはそれぞれ、巻鉄心2a、2a、2a、2aのヨーク部、7aは巻鉄心2aのコア部(コイル3a内に挿入される部分)、7aは巻鉄心2aのコア部(コイル3a内に挿入される部分)、7aは巻鉄心2aのコア部(コイル3b内に挿入される部分)、7aは巻鉄心2aのコア部(コイル3b内に挿入される部分)、7aは巻鉄心2aのコア部(コイル3c内に挿入される部分)、7aは巻鉄心2aのコア部(コイル3c内に挿入される部分)、8a、8a、8a、8a、8a、8a、8a、8aはそれぞれ、巻鉄心2a、2a、2a、2aのヨーク部5a、5a、5a、5a、5a、5a、5a、5aの内周面側に設けられた板状の補強部材、8cは、ヨーク部5a、5a、5a、5aの外周面側に共通的に設けられた1個の板状の補強部材、8cは、ヨーク部5a、5a、5a、5aの外周面側に共通的に設けられた1個の板状の補強部材である。本第2の実施例においても、図の上方が変圧器の上部側、図の下方が変圧器の下部側で、Gの方向に重力が作用するものとする。製作時、巻鉄心2aはコイル3aに挿入された後、ラップ部4aで磁気回路的に接続されて環状にされ、巻鉄心2aはコイル3a、3bに挿入された後、ラップ部4aで磁気回路的に接続されて環状にされ、巻鉄心2aはコイル3b、3cに挿入された後、ラップ部4aで磁気回路的に接続されて環状にされ、巻鉄心2aはコイル3cに挿入された後、ラップ部4aで磁気回路的に接続されて環状にされる。本実施例の変圧器においても、上記各ラップ部は、該それぞれの巻鉄心でコイル下方のヨーク部に設けられる。かかる構成において、各補強部材は、各ヨーク部をはさんで巻鉄心の該ヨーク部におけるアモルファス材積層方向の強度を補い、巻鉄心の特にヨーク部5a、5a、5a、5a、5a、5a、5a、5aにおける変形、特に自重等による重力方向の変形、すなわちアモルファス材積層方向の変形を抑える。
上記第2の実施例によれば、3相5脚鉄心変圧器において、各巻鉄心の各ヨーク部5a、5a、5a、5a、5a、5a、5a、5aにおける自重等による変形が抑えられる。これによって、各ラップ部4a、4a、4a、4aの剥がれも防止され、巻鉄心の磁気特性の劣化が抑えられ、変圧器の鉄損や騒音の増大も抑えられる。また、補強部材8c、8cをそれぞれ、ヨーク部5a、5a、5a、5a、ヨーク部5a、5a、5a、5aに共用する構成のため、補強部材の部品点数を少なくすることができる。
【0007】
図3は、本発明の第3の実施例を示す図ある。
本実施例は、U字状の断面を有する補強部材を用いる場合の例である。
図3において、8dはU字状の断面を有する補強部材である。他部の構成は、上記第1の実施例の場合と同様である。補強部材8dを外側巻鉄心1のヨーク部5に、該補強部材8dの3つの板状部分8d、8d、8dがそれぞれ、該ヨーク部5の内周面側と外周面側とアモルファス材積層方向とに配されるようにして設ける。補強部材8dで補強されたヨーク部5内にラップ部が位置している。板状部分8d、8dは、該板状部分の厚さ方向の曲げ剛性により、外側巻鉄心1のヨーク部5における変形を抑え、板状部分8dは、その板状部分平面に沿う方向の曲げ剛性により、外側巻鉄心1のヨーク部5における変形を抑える。かかるU字状断面の補強部材は、ヨーク部5'にも設けてもよいし、図1の構成における内側巻鉄心2a、2bのそれぞれのヨーク部にも設けるようにしてもよい。また、内側巻鉄心2a、2bのそれぞれの内周面側に板状部分8d、外側巻鉄心1の外周面側に板状部分8dが配されるようにし、内側巻鉄心2a、2bのヨーク部と外側巻鉄心1のヨーク部との両方をはさんで補強する構成としてもよい。
本第3の実施例構成によれば、板状部分8dを有した構成のため、高い剛性によってヨーク部を補強でき、巻鉄心の変形を抑えられる。これによって、ラップ部の剥がれも防止でき、巻鉄心の磁気特性の劣化が抑えられ、変圧器の鉄損や騒音の増大も抑えられる。また、板状部分8d、8d、8dが一体状に構成されているため、補強部材の部品点数を少なくすることもできる。さらに、ヨーク部への補強部材の組込みの作業性も改善できる。これらの結果、変圧器のコスト低減も可能となる。
【0008】
図4は、本発明の第4の実施例を示す図である。
本実施例は、L字状の断面を有する補強部材を用いる場合の構成例である。
図4(a)は補強部材、図4(b)は、該補強部材によるヨーク部5の補強状態を示す。図4において、8e、8eはそれぞれ、L字状の断面を有する補強部材、8e11、8e12は補強部材8eの2つの板状部分、8e21、8e22は補強部材8eの2つの板状部分である。他部の構成は、上記第1の実施例の場合と同様であるとする。補強部材8eの板状部分8e11と補強部材8eの板状部分8e21がそれぞれ、ヨーク部5の外周面側、内周面側に配され、補強部材8eの板状部分8e12と補強部材8eの板状部分8e22が、ヨーク部5のアモルファス材積層方向に配される。補強部材8e、8eで補強されたヨーク部5内にラップ部が位置している。板状部分8e11、8e21は、該板状部分の厚さ方向の曲げ剛性により、巻鉄心1のヨーク部5における変形を抑え、板状部分8e12、8e22は、その板状部分平面に沿う方向の曲げ剛性により、巻鉄心1のヨーク部5における変形を抑える。かかるL字状断面の補強部材は、例えば、ヨーク部5'側にも設けてもよいし、図1の構成における内側巻鉄心2a、2bのそれぞれのヨーク部にも設けるようにしてもよい。また、内側巻鉄心2a、2bのそれぞれのヨーク部の内周面側に補強部材8eの板状部分8e21、外側巻鉄心1のヨーク部の外周面側に補強部材8eの板状部分8e11が配されるようにし、内側巻鉄心2a、2bのヨーク部と外側巻鉄心1のヨーク部との両方を板状部分8e21、8e11ではさんで補強する構成としてもよい。
本第4の実施例構成によれば、板状部分8e12、8e22を有する構成のため、高い剛性によってヨーク部を補強でき、巻鉄心1の該ヨーク部における変形を抑えられる。これによって、ラップ部の剥がれも防止でき、巻鉄心の磁気特性の劣化が抑えられ、変圧器の鉄損や騒音の増大も抑えられる。また、補強部材の部品点数を少なくすることができる。ヨーク部への補強部材の組込みの作業性も改善できる。これらの結果、変圧器のコスト低減も可能となる。
【0009】
図5は、本発明の第5の実施例を示す図である。
本実施例は、3相5脚鉄心変圧器の場合であって、U字状の断面を有する補強部材を用いる場合の構成例である。
