JP3839979B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP3839979B2
JP3839979B2 JP34490698A JP34490698A JP3839979B2 JP 3839979 B2 JP3839979 B2 JP 3839979B2 JP 34490698 A JP34490698 A JP 34490698A JP 34490698 A JP34490698 A JP 34490698A JP 3839979 B2 JP3839979 B2 JP 3839979B2
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Prior art keywords
image
intermediate transfer
forming apparatus
image carrier
image forming
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JP34490698A
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JP2000155447A (en
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正和 江藤
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Canon Inc
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Canon Inc
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Description

【0001】
【発明の属する技術分野】
本発明は、例えば、複写機、プリンターなどとされる電子写真方式、或いは静電記録方式の画像形成装置に関する。
【0002】
【従来の技術】
複写機、レーザービームプリンタなどの画像形成装置において、像担持体である感光ドラムの表面にトナー像を形成し、このトナー像を紙などの転写材に転写する方式のものは、トナー像の転写後に感光ドラム表面に残った残留トナーをクリーニング装置によって除去している。
【0003】
又、カラー複写機において、転写材の選択性を高めるために中間転写体を備えた機種でも、中間転写体上に残留する未転写トナーを中間転写体用のクリーニング装置によって除去している。
【0004】
クリーニング装置としては、例えば、ウレタンゴムなどの弾性部材を板状に形成したクリーニングブレードを有し、このクリーニングブレードのエッジを所定の圧力で感光ドラム表面に当接させて、感光ドラム表面に付着している残留トナーを掻き落とすようにしている。このクリーニングブレードを使用したクリーニング装置は、比較的構成が簡単で小型であり、コスト的にも有利なわりに、トナー除去性能が優れているという利点があるため、広く実用化されている。
【0005】
又、特に高速高画質化を要求される高画質カラー画像形成装置においては、中間転写体への振動・ダメージを極力少なくするために、クリーニングブレードよりも、より簡易軽圧タイプのブラシクリーナーやクリーニングレスタイプを導入している機種も散見される。
【0006】
【発明が解決しようとする課題】
しかしながら、上述の画像形成装置は、クリーニングブレードを感光ドラム表面に当接させているため、画像形成装置の長期使用に伴って、クリーニングブレードに残留トナーが強固に付着して、いわゆるフィルミングを発生させ、その後の画質を劣化させるといった問題がある。
【0007】
又、近時の画像形成装置は、転写材の表面(第1面)に画像形成を行った後に、その転写材を画像形成装置内で、表裏反転して裏面(第2面)に再度の画像形成を行う、いわゆる両面画像形成機能を備えたものが多用されている。
【0008】
このような画像形成装置において、トナー像の定着に一対のローラのニップ部に転写材を通過させる構成の一般的な定着装置を用いた場合、トナーが上記ローラに付着するのを防止すべく、ローラ表面にシリコンオイルを塗布する。このシリコンオイルは、第1面のトナー像の定着時に転写材に付着し、第2面の画像形成時に中間転写体に付着してしまう。そして、中間転写体表面に付着したシリコンオイルは中間転写体に当接する感光ドラムに一部転移し付着して、中間転写体のオイル汚染による画像不良はもとより、感光ドラム表面のオイル汚染による帯電不良や、クリーニングブレードのエッジに存在するトナーと混合してクリーニングブレードのエッジを擦り抜けてクリーニング不良を発生させるといった問題がある。
【0009】
又、中間転写体を備えた構成により、高画質化を達成するために、極力中間転写体へクリーニング部材からのダメージを防ぐ必要があり、クリーニング機構の設定としては、軽圧化、簡易化、さらには転写効率の高いトナーを使用することを前提としたクリーナレス化が実用化されつつある。
【0010】
この場合、どうしても、中間転写体上に残存する帯電生成物や上記の転着オイル、紙粉、ゴミなどの除去能力は低下せざるはいない状況になりがちである。
【0011】
又、無理に中間転写体上のトナーをクリーニングする部材の当接圧を高めると、中間転写体へのダメージは大きくなり、中間転写体の搬送不良など、画像形成における不具合が顕著になるきらいがある。
【0012】
更に、中間転写体上のクリーニングの簡易・軽圧化のために、非接触系のクリーニング前帯電といった補助手段を講じている機種も見受けられるが、帯電によるオゾン発生量の増大は、クリーニング部材はもとより機内のゴム材などの劣化を促進させ、機械全体の寿命を低下させてしまうといった問題がある。
【0013】
又、帯電による中間転写体の電気的性能の劣化や電気的メモリの保持は、画像不良や画質の長期安定化を阻害する要因となっている。
【0014】
従って、本発明の目的は、構造の複雑化を伴うことなく、長期使用に伴うフィルミングの発生や定着時のシリコンオイルの付着によるクリーニング不良の防止、簡易系中間転写体クリーニング装置におけるクリーニング性の確保を同時に達成し、画質の劣化を防止するようにした画像形成装置を提供することである。
【0015】
【課題を解決するための手段】
上記目的は本発明に係る画像形成装置にて達成される。
【0016】
要約すれば、本発明の第の態様によれば、移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは前記中間転写体の回転速度を変えることを特徴とする画像形成装置が提供される。
本発明の第の態様によれば、移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転時間を変えることを特徴とする画像形成装置が提供される。
本発明の第の態様によれば、移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度あるいは回転時間を変えることを特徴とする画像形成装置が提供される。
本発明の第の態様によれば、移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度及び回転時間を変えることを特徴とする画像形成装置が提供される。
【0017】
本発明にて一実施態様によれば、非画像形成時、前記像担持体及び前記中間転写体の回転速度が、画像形成時の回転速度よりも大である。
本発明にて他の実施態様によれば、非画像形成時、前記像担持体の回転中には前記中間転写体の搬送回転が停止している。ここで、他の実施態様によれば、非画像形成時、前記中間転写体が搬送回転を停止している期間の前記像担持体の回転速度をV1、画像形成時の回転速度をV2としたとき、V1>V2である。
本発明にて他の実施態様によれば、非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体が搬送回転する。ここで、他の実施態様によれば、非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体の搬送回転速度をV3、画像形成時の搬送回転速度をV4としたとき、V3>V4である。
本発明にて他の実施態様によれば、非画像形成時、前記中間転写体が搬送回転を停止している期間の前記像担持体の回転速度をV1、画像形成時の回転速度をV2としたとき、V1>V2である。
本発明にて他の実施態様によれば、非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体の搬送回転速度をV3、画像形成時の搬送回転速度をV4としたとき、V3>V4である。
【0018】
【発明の実施の形態】
以下、本発明に係る画像形成装置を図面に則して更に詳しく説明する。
【0019】
実施例1
図1は、本発明に係る画像形成装置の第1実施例を示す構成図である。同図に示す画像形成装置は4色フルカラー複写機であり、画像形成装置本体(以下、「装置本体」という)100の内側に、像担持体1の回転搬送方向Aに沿って上流側から下流側へ順に4個の画像形成部、即ち、第1の画像形成部4a、第2の画像形成部、第3の画像形成部4c、及び第4の画像形成部4dを備えている。
【0020】
図1に示すように、第1〜第4の画像形成部4a〜4dは、像担持体として、ドラム型の電子写真感光体(以下、「感光ドラム」という)1を備えている。感光ドラム1としては、円筒状のアルミニウム基体の表面に、キャリア発生層(CGL)とキャリア輸送層(CTL)とを有する感光層を、CTLの厚みが40μmとなるようにコート1、JIS表面粗さ(B0601)であるRz(10点平均)が、初期状態で2μm以下のものを使用した。感光ドラム1は、装置本体100によって回転自在に支持されるとともに、駆動手段(不図示)によって矢印A方向に120mm/secのプロセス速度で回転駆動される。尚、感光ドラム1は外径80mmのものを使用した。
【0021】
