JP3843908B2 - Self-propelled waste disposal machine - Google Patents

Self-propelled waste disposal machine Download PDF

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Publication number
JP3843908B2
JP3843908B2 JP2002217600A JP2002217600A JP3843908B2 JP 3843908 B2 JP3843908 B2 JP 3843908B2 JP 2002217600 A JP2002217600 A JP 2002217600A JP 2002217600 A JP2002217600 A JP 2002217600A JP 3843908 B2 JP3843908 B2 JP 3843908B2
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Japan
Prior art keywords
self
propelled
hopper
fuel tank
waste disposal
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Expired - Fee Related
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JP2002217600A
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Japanese (ja)
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JP2004057889A (en
Inventor
正明 江原
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Kobelco Construction Machinery Co Ltd
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Kobelco Construction Machinery Co Ltd
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Description

【0001】
【発明が属する技術分野】
本発明は、建設廃材等を破砕処理する破砕装置を備えた自走式破砕機や、土砂に土質改良材を加えて解砕混合処理する混合装置を備えた自走式土質改良機等を含む自走式廃棄物処理機に関するものである。
【0002】
【従来の技術】
自走式破砕機は、ビルや橋梁の解体の際に発生するコンクリートガラ・岩石などの建設廃材等の廃棄物を破砕するものであり、処理装置としてクラッシャーが自走台車に搭載され、この台車の前方上部に配設されたホッパーに投入された建設廃材を、フィーダーでクラッシャーに搬送し、エンジン駆動のクラッシャーにて所定の大きさに破砕して、クラッシャー下部から排出するように構成されている。そして、レイアウトは、例えば特開2000−325819号公報に開示されているように、クラッシャーを機械本体の中央に配置し、エンジンを車体幅方向に横置きとして機械本体の後方に配置するとともに、上記クラッシャーの下部からエンジンの下部を経由して後方上部に延びるコンベアを設けているのが一般的であった。
【0003】
自走式土質改良機は、土建工事において発生する掘削土(所謂建設発生土)のうち埋め戻しに適さない土砂廃棄物を土質改良して再利用させるものであり、処理装置として混合装置が自走台車に搭載され、この台車の前方上部に配設されたホッパーに投入された土砂廃棄物を、フィーダー乃至コンベアで混合装置に搬送し、エンジン駆動の混合装置にて土質改良材とともに解砕混合処理して、混合装置下部から排出するように構成されている。そして、レイアウトは、例えば特開2002−95991号公報に開示されているように、エンジンを車体幅方向に横置きとして機械本体の後方に配置するとともに、上記混合装置の下部から後方上部に延びるコンベアを設けているのが一般的であった。
【0004】
【発明が解決しようとする課題】