図5において、2a、2a、2a、2aは巻鉄心、5a、5a、5a、5a、5a、5a、5a、5aはそれぞれ、巻鉄心2a、2a、2a、2aのヨーク部、8a、8a、8a、8aはそれぞれ、巻鉄心2a、2a、2a、2aのヨーク部5a、5a、5a、5aの内周面側に設けられた板状の補強部材、8fは、ヨーク部5a、5a、5a、5aの外周面側に共通的に設けられた1個のU字状断面の補強部材、8f、8f、8fは、補強部材8fの3つの板状部分、9は固定用部材としてのテープである。本第5の実施例においても、ヨーク部5a、5a、5a、5a側が変圧器の上部側、ヨーク部5a、5a、5a、5a側が変圧器の下部側であり、設置状態において下部方向に重力が作用する。各巻鉄心内におけるラップ部は、ヨーク部5a、5a、5a、5a側に設けられる。補強部材8fの板状部分8fと8fがそれぞれ、ヨーク部5a、5a、5a、5aのアモルファス材積層方向に配され、補強部材8fの板状部分8fが該ヨーク部5a、5a、5a、5aの外周面側に配される。補強部材8a、8a、8a、8aと補強部材8fの周りにはテープ9が設けられ、補強部材8a、8a、8a、8a、8fをそれぞれ該当するヨーク部に固定している。U字状断面を有する補強部材8fの板状部分8fは、該板状部分の厚さ方向の曲げ剛性により、各巻鉄心の各ヨーク部5a、5a、5a、5aにおける変形を抑え、板状部分8f、8fは、その板状部分平面に沿う方向の曲げ剛性により、各巻鉄心の該各ヨーク部における変形を抑える。かかる8a、8a、8a、8aと補強部材8fを、ヨーク部5'側にも設けるようにしてもよい。
上記第5の実施例によれば、3相5脚鉄心変圧器において、各巻鉄心の各ヨーク部5a、5a、5a、5aにおける自重等による変形が抑えられる。これによって、各巻鉄心のラップ部の剥がれも防止され、巻鉄心の磁気特性の劣化が抑えられ、変圧器の鉄損や騒音の増大も抑えられる。特に、補強部材8fが板状部分8f、8fを有するため、ヨーク部に対する補強強度を高められる。また、補強部材8fを、ヨーク部5a、5a、5a、5aに共用する構成のため、補強部材の部品点数を少なくすることができる。
【0010】
なお、上記各実施例では、補強部材の板状部分は、平坦な表面を有する構成例を図示したが、本発明はこれに限定されず、該板状部分には、凸状の部分や凹状の部分があってもよい。また、板状部分の平面内に、例えば、欠けた状態の部分や穴状の部分を有していてもよい。各巻鉄心のラップ部も、補強部材で補強するヨーク部に位置していなくてもよい。さらには、巻鉄心が、ラップ部を備えず、アモルファス材を渦巻状に連続的に巻き回して形成されたものであってもよい。変圧器も、3相3脚鉄心変圧器や3相5脚鉄心変圧器に限定されない。また、本発明の技術は、巻鉄心がアモルファス材以外の磁性材で構成される場合にも適用可能である。
【0011】
【発明の効果】
本発明によれば、変圧器において、ヨーク部を補強して巻鉄心の厚さ全体にわたる変形を抑えることができ、巻鉄心の磁気特性の劣化を抑えることができる。騒音の増大も抑えることが可能となる。
【図面の簡単な説明】
【図1】本発明の第1の実施例を示す図である。
【図2】本発明の第2の実施例を示す図である。
【図3】本発明の第3の実施例を示す図である。
【図4】本発明の第4の実施例を示す図である。
【図5】本発明の第5の実施例を示す図である。
【図6】巻鉄心のヨーク部におけるラップ部の剥がれの説明図である。
【図7】ラップ部の剥がれを防止する従来技術の例を示す図である。
【図8】図7の従来技術におけるヨーク部変形の説明図である。
【符号の説明】
1、1'…外側巻鉄心、 2a、2b…内側巻鉄心、 2a、2a、2a、2a…巻鉄心、 3a、3b、3c…コイル、 4、4'、4a、4b、4a、4a、4a、4a…ラップ部、 5、5'、5a、5a、5a、5a、5a、5a、5a、5a…ヨーク部、 6、6'…角部、 7a、7b、7a、7a、7a、7a、7a、7a…コア部、8a、8b、8c、8c、8a、8a、8a、8a、8a、8a、8a、8a、8d、8e、8e、8f…補強部材、 9、11…テープ、 12、12'…バンド。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure of a transformer using a wound iron core laminated with amorphous materials.
[0002]
[Prior art]
Conventionally, for example, there is a single-phase transformer as a transformer using an amorphous (amorphous magnetic alloy) ribbon-like material (hereinafter referred to as an amorphous material) for a wound iron core. The single-phase transformer has an annular structure in which laminated amorphous materials are passed through a coil and are connected by wrapping both ends. In the wound iron core having such a configuration, as shown in FIG. 6, the lap portion 4 ′ is likely to be peeled off, and in order to prevent this, as shown in FIG. 7, a silicon steel plate 10 is wound around the outer periphery of the core 1 ′. The silicon steel plate 10 is turned and fixed by tape 11 or welding or tightened by a band 12 'so as to suppress the displacement of the wrap portion 4'.
