CN106216061A - A kind of dyestuff body processing system utilizing ultrasound wave - Google Patents

A kind of dyestuff body processing system utilizing ultrasound wave Download PDF

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Publication number
CN106216061A
CN106216061A CN201610615992.8A CN201610615992A CN106216061A CN 106216061 A CN106216061 A CN 106216061A CN 201610615992 A CN201610615992 A CN 201610615992A CN 106216061 A CN106216061 A CN 106216061A
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China
Prior art keywords
extension tube
air
cylinder
inner housing
blender
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CN201610615992.8A
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Chinese (zh)
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不公告发明人
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Individual
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Individual
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Priority to CN201610615992.8A priority Critical patent/CN106216061A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00—Other disintegrating devices or methods
    • B02C19/18—Use of auxiliary physical effects, e.g. ultrasonics, irradiation, for disintegrating

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  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

A kind of dyestuff body processing system utilizing ultrasound wave, is characterized in that, including entrance hopper, cylinder, upper agitating device, lower agitating device, filter screen, ultrasonic unit, material-handling pump and drying device；Described entrance hopper is arranged on the top of cylinder, described upper agitating device includes rotating shaft and upper stirring body, lower agitating device includes lower rotary shaft and lower stirring body, horizontally disposed upper rotating shaft and lower rotary shaft are driven by the driving motor being arranged between, and described driving motor connects rotating shaft and lower rotary shaft respectively by driving belt；Described filter screen is horizontally set in cylinder, and the bottom of cylinder is additionally provided with discharge nozzle, and described material-handling pump is arranged on discharge nozzle；Described ultrasonic unit is arranged on the cylinder at filter screen, and it includes energy parallel operation and the supersonic frequency power supply being connected with energy parallel operation.

Description

A kind of dyestuff body processing system utilizing ultrasound wave
Technical field
The present invention relates to dye field, be specifically related to a kind of dyestuff body processing system utilizing ultrasound wave.
Background technology
Dyestuff, when production and processing, generally requires and slurry is milled into powder body, but past after powder body reaches certain fineness Toward conglomeration can occur, cause passing through filter screen, it is therefore desirable to a kind of efficient dyestuff body processing system.
Summary of the invention
For the problems referred to above, the present invention provides a kind of dyestuff body processing system utilizing ultrasound wave.
The purpose of the present invention realizes by the following technical solutions:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper, cylinder, upper agitating device, lower stirring dress Put, filter screen, ultrasonic unit, material-handling pump and drying device；Described entrance hopper is arranged on the top of cylinder, described on stir Mix device and include that rotating shaft and upper stirring body, lower agitating device include lower rotary shaft and lower stirring body, horizontally disposed upper rotating shaft and Lower rotary shaft is driven by the driving motor that is arranged between, described driving motor by driving belt connect respectively rotating shaft and Lower rotary shaft；Described filter screen is horizontally set in cylinder, and the bottom of cylinder is additionally provided with discharge nozzle, and described material-handling pump is arranged on On discharge nozzle；Described ultrasonic unit is arranged on the cylinder at filter screen, it include can parallel operation and with can parallel operation be connected ultrasonic Frequency power.
Have the beneficial effect that the setting by parts such as ultrasonic units, it is achieved that efficiently grinding of dyestuff body so that its energy Pass through filter screen, solve above-mentioned technical problem.
Accompanying drawing explanation
The invention will be further described to utilize accompanying drawing, but the embodiment in accompanying drawing does not constitute any limit to the present invention System, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain according to the following drawings Other accompanying drawing.
Fig. 1 is the overall structure schematic diagram of a kind of dyestuff body processing system utilizing ultrasound wave；
Fig. 2 is the structural representation of drying device；
Fig. 3 is blender and the partial enlarged drawing of extension tube length adjustment device；
Fig. 4 is the structural representation of slide rail and link；
Fig. 5 is the structural representation of slide block, fixed block and tension spring.