感光ドラム1の上方には、一次帯電器(トナー像形成手段)2が近接配置されており、感光ドラム1表面は、この一次帯電器2によって一様に帯電される。帯電後の感光ドラム1表面は、画像形成部上方に配置された光学系(トナー像形成手段)の露光を受けて静電潜像が形成され、その後、ブランク露光部3によって露光を受ける。
【0022】
続いて、静電潜像に、現像器(トナー像形成手段)4a〜4dによって現像剤中のトナーが付着され、トナー像として現像される。尚、現像剤としては、シリコン系トナーとフェライト系キャリアとを主とする2成分現像剤を使用した。
【0023】
このトナー像は、感光ドラム1と、感光ドラム1に線圧(ドラムスラスト方向長さでスラスト方向に付加されている部材圧を割り算したもの)、5gr/cmで加圧され、感光ドラム1と順方向に回転する中間転写体である中間転写ベルト11とが当接対向する転写部位に到来すると、予め帯電された中間転写ベルト11によって形成される電界の作用で感光ドラム1表面から中間転写ベルト11へ静電吸着される形で転移していく。
【0024】
ここで、画像形成中の、中間転写ベルト11の感光ドラム1への当接圧をP1、非画像形成時の当接圧をP2としたとき、P1=P2>0を満足している。
【0025】
上述の中間転写ベルト11は、ベース層材料としてEPDMゴム、クロロプレンゴム、エピクロルヒドリンゴム、シリコンゴム、NBRゴム、或いはそれらの変成ゴムなどが用いられる。また、表層の材料としては、高離型性、低摩擦係数の観点からフッ素樹脂を含有する材料(例えば、PVDF、PTFE、四フッ化エチレンなどを含む材料)が用いられる。
【0026】
本実施例においては、図2に示すように、中間転写ベルト11を構成するベース層11aにEPDMゴムを用い、このベース層11aに、PVDM樹脂を分散させた塗料をコーティングして表層11bとした。
【0027】
中間転写ベルト11は、感光ドラム1と対向する一次転写バイアスローラ8、支持ローラ9、二次転写バイアスローラ12と対向する対向ローラ10、及びクリーニングブレード16と対向する対向ローラ19に矢印B方向に搬送回転可能に掛け渡されている。
【0028】
又、中間転写ベルト11の清掃手段としてのクリーニングブレード16を中間転写ベルト11の搬送回転方向に対して順方向に当接させた。尚、このクリーニングブレード16の材質として、ポリウレタンゴムを用いた。
【0029】
トナー像転写後の感光ドラム1は、転写材Pに転写されない状態で表面に残った残留トナーが、クリーニング装置5のクリーニングブレード17によって掻き落とされて除去され、さらに前露光ランプ15によって残留電荷が除去されて、つぎの画像形成に供される。
【0030】
以上のようにして第1の画像形成部4aによって第1のトナー像が形成された感光ドラム1は搬送回転し、第2の画像形成部4b、第3の画像形成部4c、そして第4の画像形成部4dによってそれぞれ第1の画像形成部4aのときと同様に、トナー像が多重現像される。ただし、第1〜第4の画像形成部4a〜4dで現像されるトナー像のトナーの色はそれぞれ異なり、中間転写体11上に4色のトナー像が一次転写バイアスローラ8部において一括して転写され、中間転写ベルト11上のトナー合成像にタイミングを合わせるようにして、転写材Pが転写バイアスローラ12部に搬送され、ここにおいて、転写材Pにトナー合成像が一括して転写され、転写材Pは、転写材搬送路18を経て、トナー画像を定着させる定着手段14に搬送され、定着手段14による熱加圧を受けて定着され、コピー画像を得る。
【0031】
このとき、定着手段14の定着ローラの表面には、離型剤として例えばシリコンオイルが塗布されていて、転写材P上のトナーが定着ローラの表面に付着しないようにしている。
【0032】
表面(第1面)にトナー像が形成された転写材Pは、その画像形成が片面の場合にはフラッパの上方を通過して排紙トレイ上に排出される。これに対して、画像形成が両面に亘る場合には、第1面にトナー像が定着された転写材Pは、フラッパの切り替えによって、排紙トレイに排出されないで下方の再給送手段に導かれる。そして、反転装置で表裏反転された後、再度、第2面に、トナー像が転写された後、定着手段14にて定着され、フラッパーの上方を通って排紙トレイ上に排出され、画像形成が完了する。
【0033】
その後、感光ドラム1は3回転空回転動作を行い、同時に、感光ドラム1に順方向当接された中間転写ベルト11も所定の回転動作を行う。
【0034】
ここで、本発明の特徴部分である感光ドラム1〜中間転写ベルト11間に回転速度差を発生させるために、感光ドラム1の回転プロセス速度を120mm/secから160mm/secに速度アップさせた。
【0035】
これによる相対速度差により、感光ドラム1と中間転写ベルト11間に摺擦研磨力が生じ、感光ドラム1と中間転写ベルト11が相互に相手を研磨し合う動作が生じ、画像形成回数の累積に伴う、感光ドラム1および中間転写体11表面に付着堆積する異物(帯電生成物、紙粉、オイル、トナー、ゴミなど)を除去することが可能となり、高画質高安定性の向上を達成することができた。
【0036】
因みに、本実施例において、感光ドラム1に当接するクリーニングブレード17の当接線圧を40gr/cm、中間転写ベルト11に当接するクリーニングベルト16の当接線圧を10gr/cmとして、環境条件高温高湿である32℃、75%の環境試験室内における耐久実験の結果により、従来2万枚時点で、帯電生成物によると見られる画像不良(画像流れ)やオイルスジクリーニング不良が発生していたものが、3万枚を経過してもなお良好な状態を保つことが確認できた。本実験においては、耐久モードとして、画像比率25%程度の画像をA4サイズ横送りで連続コピーすることにより評価を行った。
【0037】
本実施例においては、中間転写体に中間転写ベルト11を採用した場合を述べたが、中間転写体として、図3に示すように、円筒状の中間転写ドラム20を採用しても上述と同様な効果が確認できた。この中間転写ドラム20は無端であり、いずれかの層にゴム、またはエラストマー、あるいはスポンジ層を含ませることにより、中間転写ドラム20の表面に適度な弾性を持たせることができ、前述の転写ベルト系の中間転写体11に比較して感光ドラム1に対するダメージの増加を抑制する工夫を付加した。
【0038】
実施例2
次に、本発明の第2実施例について説明する。
【0039】
本実施例の目的は、非画像形成時における第1実施例のシーケンスを常時投入することを避けて、あるコピー枚数間隔で、第1実施例の主眼である相対速度差を利用した研磨能力アップを利用し、高画質高安定化を図っていくものである。
【0040】
ただし、当然研磨回数は第1実施例に対して減少することになり、別の手段により、この減少分をカバーしなくてはならないため、本実施例においては、非画像形成時における感光ドラム1回転のプロセス速度を、画像形成時120mm/secに対して、200mm/secに上げ、同時に、中間転写ベルト11の回転プロセス速度も120/secから150mm/secに押し上げ、感光ドラム1〜中間転写ベルト11間の研磨回数を増やすことにより達成した。
【0041】
本実施例においては、特に両面連続コピーバージョンを有しない画像形成装置において有効であり、実施したシーケンスでは、5千枚コピー毎に1回の割合で本実施例のシーケンスを投入し、不必要なまでに研磨回数を増やすことのないようにして、感光ドラム1と中間転写ベルト11の長寿命化と、ドラムクリーニングブレード17、中間転写体クリーニングブレード16の長寿命化を達成することにつとめた。
【0042】
因みに、従来技術においては、高温高湿の環境下である32℃・75%において、画像流れ(帯電不良による画像ボケ)が発生していたが、本実施例においては、片面A4サイズ横送り、1枚間欠間欠コピーにて、3万5千枚までクリーニング性を保持していることが確認できた。
【0043】
実施例3
次に、本発明の第3実施例について説明する。
【0044】
本実施例の目的は前述の第2実施例と同様であるが、特に本実施例は感光ドラム1上に、非常に強固にトナーが融着しやすいトナーを使用する画像形成装置に特に有効である。
【0045】
本実施例の実験評価として、第1及び第2実施例で使用したトナー中の外添剤(特に、クリーニング助剤として、滑材及び研磨剤の役割を果たすために投入している)であるチタン酸ストロンチュームを2倍量投入した系において、コピー枚数の累積に伴い、非画像形成部に強固な融着物質(通称、フィルミング)が発生した。発生枚数は、高温高湿32℃、75%環境下で、1万枚以下であった。
【0046】
このため、第2実施例よりも強固な研磨性を出現させるために、画像形成前と画像形成後の非画像形成時に、中間転写ドラム20を停止させて、感光ドラム1のみプロセス速度120mm/secの回転を行わせ、第1と第2実施例以上の感光ドラム〜中間転写体20間の研磨力を発生させ、強固に感光ドラム1上に付着したフィルミングを除去することができた。この時、片面、A4サイズ横送り、1枚間欠コピーであった。
【0047】
尚、本実施例は、感光ドラム1及びび中間転写ドラム20に対してダメージ回避を考慮して、5千枚毎に作動するシーケンスとした。
【0048】
実施例4
次に、本発明の第4実施例について説明する。
【0049】
本実施例は、第3実施例の効果を更に向上させたものであり、特に第3実施例に述べた画像形成装置よりもプロセス速度の速い高速カラー複写機に対応したものである。
【0050】
本実施例としては、プロセス速度が160mm/secと高くなった高速複写機において適用した。高速化に対応して前記ドラム径は180mmのものを使用した。
【0051】
実験評価としては、第3実施例と同様の評価モードを行ったが、従来技術では、3千枚のコピー枚数にてフィルミングの発生が見られたが、本実施例では、非画像形成時における感光ドラム1のプロセス速度を、画像形成時におけるプロセス速度(V1=120mm/sec)より大きなV2=180mm/secとし、中間転写ドラム20を停止させた状態で、第3実施例よりも強固に付着したフィルミングの除去が可能となった。
【0052】
因みに、本実施例のシーケンスは、2000枚毎に投入して、コピー枚数目標である1万枚を達成することができた。この時、A4サイズ横送り、1枚間欠コピーであった。
【0053】
