JP3837056B2 - Vibrating sieve machine - Google Patents

Vibrating sieve machine Download PDF

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Publication number
JP3837056B2
JP3837056B2 JP2001350664A JP2001350664A JP3837056B2 JP 3837056 B2 JP3837056 B2 JP 3837056B2 JP 2001350664 A JP2001350664 A JP 2001350664A JP 2001350664 A JP2001350664 A JP 2001350664A JP 3837056 B2 JP3837056 B2 JP 3837056B2
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Prior art keywords
container
vibrating
vibration
ear
mesh
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JP2003145051A (en
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基 岩田
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晃栄産業株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、振動容器をモータによって振動させるとともに、超音波振動子によって該振動容器内に張設されたふるい網を高周波振動させ、種々の粉体,粒体等をふるい分け,混合撹拌する振動ふるい機に関するものである。
【0002】
【従来の技術】
特許第3180345号により開示された超音波振動装置は、ふるい物が収容されるような円筒形あるいは角筒形の器状の振動容器の底面にふるい網が張設され、該振動容器の外側に一体に形成された突出部に超音波振動子が設けられたものである。また、特開2000−334384号により開示された超音波振動ふるい機は、ふるい網が張設された網枠の内側に一対のメクラ部を対設し、該メクラ部の下面に超音波振動子を設けたものである。
【0003】
ところで、上記特許第3180345号では、超音波振動子によって振動容器全体を振動させようとするものであるので、超音波振動子の出力パワーが相当大きくできないと実際にふるい分けを行うことができず、それに応じられる超音波振動子が未だ開発されていないために、実用化,商品化はできていないのが現状であった。
【0004】
また、医薬品,食品等を取扱う場合に、そのふるい分け工程でビニール紛,塗料剥離紛等の僅かな異物が混入しても支障が出ることが多いが、上記特開2000−334384号に開示された超音波振動ふるい機では、網枠の内側に超音波振動子を設けられているので、該超音波振動子自体、或は該超音波振動子に高周波電流を供給するためのケーブル等からその振動に伴ってビニール,塗料,接着材等が擦れて剥がれ異物として混入し汚染するおそれがあるので使用できないという問題があった。
【0005】
【発明が解決しようとする課題】
本発明は上記欠点を解消し、ふるい分け材料中に異物を混入させるおそれがなく、しかも、ふるい網に超音波振動子の高周波振動が確実に伝達され、所要のふるい分け能力を発揮できるとともに、モータにより振動容器全体を振動させることでふるい網上の材料が移動せられ、高能率でふるい分けが行われる振動ふるい機を提供しようとするものである。
【0006】
【課題を解決するための手段】
そのために本発明の振動ふるい機は、振動容器をモータによって振動せられるように支持し、ふるい網が張設された環状の網枠の外周に耳部を一体に形成し、弾性サポートを介在させることで該網枠を前記振動容器中に配置し前記耳部を該振動容器の外部に突出させるとともに、該耳部に超音波振動子を固設してなることを特徴とする。
また本発明の振動ふるい機は、振動容器は有底円筒状の容器本体の上端開口縁に円筒体を継ぎ合せることで構成され、該容器本体の下部に振動用のモータを固設するとともに、外周に耳部を有する環状の網枠を剛性平板から形成し、該網枠を該容器本体の上端開口縁と円筒体との間に弾性サポートを介在させて配置し、該円筒体の下縁の一部に形成された切欠から該網枠の耳部を外部に突出させ該耳部に超音波振動子を固設してなることを特徴とする。
【0007】
【実施の形態】
次に本発明の実施の形態を図面と共に説明する。図1に本発明に係る振動ふるい機の全体を縦断面図にて示し、1は基台、2は該基台上にコイルばね3により支持された振動容器である。該振動容器2は有底円筒状の容器本体2aの上端開口縁に円筒体2bを金属バンド4によって継ぎ合せることで構成される。5は該容器本体2aの下部に固設された振動用のモータ、6はそのモータ軸に取り付けられた非平衡重り、7は容器本体2aの一側壁に形成された材料排出口である。
【0008】