Reference: conveying worm-10；Pre-thermal sleeve-11；Pressure fan-12；Heater-13；Backflow air temperature regulation Device-14；Shell body-15；Dividing plate-16；Inner housing-17；Backflow airduct-18；Main burner-19；Cyclone separator-20；Air-introduced machine- 21；First control valve-22；Second control valve-23；Fairlead-24；Centrifugal clasfficiator-25；Introduce pipe-26；Ash-removing valve-27； Collapsible tube-28；Trunnion-29；Fixing extension tube-30；Removable extension tube-31；Slide assemblies-32；Vertically connecting rod-33；Level Connecting rod-34；Threaded block-35；Threaded rod-36；Upper seal-37；Lower seal-38；Slide rail-39；Link-40；Slide block-41； Fixed block-42；Tension spring-43；Hook-44；Sliding tray-45；Motor-46；Fixing groove-47；Backflow air temperature regulation valve- 48；First muffler-49；Second muffler-50；Entrance-51；Outlet-52；Entrance hopper-100；Cylinder-200；Upper stirring dress Put-300；Lower agitating device-400；Filter screen-500；Material-handling pump-600；Drying device-700；Upper rotating shaft-800；Upper stirring Body-900；Lower rotary shaft-1000；Lower stirring body-1100；Drive motor-1200；Driving belt-1300；Discharge nozzle-1400；Can change Device-1500；Supersonic frequency power supply-1600.
Detailed description of the invention
The invention will be further described with the following Examples.
Application scenarios 1:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper 100, cylinder 200, upper agitating device 300, Lower agitating device 400, filter screen 500, ultrasonic unit, material-handling pump 600 and drying device 700；Described entrance hopper 100 sets Putting the top at cylinder 200, described upper agitating device 300 includes that rotating shaft 800 and upper stirring body 900, lower agitating device 400 wrap Include lower rotary shaft 1000 and lower stirring body 1100, horizontally disposed upper rotating shaft 800 and lower rotary shaft 1000 by being arranged between Driving motor 1200 to drive, described driving motor 1200 connects rotating shaft 800 and lower rotary shaft respectively by driving belt 1300 1000；Described filter screen 500 is horizontally set in cylinder 200, and the bottom of cylinder 200 is additionally provided with discharge nozzle 1400, described material Delivery pump 600 is arranged on discharge nozzle 1400；Described ultrasonic unit is arranged on the cylinder 200 at filter screen 500, and it includes energy Parallel operation 1500 and the supersonic frequency power supply 1600 being connected with energy parallel operation 1500.
Powder body, by the setting of the parts such as ultrasonic unit, is crushed, it is achieved that dyestuff at filter screen 500 by the present invention again Efficiently grinding of body so that it can pass through filter screen 500, and simple and practical.
Preferably, described driving motor 1200 is arranged on cylinder 200.
Preferably, described discharge nozzle 1400 connects with drying device 700, and discharge nozzle 1400 material out is transported to spiral In conveyer 10.
Preferably, as in figure 2 it is shown, drying device 700 includes conveying worm 10, pre-thermal sleeve 11, pressure fan 12, heating Device 13, backflow air temperature actuator 14, shell body 15, dividing plate 16, inner housing 17, blender, extension tube length adjustment device, master Nozzle 19, cyclone separator 20 and air-introduced machine 21.Air heater via 13 after being pressurizeed by pressure fan 12 is divided into two-way after heating, One tunnel enters main burner 19 through the first control valve 22, and another road sequentially passes through the second control valve 23, backflow air temperature actuator Entered in inner housing 17 by backflow airduct 24 after 14, backflow airduct 18 through after shell body 15 and dividing plate 16 with downward-sloping angle Degree tangentially top with inner housing 17 is connected, and this downward tangential mode of entrance is that unseasoned qualified dyestuff powder body carries Supply what band rotated to move downward acceleration.Main burner 19 is arranged on the bottom of inner housing 17.