又、全く同様の効果が確認できた形態として、感光ドラム1に当接する中間転写体が中間転写ドラム20である系において、非画像形成時に、逆に、感光ドラム1を停止させて、中間転写ドラム20のプロセス速度を、画像形成時のプロセス速度(V3=120mm/sec)より大きいV4=180mm/secとした状態においても前述とほぼ同等の効果を得ることが可能となった。使用画像は、デューティ比25%のものを使用した。
【0054】
又、ここで、非画像形成時、感光ドラム1が回転を停止している期間に、中間転写ドラム20の搬送回転速度をV3、画像形成時の搬送回転速度をV4としたとき、V3>V4である。
【0055】
実施例5
次に、本発明の第5実施例について説明する。
【0056】
本実施例の目的は、フィルミングなどの発生の少ない構成とするために、トナー中の外添剤成分を減らしたプロセス設計を行った画像形成装置の特に画像流れにする画像不良の発生を抑制することを主眼とするものである。
【0057】
トナー中の外添剤の成分(特に、研磨剤)を減らすことは、感光体に対するダメージ(耐久、摺擦キズなど)を抑制し、傷によるタテスジといった画像不良の発生を遅らせて感光体の寿命を伸ばす利点ががあるが、反面、感光体の削れ量が低減してしまい、感光体表面の帯電能を阻害する帯電生成物の除去能力の低下を引き起こし、特に帯電生成物の高温高湿時における吸水現象は、感光ドラム帯電保持能力の低下につながり、いわゆる画像流れ(画像ボケ)という画像不良を発生させてしまう。
【0058】
ここで、本実施例においては、画像流れ対策としては、特に高温高湿環境下において、前述の第1実施例などに見られる感光ドラム1〜中間転写ベルト11間の研磨力アップシーケンスを取り入れるとともに、高温高湿環境以外におけるシーケンスよりも研磨力を向上させるために、装置内環境条件に連動して研磨力を変化させるシーケンスを導入したものである。逆に、研磨力をそれほど必要としない、例えば、低温低湿環境下には、必要以上の研磨力が作動することのないようにし、いたずらに、感光ドラム1回りの部材の寿命を低下させることのないようにした。
【0059】
実施形態としては、環境条件を3区分に分割し、I(機内温度20℃〜30℃未満、湿度10%〜60%未満)、II(機内温度30℃〜45℃未満、湿度60%〜80%未満)、III (機内温度45℃以上、湿度80%以上)とした。その他の組み合わせは、湿度値をもって区分に割り振った。
【0060】
区分Iの環境条件においては、第1実施例における感光ドラム1の非画像形成時におけるプロセス速度を140mm/secとした。区分IIにおいては、第1実施例と同様のシーケンスとした。区分III においては、第1実施例における感光ドラム1の非画像形成時における感光ドラム1のプロセス速度を180mm/secとした。これにより、高温高湿時により発生しやすい画像流れに対して、環境条件に連動して感光ドラム1〜中間転写ベルト11間の研磨力を高めることができ、効率的な高画質安定化シーケンスを作り上げることが可能となった。
【0061】
又、上述と同様の効果を別の環境条件に対応したシーケンスを組むことにより、達成することができた。
【0062】
上述の画像形成装置内の環境区分に対応して、区分Iにおいて、第1実施例における感光ドラム1の回転数を3回転とした。区分IIにおいては、第1実施例における感光ドラム1の回転数を4回転とした。区分III においては、第1実施例における感光ドラム1の回転数を5回転とした。
【0063】
以上により、感光ドラム1の回転数、つまり、中間転写ベルトと当接研磨している時間を環境条件に対応させることにより、上述と同様な効果を達成した。
【0064】
因みに、従来例によれば、高温高湿環境か32℃・75%において、トナー中の前述外添剤チタン酸ストロンチューム量0.2%(重量%)の条件下で、2万枚以下のコピー枚数にて、始業時の電源ON時に画像流れが発生していたものが、本実施例における相対速度差アップ、感光ドラム回転数アップ(研磨時間アップ)により、双方とも2万枚以上画像流れを防止していることが確認できた。この時、A4横送り、画像デューティ比6%、1枚間欠コピーであった。
【0065】
ここで、環境に対応して、感光ドラム1の非画像形成時における回転速度、あるいは回転数の制御は不図示の制御回路にて演算制御される。制御伝達系としては、不図示の本発明に用いた画像形成装置の給紙部に配置した温湿度センサにて検知された条件を信号に変換して前述の制御回路演算回路に伝達され、感光ドラム駆動モータ制御回路に送られて感光ドラムの回転制御を行う。
【0066】
【発明の効果】
以上の説明から明らかなように、本発明によれば、画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ
(1)画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは前記中間転写体の回転速度を変えるか、
)画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転時間を変えるか、
)画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度あるいは回転時間を変えるか、または、
)画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度及び回転時間を変える、
構成とすることにより、構造の複雑化を伴うことなく、長期使用に伴うフィルミングの発生や定着時のシリコンオイルの付着によるクリーニング不良の防止、簡易系中間転写体クリーニング装置におけるクリーニング性の確保を同時に達成し、画質の劣化を防止することができる。
【図面の簡単な説明】
【図1】第1、第2及び第5実施例に係る多色画像形成装置を示す概略構成図である。
【図2】図1の多色画像形成装置の中間転写ベルトを示す部分拡大断面図である。
【図3】第3及び第4実施例に係る多色画像形成装置を示す概略構成図である。
【符号の説明】
1 感光ドラム(像担持体)
11 中間転写ベルト(中間転写体)
12 転写手段
20 中間転写ドラム(中間転写体)
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electrophotographic or electrostatic recording image forming apparatus such as a copying machine or a printer.
[0002]
[Prior art]
In an image forming apparatus such as a copying machine or a laser beam printer, a toner image is formed on the surface of a photosensitive drum as an image carrier, and this toner image is transferred to a transfer material such as paper. Thereafter, residual toner remaining on the surface of the photosensitive drum is removed by a cleaning device.
[0003]
Further, in a color copying machine, even in a model equipped with an intermediate transfer member in order to improve the selectivity of a transfer material, untransferred toner remaining on the intermediate transfer member is removed by a cleaning device for the intermediate transfer member.
[0004]
The cleaning device has, for example, a cleaning blade in which an elastic member such as urethane rubber is formed in a plate shape, and the edge of this cleaning blade is brought into contact with the surface of the photosensitive drum with a predetermined pressure and adhered to the surface of the photosensitive drum. The residual toner is scraped off. A cleaning device using this cleaning blade has a relatively simple structure, is small in size, and is advantageous in terms of cost, but has an advantage of excellent toner removal performance, and thus has been widely put into practical use.
[0005]
Also, in high-quality color image forming devices that require high-speed and high-quality images, a simple light pressure type brush cleaner or cleaning is used to reduce vibration and damage to the intermediate transfer member as much as possible. There are some models that have introduced the less type.