ところで、自走式廃棄物処理機を作業スペースが限られた現場内に搬入して過不足なく稼働させるには、機械本体はできるだけコンパクトであって、走行性能の安定していることが要求される。しかし、上記従来例の自走式破砕機のようにエンジンを機械本体の後方に配置したのでは、ホッパー、処理装置及びエンジンがシリーズに並んで機械本体の前後方向の寸法が長くなるとともに、重心が台車の後方にあるため安定した走行を行なうには緩慢な移動が強いられる。しかも、エンジンを機械本体の後方に配置しようとするとコンベアとの干渉を避けなければならず、結果としてエンジンの重心位置が高くなり、安定性を欠くことになる。さらに、こうした場合、クラッシャーの後面をエンジンで塞ぐことになり、クラッシャーのメンテナンスもしづらくなる、という問題がある。一方、上記従来例の自走式土質改良機においても、エンジンを機械本体の後方の高い位置に配置している関係上、結果としてエンジンの重心位置が高くなり、安定性を欠くことになる。
【0005】
このような問題点を解決する技術として、出願人は特願2001―379162号にて、破砕装置と、この破砕装置を駆動する動力源と、上記破砕装置によって破砕される被破砕物が投入されるホッパと、このホッパに投入された被破砕物を上記破砕装置に向けて搬送するフィーダと、これらが搭載される自走台車を具備し、上記自走台車の前後いずれか一方側に動力源とホッパとが左右に並べて配置され、他方側に破砕装置が配置されている自走式破砕機を提案した。
【0006】
この発明によれば、最も重量の大きい破砕装置の反対側に動力源とホッパを左右に並べて配置したため、コンパクト化と重量バランスの安定化が図れた。そして、設置スペースの関係とメンテナンス性の観点から動力源であるエンジンの燃料タンクを、ホッパを挟んで反動力源側のホッパ滑落板の下方に配置した。
【0007】
ところが、この配置構成を採用したところ、燃料タンクが略直方体でその上面が平面であり、燃料供給口も設けられていることから、ホッパから零れて来る被破砕物の一部が、タンク上面や燃料供給口の口金に衝突してこれらを損傷したりする。また、被破砕物がタンク上面に堆積して燃料供給時に、その都度堆積した被破砕物を除去する余分な作業が増えるし、堆積した粉塵等が燃料供給時に混入して、燃料フィルタの寿命を極端に短くすると言った問題が発生した。
【0008】
このような問題は、ホッパと動力源とを左右に並べる配置構成を取る限り、自走式土質改良機においても同じ問題が生じる。
【0009】
本発明は上記問題点に鑑みなされたものであり、ホッパから零れて来る被処理物による損傷を防止した燃料タンクを備えた自走式廃棄物処理機を提供することにある。
【課題を解決するための手段】
【0010】
本発明の請求項1に係る自走式廃棄物処理機が採用した手段は、処理装置と、この処理装置を駆動する動力源と、上記処理装置によって処理される被処理物が投入されるホッパと、このホッパに投入された被処理物を上記処理装置に向けて搬送するフィーダと、これらが搭載される自走台車とを少なくとも具備した自走式廃棄物処理機において、自走台車の前後方向の一方側に上記動力源とホッパとを左右方向に並べて配置し、他方側に処理装置を配置すると共に、上記動力源が配置された側と左右反対側のホッパの側部で、ホッパの滑落板の下方に、上面が外側下方に傾斜した燃料タンクを上記滑落板より外方に突出しないように配置したことを要旨とする。
【0011】
この請求項1に係る自走式廃棄物処理機によれば、ホッパの滑落板の下方に、上面が外側下方に傾斜した燃料タンクを配置したため、ホッパから零れて来る一部の被処理物は、その殆どがホッパの滑落板に沿って自走台車の外方に飛散する。また、その一部がタンクの上面に落ちてきても、タンク上面が外側下方に傾斜しているので、前記と同様自走台車の外方に落下飛散する。よって、被処理物の一部がタンク上面に落下衝突することが防止され、更に被処理物がタンク上に堆積することもない。
【0012】
本発明の請求項2に係る自走式廃棄物処理機が採用した手段は、請求項1に記載の自走式廃棄物処理機において、燃料供給口が上記燃料タンクの一側部に設けられ、該燃料供給口をガードするガード板部が、燃料タンクの上面を延設して構成したことを要旨とする。
【0013】
この請求項2に係る自走式廃棄物処理機によれば、落下してくる被処理物から燃料供給口がガードされるので、燃料供給口の口金を損傷することがなく、且つ粉塵等の堆積も防止されるので燃料供給時に粉塵等が燃料に混入しにくくなり、延いては燃料フィルタの寿命を長くすることができる。
【0014】
本発明の請求項3に係る自走式廃棄物処理機が採用した手段は、請求項1乃至2に記載の自走式廃棄物処理機において、上記燃料タンクの上面を、該燃料タンクの他の部位より厚い板材で構成していることを要旨とする。
【0015】
この請求項3に係る自走式廃棄物処理機によれば、被処理物が燃料タンクの上面に落下衝突しても、破損することが無いので安全性がより確保できる。
【0016】
【発明の実施の形態】
以下、本発明の一実施形態を図面を用いて説明する。図1は本発明の自走式廃棄物処理機の一実施形態である自走式破砕機の全体構造を示す正面図であり、図2は図1の左側面図である。
【0017】