図4に示したように、8は厚さ5〜12mmのステンレス板等の剛性平板をレーザーカッターによって切断加工することで外周に耳部9を有する環状に形成した網枠で、該網枠の上面に金網等のふるい網10の周縁部を接着剤により接着することによって該ふるい網を弛みなく張設する。そして図2,図3に示したように、該網枠8を容器本体2aの上端開口縁と円筒体2bとの間に弾性サポート11,12を夫々介在させて配置し、該円筒体の下縁の一部に形成された切欠13から該網枠の耳部9を外部に突出させ、該耳部に螺子孔14を形成し、該螺子孔に超音波振動子15の取付軸16を螺合することで該超音波振動子15を該耳部に固設する。なお、17は下方の弾性サポート11を支持させている環状のサポート部材で、該サポート部材の外周縁を金属バンド4によって容器本体2aの上端開口縁と円筒体2bの下縁との間に挟着させている。
【0009】
上記弾性サポート11,12は、ショワー硬度10〜20程度のシリコンスポンジからなる弾性体で、該弾性サポート11,12を介在させることにより網枠8の高周波振動を阻害しないように支持している。上記超音波振動子15にはセラミック振動体が内蔵され、発振器18から24kHz〜40kHzの高周波電流がケーブル19を通して供給することにより該網枠8を振動させ、その振動がふるい網10に伝達する。
【0010】
このように構成した振動ふるい機では、モータ6の作動により振動容器2全体が振動されるとともに、超音波振動子15により網枠8が高周波振動し、ふるい網10上に装入された粉体等の材料をふるい分ける。このモータ6による振動はその回転軸の回転速度に依るものであるので、周波数が20Hz〜60Hzと低く、振幅は0.8mm〜10mmと大きな値となる。このため、ふるい網10上の材料はその振動にともない該ふるい網10上にて移動し、特に上記非平衡重り6のモータ軸に対する取付状態を変更することにより、ふるい網10上の材料を所望方向に回転運動させたり、あるいはその回転にともない外周方向あるいは中心に向けて移動させ拡散させたり集中させることができる。そしてその移動時に超音波振動子15により該ふるい網10が周波数24kHz〜40kHz,振幅3μm〜5μmの高周波振動をすることから、該材料を高いふるい分け能力をもってふるい分けることができる。こうして、ふるい網10の網目より落下したふるい分け材料は排出口7から排出される。
【0011】
そしてこの振動ふるい機では、超音波振動子15を円筒体2bの切欠13から突出させた網枠8の耳部9に固設しているので、その高周波振動にともないケーブル19等から異物が擦れ剥がれても内部の材料にこれが混入し汚染させるおそれはなく材料を常に高純度に保つことができる。
【0012】
また、網枠8は、弾性サポート11,12を介して支持されていて、容器本体2aや円筒体2b、即ち、振動容器2とは直接接していないので、超音波振動子15の振動がその接触によって減衰されることなく、ふるい網10を充分なパワーで高周波振動させることができる。なお、モータ6による振動は周波数がこれより大幅に低く振幅は大きいので、弾性サポート11,12によって減殺されることなく、ふるい網10に伝達される。
【0013】
【発明の効果】
このように、本発明の振動ふるい機は、振動容器をモータによって振動せられるように支持し、ふるい網が張設された環状の網枠の外周に耳部を一体に形成し、弾性サポートを介在させることで該網枠を前記振動容器中に配置し前記耳部を該振動容器の外部に突出させるとともに、該耳部に超音波振動子を固設してなるので、材料を異物により汚染させるおそれがなく、しかも、ふるい網に超音波振動子の高周波振動が確実に伝達され、所要のふるい分け能力を発揮できるとともに、モータにより振動容器全体を振動させることでふるい網上の材料が移動せられ、高能率でふるい分けが行われるようにする有益な効果がある。
【図面の簡単な説明】
【図1】本発明に係る振動ふるい機の実施の形態を示した縦断面図。
【図2】図1の振動ふるい機の要部の縦断面図。
【図3】図1の振動ふるい機の要部の斜視図。
【図4】図1の振動ふるい機の網枠の斜視図。
【符号の説明】
1 基台
2 振動容器
2a 容器本体
2b 円筒体
3 コイルばね
4 金属バンド
5 モータ
6 非平衡重り
8 網枠
9 耳部
10 ふるい網
11,12 弾性サポート
13 切欠
15 超音波振動子
17 サポート部材
[0001]
BACKGROUND OF THE INVENTION
The present invention is a vibrating sieve that vibrates a vibrating container with a motor, vibrates a sieve mesh stretched in the vibrating container with an ultrasonic vibrator at high frequency, sifts out various powders, granules and the like, and mixes and agitates them. Related to the machine.