[0006]
[Problems to be solved by the invention]
However, in the above-described image forming apparatus, since the cleaning blade is in contact with the surface of the photosensitive drum, with the long-term use of the image forming apparatus, residual toner adheres firmly to the cleaning blade, and so-called filming occurs. And the subsequent image quality is degraded.
[0007]
Further, in recent image forming apparatuses, after image formation is performed on the front surface (first surface) of the transfer material, the transfer material is turned upside down in the image forming apparatus and is transferred again to the back surface (second surface). An image forming apparatus having a so-called double-sided image forming function is often used.
[0008]
In such an image forming apparatus, when a general fixing device configured to pass a transfer material through a nip portion of a pair of rollers is used for fixing a toner image, in order to prevent toner from adhering to the roller, Apply silicone oil to the roller surface. This silicon oil adheres to the transfer material when the toner image on the first surface is fixed, and adheres to the intermediate transfer member when forming the image on the second surface. The silicon oil adhering to the surface of the intermediate transfer member is partially transferred to and adhered to the photosensitive drum in contact with the intermediate transfer member, so that not only image defects due to oil contamination of the intermediate transfer member but also charging defects due to oil contamination of the surface of the photosensitive drum. In addition, there is a problem that a cleaning defect occurs due to mixing with toner present on the edge of the cleaning blade and rubbing through the edge of the cleaning blade.
[0009]
In addition, in order to achieve high image quality with the structure provided with the intermediate transfer member, it is necessary to prevent damage from the cleaning member to the intermediate transfer member as much as possible. Furthermore, cleaner-less operation based on the use of toner having high transfer efficiency is being put into practical use.
[0010]
In this case, the ability to remove the charged product remaining on the intermediate transfer member, the above-mentioned transfer oil, paper dust, dust, etc. inevitably tends to be reduced.
[0011]
Also, if the contact pressure of the member for cleaning the toner on the intermediate transfer member is forcibly increased, damage to the intermediate transfer member will increase, and defects in image formation such as poor conveyance of the intermediate transfer member may become noticeable. is there.
[0012]
In addition, there are models that use auxiliary means such as non-contact charging before cleaning to simplify and lighten the cleaning on the intermediate transfer member. Of course, there is a problem that the deterioration of the rubber material in the machine is promoted and the life of the entire machine is reduced.
[0013]
In addition, deterioration of the electrical performance of the intermediate transfer member due to charging and retention of the electrical memory are factors that hinder image defects and long-term stabilization of image quality.
[0014]
Therefore, the object of the present invention is to prevent the occurrence of filming due to long-term use and the prevention of poor cleaning due to the adhesion of silicon oil during fixing, without the complexity of the structure, and the cleaning property of the simple intermediate transfer member cleaning device. It is an object of the present invention to provide an image forming apparatus that achieves securing simultaneously and prevents deterioration of image quality.
[0015]
[Means for Solving the Problems]
  The above object is achieved by the image forming apparatus according to the present invention.The
[0016]
  In summary,First of the present invention1According to this aspect, the image bearing member having a movable surface, the toner image forming means for forming a toner image on the surface of the image bearing member, and the image bearing member that is always in contact with the surface of the image bearing member. In an image forming apparatus comprising: an intermediate transfer body that transfers a toner image on a body surface; and a transfer unit that transfers a transfer toner image on the intermediate transfer body onto a transfer material.