図1および2において、自走式破砕機は、自走台車1上に破砕装置2、動力源であるエンジン3、被破砕物が投入されるホッパ4、該ホッパ4に投入された被破砕物を上記破砕装置2に向けて搬送するフィーダ5、上記破砕装置2で破砕された処理物を機外に搬出する搬出コンベア6等を搭載している。
【0018】
上記動力源であるエンジン3の燃料タンク7は、自走台車1上の上記ホッパ4の側部で、該ホッパ4に設けられた滑落板8の下方に位置するように設置されている。この燃料タンク7は、図3Aに正面図を、図3Bに側面図を拡大して示すように、矩形箱体の上面9が外側下方に傾斜して形成されており、側面上部のホッパ4壁よりに燃料供給口の口金10が取り付けられている。尚、12は燃料のレベルゲージである。
【0019】
上記上面9は、その一部が上記燃料供給口の口金10をガードするようガード板部11が延設されており、このガード板部11は上面9板と一体に構成されている。そして、矩形箱体の上面9を除く部分は4.5〜6mmの板厚とし、上記ガード板部11を含む上面9板は被破砕物の落下衝突に対して損傷しないように、その板厚を9〜10mmとしている。尚、上記ガード板部11は上面9板に別途板材を溶接にて接続して構成しても良い。
【0020】
以下、上記実施形態に係る自走式破砕機の作用について説明する。
ローダやショベルによりホッパ4に被破砕物が投入されると、その投入時に被破砕物の一部がホッパ4内に入らずに零れることが多々有る。このような場合でも、燃料タンク7をホッパ4の滑落板8の下方に配置したので、零れた被破砕物の一部は大部分が滑落板8を介して機外に落下して、燃料タンク7の上面9や燃料供給口の口金10に直接落下衝突してそれらを損傷すると言ったことが回避できる。
【0021】
また、機内側にも零れ落ちて更に、作業時に発生する粉塵等が燃料タンク7の上面9にも堆積するようになるが、作業時の振動等により上面9の傾斜に沿って粉塵等が機外に滑落するので、それらの堆積も防止できる。加えて、燃料供給時に粉塵等が燃料に混入することがなくなるので、燃料フィルタの寿命が長くなる。
【0022】
上記燃料タンク7の上面9に、燃料供給口の口金10をガードするガード板部11を延設した場合には、口金10を燃料タンク7の側部上方のホッパよりの位置に設けてあることと相俟って、燃料タンク7の周囲に被破砕物が落下してきたとしても、口金10が損傷を受けることが無い。
【0023】
【発明の効果】
以上述べたように、本発明の請求項1に係る自走式廃棄物処理機によれば、上面が外側下方に傾斜した燃料タンクを自走台車に搭載されたホッパの側部で、ホッパの滑落板の下方に配置したので、ホッパから零れてくる被処理物が燃料タンクに落下衝突することが防止できる。また、上面を外側下方に傾斜させているので、その上面に粉塵等が堆積しようとしても作業時の振動により機外に滑落するので、燃料タンクに粉塵等が堆積するのを防止することができる。
【0024】
本発明の請求項2に係る自走式廃棄物処理機によれば、 燃料タンクの上面に、燃料供給口の口金をガードするガード板部を延設したので、燃料タンクの周囲に被処理物が落下してきたとしても、口金が損傷を受けることが無い。
【0025】
本発明の請求項3に係る自走式廃棄物処理機によれば、燃料タンクの上面に被処理物が落下衝突するようなことがあっても、タンク上面の板厚を他の部位より厚くしているので、燃料タンクの損傷を防止することができる。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る自走式破砕機の正面図である。
【図2】図1の左側面図である。
【図3】(a)燃料タンクの正面図である。(b)燃料タンクの側面図である。
【符号の説明】
1 自走台車
2 破砕装置
3 エンジン
4 ホッパ
5 フィーダ
6 搬出コンベア
7 燃料タンク
8 滑落板
10 口金
11 ガード板部
[0001]
[Technical field to which the invention belongs]
The present invention includes a self-propelled crusher equipped with a crushing device that crushes construction waste materials, etc., a self-propelled soil improver equipped with a mixing device that crushes and mixes by adding a soil quality improving material to earth and sand, etc. It relates to a self-propelled waste disposal machine.