Japanese Patent Laid-Open No. 10-41146 discloses a transformer using a three-phase, three-legged iron core, in which a reinforcing plate is provided between the inner and outer winding cores, and the outer corner and outer winding core of the inner winding core. Describes a technique for preventing slack in the ribbon of the amorphous magnetic alloy near the inner periphery of the outer wound core due to the gap between the inner periphery and the outer periphery. There is no description of deformation of the wound core based on its own weight.
[0003]
[Problems to be solved by the invention]
The amorphous material has low rigidity and is easily deformed. For this reason, even in the state of the laminated iron core, the yoke portion of the wound iron core easily deforms due to its own weight or the like over the entire thickness of the wound iron core in the lamination direction of the amorphous material. In this case, the deformation becomes significant. Deformation of the wound core of the yoke part deteriorates the magnetic characteristics of the entire wound core 1 ′, and increases the iron loss and noise of the transformer. FIG. 8 shows an example of deformation of the yoke part 5 in a configuration in which, for example, a silicon steel plate or the like is wound around the outer periphery of the wound core 1 ′ having the long yoke part 5 and further tightened with a band. The yoke portion 5 is deformed into a wave shape by its own weight regardless of the tightening state by the band, and the deformation causes the lap portion 4 ′ to easily suffer from problems such as peeling or overlapping. The peeling or overlapping of the wrap portion 4 'also deteriorates the magnetic characteristics of the wound core and increases the iron loss and noise of the transformer. Even when the wrap portion is not provided, wavy deformation is caused by gravity, the magnetic properties of the wound core are deteriorated, and the iron loss and noise of the transformer are increased. The technique described in Japanese Patent Laid-Open No. 10-41146 is only within a range that prevents only the thin ribbon of the amorphous magnetic alloy near the inner periphery of the outer wound core, and the wound core due to its own weight or the like. It is considered that it cannot be a sufficient countermeasure technique for preventing deformation throughout the thickness of the film.
In view of the above-mentioned prior art, the problem of the present invention is to suppress the deformation in the stacking direction of the yoke portion of the wound core and suppress the deterioration of the magnetic characteristics in the transformer using the wound core laminated with the amorphous material. It is to be.
An object of the present invention is to provide a technique capable of solving such problems.
