JP3852020B2 - Paper cushioning molding and manufacturing equipment - Google Patents

Paper cushioning molding and manufacturing equipment Download PDF

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Publication number
JP3852020B2
JP3852020B2 JP11340497A JP11340497A JP3852020B2 JP 3852020 B2 JP3852020 B2 JP 3852020B2 JP 11340497 A JP11340497 A JP 11340497A JP 11340497 A JP11340497 A JP 11340497A JP 3852020 B2 JP3852020 B2 JP 3852020B2
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JP
Japan
Prior art keywords
paper
shredding device
hopper
conveyor
cutter
Prior art date
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Expired - Lifetime
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JP11340497A
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Japanese (ja)
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JPH10286480A (en
Inventor
春夫 佐々木
省三 加賀沢
Original Assignee
株式会社ササキコーポレーション
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  • Processing Of Solid Wastes (AREA)
  • Crushing And Pulverization Processes (AREA)

Description

【0001】
【産業上の利用分野】
OA用紙、事務用紙等の企業秘密漏洩防止の為の細断片の2次利用及び工場廃材であるダンボール並びに古雑誌等の古紙の緩衝材への再利用に関するものである。
【0002】
【従来の技術】
上記した企業秘密漏洩防止の為に細断するものとして多数のシュレッターが販売されている。
又、工場廃材であるダンボールの緩衝材利用として、実用新案登録第3015845号が知られる。さらに包装用緩衝材として実開平5−75169号が知られている。
【0003】
【発明が解決しようとする課題】
前記した公知例においては、それぞれ個別の細断機の提案であったり、実用新案登録第3015845号はダンボール材に限定されて大量生産に不向である等の問題があった。
【0004】
【課題を解決するための手段】
上記した問題を解決する為に、被加工紙材を供給するベルトコンベヤと、ベルトコンベヤに臨ませた細断装置と、細断装置から細断片を受けて平ベルト上に横設したラグを設けて上方へ移送する立ち上げコンベヤと、立ち上げコンベヤから細断片を受けるホッパと、ホッパは下端に円筒状のガイドシュートを延設し、内部に送り出しスクリューを立設して定量供給する手段を上下方向に具備した包装成形装置とからなる紙製緩衝材の成形製造装置であって、前記細断装置は、回転軸に細巾カッタを胴配列した一対の回転刃物から形成されるとともに連続2段配置されていて、上流側の第1細断装置に対し下流側の第2細断装置のカッタ巾が狭く設定されていることを特徴とした紙製緩衝材の成形製造装置を提供する。また、前記包装成形装置は、ホッパ下方に紙シートをチューブ状に成形するガイドシュートと、紙シートの合わせ目を接着するシーラー部と、成形された紙チューブ内に投入された細断片の堆積高さを感知するセンサースイッチと、センサースイッチの情報により作動し紙チューブの上下切断部を接着させると同時に切断してクッション小袋とするカッター部とを上下方向に具備し、これらをプログラム制御により定量供給する制御部を有していることを特徴とした前記紙製緩衝材の成形製造装置を提供する。
【0005】
【作用】
前記した構成によって、OA用紙、事務用紙、工場廃材のダンボール並びに古雑誌等の古紙が一様に細断されて連続搬送し、紙製小袋に定量供給されて、クッション小袋が連続生産される。
又、古紙の細断に当たって連続2段配置したので、古雑誌や厚手の古紙の細断の場合、第1段目においては荒切断で塊状に圧縮片ができるが、第1細断巾より切断巾を小さく設定した第2段細断において、解きほぐしながら再細断するので、フワーとした一様な切断細片が成形されてクッション性がさらに高くなる。
【0006】
【実施例】
本発明を実施した図面に基づいて構成を説明する。
図1は本発明を実施した側面図で、一部を省略した説明図である。図2は平面図である。
【0007】
1は平ベルトの供給コンベヤで、2は第1細断装置で回転軸に細巾カッタを胴配列した一対の回転刃物から形成され、横断して配列される。本実施例において刃巾は11mmで、回転径150mmである。電話帳の厚さ程度まで切断可能であり、細断片は巾が約10.5mmで長さが40mmである。
又、3は第2細断装置を示し、第1細断装置2のカッタ巾より狭い、カッタを胴配列した一対の回転刃物で構成され、本実施例においての刃巾は4mmの設定であり、細断片はおよそ巾3.8mmで長さが50mm程度の仕上がりとなる。第1細断で切断後、圧縮塊状片は適宜にほぐれながら、再細断されて一様な形状に適宜に絡まってフカフカ状となる。
【0008】
4は立上りコンベヤを示し、平ベルト上に横設したラグを適宜に設けて、第2細断装置で切断した細断片をホッパ6へ移送する。6のホッパは下端に円筒状のガイドシュート11を延設し、内部に送り出しスクリュー7を立設してなる。8は駆動部で9のモーターによって回転力を与えるが、運転は適宜に正回転、停止、逆回転のプログラム制御されて定量供給する。
【0009】
10は紙シートを示し、ガイドシュート11の外形に沿ってチューブ状に成形され、三方シーラ部12の上部で縦方向の合わせ目縁15を接着され、溶着ローラ13によって、予じめ塗布されている接着剤がヒート溶着される。
【0010】
14は光センサースイッチで紙チューブ内に投入された細断片の堆積高さを感知してカッタ16を指示して、紙チューブの切断部上下を接着させると同時に切断してクッション小袋17を連続的に製造する。クッション小袋17は搬出コンベヤ18へ落下して所望するコンテナへ移送する。19は操作パネルで主要源及び包装機械部のプログラム制御をする。クッション小袋の長さは3段階に可変である。
【0011】
図2において、20は紙材ロールで、クッション用小袋17の紙シートを巻いたもので、前記したガイドシュート11へ送られるものである。
前記した操作パネル19は、クッション小袋17の長さ設定、細断片の投入量の感知とモータ9の回転制御及びカッター16の指示制御回路を内装する。
【0012】
【発明の効果】
以上のように構成したので、事務所の使用済廃紙材や工場廃材の紙を区別することもなく混在のまま細断して、環境を汚染することがない新規な包装用緩衝材小袋を大量に効率的に生産可能としたものである。
特に、2段細断装置の組み合わせにより、一定したフカフカの緩衝材を得ることができたので実益が高い。
【図面の簡単な説明】
【図1】 本発明を実施した全体側面図
【図2】 平面図
【符号の説明】
1 供給コンベヤ
2 第1細断装置
3 第2細断装置
4 立ち上げコンベヤ
5 枠体
6 ホッパ
7 送り出しスクリュー
8 駆動部
9 モータ
10 紙シート
11 ガイドシュート
12 三方シーラ部
13 溶着ローラ
14 光センサースイッチ
15 溶着縁
16 カッター部
17 クッション小袋
18 搬出コンベヤ
19 操作パネル
20 紙材ロール