  When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in a forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus is provided that changes the rotational speed of the image carrier or the intermediate transfer member in response to a change in temperature and humidity in the main body of the image forming apparatus.
  First of the present invention2According to this aspect, the image bearing member having a movable surface, the toner image forming means for forming a toner image on the surface of the image bearing member, and the image bearing member that is always in contact with the surface of the image bearing member. In an image forming apparatus comprising: an intermediate transfer body that transfers a toner image on a body surface; and a transfer unit that transfers a transfer toner image on the intermediate transfer body onto a transfer material.
  When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in a forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus is provided in which the rotation time of the image carrier or the intermediate transfer member is changed in response to a change in temperature and humidity in the main body of the image forming apparatus.
  First of the present invention3According to this aspect, the image bearing member having a movable surface, the toner image forming means for forming a toner image on the surface of the image bearing member, and the image bearing member that is always in contact with the surface of the image bearing member. In an image forming apparatus comprising: an intermediate transfer body that transfers a toner image on a body surface; and a transfer unit that transfers a transfer toner image on the intermediate transfer body onto a transfer material.
  When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in the forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus is provided in which the rotation speed or the rotation time of the image carrier or the intermediate transfer member is changed in response to a change in temperature and humidity in the main body of the forming apparatus.
  First of the present invention4According to this aspect, the image bearing member having a movable surface, the toner image forming means for forming a toner image on the surface of the image bearing member, and the image bearing member that is always in contact with the surface of the image bearing member. In an image forming apparatus comprising: an intermediate transfer body that transfers a toner image on a body surface; and a transfer unit that transfers a transfer toner image on the intermediate transfer body onto a transfer material.
  When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in the forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus is provided that changes the rotation speed and rotation time of the image carrier or the intermediate transfer member in response to a change in temperature and humidity in the main body of the forming apparatus.
[0017]
  According to one embodiment of the present invention, during non-image formation, the rotation speed of the image carrier and the intermediate transfer body is higher than the rotation speed during image formation.
  According to another embodiment of the present invention, during the non-image formation, the conveyance rotation of the intermediate transfer member is stopped while the image carrier is rotating. Here, according to another embodiment, during the non-image formation, the rotation speed of the image carrier during the period in which the intermediate transfer member stops carrying rotation is V1, and the rotation speed during image formation is V2. V1> V2.
  According to another embodiment of the present invention, during the non-image formation, the intermediate transfer member is transported and rotated during a period when the rotation of the image carrier is stopped. According to another embodiment, during the non-image formation, the rotation speed of the intermediate transfer member is V3 and the rotation speed of the image transfer is V4 during the period when the rotation of the image carrier is stopped. V3> V4.
  According to another embodiment of the present invention, during non-image formation, the rotation speed of the image carrier during a period in which the intermediate transfer member stops carrying rotation is V1, and the rotation speed during image formation is V2. V1> V2.
  According to another embodiment of the present invention, during the non-image formation, during the period in which the image carrier stops rotating, the conveyance rotation speed of the intermediate transfer member is set to V3, and the conveyance rotation speed during image formation is set to V3. When V4, V3> V4.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
The image forming apparatus according to the present invention will be described below in more detail with reference to the drawings.
[0019]
Example 1
FIG. 1 is a block diagram showing a first embodiment of an image forming apparatus according to the present invention. The image forming apparatus shown in FIG. 1 is a four-color full-color copying machine, and is located inside the image forming apparatus main body (hereinafter referred to as “apparatus main body”) 100 and downstream from the upstream side along the rotational conveyance direction A of the image carrier 1. Four image forming units, that is, a first image forming unit 4a, a second image forming unit, a third image forming unit 4c, and a fourth image forming unit 4d are provided in this order.
[0020]
As shown in FIG. 1, the first to fourth image forming units 4 a to 4 d include a drum-type electrophotographic photosensitive member (hereinafter referred to as “photosensitive drum”) 1 as an image carrier. As the photosensitive drum 1, a photosensitive layer having a carrier generation layer (CGL) and a carrier transport layer (CTL) on the surface of a cylindrical aluminum substrate is coated with a coating 1 and a JIS surface roughening so that the CTL thickness is 40 μm. Rz (10 points average) which is (B0601) was 2 μm or less in the initial state. The photosensitive drum 1 is rotatably supported by the apparatus main body 100 and is rotationally driven in the direction of arrow A at a process speed of 120 mm / sec by a driving unit (not shown). The photosensitive drum 1 having an outer diameter of 80 mm was used.
[0021]
Above the photosensitive drum 1, a primary charger (toner image forming means) 2 is disposed close to the photosensitive drum 1, and the surface of the photosensitive drum 1 is uniformly charged by the primary charger 2. The charged surface of the photosensitive drum 1 is exposed to an optical system (toner image forming unit) disposed above the image forming unit to form an electrostatic latent image, and then exposed to the blank exposure unit 3.
[0022]
Subsequently, the toner in the developer is attached to the electrostatic latent image by the developing devices (toner image forming means) 4a to 4d, and is developed as a toner image. As the developer, a two-component developer mainly composed of silicon toner and ferrite carrier was used.
[0023]
This toner image is pressurized at 5 gr / cm with the photosensitive drum 1 and the linear pressure (the member pressure applied in the thrust direction by the length in the drum thrust direction) applied to the photosensitive drum 1. When the intermediate transfer belt 11, which is an intermediate transfer body that rotates in the forward direction, arrives at a transfer portion that abuts and faces the intermediate transfer belt 11, the intermediate transfer belt is exposed from the surface of the photosensitive drum 1 by the action of an electric field formed by the precharged intermediate transfer belt 11. 11 in the form of electrostatic adsorption.
[0024]
Here, when the contact pressure of the intermediate transfer belt 11 to the photosensitive drum 1 during image formation is P1, and the contact pressure during non-image formation is P2, P1 = P2> 0 is satisfied.
[0025]
In the intermediate transfer belt 11 described above, EPDM rubber, chloroprene rubber, epichlorohydrin rubber, silicon rubber, NBR rubber, or a modified rubber thereof is used as a base layer material. Further, as the surface layer material, a material containing a fluororesin (for example, a material containing PVDF, PTFE, ethylene tetrafluoride, or the like) is used from the viewpoint of high releasability and a low friction coefficient.
[0026]
In this embodiment, as shown in FIG. 2, EPDM rubber is used for the base layer 11a constituting the intermediate transfer belt 11, and the base layer 11a is coated with a paint in which PVDM resin is dispersed to form a surface layer 11b. .
[0027]
The intermediate transfer belt 11 is moved in the direction of arrow B to a primary transfer bias roller 8 facing the photosensitive drum 1, a support roller 9, a facing roller 10 facing the secondary transfer bias roller 12, and a facing roller 19 facing the cleaning blade 16. It is stretched so that it can be rotated.
[0028]
Further, a cleaning blade 16 as a cleaning means for the intermediate transfer belt 11 is brought into contact with the forward transfer direction of the intermediate transfer belt 11 in the forward direction. Note that polyurethane rubber was used as the material of the cleaning blade 16.