[0002]
[Prior art]
In the ultrasonic vibration device disclosed in Japanese Patent No. 3180345, a sieve net is stretched on the bottom of a cylindrical or rectangular tube-shaped vessel-like vibrating container in which a sieve is accommodated, and outside the vibrating vessel. An ultrasonic transducer is provided on the integrally formed protrusion. Also, an ultrasonic vibration sieving machine disclosed in Japanese Patent Application Laid-Open No. 2000-334384 has a pair of mesh sections provided inside a mesh frame on which a sieve mesh is stretched, and an ultrasonic transducer on the lower surface of the mesh section. Is provided.
[0003]
By the way, in the above-mentioned Patent No. 3180345, since the entire vibrating container is to be vibrated by the ultrasonic vibrator, if the output power of the ultrasonic vibrator cannot be considerably increased, the actual screening cannot be performed. Since the ultrasonic transducer which responds to it has not been developed yet, it has not been commercialized or commercialized.
[0004]
Further, when handling pharmaceuticals, foods, etc., even if a slight foreign matter such as vinyl powder or paint peeling powder is mixed in the sieving process, there are many troubles, but this is disclosed in JP-A-2000-334384. In an ultrasonic vibration sieving machine, an ultrasonic vibrator is provided inside the mesh frame. Therefore, the vibration from the ultrasonic vibrator itself or a cable for supplying a high-frequency current to the ultrasonic vibrator is used. As a result, vinyl, paints, adhesives, and the like are rubbed off and mixed as foreign substances, which may cause contamination, and there is a problem that they cannot be used.
[0005]
[Problems to be solved by the invention]
The present invention eliminates the above disadvantages, does not cause foreign matter to be mixed into the sieving material, and the high-frequency vibration of the ultrasonic vibrator is reliably transmitted to the sieving net, so that the required sieving ability can be exhibited and the motor can be used. An object of the present invention is to provide a vibration sieving machine in which the material on the sieving net is moved by vibrating the entire vibrating container, and the sieving is performed with high efficiency.
[0006]
[Means for Solving the Problems]
For this purpose, the vibration sieving machine of the present invention supports the vibrating container so that it can be vibrated by a motor, integrally forms an ear on the outer periphery of an annular mesh frame on which a sieve mesh is stretched, and interposes an elastic support. Thus, the mesh frame is disposed in the vibrating container, the ear part is projected to the outside of the vibrating container, and an ultrasonic vibrator is fixed to the ear part.
Further, in the vibration sieving machine of the present invention, the vibration container is configured by joining a cylindrical body to the upper end opening edge of a bottomed cylindrical container body, and a vibration motor is fixed to the lower part of the container body, An annular mesh frame having ears on the outer periphery is formed from a rigid flat plate, and the mesh frame is disposed with an elastic support between the upper end opening edge of the container body and the cylindrical body, and the lower edge of the cylindrical body An ear portion of the mesh frame is protruded to the outside from a notch formed in a part of the head, and an ultrasonic vibrator is fixed to the ear portion.
[0007]
Embodiment
Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a longitudinal sectional view showing an entire vibration sieving machine according to the present invention. Reference numeral 1 denotes a base, and 2 is a vibration container supported by a coil spring 3 on the base. The vibrating container 2 is configured by joining a cylindrical body 2b with a metal band 4 to an upper end opening edge of a bottomed cylindrical container body 2a. Reference numeral 5 denotes a vibration motor fixed to the lower portion of the container body 2a, 6 denotes a non-equilibrium weight attached to the motor shaft, and 7 denotes a material discharge port formed on one side wall of the container body 2a.