[0001]
[Industrial application fields]
This is related to the secondary use of OA paper, office paper, etc. to prevent leakage of business secrets, and the reuse of waste paper such as cardboard and old magazines as cushioning materials.
[0002]
[Prior art]
A number of shredders are sold as shredded products to prevent the above-mentioned trade secret leakage.
In addition, utility model registration No. 3015845 is known as a buffer material for corrugated cardboard, which is a factory waste material. Further, Japanese Utility Model Laid-Open No. 5-75169 is known as a cushioning material for packaging.
[0003]
[Problems to be solved by the invention]
In the above-mentioned known examples, there have been problems such as proposals for individual shredding machines, and utility model registration No. 3015845, which is limited to cardboard materials and is not suitable for mass production.
[0004]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, a belt conveyor that supplies the paper material to be processed, a shredding device facing the belt conveyor, and a lug that is placed horizontally on the flat belt by receiving a fine piece from the shredding device are provided. A rising conveyor that transports upward, a hopper that receives fine fragments from the rising conveyor, and a hopper with a cylindrical guide chute extending at the lower end, and a feed screw standing up and feeding means for quantitative feeding up and down A paper cushioning material molding and manufacturing apparatus comprising a packaging molding apparatus provided in a direction, wherein the shredding device is formed from a pair of rotary blades having a narrow cutter arranged on a rotary shaft and continuously two stages. Provided is a paper cushioning material molding and manufacturing apparatus characterized in that the cutter width of the downstream second shredding device is set narrower than that of the upstream first shredding device . Further, the packaging molding apparatus includes a guide chute that forms a paper sheet in a tube shape below the hopper, a sealer portion that adheres a seam of the paper sheet, and a stack height of the fine pieces put into the molded paper tube. A sensor switch that senses the height, and a cutter part that operates according to the sensor switch information to bond the upper and lower cut parts of the paper tube and cuts them into cushion sachets in the vertical direction. There is provided a molding and manufacturing apparatus for a paper cushioning material, characterized in that it has a control section.
[0005]
[Action]
With the configuration described above, OA paper, office paper, factory waste corrugated cardboard and old paper such as old magazines are uniformly shredded and continuously conveyed, and quantitatively supplied to paper sachets to produce cushion sachets continuously.
In addition, because it is arranged continuously in two stages for chopping waste paper, in the case of severing old magazines and heavy waste paper, the first stage can make a compacted piece by rough cutting, but cut from the first shredding width In the second stage shredding with the width set small, the shredding is performed while unraveling, so that a uniform cut strip as a wing is formed and the cushioning property is further enhanced.
[0006]
【Example】
The configuration will be described based on the drawings in which the present invention is implemented.
FIG. 1 is a side view in which the present invention is implemented, and is an explanatory diagram with a part omitted. FIG. 2 is a plan view.
[0007]