Dividing plate 16 is arranged between inner housing 17 and shell body 15, and its upper end is fixed in the top of shell body 15, under it Leaving gap between end and the bottom of shell body 15, the space between inner housing 17 and dividing plate 16 is connected with the fairlead 24 at top Logical, fairlead 24 is connected with air-introduced machine 21.And the upper horizontal of fairlead 21 is arranged, so can guarantee that the removable extension of regulation Level is not glanced off during pipe 31 length.The top of inner housing 17 is provided with centrifugal clasfficiator 25, centrifugal clasfficiator 25 Outlet is connected with cyclone separator 20, and the space between dividing plate 16 with shell body 15 is connected with introducing pipe 26, introduces pipe 26 Outlet with whirlwind separator 20 is connected, and introducing pipe 26 is tangentially connected on shell body 15.The bottom of shell body 15 It is provided with 2 ash-removing valves 27.
As in Figure 3-5, blender is arranged in inner housing 17, and it includes collapsible tube 28, the trunnion arranged from bottom to top 29 and extension tube, extension tube includes that fixing extension tube 30 and removable extension tube 31, removable extension tube 31 part are socketed in solid Determining outside extension tube 30, air-flow and blender extroversion that such setting can flow up in ensureing blender to greatest extent are dirty Dynamic air-flow will not pour to cause in the gap of 31 between fixing extension tube 30 and removable extension tube collaborates.The extension of blender Pipe is dry critical piece, and its length relation, to the effect being dried and the outlet material speed of extension tube, passes if used The fixed length blender of system, just can only be regulated by the Separation of regulation air output and centrifugal clasfficiator 25, this Necessity of making use of momentum asks the air-introduced machine that send using range of capacity bigger could meet the dyestuff powder body requirement that dry range is big, this For the miniaturization of device and cost-effective the most unfavorable, and regulating measure is the most single, is additionally provided with extension tube based on this Length adjustment device, it is for the length of on-line control extension tube, and it includes slide assemblies 32, vertical connecting rod 33, waling stripe 34, threaded block 35, threaded rod 36, upper seal 37 and lower seal 38.2 slide assemblies being arranged symmetrically with 32 are arranged on close Between envelope body 37 and lower seal 38, each slide assemblies 32 includes slide rail 39, link 40, slide block 41, fixed block 42, tension force bullet Spring 43 and hook 44, slide rail 39 is 2, is arranged on the inwall of removable extension tube 31.The direction of slide rail 39 is expanded with removable The direction of motion of exhibition pipe 31 is identical.Link 40 is arranged on the inwall of removable extension tube 31, and between 2 slide rails 39.2 The corresponding slide rail 39 of individual slide block 41 is arranged on the outer wall of fixing extension tube 30, each slide block 41 is provided with width wide with slide rail 39 The sliding tray 45 of degree coupling.Fixed block 42 is fixed on the outer wall of fixing extension tube 30, and between two slide blocks 41, tension force One end of spring 43 is affixed with fixed block 42, and the other end is affixed with hook 44.During use, slide rail 39 is arranged on the cunning of slide block 41 In dynamic groove 45, and being articulated in link 40 by hook 44, the setting of tension spring 43 can guarantee that removable extension tube 31 is multiple downwards When displacement is moved, can not will not reset under the effect of removable extension tube 31 self gravitation because of foozle and little bite, And its location can be made more accurate.Upper seal 37 be fixed on the outer wall of fixing extension tube 30 and with removable extension tube The inwall of 31 is in close contact, and its upper surface is inclined-plane, and described inclined-plane is used for preventing material to be collected at seal 37.Lower seal Body 38 is fixed on the inwall of removable extension tube 31, and is in close contact with the outer wall of fixing extension tube 30, this upper-lower seal Body separates affixed mode, when removable extension tube 31 moves unless 2 seals all offset, and the most at least one The effect of sealing can be played, can preferably play the effect preventing from collaborating.Upper seal 37 and lower seal 38 are used for preventing from mixing Air-flow in clutch is by gap and the air-flow generation channelling in inner housing 17.2 vertical connecting rods 33 and removable extension tube 31 Upper end affixed, the upper end