[0004]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, in the present invention, in a transformer using a wound iron core in which amorphous materials are laminated, basically, a reinforcing member having a plate-like portion is provided in the yoke part of the wound core, and the yoke part Is reinforced over the entire thickness in the amorphous material stacking direction to suppress at least deformation of the wound core in the amorphous material stacking direction. Specifically, as a transformer configured by using a wound iron core formed by laminating thin strip-shaped amorphous materials , (1) a lap portion in which the end portions of the amorphous material are overlapped with each other in the circumferential direction is a yoke portion. a plurality of annular wound core which is located in: (applicable example code 5a 1 ~5a 4) forming a magnetic circuit of a plurality of annular: and (applicable example code 2a 1 ~2a 4), the plurality of annular windings a plurality of yoke portion of which are positioned, the lap portion of the core: the first reinforcing member (applicable examples of a plurality of plate-like provided on each of the inner circumferential surface side (corresponding example code 5a 1 to 5 a 4) : a code 8a 1 ~8a 4), of the plurality of annular wound core, the outer peripheral surface side of the plurality of yoke portions that the lap portion is positioned, the first in between the yoke portions of the plurality of The plurality of yoke portions and the plurality of first reinforcing members facing the reinforcing member A second reinforcing member (corresponding example: reference numerals 8c 1 and 8f) provided in common, and the first and second reinforcing members are a plurality of yokes in which the lap portion is located. The plurality of yoke portions where the lap portions are positioned are reinforced by fixing the yoke portions to the side of the yoke portions with the portions interposed therebetween . (2) In the above (1), the second reinforcing member has a U-shaped cross section, on the outer peripheral surface side of the plurality of yoke portions where the lap portions are positioned, of the plurality of annular wound cores. It is set as the structure (corresponding Example: code | symbol 8f) provided with the inner surface side of this U-shaped cross section facing each other. (3) In the above (1) or (2), the first and second reinforcing members are further provided around the first and second reinforcing members, and the first and second reinforcing members are provided. However, it has a configuration provided with a tape (corresponding example: reference numeral 9) that is fixed to the yoke portion side with the plurality of yoke portions sandwiched therebetween .
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a diagram showing a first embodiment of a transformer according to the present invention.
The present embodiment is a configuration example in the case of a three-phase three-legged core transformer using a wound core formed by laminating amorphous materials.
Fig.1 (a) is a side view which shows the structure which combined two inner volume iron cores and one outer volume iron core, FIG.1 (b) is a perspective view of an outer volume iron core. In FIG. 1, 1 is an outer wound core, 2a and 2b are inner wound cores, 3a, 3b and 3c are coils, and 4 is a joint between the ends of the amorphous material laminated on the outer wound core 1 in the circumferential direction. The wrap portions 4a and 4b are wrap portions in which the joint portions of the ends of the amorphous material laminated in the inner wound cores 2a and 2b are shifted in the circumferential direction, 5 and 5 'are yoke portions of the outer wound core 1, 6 is a corner portion, 7a is a core portion of the outer wound core 1 (portion inserted into the coil 3a), 7b is a core portion of the outer wound core 1 (portion inserted into the coil 3c), 8a and 8b. Is a reinforcing member, 9 is a tape as a fixing member that reinforces the reinforcing members 8a and 8b and fixes the reinforcing members 8a and 8b to the yoke 5 side, and 12 is a band as a fixing member. The upper side of the figure is the upper side of the transformer, and the lower side of the figure is the lower side of the transformer, and gravity acts in the direction of G. At the time of production, after the inner wound core 2a is inserted into the coils 3a and 3b, it is connected in a magnetic circuit with the wrap portion 4a to form an annular shape, and the inner wound core 2b is inserted into the coils 3b and 3c, The outer winding core 1 is inserted into the coils 3a and 3c outside the inner winding cores 2a and 2b, and is then magnetically connected to the wrapping section 4 in a magnetic circuit manner. Connected to make a ring. In the transformer of the present embodiment, each of the wrap portions is provided in a yoke portion below the coil in each wound core. The reinforcing members 8a and 8b each have a plate shape, the reinforcing member 8a is disposed on the inner peripheral surface side of the yoke portion 5 of the outer wound core 1, and the reinforcing member 8b is disposed on the outer peripheral surface side of the yoke portion 5. In particular, the strength of the yoke portion in the direction of lamination of the amorphous material is supplemented by sandwiching the yoke portion 5 with both reinforcing members. The reinforcing member 8a is disposed, for example, at the outer peripheral portion position of the inner wound cores 2a and 2b before the outer wound core 1 is formed in an annular shape. The tape 9 fixes the reinforcing members 8a and 8b to the yoke portion 5 or reinforces the reinforcing members 8a and 8b. The tape 9 may be provided on the reinforcing plate 8a in advance. The band 12 is wound around the outer wound core 1, and the reinforcing member 8 b is fixed to the yoke portion 5, or the outer wound core 1 is reinforced. With the configuration in which the reinforcing members 8a and 8b are arranged, deformation in the gravity direction due to the weight of the yoke portion 5 of the wound iron core, that is, deformation in the amorphous material stacking direction is suppressed. The fixing member is not limited to the tape described above, and a string-like member may be used, or a screw or bolt made of an insulating material, or a member subjected to an insulation treatment may be used. Moreover, in the structure of FIG. 1, although it was set as the structure which provided the reinforcement members 8a and 8b only in the yoke part 5 side of the outer winding core 1, you may provide in the yoke part 5 'side in addition to this, Or you may make it provide also in each yoke part of the inner side winding cores 2a and 2b, or provide the reinforcement member 8a in each inner peripheral surface side of the inner side winding cores 2a and 2b, and the outer peripheral surface of the outer side winding core 1 It is good also as a structure which inserts and reinforces both the yoke part of the inner side wound iron cores 2a and 2b, and the yoke part of the outer side wound iron core 1 with the reinforcement member 8b provided in the side.