Reference numeral 1 denotes a flat belt supply conveyor, and reference numeral 2 denotes a first shredding device, which is formed of a pair of rotary blades having a narrow cutter arranged on a rotating shaft and arranged transversely. In this embodiment, the blade width is 11 mm and the rotation diameter is 150 mm. It can be cut to about the thickness of the phone book, and the fine pieces are about 10.5 mm wide and 40 mm long.
Reference numeral 3 denotes a second shredding device, which is composed of a pair of rotating blades having a cutter arrayed narrower than the cutter width of the first shredding device 2. The blade width in this embodiment is set to 4 mm. The fine piece has a width of about 3.8 mm and a length of about 50 mm. After being cut by the first shredding, the compressed lump pieces are appropriately shredded and appropriately tangled into a uniform shape to form a fluffy shape.
[0008]
Reference numeral 4 denotes a rising conveyor, which is appropriately provided with a lug horizontally provided on a flat belt, and transfers the fine pieces cut by the second shredding device to the hopper 6. The hopper 6 has a cylindrical guide chute 11 extending at the lower end and a feed screw 7 standing upright. Reference numeral 8 denotes a drive unit which applies a rotational force by a motor 9, and the operation is appropriately controlled by forward, stop, and reverse rotation program control.
[0009]
Reference numeral 10 denotes a paper sheet, which is formed into a tube shape along the outer shape of the guide chute 11, has a vertical joint edge 15 bonded to the upper part of the three-way sealer portion 12, and is preliminarily applied by the welding roller 13. The adhesive that is present is heat welded.
[0010]
14 is an optical sensor switch that senses the height of the fine pieces deposited in the paper tube and instructs the cutter 16 to bond the top and bottom of the cut portion of the paper tube and simultaneously cut the cushion pouch 17 continuously. To manufacture. The cushion pouch 17 falls onto the carry-out conveyor 18 and is transferred to a desired container. 19 is an operation panel for controlling the main source and the packaging machine section. The length of the cushion pouch is variable in three stages.
[0011]
In FIG. 2, reference numeral 20 denotes a paper roll, which is a roll of a paper sheet of a cushion sachet 17 and is sent to the guide chute 11 described above.
The operation panel 19 includes a length setting of the cushion pouch 17, sensing of the amount of fine pieces inserted, rotation control of the motor 9, and an instruction control circuit for the cutter 16.
[0012]
【The invention's effect】
Because it is configured as described above, a new packaging material sachet that does not pollute the environment by shredding the used waste paper material of the office or the paper of the factory waste material without mixing. It can be efficiently produced in large quantities.
In particular, the combination of the two-stage shredding device can provide a constant fluffy cushioning material, which is highly beneficial.
[Brief description of the drawings]
FIG. 1 is an overall side view of the present invention. FIG. 2 is a plan view.
DESCRIPTION OF SYMBOLS 1 Supply conveyor 2 1st shredding apparatus 3 2nd shredding apparatus 4 Startup conveyor 5 Frame body 6 Hopper 7 Feed screw 8 Drive part 9 Motor 10 Paper sheet 11 Guide chute 12 Three-side sealer part 13 Welding roller 14 Optical sensor switch 15 Welding edge 16 Cutter part 17 Cushion sachet 18 Unloading conveyor 19 Operation panel 20 Paper roll