[0029]
After the toner image is transferred, the residual toner remaining on the surface of the photosensitive drum 1 that has not been transferred to the transfer material P is scraped off and removed by the cleaning blade 17 of the cleaning device 5, and the residual charge is further removed by the pre-exposure lamp 15. After being removed, it is used for the next image formation.
[0030]
As described above, the photosensitive drum 1 on which the first toner image is formed by the first image forming unit 4a is conveyed and rotated, and the second image forming unit 4b, the third image forming unit 4c, and the fourth image forming unit 4a. As in the case of the first image forming unit 4a, the toner image is multiple developed by the image forming unit 4d. However, the toner colors of the toner images developed in the first to fourth image forming units 4a to 4d are different from each other, and the four color toner images are collectively collected on the intermediate transfer member 11 in the primary transfer bias roller 8 unit. The transfer material P is transferred to the transfer bias roller 12 so as to be synchronized with the toner composite image on the intermediate transfer belt 11, and the toner composite image is collectively transferred to the transfer material P. The transfer material P is conveyed to a fixing unit 14 for fixing a toner image through a transfer material conveyance path 18 and is fixed by receiving heat and pressure from the fixing unit 14 to obtain a copy image.
[0031]
At this time, for example, silicon oil is applied to the surface of the fixing roller of the fixing unit 14 as a release agent so that the toner on the transfer material P does not adhere to the surface of the fixing roller.
[0032]
The transfer material P on which the toner image is formed on the front surface (first surface) passes over the flapper and is discharged onto the paper discharge tray when the image formation is on one side. On the other hand, when the image is formed on both sides, the transfer material P having the toner image fixed on the first side is not discharged to the discharge tray by the switching of the flapper, but is guided to the lower refeed means. It is burned. Then, after the front and back are reversed by the reversing device, the toner image is transferred again to the second surface, and then fixed by the fixing unit 14, and is discharged onto the paper discharge tray through the upper side of the flapper, thereby forming an image. Is completed.
[0033]
Thereafter, the photosensitive drum 1 performs an idle rotation operation three times, and at the same time, the intermediate transfer belt 11 that is in contact with the photosensitive drum 1 in the forward direction also performs a predetermined rotation operation.
[0034]
Here, the rotational process speed of the photosensitive drum 1 was increased from 120 mm / sec to 160 mm / sec in order to generate a rotational speed difference between the photosensitive drum 1 and the intermediate transfer belt 11 which is a characteristic part of the present invention.
[0035]
Due to the difference in relative speed, a rubbing polishing force is generated between the photosensitive drum 1 and the intermediate transfer belt 11, and an operation in which the photosensitive drum 1 and the intermediate transfer belt 11 polish each other is performed. Accordingly, it is possible to remove foreign matters (charged products, paper powder, oil, toner, dust, etc.) that adhere to and accumulate on the surfaces of the photosensitive drum 1 and the intermediate transfer body 11, and achieve high image quality and high stability. I was able to.
[0036]
Incidentally, in this embodiment, the contact linear pressure of the cleaning blade 17 contacting the photosensitive drum 1 is 40 gr / cm and the contact linear pressure of the cleaning belt 16 contacting the intermediate transfer belt 11 is 10 gr / cm. As a result of endurance experiments in an environmental test chamber at 32 ° C. and 75%, image defects (image flow) and oil streak cleaning defects that have been observed due to charged products have occurred at the time of 20,000 sheets. It was confirmed that the good state was maintained even after passing 30,000 sheets. In this experiment, as an endurance mode, evaluation was performed by continuously copying an image with an image ratio of about 25% by A4 size horizontal feed.
[0037]
In this embodiment, the case where the intermediate transfer belt 11 is adopted as the intermediate transfer member has been described. However, as shown in FIG. 3, the cylindrical intermediate transfer drum 20 as shown in FIG. The effect was confirmed. The intermediate transfer drum 20 is endless. By including a rubber, elastomer, or sponge layer in any of the layers, the surface of the intermediate transfer drum 20 can have appropriate elasticity. A device for suppressing an increase in damage to the photosensitive drum 1 as compared with the intermediate transfer body 11 of the system was added.
[0038]
Example 2
Next, a second embodiment of the present invention will be described.
[0039]
The purpose of this embodiment is to improve the polishing ability by utilizing the relative speed difference, which is the main focus of the first embodiment, at a certain number of copies, avoiding the continuous introduction of the sequence of the first embodiment during non-image formation. To achieve high image quality and stability.
[0040]
However, since the number of times of polishing is naturally reduced with respect to the first embodiment, and this reduction must be covered by another means, in this embodiment, the photosensitive drum 1 at the time of non-image formation is used. The rotation process speed is increased to 200 mm / sec from 120 mm / sec during image formation, and at the same time, the rotation process speed of the intermediate transfer belt 11 is increased from 120 / sec to 150 mm / sec. This was achieved by increasing the number of polishings between 11.
[0041]
This embodiment is particularly effective in an image forming apparatus that does not have a double-sided continuous copy version. In the executed sequence, the sequence of this embodiment is input at a rate of once every 5,000 copies, which is unnecessary. Thus, it was attempted to extend the life of the photosensitive drum 1 and the intermediate transfer belt 11 and to extend the life of the drum cleaning blade 17 and the intermediate transfer member cleaning blade 16 without increasing the number of times of polishing.
[0042]
Incidentally, in the prior art, image flow (image blur due to charging failure) occurred at 32 ° C. and 75% under a high temperature and high humidity environment, but in this embodiment, A4 size side feed on one side, It was confirmed that the cleaning performance was maintained up to 35,000 sheets by intermittent intermittent copying of one sheet.
[0043]
Example 3
Next, a third embodiment of the present invention will be described.
[0044]
The purpose of this embodiment is the same as that of the second embodiment described above. However, this embodiment is particularly effective for an image forming apparatus that uses toner on the photosensitive drum 1 that is very strong and easily melts. is there.
[0045]
As an experimental evaluation of this example, it is an external additive in the toner used in the first and second examples (particularly, it is used as a cleaning aid to serve as a lubricant and an abrasive). In the system in which twice the amount of strontium titanate was added, a strong fusing substance (commonly called filming) was generated in the non-image forming portion as the number of copies was accumulated. The number of generated sheets was 10,000 or less in a high temperature and high humidity 32 ° C. and 75% environment.
[0046]
For this reason, in order to make the abrasiveness stronger than that of the second embodiment, the intermediate transfer drum 20 is stopped before image formation and during non-image formation after image formation, and only the photosensitive drum 1 has a process speed of 120 mm / sec. Thus, the polishing force between the photosensitive drum and the intermediate transfer member 20 in the first and second embodiments or more was generated, and the filming firmly adhered on the photosensitive drum 1 could be removed. At this time, it was single-sided, A4 size lateral feed, and one-sheet intermittent copy.
[0047]
In the present embodiment, a sequence that operates every 5,000 sheets in consideration of avoiding damage to the photosensitive drum 1 and the intermediate transfer drum 20 is used.