[0008]
As shown in FIG. 4, 8 is a mesh frame formed in an annular shape having ears 9 on the outer periphery by cutting a rigid flat plate such as a stainless steel plate having a thickness of 5 to 12 mm with a laser cutter. The sieving net is stretched without loosening by adhering the peripheral part of the sieving net 10 such as a metal net to the upper surface with an adhesive. 2 and 3, the mesh frame 8 is arranged with elastic supports 11 and 12 interposed between the upper end opening edge of the container body 2a and the cylindrical body 2b, respectively. The edge portion 9 of the mesh frame is protruded from a notch 13 formed at a part of the edge, a screw hole 14 is formed in the ear portion, and the attachment shaft 16 of the ultrasonic transducer 15 is screwed into the screw hole. By joining, the ultrasonic transducer 15 is fixed to the ear portion. Reference numeral 17 denotes an annular support member that supports the lower elastic support 11, and the outer peripheral edge of the support member is sandwiched between the upper end opening edge of the container body 2a and the lower edge of the cylindrical body 2b by the metal band 4. I wear it.
[0009]
The elastic supports 11 and 12 are elastic bodies made of silicon sponge having a Shower hardness of about 10 to 20, and the elastic supports 11 and 12 are supported so as not to inhibit the high-frequency vibration of the net frame 8 by interposing the elastic supports 11 and 12. The ultrasonic vibrator 15 includes a ceramic vibrating body, and a high frequency current of 24 kHz to 40 kHz is supplied from the oscillator 18 through the cable 19 to vibrate the mesh frame 8, and the vibration is transmitted to the sieve mesh 10.
[0010]
In the vibration sieving machine configured as described above, the entire vibrating container 2 is vibrated by the operation of the motor 6, and the mesh frame 8 vibrates at high frequency by the ultrasonic vibrator 15, so that the powder charged on the sieving net 10 is charged. Sift materials such as. Since the vibration by the motor 6 depends on the rotational speed of the rotating shaft, the frequency is as low as 20 Hz to 60 Hz and the amplitude is as large as 0.8 mm to 10 mm. For this reason, the material on the sieve mesh 10 moves on the sieve mesh 10 in response to the vibration. In particular, the material on the sieve mesh 10 is desired by changing the mounting state of the non-equilibrium weight 6 on the motor shaft. It can be rotated in the direction, or it can be moved toward the outer peripheral direction or the center along with the rotation to be diffused or concentrated. Since the sieving net 10 vibrates at a high frequency with a frequency of 24 kHz to 40 kHz and an amplitude of 3 μm to 5 μm by the ultrasonic vibrator 15 during the movement, the material can be screened with a high screening ability. Thus, the sieving material dropped from the mesh of the sieve mesh 10 is discharged from the discharge port 7.
[0011]
In this vibration sieving machine, since the ultrasonic vibrator 15 is fixed to the ear portion 9 of the net frame 8 protruding from the notch 13 of the cylindrical body 2b, foreign matter is rubbed from the cable 19 or the like due to the high frequency vibration. Even if it peels off, there is no possibility that it will be mixed into the internal material and contaminate it, and the material can always be kept at a high purity.
[0012]
Further, since the mesh frame 8 is supported via the elastic supports 11 and 12 and is not in direct contact with the container main body 2a or the cylindrical body 2b, that is, the vibration container 2, the vibration of the ultrasonic vibrator 15 is The screen 10 can be vibrated at a high frequency with sufficient power without being attenuated by the contact. In addition, since the frequency by the motor 6 is significantly lower than this and the amplitude is large, the vibration is transmitted to the sieve net 10 without being attenuated by the elastic supports 11 and 12.