of vertical connecting rod 33 upwardly extends through inner housing 17 and fairlead 24, and waling stripe 34 connects 2 and erects The upper end of straight connecting rod 33.2 threaded blocks 35 are arranged on above fairlead 24, are provided with screwed hole in threaded block 35,2 threaded rods 36 screw in screwed hole.Threaded block 35 is also built-in with the motor 46 for driving threaded rod 36 to move.The bottom of waling stripe 34 Be provided with 2 for keep threaded rod 36 motion in do not occur position to offset fixing groove 47, the upper end of threaded rod 36 is pressed on In fixing groove 47.When needing the length increasing extension tube, drive motor 46 that 2 threaded rods 36 are upwards screwed out, threaded rod 36 upwards jack-up waling stripes 34 and then removable extension tube 31 is moved upward along slide rail 39, thus increase extension tube Entire length, otherwise when need shorten extension tube length time reverse drive motor 46 2 threaded rods 36 are screwed in downwards. The axial length of fixing extension tube 30 and removable extension tube 31 ratio is for 2:1, before the heap(ed) capacity of pressure fan 12 is not than transforming Reduce 20%.
During the work of this drying device, the high velocity, hot air in main burner 19 constantly sprays in the collapsible tube 28 of blender, and Surrounding at high velocity, hot air forms parital vacuum, constantly the wet dyestuff powder body sent into by conveying worm 10 is sucked blender In be dried.The air sprayed from the extension tube of blender and the mixture of dyestuff powder body collide centrifugal clasfficiator 25, not It is dried that qualified dyestuff powder body has bondd part dust and other foreign material owing to moisture is more and granule is relatively thick, by centrifugal classification Device 25 stops, and the spatially spiral entered between inner housing 17 and blender under backflow wind action moves downward, by refluxing Wind is dried again is entered collapsible tube 28 by the bottom of inner housing 17 the most again, be constantly circulated until be dried qualified till.It is dried Qualified dyestuff powder body is entered cyclone separator 20 by the outlet of centrifugal clasfficiator 25, and dry dyestuff powder body is by cyclone separator 20 Bottom escape and enter next step operation.It is tangentially entered shell body 15 by introducing pipe 26 from cyclone separator 20 out air-flow And the space between dividing plate 16, and entered the space between inner housing 17 and dividing plate 16 by bottom, the most heavier is miscellaneous Matter is periodically discharged by ash-valve 27 due to the bottom of separation by gravity to shell body 15, air-flow after after fairlead 24 is discharged By air-introduced machine 21 row's air.
In this embodiment, (1) devises a kind of drying device being applicable to and processing in high volume, and dyestuff powder body is through mixing The backflow wind of device and rotation is dried, and the temperature of the dry products obtained, water content all ratios are more uniform, both do not had materialization The phenomenon that matter, quality decline, does not haves that topical product is overheated or dry impermeable phenomenon yet, thus has obtained high-quality dye Material powder body；(2) the extension tube length adjustment device of uniqueness is devised, relative to traditional fixed length blender, can not only Regulate drying effect by the Separation of regulation air output and centrifugal clasfficiator 25, and housing can not dismantled In the case of by the length of on-line control extension tube regulate be dried and separating effect, enrich regulating measure, for use capacity The smaller air-introduced machine that send provides condition, beneficially the miniaturization of device, fixing extension tube 30 and removable extension tube 31 Axial length is than for 2:1, and the heap(ed) capacity of pressure fan 12 is than reducing 20% before not transforming；(3) by slide rail 39, link 40, the setting of the parts such as slide block 41, fixed block 42, tension spring 43, stability when adding extension tube length adjustment and can By property；By unique upper seal 37 and the design of lower seal 38, between preferably preventing the air-flow in blender from passing through Gap and the air-flow generation channelling in inner housing 17, and can effectively prevent material to be collected on seal 37；(4) dividing plate is passed through The dyestuff powder drying parts such as dust separation and inner housing 17, blender are combined into one by 16, the setting of the parts such as shell body 15 Body, it is to avoid be separately provided powder dust separating device, reduces floor space, and beneficially equipment is integrated.