[0048]
Example 4
Next, a fourth embodiment of the present invention will be described.
[0049]
This embodiment further improves the effects of the third embodiment, and particularly corresponds to a high-speed color copier having a higher process speed than the image forming apparatus described in the third embodiment.
[0050]
The present embodiment was applied to a high speed copying machine having a process speed as high as 160 mm / sec. A drum with a diameter of 180 mm was used corresponding to the increase in speed.
[0051]
As an experimental evaluation, the same evaluation mode as in the third embodiment was performed. In the conventional technique, filming was observed when the number of copies was 3,000, but in this embodiment, during non-image formation. The process speed of the photosensitive drum 1 is set to V2 = 180 mm / sec, which is larger than the process speed at the time of image formation (V1 = 120 mm / sec), and the intermediate transfer drum 20 is stopped more firmly than in the third embodiment. The attached filming can be removed.
[0052]
Incidentally, the sequence of this embodiment was introduced every 2000 sheets, and the copy number target of 10,000 sheets could be achieved. At this time, it was A4 size lateral feed and 1 sheet intermittent copy.
[0053]
Further, as a form in which exactly the same effect has been confirmed, in a system in which the intermediate transfer member that is in contact with the photosensitive drum 1 is the intermediate transfer drum 20, the photosensitive drum 1 is stopped and the intermediate transfer is performed during non-image formation. Even when the process speed of the drum 20 is set to V4 = 180 mm / sec, which is larger than the process speed at the time of image formation (V3 = 120 mm / sec), it is possible to obtain substantially the same effect as described above. The images used were those with a duty ratio of 25%.
[0054]
Here, when the photosensitive drum 1 is stopped rotating during non-image formation, V3> V4 when the conveyance rotation speed of the intermediate transfer drum 20 is V3 and the conveyance rotation speed during image formation is V4. It is.
[0055]
Example 5
Next, a fifth embodiment of the present invention will be described.
[0056]
The purpose of the present embodiment is to suppress the occurrence of image defects particularly in an image forming apparatus of an image forming apparatus which has a process design in which the external additive component in the toner is reduced so as to reduce the occurrence of filming and the like. The main focus is to do.
[0057]
Reducing external additive components (especially abrasives) in the toner suppresses damage to the photoreceptor (durability, rubbing scratches, etc.) and delays the occurrence of image defects such as vertical defects due to scratches. However, on the other hand, the amount of shaving of the photoconductor is reduced, causing a reduction in the removal capability of the charged product that hinders the charging performance of the surface of the photoconductor, especially when the charged product is at high temperature and high humidity. The water absorption phenomenon in the case leads to a reduction in the charge holding ability of the photosensitive drum, and causes an image defect called so-called image flow (image blur).
[0058]
Here, in this embodiment, as an image flow countermeasure, a polishing power-up sequence between the photosensitive drum 1 and the intermediate transfer belt 11 found in the above-described first embodiment and the like is incorporated particularly in a high temperature and high humidity environment. In order to improve the polishing power over a sequence other than in a high-temperature and high-humidity environment, a sequence for changing the polishing power in conjunction with the environmental conditions in the apparatus is introduced. On the contrary, the polishing force that does not require much polishing force, for example, in a low temperature and low humidity environment, prevents the polishing force from operating more than necessary, and unnecessarily decreases the life of the members around the photosensitive drum 1. I tried not to.
[0059]
As an embodiment, environmental conditions are divided into three sections, I (in-machine temperature 20 ° C. to less than 30 ° C., humidity 10% to less than 60%), II (in-machine temperature 30 ° C. to less than 45 ° C., humidity 60% to 80% %) And III (in-machine temperature 45 ° C. or higher, humidity 80% or higher). Other combinations were assigned to categories with humidity values.
[0060]
Under the environmental conditions of Category I, the process speed during non-image formation of the photosensitive drum 1 in the first example was 140 mm / sec. In Section II, the sequence was the same as that in the first example. In section III, the process speed of the photosensitive drum 1 during non-image formation of the photosensitive drum 1 in the first embodiment was set to 180 mm / sec. This makes it possible to increase the polishing force between the photosensitive drum 1 and the intermediate transfer belt 11 in conjunction with environmental conditions for an image flow that is likely to occur due to high temperature and high humidity, and an efficient image quality stabilization sequence. It became possible to build up.
[0061]
Also, the same effect as described above could be achieved by creating a sequence corresponding to different environmental conditions.
[0062]
Corresponding to the environmental division in the image forming apparatus described above, in division I, the rotational speed of the photosensitive drum 1 in the first embodiment was set to three. In Category II, the rotational speed of the photosensitive drum 1 in the first embodiment was set to 4 rotations. In section III, the rotational speed of the photosensitive drum 1 in the first embodiment was set to 5 rotations.
[0063]
As described above, the same effect as described above is achieved by making the number of rotations of the photosensitive drum 1, that is, the time of contact and polishing with the intermediate transfer belt, correspond to the environmental conditions.
[0064]
Incidentally, according to the conventional example, in a high-temperature and high-humidity environment or at 32 ° C./75%, the amount of the external additive strontium titanate in the toner is 0.2% (weight%). In the case of the number of copies, the image flow occurred when the power was turned on at the start of work, but both the image flow of 20,000 or more in both cases due to the increase in the relative speed difference and the rotation speed of the photosensitive drum (the polishing time increased) in this embodiment. We were able to confirm that At this time, A4 landscape feed, image duty ratio 6%, and one-sheet intermittent copy were performed.
[0065]
Here, in accordance with the environment, the rotational speed or the rotational speed of the photosensitive drum 1 during non-image formation is controlled by a control circuit (not shown). As a control transmission system, conditions detected by a temperature / humidity sensor disposed in a paper feed section of the image forming apparatus (not shown) are converted into signals and transmitted to the control circuit arithmetic circuit described above. It is sent to a drum drive motor control circuit to control the rotation of the photosensitive drum.
[0066]
【The invention's effect】
  As is apparent from the above description, according to the present invention, when the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure during non-image formation is P2. Further, P1 = P2> 0 is satisfied, the intermediate transfer member rotates in a forward direction with respect to the image carrier with a relative speed difference with the image carrier during non-image formation, and,
(1)Means for detecting temperature and humidity in the image forming apparatus main body, and at the time of non-image formation, the rotational speed of the image carrier or the intermediate transfer body is adjusted in response to changes in temperature and humidity in the image forming apparatus main body. Change or
(2) It has means for detecting the temperature and humidity in the image forming apparatus main body, and the rotation time of the image carrier or the intermediate transfer body is set in response to the change in temperature and humidity in the image forming apparatus main body during non-image formation. Change or
(3) Having means for detecting the temperature and humidity in the image forming apparatus main body, and at the time of non-image formation, the rotation speed of the image carrier or intermediate transfer body in accordance with the change in temperature and humidity in the image forming apparatus main body or Change the rotation time or
(4) Having means for detecting the temperature and humidity in the image forming apparatus main body, and at the time of non-image formation, the rotational speed of the image carrier or intermediate transfer body in accordance with the change in temperature and humidity in the image forming apparatus main body Change the rotation time,
By adopting a structure, without complicated structures, it is possible to prevent filming caused by long-term use and to prevent cleaning failure due to adhesion of silicon oil during fixing, and to ensure cleaning performance in a simple intermediate transfer member cleaning device. At the same time, it is possible to prevent deterioration of image quality.