[0002]
[Prior art]
A self-propelled crusher crushes waste such as concrete waste and rocks generated during the dismantling of buildings and bridges, and a crusher is mounted on the self-propelled cart as a processing device. Construction waste material thrown into a hopper disposed at the upper front of the machine is conveyed to a crusher by a feeder, crushed to a predetermined size by an engine-driven crusher, and discharged from the lower part of the crusher. . And, as disclosed in, for example, JP 2000-325819 A, the crusher is arranged at the center of the machine body, the engine is placed horizontally in the vehicle body width direction and arranged behind the machine body. It is common to provide a conveyor that extends from the lower part of the crusher to the upper rear part via the lower part of the engine.
[0003]
The self-propelled soil improvement machine is to recycle soil waste that is not suitable for backfilling in excavated soil (so-called construction-generated soil) generated during construction work. Sediment waste put in a trolley mounted on the trolley and placed in the hopper located in the upper front of the trolley is transported to a mixing device by a feeder or conveyor, and crushed and mixed with a soil improvement material by an engine-driven mixing device. It is configured to process and discharge from the lower part of the mixing device. For example, as disclosed in Japanese Patent Application Laid-Open No. 2002-95991, the layout is such that the engine is placed horizontally in the vehicle body width direction and arranged behind the machine body, and the conveyor extends from the lower part of the mixing device to the upper rear part. It was common to provide.
[0004]
[Problems to be solved by the invention]
By the way, in order to carry a self-propelled waste disposal machine into a site with limited work space and operate it without excess or deficiency, the machine body is required to be as compact as possible and to have stable running performance. The However, when the engine is arranged behind the machine body as in the conventional self-propelled crusher, the dimensions of the machine body in the front-rear direction become longer as the hopper, processing device and engine are arranged in series, and the center of gravity Is behind the carriage, it is forced to move slowly for stable running. In addition, if the engine is to be arranged behind the machine body, interference with the conveyor must be avoided. As a result, the position of the center of gravity of the engine becomes high and stability is lost. Furthermore, in such a case, there is a problem that the rear surface of the crusher is blocked with an engine, and it becomes difficult to maintain the crusher. On the other hand, also in the above-described conventional self-propelled soil improvement machine, the engine is located at a high position behind the machine body. As a result, the position of the center of gravity of the engine becomes high and stability is lost.
[0005]
As a technique for solving such a problem, in Japanese Patent Application No. 2001-379162, the applicant inputs a crushing device, a power source that drives the crushing device, and an object to be crushed by the crushing device. A hopper, a feeder that conveys the material to be crushed to the hopper, and a self-propelled carriage on which these are mounted, and a power source is provided on either side of the self-propelled carriage. Proposed a self-propelled crusher in which a hopper and a hopper are arranged side by side and a crushing device is arranged on the other side.
[0006]
According to the present invention, since the power source and the hopper are arranged side by side on the opposite side of the crushing apparatus having the largest weight, the compactness and the stabilization of the weight balance can be achieved. Then, from the viewpoint of installation space and maintenance, the engine fuel tank, which is a power source, is disposed below the hopper sliding plate on the counter-power source side with the hopper interposed therebetween.
[0007]
However, when this arrangement is adopted, the fuel tank has a substantially rectangular parallelepiped shape, and the upper surface is flat, and the fuel supply port is also provided. They collide with the base of the fuel supply port and damage them. In addition, extra work to remove the crushed material that accumulates on the upper surface of the tank and removes the accumulated crushed material every time the fuel is supplied, and the accumulated dust etc. are mixed during the fuel supply, thus extending the life of the fuel filter. There was a problem that it would be extremely short.
[0008]
Such a problem also occurs in the self-propelled soil improvement machine as long as the hopper and the power source are arranged side by side.
[0009]
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a self-propelled waste disposal machine equipped with a fuel tank that prevents damage caused by an object to be treated spilled from a hopper.
[Means for Solving the Problems]
[0010]
The means adopted by the self-propelled waste processing machine according to claim 1 of the present invention is a processing apparatus, a power source for driving the processing apparatus, and a hopper into which an object to be processed to be processed by the processing apparatus is charged. When the feeder for conveying an object to be processed which is introduced into the hopper toward the processing unit, in these self-propelled waste disposal machine at least comprising a self-propelled carriage that is mounted, front and rear self-propelled carriage The power source and the hopper are arranged side by side in the left-right direction on one side of the direction, the processing device is arranged on the other side, and the side of the hopper opposite to the side on which the power source is arranged The gist is that a fuel tank whose upper surface is inclined outward and downward is arranged below the sliding plate so as not to protrude outward from the sliding plate .