Preferably, returning to Fig. 2, backflow air temperature actuator 14 is pipe heat exchanger, and centrifugal clasfficiator 25 to whirlwind divides On the pipeline of device 20, it is provided with a road branches to the air temperature actuator 14 that refluxes, by regulation backflow air temperature regulation valve 48 Aperture regulates the temperature of the backflow wind entering inner housing 17, and the air-flow after heat exchange is tangentially entered shell by the first muffler 49 The middle part of body 15.Pre-thermal sleeve 11 it is provided with, for the wet dyestuff powder body entering inner housing 15 is carried out on conveying worm 10 Preheating to reduce the thermal stress of blender, cyclone separator 20 is provided with a road to pre-hot jacket to the pipeline introduced between pipe 26 The entrance 51 of pipe 11, the air-flow after heating flows out from the outlet 52 of pre-thermal sleeve 11, outside the second muffler 50 is tangentially entered The middle part of housing 15.The first tangential muffler 49 and setting of the second muffler 50, enhancing the most weak second half section returns The temperature of stream wind and rotary speed so that the effect being dried and separating is improved.
In this embodiment, by pre-thermal sleeve 11 and the design of backflow air temperature actuator 14, it is effectively utilized afterbody The remaining kinetic energy of air-flow and heat, reduce thermal stress and the temperature adjustability of backflow wind of blender, and by first The setting of return duct 49 and the second return duct 50 improves temperature and the rotary speed of second half section backflow wind so that is dried and separates Effect be improved.
Application scenarios 2:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper 100, cylinder 200, upper agitating device 300, Lower agitating device 400, filter screen 500, ultrasonic unit, material-handling pump 600 and drying device 700；Described entrance hopper 100 sets Putting the top at cylinder 200, described upper agitating device 300 includes that rotating shaft 800 and upper stirring body 900, lower agitating device 400 wrap Include lower rotary shaft 1000 and lower stirring body 1100, horizontally disposed upper rotating shaft 800 and lower rotary shaft 1000 by being arranged between Driving motor 1200 to drive, described driving motor 1200 connects rotating shaft 800 and lower rotary shaft respectively by driving belt 1300 1000；Described filter screen 500 is horizontally set in cylinder 200, and the bottom of cylinder 200 is additionally provided with discharge nozzle 1400, described material Delivery pump 600 is arranged on discharge nozzle 1400；Described ultrasonic unit is arranged on the cylinder 200 at filter screen 500, and it includes energy Parallel operation 1500 and the supersonic frequency power supply 1600 being connected with energy parallel operation 1500.
Powder body, by the setting of the parts such as ultrasonic unit, is crushed, it is achieved that dyestuff at filter screen 500 by the present invention again Efficiently grinding of body so that it can pass through filter screen 500, and simple and practical.
Preferably, described driving motor 1200 is arranged on cylinder 200.
Preferably, described discharge nozzle 1400 connects with drying device 700, and discharge nozzle 1400 material out is transported to spiral In conveyer 10.
Preferably, as in figure 2 it is shown, drying device 700 includes conveying worm 10, pre-thermal sleeve 11, pressure fan 12, heating Device 13, backflow air temperature actuator 14, shell body 15, dividing plate 16, inner housing 17, blender, extension tube length adjustment device, master Nozzle 19, cyclone separator 20 and air-introduced machine 21.Air heater via 13 after being pressurizeed by pressure fan 12 is divided into two-way after heating, One tunnel enters main burner 19 through the first control valve 22, and another road sequentially passes through the second control valve 23, backflow air temperature actuator Entered in inner housing 17 by backflow airduct 24 after 14, backflow airduct 18 through after shell body 15 and dividing plate 16 with downward-sloping angle Degree tangentially top with inner housing 17 is connected, and this downward tangential mode of entrance is that unseasoned qualified dyestuff powder body carries Supply what band rotated to move downward acceleration.Main burner 19 is arranged on the bottom of inner housing 17.