[0013]
【The invention's effect】
As described above, the vibrating sieve machine of the present invention supports the vibrating container so that it can be vibrated by the motor, integrally forms the ears on the outer periphery of the annular mesh frame on which the sieve mesh is stretched, and provides elastic support. By interposing, the mesh frame is arranged in the vibrating container and the ear part is projected to the outside of the vibrating container, and an ultrasonic vibrator is fixed to the ear part. In addition, the high-frequency vibration of the ultrasonic vibrator is reliably transmitted to the sieve mesh, and the required sieving ability can be demonstrated, and the material on the sieve mesh can be moved by vibrating the entire vibrating container with a motor. And has a beneficial effect to ensure that screening is performed with high efficiency.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an embodiment of a vibration sieving machine according to the present invention.
2 is a longitudinal sectional view of a main part of the vibration sieve machine of FIG. 1. FIG.
3 is a perspective view of a main part of the vibration sieve machine of FIG. 1. FIG.
4 is a perspective view of a mesh frame of the vibration sieve machine of FIG. 1. FIG.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Base 2 Vibrating container 2a Container main body 2b Cylindrical body 3 Coil spring 4 Metal band 5 Motor 6 Non-equilibrium weight 8 Net frame 9 Ear part 10 Sieve nets 11, 12 Elastic support 13 Notch 15 Ultrasonic vibrator 17 Support member

Claims (2)

振動容器をモータによって振動せられるように支持し、ふるい網が張設された環状の網枠の外周に耳部を一体に形成し、弾性サポートを介在させることで該網枠を前記振動容器中に配置し前記耳部を該振動容器の外部に突出させるとともに、該耳部に超音波振動子を固設してなることを特徴とした振動ふるい機。The vibrating container is supported so as to be vibrated by a motor, and an ear is integrally formed on the outer periphery of an annular mesh frame on which a sieve mesh is stretched, and the mesh frame is placed in the vibrating container by interposing an elastic support. The vibrating screen machine is characterized in that the ear part is projected to the outside of the vibrating container and an ultrasonic vibrator is fixed to the ear part. 振動容器は有底円筒状の容器本体の上端開口縁に円筒体を継ぎ合せることで構成され、該容器本体の下部に振動用のモータを固設するとともに、外周に耳部を有する環状の網枠を剛性平板から形成し、該網枠を該容器本体の上端開口縁と円筒体との間に弾性サポートを介在させて配置し、該円筒体の下縁の一部に形成された切欠から該網枠の耳部を外部に突出させ該耳部に超音波振動子を固設してなることを特徴とした振動ふるい機。The vibrating container is formed by joining a cylindrical body to the upper end opening edge of a bottomed cylindrical container body, and a vibration motor is fixed to the lower part of the container body, and an annular net having an ear on the outer periphery. The frame is formed from a rigid flat plate, the mesh frame is disposed with an elastic support interposed between the upper end opening edge of the container body and the cylindrical body, and a notch formed in a part of the lower edge of the cylindrical body A vibration sieving machine characterized in that an ear portion of the mesh frame is projected to the outside and an ultrasonic vibrator is fixed to the ear portion.
JP2001350664A 2001-11-15 2001-11-15 Vibrating sieve machine Expired - Fee Related JP3837056B2 (en)

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JP4627993B2 (en) * 2004-01-13 2011-02-09 小林製薬株式会社 Vibrating sieve device
JP4521599B2 (en) * 2004-11-08 2010-08-11 本多電子株式会社 Sieve device
JP4775536B2 (en) * 2004-12-20 2011-09-21 大日本印刷株式会社 Blasting method and apparatus
JP2007105629A (en) * 2005-10-13 2007-04-26 Kowa Industry Co Ltd Vibratory screening apparatus
DE102006047592C5 (en) * 2006-10-05 2019-01-10 Artech Systems Ag Apparatus for exciting a sieve fabric enclosed in a sieve frame by means of ultrasound
WO2013127282A1 (en) * 2012-02-27 2013-09-06 裕东(中山)机械工程有限公司 Vibrating sieve
CN111014006B (en) * 2019-12-02 2020-12-22 中南林业科技大学 Material sorting device for artificial board production
AU2021291402A1 (en) * 2020-06-19 2023-02-02 A O Ideas Gmbh Transport device having an ultrasound generator, and operating method

Cited By (1)

* Cited by examiner, † Cited by third party
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