According to the first embodiment, in the three-phase three-legged core transformer, deformation due to its own weight or the like in the yoke portion 5 of the wound core is suppressed, and the wrap portion 4 is prevented from being peeled off, thereby deteriorating the magnetic properties of the wound core. Is suppressed. For this reason, an increase in iron loss and noise of the transformer can be suppressed.
[0006]
FIG. 2 is a diagram showing a second embodiment of the present invention.
This embodiment is a configuration example in the case of a three-phase five-leg iron core transformer using a wound iron core formed by laminating amorphous materials.
In FIG. 2, 2a 1, 2a 2, 2a 3, 2a 4 is wound cores, 3a, 3b, 3c coil, 4a 1, 4a 2, 4a 3, 4a 4 respectively, wound cores 2a 1, 2a 2, 2a 3 , 2 a 4 , the lap portions 5 a 1 , 5 a 2 , 5 a 3 , 5 a 4 , 5 a 5 , 5 a 6 , 5 a 7 , and 5 a 8 are respectively connected to the end portions of the amorphous materials laminated in the circumferential direction. , Wound iron cores 2a 1 , 2a 2 , 2a 3 , 2a 4 yoke portions, 7a 1 is a core portion of the wound core 2a 1 (a portion inserted into the coil 3a), 7a 2 is a core portion of the wound core 2a 2 ( Part inserted into the coil 3a), 7a 3 is the core part of the wound core 2a 2 (part inserted into the coil 3b), and 7a 4 is the core part of the wound core 2a 3 (part inserted into the coil 3b) ), 7a 5 is wound core 2a The core portion of the (portion inserted into the coil 3c), 7a 6 is the core of the wound iron core 2a 4 (portion inserted into the coil 3c), 8a 1, 8a 2 , 8a 3, 8a 4, 8a 5, 8a 6 , 8a 7 , 8a 8 are respectively the yoke portions 5a 1 , 5a 2 , 5a 3 , 5a 4 , 5a 5 , 5a 6 , 5a 7 , 5a 8 of the wound cores 2a 1 , 2a 2 , 2a 3 , 2a 4. The plate-shaped reinforcing member 8c 1 provided on the inner peripheral surface side of the steel plate is a single plate-shaped reinforcing member provided in common on the outer peripheral surface side of the yoke portions 5a 1 , 5a 2 , 5a 3 , 5a 4. member, 8c 2 includes a yoke portion 5a 5, 5a 6, 5a 7 , it is one of the plate-like reinforcing member provided in common to the outer peripheral surface of 5a 8. Also in the second embodiment, the upper side of the figure is the upper side of the transformer, the lower side of the figure is the lower side of the transformer, and gravity acts in the direction of G. At the time of manufacture, the wound core 2a 1 is inserted into the coil 3a and then connected in a magnetic circuit with the wrap portion 4a 1 to form an annular shape. After the wound core 2a 2 is inserted into the coils 3a and 3b, the wrap portion 4a. is 2 is connected the magnetic circuit to the annular, after the wound core 2a 3 is inserted into the coil 3b, 3c, is connected magnetic circuit to wrap portion 4a 3 annularly wound core 2a 4 is a coil after being inserted into 3c, is connected magnetic circuit to wrap portion 4a 4 are annularly. Also in the transformer of the present embodiment, each of the wrap portions is provided on the yoke portion below the coil with the respective wound cores. In such a configuration, each reinforcing member supplements the strength of the wound iron core in the lamination direction of the amorphous material across each yoke portion, and particularly the yoke portions 5a 1 , 5a 2 , 5a 3 , 5a 4 , Deformation at 5a 5 , 5a 6 , 5a 7 , 5a 8 , especially deformation in the direction of gravity due to its own weight, that is, deformation in the amorphous material stacking direction is suppressed.
According to the second embodiment, in the three-phase five-leg iron core transformer, the weights of the yoke portions 5a 1 , 5a 2 , 5a 3 , 5a 4 , 5a 5 , 5a 6 , 5a 7 , 5a 8 of each wound iron core are obtained. Deformation due to the above is suppressed. As a result, the wrap portions 4a 1 , 4a 2 , 4a 3 , 4a 4 are prevented from being peeled off, the deterioration of the magnetic properties of the wound core is suppressed, and the iron loss and noise increase of the transformer are also suppressed. In addition, since the reinforcing members 8c 1 and 8c 2 are respectively shared by the yoke portions 5a 1 , 5a 2 , 5a 3 , 5a 4 , yoke portions 5a 5 , 5a 6 , 5a 7 , 5a 8 , the components of the reinforcing members The score can be reduced.