Dividing plate 16 is arranged between inner housing 17 and shell body 15, and its upper end is fixed in the top of shell body 15, under it Leaving gap between end and the bottom of shell body 15, the space between inner housing 17 and dividing plate 16 is connected with the fairlead 24 at top Logical, fairlead 24 is connected with air-introduced machine 21.And the upper horizontal of fairlead 21 is arranged, so can guarantee that the removable extension of regulation Level is not glanced off during pipe 31 length.The top of inner housing 17 is provided with centrifugal clasfficiator 25, centrifugal clasfficiator 25 Outlet is connected with cyclone separator 20, and the space between dividing plate 16 with shell body 15 is connected with introducing pipe 26, introduces pipe 26 Outlet with whirlwind separator 20 is connected, and introducing pipe 26 is tangentially connected on shell body 15.The bottom of shell body 15 It is provided with 2 ash-removing valves 27.
As in Figure 3-5, blender is arranged in inner housing 17, and it includes collapsible tube 28, the trunnion arranged from bottom to top 29 and extension tube, extension tube includes that fixing extension tube 30 and removable extension tube 31, removable extension tube 31 part are socketed in solid Determining outside extension tube 30, air-flow and blender extroversion that such setting can flow up in ensureing blender to greatest extent are dirty Dynamic air-flow will not pour to cause in the gap of 31 between fixing extension tube 30 and removable extension tube collaborates.The extension of blender Pipe is dry critical piece, and its length relation, to the effect being dried and the outlet material speed of extension tube, passes if used The fixed length blender of system, just can only be regulated by the Separation of regulation air output and centrifugal clasfficiator 25, this Necessity of making use of momentum asks the air-introduced machine that send using range of capacity bigger could meet the dyestuff powder body requirement that dry range is big, this For the miniaturization of device and cost-effective the most unfavorable, and regulating measure is the most single, is additionally provided with extension tube based on this Length adjustment device, it is for the length of on-line control extension tube, and it includes slide assemblies 32, vertical connecting rod 33, waling stripe 34, threaded block 35, threaded rod 36, upper seal 37 and lower seal 38.2 slide assemblies being arranged symmetrically with 32 are arranged on close Between envelope body 37 and lower seal 38, each slide assemblies 32 includes slide rail 39, link 40, slide block 41, fixed block 42, tension force bullet Spring 43 and hook 44, slide rail 39 is 2, is arranged on the inwall of removable extension tube 31.The direction of slide rail 39 is expanded with removable The direction of motion of exhibition pipe 31 is identical.Link 40 is arranged on the inwall of removable extension tube 31, and between 2 slide rails 39.2 The corresponding slide rail 39 of individual slide block 41 is arranged on the outer wall of fixing extension tube 30, each slide block 41 is provided with width wide with slide rail 39 The sliding tray 45 of degree coupling.Fixed block 42 is fixed on the outer wall of fixing extension tube 30, and between two slide blocks 41, tension force One end of spring 43 is affixed with fixed block 42, and the other end is affixed with hook 44.During use, slide rail 39 is arranged on the cunning of slide block 41 In dynamic groove 45, and being articulated in link 40 by hook 44, the setting of tension spring 43 can guarantee that removable extension tube 31 is multiple downwards When displacement is moved, can not will not reset under the effect of removable extension tube 31 self gravitation because of foozle and little bite, And its location can be made more accurate.Upper seal 37 be fixed on the outer wall of fixing extension tube 30 and with removable extension tube The inwall of 31 is in close contact, and its upper surface is inclined-plane, and described inclined-plane is used for preventing material to be collected at seal 37.Lower seal Body 38 is fixed on the inwall of removable extension tube 31, and is in close contact with the outer wall of fixing extension tube 30, this upper-lower seal Body separates affixed mode, when removable extension tube 31 moves unless 2 seals all offset, and the most at least one The effect of sealing can be played, can preferably play the effect preventing from collaborating.Upper seal 37 and lower seal 38 are used for preventing from mixing Air-flow in clutch is by gap and the air-flow generation channelling in inner housing 17.2 vertical connecting rods 33 and removable extension tube 31 Upper end affixed, the upper end of