[0011]
According to the self-propelled waste disposal machine according to the first aspect, since the fuel tank whose upper surface is inclined outward and downward is disposed below the sliding plate of the hopper, some of the objects to be treated that spill from the hopper are Most of it scatters outside the self-propelled carriage along the hopper sliding plate. Even if a part of the tank falls on the upper surface of the tank, the upper surface of the tank is inclined outward and downward, so that it falls and scatters to the outside of the self-propelled carriage as described above. Therefore, a part of the object to be processed is prevented from colliding with the upper surface of the tank and the object to be processed is not deposited on the tank.
[0012]
The means adopted by the self-propelled waste disposal machine according to claim 2 of the present invention is the self-propelled waste disposal apparatus according to claim 1, wherein a fuel supply port is provided on one side of the fuel tank. The gist is that the guard plate portion that guards the fuel supply port extends from the upper surface of the fuel tank.
[0013]
According to the self-propelled waste disposal machine according to the second aspect, since the fuel supply port is guarded from the falling processing object, the base of the fuel supply port is not damaged, and dust or the like Accumulation is also prevented, so that dust or the like is less likely to be mixed into the fuel when the fuel is supplied, thereby extending the life of the fuel filter.
[0014]
The means adopted by the self-propelled waste disposal device according to claim 3 of the present invention is the self-propelled waste disposal device according to claim 1 or 2, wherein the upper surface of the fuel tank is placed on the other side of the fuel tank. The gist is that it is made of a thicker plate material than the above part.
[0015]
According to the self-propelled waste disposal machine according to the third aspect, even if the object to be treated falls and collides with the upper surface of the fuel tank, it is not damaged, so that safety can be further secured.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a front view showing the entire structure of a self-propelled crusher as an embodiment of the self-propelled waste disposal machine of the present invention, and FIG. 2 is a left side view of FIG.
[0017]
1 and 2, a self-propelled crusher includes a crushing device 2, a power source engine 3, a hopper 4 into which a material to be crushed is charged, and a material to be crushed into the hopper 4. A feeder 5 that transports the crushed material toward the crushing device 2, a carry-out conveyor 6 that carries the processed material crushed by the crushing device 2 out of the apparatus, and the like are mounted.
[0018]
The fuel tank 7 of the engine 3 as the power source is installed on the side of the hopper 4 on the self-propelled carriage 1 so as to be positioned below the sliding plate 8 provided on the hopper 4. As shown in FIG. 3A and an enlarged side view, the fuel tank 7 has an upper surface 9 of a rectangular box that is inclined outward and downward. Further, a base 10 for a fuel supply port is attached. Reference numeral 12 denotes a fuel level gauge.
[0019]
The upper surface 9 is extended with a guard plate portion 11 so that a part thereof guards the base 10 of the fuel supply port, and the guard plate portion 11 is formed integrally with the upper surface 9 plate. And the part except the upper surface 9 of a rectangular box shall be plate thickness of 4.5-6 mm, and the plate | board thickness so that the upper surface 9 plate containing the said guard board part 11 may not be damaged with respect to the fall collision of a to-be-crushed object. Is set to 9 to 10 mm. The guard plate portion 11 may be configured by separately connecting a plate material to the top nine plates by welding.
[0020]
Hereinafter, the operation of the self-propelled crusher according to the embodiment will be described.
When an object to be crushed is put into the hopper 4 by a loader or an excavator, a part of the object to be crushed often spills without entering the hopper 4 at that time. Even in such a case, since the fuel tank 7 is disposed below the sliding plate 8 of the hopper 4, most of the spilled material falls outside the machine via the sliding plate 8, and the fuel tank It can be avoided that the upper surface 9 of the fuel tank 7 and the fuel supply mouthpiece 10 are directly dropped and collided to damage them.
[0021]
In addition, the dust spills on the inside of the machine, and dust generated during the operation also accumulates on the upper surface 9 of the fuel tank 7. However, the dust or the like moves along the inclination of the upper surface 9 due to vibration during the operation. Since they slide down, they can be prevented from accumulating. In addition, since the dust and the like are not mixed into the fuel when the fuel is supplied, the life of the fuel filter is extended.