[0007]
FIG. 3 is a diagram showing a third embodiment of the present invention.
The present embodiment is an example in the case of using a reinforcing member having a U-shaped cross section.
In FIG. 3, 8d is a reinforcing member having a U-shaped cross section. The configuration of the other parts is the same as in the case of the first embodiment. The reinforcing member 8d is placed on the yoke portion 5 of the outer wound core 1, and the three plate-like portions 8d 1 , 8d 2 , 8d 3 of the reinforcing member 8d are amorphous on the inner peripheral surface side and outer peripheral surface side of the yoke portion 5, respectively. It is provided so as to be arranged in the material stacking direction. The lap part is located in the yoke part 5 reinforced by the reinforcing member 8d. The plate-like portions 8d 1 and 8d 2 suppress deformation in the yoke portion 5 of the outer wound core 1 by the bending rigidity in the thickness direction of the plate-like portions, and the plate-like portion 8d 3 follows the plate-like portion plane. Due to the bending rigidity in the direction, deformation of the yoke portion 5 of the outer wound core 1 is suppressed. Such a U-shaped cross-section reinforcing member may be provided also in the yoke portion 5 ′, or may be provided in each yoke portion of the inner wound cores 2a and 2b in the configuration of FIG. Further, a plate-like portion 8d 1 is arranged on the inner peripheral surface side of each of the inner wound cores 2a, 2b, and a plate-like portion 8d 2 is arranged on the outer peripheral surface side of the outer wound core 1, so that the inner wound cores 2a, 2b A configuration may be adopted in which both the yoke portion and the yoke portion of the outer wound core 1 are reinforced.
According to the configuration of the third embodiment, since the plate portion 8d 3 is provided, the yoke portion can be reinforced with high rigidity and deformation of the wound core can be suppressed. As a result, peeling of the wrap portion can be prevented, deterioration of the magnetic properties of the wound core can be suppressed, and iron loss and noise increase of the transformer can be suppressed. Further, since the plate-like portions 8d 1 , 8d 2 and 8d 3 are integrally formed, the number of parts of the reinforcing member can be reduced. Furthermore, the workability of incorporating the reinforcing member into the yoke portion can be improved. As a result, the cost of the transformer can be reduced.
[0008]
FIG. 4 is a diagram showing a fourth embodiment of the present invention.
This embodiment is a configuration example in the case of using a reinforcing member having an L-shaped cross section.
FIG. 4A shows a reinforcing member, and FIG. 4B shows a reinforcing state of the yoke portion 5 by the reinforcing member. In FIG. 4, 8e 1 and 8e 2 are reinforcement members having an L-shaped cross section, 8e 11 and 8e 12 are two plate-like portions of the reinforcement member 8e 1 , and 8e 21 and 8e 22 are reinforcement members 8e 2 . Two plate-like parts. The configuration of the other parts is the same as in the case of the first embodiment. Each plate-like portion 8e 21 between the plate portion 8e 11 of the reinforcing member 8e 1 reinforcing member 8e 2 is, the outer peripheral surface of the yoke portion 5, arranged on the inner peripheral surface side, the plate-like portion 8e 12 of the reinforcing member 8e 1 The plate-like portion 8e 22 of the reinforcing member 8e 2 is arranged in the amorphous material stacking direction of the yoke portion 5. The lap part is located in the yoke part 5 reinforced by the reinforcing members 8e 1 and 8e 2 . The plate-like portions 8e 11 and 8e 21 suppress deformation in the yoke portion 5 of the wound core 1 due to the bending rigidity in the thickness direction of the plate-like portion, and the plate-like portions 8e 12 and 8e 22 Deformation in the yoke portion 5 of the wound iron core 1 is suppressed. Such a reinforcing member having an L-shaped cross section may be provided, for example, on the yoke portion 5 ′ side, or may be provided on each yoke portion of the inner wound cores 2a, 2b in the configuration of FIG. Further, the plate-like portion 8e 21 of the reinforcing member 8e 2 is provided on the inner peripheral surface side of each yoke portion of the inner wound cores 2a and 2b, and the plate-like portion of the reinforcing member 8e 1 is provided on the outer peripheral surface side of the yoke portion of the outer wound core 1. so 8e 11 is arranged, the inner wound cores 2a, both the yoke portion and the yoke portion of the outer wound core 1 and 2b may be configured to reinforce in's in the plate-like portion 8e 21, 8e 11.
According to the configuration of the fourth embodiment, the configuration having the plate-like portions 8e 12 and 8e 22 makes it possible to reinforce the yoke portion with high rigidity and suppress deformation of the wound core 1 in the yoke portion. As a result, peeling of the wrap portion can be prevented, deterioration of the magnetic properties of the wound core can be suppressed, and iron loss and noise increase of the transformer can be suppressed. Further, the number of parts of the reinforcing member can be reduced. The workability of incorporating the reinforcing member into the yoke portion can also be improved. As a result, the cost of the transformer can be reduced.
[0009]
FIG. 5 is a diagram showing a fifth embodiment of the present invention.