vertical connecting rod 33 upwardly extends through inner housing 17 and fairlead 24, and waling stripe 34 connects 2 and erects The upper end of straight connecting rod 33.2 threaded blocks 35 are arranged on above fairlead 24, are provided with screwed hole in threaded block 35,2 threaded rods 36 screw in screwed hole.Threaded block 35 is also built-in with the motor 46 for driving threaded rod 36 to move.The bottom of waling stripe 34 Be provided with 2 for keep threaded rod 36 motion in do not occur position to offset fixing groove 47, the upper end of threaded rod 36 is pressed on In fixing groove 47.When needing the length increasing extension tube, drive motor 46 that 2 threaded rods 36 are upwards screwed out, threaded rod 36 upwards jack-up waling stripes 34 and then removable extension tube 31 is moved upward along slide rail 39, thus increase extension tube Entire length, otherwise when need shorten extension tube length time reverse drive motor 46 2 threaded rods 36 are screwed in downwards. The axial length of fixing extension tube 30 and removable extension tube 31 ratio is for 2.2:1, and the heap(ed) capacity of pressure fan 12 is than not transforming Before reduce 18%.
During the work of this drying device, the high velocity, hot air in main burner 19 constantly sprays in the collapsible tube 28 of blender, and Surrounding at high velocity, hot air forms parital vacuum, constantly the wet dyestuff powder body sent into by conveying worm 10 is sucked blender In be dried.The air sprayed from the extension tube of blender and the mixture of dyestuff powder body collide centrifugal clasfficiator 25, not It is dried that qualified dyestuff powder body has bondd part dust and other foreign material owing to moisture is more and granule is relatively thick, by centrifugal classification Device 25 stops, and the spatially spiral entered between inner housing 17 and blender under backflow wind action moves downward, by refluxing Wind is dried again is entered collapsible tube 28 by the bottom of inner housing 17 the most again, be constantly circulated until be dried qualified till.It is dried Qualified dyestuff powder body is entered cyclone separator 20 by the outlet of centrifugal clasfficiator 25, and dry dyestuff powder body is by cyclone separator 20 Bottom escape and enter next step operation.It is tangentially entered shell body 15 by introducing pipe 26 from cyclone separator 20 out air-flow And the space between dividing plate 16, and entered the space between inner housing 17 and dividing plate 16 by bottom, the most heavier is miscellaneous Matter is periodically discharged by ash-valve 27 due to the bottom of separation by gravity to shell body 15, air-flow after after fairlead 24 is discharged By air-introduced machine 21 row's air.
In this embodiment, (1) devises a kind of drying device being applicable to and processing in high volume, and dyestuff powder body is through mixing The backflow wind of device and rotation is dried, and the temperature of the dry products obtained, water content all ratios are more uniform, both do not had materialization The phenomenon that matter, quality decline, does not haves that topical product is overheated or dry impermeable phenomenon yet, thus has obtained high-quality dye Material powder body；(2) the extension tube length adjustment device of uniqueness is devised, relative to traditional fixed length blender, can not only Regulate drying effect by the Separation of regulation air output and centrifugal clasfficiator 25, and housing can not dismantled In the case of by the length of on-line control extension tube regulate be dried and separating effect, enrich regulating measure, for use capacity The smaller air-introduced machine that send provides condition, beneficially the miniaturization of device, fixing extension tube 30 and removable extension tube 31 Axial length is than for 2.2:1, and the heap(ed) capacity of pressure fan 12 is than reducing 18% before not transforming；(3) by slide rail 39, link 40, the setting of the parts such as slide block 41, fixed block 42, tension spring 43, stability when adding extension tube length adjustment and can By property；By unique upper seal 37 and the design of lower seal 38, between preferably preventing the air-flow in blender from passing through Gap and the air-flow generation channelling in inner housing 17, and can effectively prevent material to be collected on seal 37；(4) dividing plate is passed through The dyestuff powder drying parts such as dust separation and inner housing 17, blender are combined into one by 16, the setting of the parts such as shell body 15 Body, it is to avoid be separately provided powder dust separating device, reduces floor space, and beneficially equipment is integrated.