Claims (2)

被加工紙材を供給するベルトコンベヤと、ベルトコンベヤに臨ませた細断装置と、細断装置から細断片を受けて平ベルト上に横設したラグを設けて上方へ移送する立ち上げコンベヤと、立ち上げコンベヤから細断片を受けるホッパと、ホッパは下端に円筒状のガイドシュートを延設し、内部に送り出しスクリューを立設して定量供給する手段を上下方向に具備した包装成形装置とからなる紙製緩衝材の成形製造装置であって、前記細断装置は、回転軸に細巾カッタを胴配列した一対の回転刃物から形成されるとともに連続2段配置されていて、上流側の第1細断装置に対し下流側の第2細断装置のカッタ巾が狭く設定されていることを特徴とした紙製緩衝材の成形製造装置。A belt conveyor for supplying the paper material to be processed, a shredding device facing the belt conveyor, a rising conveyor for receiving a fine piece from the shredding device and providing a lateral lug on the flat belt to transfer it upward A hopper that receives a fine piece from a start-up conveyor, and a packaging molding device that has a cylindrical guide chute extending at the lower end, and a means for vertically feeding a fixed amount by setting up a feed screw inside the hopper The paper cushioning material forming and manufacturing apparatus, wherein the shredding device is formed of a pair of rotating blades having a narrow cutter arranged on a rotating shaft and continuously arranged in two stages. An apparatus for molding and manufacturing a paper cushioning material, characterized in that a cutter width of a downstream second shredding device is set narrower than that of one shredding device. 前記包装成形装置は、ホッパ下方に紙シートをチューブ状に成形するガイドシュートと、紙シートの合わせ目を接着するシーラー部と、成形された紙チューブ内に投入された細断片の堆積高さを感知するセンサースイッチと、センサースイッチの情報により作動し紙チューブの上下切断部を接着させると同時に切断してクッション小袋とするカッター部とを上下方向に具備し、これらをプログラム制御により定量供給する制御部を有していることを特徴とした請求項1記載の紙製緩衝材の成形製造装置。 The packaging molding apparatus includes a guide chute that forms a paper sheet in a tube shape below the hopper, a sealer unit that adheres the seam of the paper sheet, and a stack height of fine pieces put into the molded paper tube. A sensor switch that senses and a cutter part that operates according to the sensor switch information to bond the upper and lower cut parts of the paper tube and cuts them into cushion sachets in the vertical direction. The apparatus for forming and manufacturing a paper cushioning material according to claim 1, comprising a portion .
JP11340497A 1997-04-14 1997-04-14 Paper cushioning molding and manufacturing equipment Expired - Lifetime JP3852020B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11340497A JP3852020B2 (en) 1997-04-14 1997-04-14 Paper cushioning molding and manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11340497A JP3852020B2 (en) 1997-04-14 1997-04-14 Paper cushioning molding and manufacturing equipment

Publications (2)

Publication Number Publication Date
JPH10286480A JPH10286480A (en) 1998-10-27
JP3852020B2 true JP3852020B2 (en) 2006-11-29

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Publication number Priority date Publication date Assignee Title
JP6712449B2 (en) * 2015-08-24 2020-06-24 株式会社日立システムズ Cushioning material manufacturing equipment

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