The present embodiment is a configuration example in the case of using a reinforcing member having a U-shaped cross section in the case of a three-phase five-leg iron core transformer.
In FIG. 5, 2a 1 , 2a 2 , 2a 3 , 2a 4 are wound cores, 5a 1 , 5a 2 , 5a 3 , 5a 4 , 5a 5 , 5a 6 , 5a 7 , 5a 8 are respectively wound cores 2a 1 , The yoke portions 2a 2 , 2a 3 , 2a 4 , 8a 1 , 8a 2 , 8a 3 , 8a 4 are respectively yoke portions 5a 1 , 5a 2 , 5a 3 of the wound cores 2a 1 , 2a 2 , 2a 3 , 2a 4. , the inner peripheral surface side provided with plate-like reinforcing members 5a 4, 8f includes a yoke portion 5a 1, 5a 2, 5a 3 , 1 single U-shaped provided in common to the outer peripheral surface of 5a 4 8f 1 , 8f 2 , 8f 3 are three plate-like portions of the reinforcing member 8f, and 9 is a tape as a fixing member. In this fifth embodiment, it is a yoke portion 5a 5, 5a 6, 5a 7 , 5a 8 side transformer upper side yoke portion 5a 1, 5a 2, 5a 3 , 5a 4 side bottom side of the transformer In the installed state, gravity acts downward. Lap portion of each winding within the iron core, the yoke portion 5a 1, 5a 2, 5a 3 , provided 5a 4 side. Plate-like portion 8f 1 and 8f 3 each reinforcing members 8f, disposed on the yoke portion 5a 1, 5a 2, 5a 3 , amorphous material stacking direction of 5a 4, the plate-like portion 8f 2 is the yoke portion of the reinforcing member 8f 5a 1, 5a 2, 5a 3 , arranged on the outer peripheral surface of the 5a 4. A tape 9 is provided around the reinforcing members 8a 1 , 8a 2 , 8a 3 , 8a 4 and the reinforcing member 8f, and the reinforcing members 8a 1 , 8a 2 , 8a 3 , 8a 4 , 8f are respectively fixed to the corresponding yoke portions. is doing. The plate-like portion 8f 2 of the reinforcing member 8f having a U-shaped cross section is deformed in each yoke portion 5a 1 , 5a 2 , 5a 3 , 5a 4 of each wound core by the bending rigidity in the thickness direction of the plate-like portion. The plate-like portions 8f 1 and 8f 3 suppress the deformation of each wound iron core at each yoke portion by the bending rigidity in the direction along the plate-like portion plane. Such 8a 1 , 8a 2 , 8a 3 , 8a 4 and the reinforcing member 8f may be provided also on the yoke part 5 ′ side.
According to an embodiment of the fifth, the 3-phase 5-legged core transformer, deformation due to its own weight in each winding the yoke 5a of the core 1, 5a 2, 5a 3, 5a 4 is suppressed. As a result, peeling of the wrap portion of each wound core is prevented, deterioration of the magnetic characteristics of the wound core is suppressed, and an increase in iron loss and noise of the transformer is also suppressed. In particular, since the reinforcing member 8f has the plate-like portions 8f 1 and 8f 3 , the reinforcing strength for the yoke portion can be increased. Further, the reinforcing member 8f, due to the configuration of sharing the yoke portion 5a 1, 5a 2, 5a 3 , 5a 4, it is possible to reduce the number of parts of the reinforcing member.
[0010]
In each of the above embodiments, the plate-like portion of the reinforcing member is illustrated as a configuration example having a flat surface. However, the present invention is not limited to this, and the plate-like portion includes a convex portion or a concave shape. There may be a part. Further, for example, a chipped portion or a hole-like portion may be provided in the plane of the plate-like portion. The wrap portion of each wound iron core may not be located at the yoke portion reinforced by the reinforcing member. Furthermore, the wound iron core may not be provided with a wrap portion and may be formed by continuously winding an amorphous material in a spiral shape. The transformer is not limited to a three-phase three-legged core transformer or a three-phase five-legged core transformer. The technology of the present invention can also be applied when the wound iron core is made of a magnetic material other than an amorphous material.
[0011]
【The invention's effect】
According to the present invention, in the transformer, the yoke portion can be reinforced to suppress deformation over the entire thickness of the wound core, and deterioration of the magnetic properties of the wound core can be suppressed. An increase in noise can also be suppressed.
[Brief description of the drawings]
FIG. 1 is a diagram showing a first embodiment of the present invention.
FIG. 2 is a diagram showing a second embodiment of the present invention.
FIG. 3 is a diagram showing a third embodiment of the present invention.
FIG. 4 is a diagram showing a fourth embodiment of the present invention.
FIG. 5 is a diagram showing a fifth embodiment of the present invention.
FIG. 6 is an explanatory view of peeling of a lap portion at a yoke portion of a wound iron core.
FIG. 7 is a diagram illustrating an example of a conventional technique for preventing peeling of a lap portion.
8 is an explanatory view of deformation of a yoke part in the prior art of FIG.