[Brief description of the drawings]
FIG. 1 is a schematic configuration diagram illustrating a multicolor image forming apparatus according to first, second, and fifth embodiments.
2 is a partial enlarged cross-sectional view showing an intermediate transfer belt of the multicolor image forming apparatus of FIG. 1. FIG.
FIG. 3 is a schematic configuration diagram illustrating a multicolor image forming apparatus according to third and fourth embodiments.
[Explanation of symbols]
1 Photosensitive drum (image carrier)
11 Intermediate transfer belt (intermediate transfer member)
12 Transfer means
20 Intermediate transfer drum (intermediate transfer member)

Claims (11)

移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは前記中間転写体の回転速度を変えることを特徴とする画像形成装置。
An image carrier having a movable surface, a toner image forming means for forming a toner image on the surface of the image carrier, and a toner image on the surface of the image carrier while being in constant contact with the surface of the image carrier. In an image forming apparatus comprising: an intermediate transfer body to be transferred; and transfer means for transferring a transfer toner image on the intermediate transfer body onto a transfer material.
When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in a forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus characterized in that the rotational speed of the image carrier or the intermediate transfer member is changed in response to a change in temperature and humidity in the main body of the image forming apparatus.
移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、前記画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転時間を変えることを特徴とする画像形成装置。
An image carrier having a movable surface, a toner image forming means for forming a toner image on the surface of the image carrier, and a toner image on the surface of the image carrier while being in constant contact with the surface of the image carrier. In an image forming apparatus comprising: an intermediate transfer body to be transferred; and transfer means for transferring a transfer toner image on the intermediate transfer body onto a transfer material.
When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in a forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus, wherein the rotation time of the image carrier or the intermediate transfer member is changed in response to a change in temperature and humidity in the main body of the image forming apparatus.
移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度あるいは回転時間を変えることを特徴とする画像形成装置。
An image carrier having a movable surface, a toner image forming means for forming a toner image on the surface of the image carrier, and a toner image on the surface of the image carrier while being in constant contact with the surface of the image carrier. In an image forming apparatus comprising: an intermediate transfer body to be transferred; and transfer means for transferring a transfer toner image on the intermediate transfer body onto a transfer material.
When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in the forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus, wherein the rotation speed or the rotation time of the image carrier or intermediate transfer member is changed in response to a change in temperature and humidity in the main body of the forming apparatus.
移動可能な表面を有する像担持体と、前記像担持体表面にトナー像を形成するトナー像形成手段と、前記像担持体表面に常時当接されるとともに、前記像担持体表面のトナー像を転移させる中間転写体と、該中間転写体上の転移トナー像を転写材上に転移させる転写手段とを有する画像形成装置において、
画像形成中の、前記中間転写体の前記像担持体への当接圧をP1、非画像形成時の当接圧をP2としたときに、P1=P2>0を満足し、非画像形成時に前記中間転写体が前記像担持体と相対速度差をもって、前記像担持体と順方向に回転し、かつ、画像形成装置本体内の温湿度を検知する手段を有し、非画像形成時、画像形成装置本体内の温湿度の変化に対応して、前記像担持体或いは中間転写体の回転速度及び回転時間を変えることを特徴とする画像形成装置。
An image carrier having a movable surface, a toner image forming means for forming a toner image on the surface of the image carrier, and a toner image on the surface of the image carrier while being in constant contact with the surface of the image carrier. In an image forming apparatus comprising: an intermediate transfer body to be transferred; and transfer means for transferring a transfer toner image on the intermediate transfer body onto a transfer material.
When the contact pressure of the intermediate transfer member to the image carrier during image formation is P1, and the contact pressure at the time of non-image formation is P2, P1 = P2> 0 is satisfied, and at the time of non-image formation The intermediate transfer member rotates in the forward direction with the image carrier with a relative speed difference from the image carrier, and has means for detecting temperature and humidity in the image forming apparatus main body. An image forming apparatus, wherein a rotation speed and a rotation time of the image carrier or the intermediate transfer body are changed in response to a change in temperature and humidity in the main body of the forming apparatus.
非画像形成時、前記像担持体及び前記中間転写体の回転速度が、画像形成時の回転速度よりも大である請求項1〜4のいずれかの画像形成装置。The non-image-forming, the rotation speed of the image bearing member and the intermediate transfer member, one of the image forming apparatus of claims 1 to 4 is greater than the rotational speed at the time of image formation. 非画像形成時、前記像担持体の回転中には前記中間転写体の搬送回転が停止している請求項1〜4のいずれかの画像形成装置。The non-image-forming, during the rotation of the image bearing member The image forming apparatus according to claim 1 to 4 conveying the rotation of the intermediate transfer body is stopped. 非画像形成時、前記中間転写体が搬送回転を停止している期間の前記像担持体の回転速度をV1、画像形成時の回転速度をV2としたとき、V1>V2である請求項の画像形成装置。The non-image-forming, the rotation speed of the image bearing member of the period in which the intermediate transfer member has stopped conveyance rotation V1, when the rotational speed of the image formation was V2, according to claim 6 which is V1> V2 Image forming apparatus. 非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体が搬送回転する請求項1〜4のいずれかの画像形成装置。The non-image-forming, during a period in which the image bearing member has stopped rotating, one of the image forming apparatus of claim 1, wherein the intermediate transfer body is conveyed rotates. 非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体の搬送回転速度をV3、画像形成時の搬送回転速度をV4としたとき、V3>V4である請求項の画像形成装置。5. In a period in which rotation of the image carrier is stopped during non-image formation, V3> V4, where V3 is a conveyance rotation speed of the intermediate transfer member and V4 is a conveyance rotation speed during image formation. 8 is an image forming apparatus; 非画像形成時、前記中間転写体が搬送回転を停止している期間の前記像担持体の回転速度をV1、画像形成時の回転速度をV2としたとき、V1>V2である請求項1〜4のいずれかの画像形成装置。2. When V1 is a rotation speed of the image carrier and V2 is a rotation speed during image formation when the intermediate transfer member is stopped from rotating during non-image formation, V1> V2 . The image forming apparatus according to any one of 4 . 非画像形成時、前記像担持体が回転を停止している期間に、前記中間転写体の搬送回転速度をV3、画像形成時の搬送回転速度をV4としたとき、V3>V4である請求項1〜4のいずれかの画像形成装置。5. In a period in which rotation of the image carrier is stopped during non-image formation, V3> V4, where V3 is a conveyance rotation speed of the intermediate transfer member and V4 is a conveyance rotation speed during image formation. The image forming apparatus of any one of 1-4 .
JP34490698A 1998-11-18 1998-11-18 Image forming apparatus Expired - Fee Related JP3839979B2 (en)

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