[0022]
When a guard plate portion 11 that guards the base 10 of the fuel supply port is extended on the upper surface 9 of the fuel tank 7, the base 10 is provided at a position above the hopper above the side of the fuel tank 7. In combination with the above, even if the object to be crushed falls around the fuel tank 7, the base 10 is not damaged.
[0023]
【The invention's effect】
As described above, according to the self-propelled waste disposal machine according to claim 1 of the present invention, the fuel tank whose upper surface is inclined outward and downward is disposed on the side of the hopper mounted on the self-propelled carriage. Since it arrange | positions under the sliding board, it can prevent that the to-be-processed object which spills from a hopper falls and collides with a fuel tank. In addition, since the upper surface is inclined outward and downward, even if dust or the like tries to accumulate on the upper surface, it slides out of the machine due to vibration during operation, so that dust or the like can be prevented from accumulating in the fuel tank. .
[0024]
According to the self-propelled waste disposal machine according to claim 2 of the present invention, since the guard plate portion that guards the base of the fuel supply port is extended on the upper surface of the fuel tank, the object to be treated is disposed around the fuel tank. Even if it falls, the base is not damaged.
[0025]
According to the self-propelled waste processing machine according to claim 3 of the present invention, even if the object to be processed falls and collides with the upper surface of the fuel tank, the thickness of the upper surface of the tank is made thicker than other parts. Therefore, damage to the fuel tank can be prevented.
[Brief description of the drawings]
FIG. 1 is a front view of a self-propelled crusher according to an embodiment of the present invention.
FIG. 2 is a left side view of FIG.
FIG. 3A is a front view of a fuel tank. (B) It is a side view of a fuel tank.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Self-propelled cart 2 Crushing device 3 Engine 4 Hopper 5 Feeder 6 Unloading conveyor 7 Fuel tank 8 Sliding plate 10 Base 11 Guard plate part

Claims (3)

処理装置と、この処理装置を駆動する動力源と、上記処理装置によって処理される被処理物が投入されるホッパと、このホッパに投入された被処理物を上記処理装置に向けて搬送するフィーダと、これらが搭載される自走台車とを少なくとも具備した自走式廃棄物処理機において、自走台車の前後方向の一方側に上記動力源とホッパとを左右方向に並べて配置し、他方側に処理装置を配置すると共に、上記動力源が配置された側と左右反対側のホッパの側部で、ホッパの滑落板の下方に、上面が外側下方に傾斜した燃料タンクを上記滑落板より外方に突出しないように配置したことを特徴とする自走式廃棄物処理機。A processing apparatus, a power source that drives the processing apparatus, a hopper into which an object to be processed to be processed by the processing apparatus is charged, and a feeder that conveys the object to be processed input into the hopper toward the processing apparatus And a self-propelled waste disposal machine having at least a self-propelled carriage on which these are mounted, the power source and the hopper are arranged side by side in the left-right direction on one side of the front-rear direction of the self-propelled carriage, and the other side with placing the processor in the outside at the side of the left and right opposite sides of the hopper and the power source is arranged side below the sliding plate of the hopper, the fuel tank having an upper surface inclined outward and downward from the sliding plate A self-propelled waste disposal machine that is arranged so as not to protrude . 燃料供給口が上記燃料タンクの一側部に設けられ、該燃料供給口をガードするガード板部が、燃料タンクの上面を延設して構成したことを特徴とする請求項1記載の自走式廃棄物処理機。2. A self-propelled vehicle according to claim 1, wherein a fuel supply port is provided on one side of the fuel tank, and a guard plate portion for guarding the fuel supply port extends from the upper surface of the fuel tank. Waste disposal machine. 上記燃料タンクの上面を、該燃料タンクの他の部位より厚い板材で構成したことを特徴とする請求項1または2のいずれか一項に記載の自走式廃棄物処理機。 3. The self-propelled waste disposal machine according to claim 1 , wherein an upper surface of the fuel tank is formed of a plate material thicker than other portions of the fuel tank.
JP2002217600A 2002-07-26 2002-07-26 Self-propelled waste disposal machine Expired - Fee Related JP3843908B2 (en)

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JP3843908B2 true JP3843908B2 (en) 2006-11-08

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