[Explanation of symbols]
1,1 '... outer wound core, 2a, 2b ... inner wound core, 2a 1, 2a 2, 2a 3, 2a 4 ... wound core, 3a, 3b, 3c ... coil, 4,4', 4a, 4b, 4a 1 , 4a 2 , 4a 3 , 4a 4 ... lap part, 5, 5 ′, 5a 1 , 5a 2 , 5a 3 , 5a 4 , 5a 5 , 5a 6 , 5a 7 , 5a 8 ... yoke part, 6, 6 ′ ... corners, 7a, 7b, 7a 1, 7a 2, 7a 3, 7a 4, 7a 5, 7a 6 ... core part, 8a, 8b, 8c 1, 8c 2, 8a 1, 8a 2, 8a 3, 8a 4 , 8a 5 , 8a 6 , 8a 7 , 8a 8 , 8d, 8e 1 , 8e 2 , 8f ... reinforcing member, 9, 11 ... tape, 12, 12 '... band.

Claims (3)

薄帯状のアモルファス材を積層して成る巻鉄心を用いて構成される変圧器であって
上記アモルファス材の端部を互いに周方向にずらして重ねたラップ部がヨーク部に位置し複数の環状の磁気回路を形成する複数の環状の巻鉄心と、
上記複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部のそれぞれの内周面側に設けられた複数の板状の第1の補強部材と、
上記複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部の外周面側に、該複数のヨーク部を間にはさんで上記第1の補強部材に対向し該複数のヨーク部及び該複数の第1の補強部材に共通に設けられた1個の第2の補強部材と、
を備え、
上記第1及び第2の補強部材を、上記ラップ部が位置する複数のヨーク部を間にはさんだ状態で該各ヨーク部側に固定し、該ラップ部が位置する複数の各ヨーク部を補強する構成としたことを特徴とする変圧器。
A transformer that will be constructed using the wound core formed by laminating a thin strip of amorphous material,
A plurality of annular wound cores in which end portions of the amorphous material are shifted from each other in the circumferential direction and overlapped to form a plurality of annular magnetic circuits in the yoke portion,
A plurality of plate-shaped first reinforcing members provided on the respective inner peripheral surface sides of the plurality of yoke portions where the lap portions are positioned, of the plurality of annular wound cores;
On the outer peripheral surface side of the plurality of yoke portions where the wrap portion is located, the plurality of annular wound cores are opposed to the first reinforcement member with the plurality of yoke portions interposed therebetween, and the plurality of yoke portions. And one second reinforcing member provided in common to the plurality of first reinforcing members,
With
The first and second reinforcing members are fixed to the yoke portions with the plurality of yoke portions where the wrap portions are positioned therebetween, and the plurality of yoke portions where the wrap portions are located are reinforced. A transformer characterized in that it is configured to.
上記第2の補強部材は、U字状断面を有し、上記複数の環状の巻鉄心の、上記ラップ部が位置する複数のヨーク部の外周面側に、該U字状断面の内面側を対向させて設けられる構成である請求項1に記載の変圧器。 The second reinforcing member has a U-shaped cross section, and the inner surface side of the U-shaped cross section is disposed on the outer peripheral surface side of the plurality of yoke portions where the wrap portions are positioned of the plurality of annular wound cores. The transformer according to claim 1, wherein the transformer is configured to face each other. 上記第1及び第2の補強部材の周りに設けられ、該第1及び第2の補強部材を、該第1及び第2の補強部材が上記複数の各ヨーク部をはさんだ状態で、ヨーク部側に固定するテープを備えた構成である請求項1または請求項2に記載の変圧器。 The first and second reinforcing members are provided around the first and second reinforcing members, with the first and second reinforcing members sandwiching the yoke portions, and the yoke portion. The transformer according to claim 1 or 2, wherein the transformer is configured to include a tape fixed to the side .
JP2002108747A 2002-04-11 2002-04-11 Transformer Expired - Lifetime JP3857173B2 (en)

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Cited By (1)

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JP4249594B2 (en) * 2003-10-29 2009-04-02 株式会社東芝 Transformers and transformer cores
EP2320439A4 (en) 2008-09-03 2018-05-02 Hitachi Industrial Equipment Systems Co., Ltd. Wound iron core for static apparatus, amorphous transformer and coil winding frame for transformer
JP4837080B2 (en) * 2009-09-11 2011-12-14 株式会社日立産機システム Amorphous transformer insulation paper making machine
JP5275286B2 (en) * 2010-04-28 2013-08-28 株式会社日立産機システム Transformer
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US20150364239A1 (en) * 2013-01-28 2015-12-17 Lakeview Metals, Inc. Forming amorphous metal transformer cores
JP6605425B2 (en) * 2016-10-04 2019-11-13 株式会社日立産機システム Amorphous transformer and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
CN106298201A (en) * 2016-11-08 2017-01-04 江苏宝亨新电气有限公司 A kind of amorphous alloy transformer core coil with baffle
CN106298201B (en) * 2016-11-08 2019-01-08 江苏宝亨新电气有限公司 A kind of amorphous alloy transformer core coil with soundproof plate

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