Preferably, returning to Fig. 2, backflow air temperature actuator 14 is pipe heat exchanger, and centrifugal clasfficiator 25 to whirlwind divides On the pipeline of device 20, it is provided with a road branches to the air temperature actuator 14 that refluxes, by regulation backflow air temperature regulation valve 48 Aperture regulates the temperature of the backflow wind entering inner housing 17, and the air-flow after heat exchange is tangentially entered shell by the first muffler 49 The middle part of body 15.Pre-thermal sleeve 11 it is provided with, for the wet dyestuff powder body entering inner housing 15 is carried out on conveying worm 10 Preheating to reduce the thermal stress of blender, cyclone separator 20 is provided with a road to pre-hot jacket to the pipeline introduced between pipe 26 The entrance 51 of pipe 11, the air-flow after heating flows out from the outlet 52 of pre-thermal sleeve 11, outside the second muffler 50 is tangentially entered The middle part of housing 15.The first tangential muffler 49 and setting of the second muffler 50, enhancing the most weak second half section returns The temperature of stream wind and rotary speed so that the effect being dried and separating is improved.
In this embodiment, by pre-thermal sleeve 11 and the design of backflow air temperature actuator 14, it is effectively utilized afterbody The remaining kinetic energy of air-flow and heat, reduce thermal stress and the temperature adjustability of backflow wind of blender, and by first The setting of return duct 49 and the second return duct 50 improves temperature and the rotary speed of second half section backflow wind so that is dried and separates Effect be improved.
Application scenarios 3:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper 100, cylinder 200, upper agitating device 300, Lower agitating device 400, filter screen 500, ultrasonic unit, material-handling pump 600 and drying device 700；Described entrance hopper 100 sets Putting the top at cylinder 200, described upper agitating device 300 includes that rotating shaft 800 and upper stirring body 900, lower agitating device 400 wrap Include lower rotary shaft 1000 and lower stirring body 1100, horizontally disposed upper rotating shaft 800 and lower rotary shaft 1000 by being arranged between Driving motor 1200 to drive, described driving motor 1200 connects rotating shaft 800 and lower rotary shaft respectively by driving belt 1300 1000；Described filter screen 500 is horizontally set in cylinder 200, and the bottom of cylinder 200 is additionally provided with discharge nozzle 1400, described material Delivery pump 600 is arranged on discharge nozzle 1400；Described ultrasonic unit is arranged on the cylinder 200 at filter screen 500, and it includes energy Parallel operation 1500 and the supersonic frequency power supply 1600 being connected with energy parallel operation 1500.
Powder body, by the setting of the parts such as ultrasonic unit, is crushed, it is achieved that dyestuff at filter screen 500 by the present invention again Efficiently grinding of body so that it can pass through filter screen 500, and simple and practical.
Preferably, described driving motor 1200 is arranged on cylinder 200.
Preferably, described discharge nozzle 1400 connects with drying device 700, and discharge nozzle 1400 material out is transported to spiral In conveyer 10.
Preferably, as in figure 2 it is shown, drying device 700 includes conveying worm 10, pre-thermal sleeve 11, pressure fan 12, heating Device 13, backflow air temperature actuator 14, shell body 15, dividing plate 16, inner housing 17, blender, extension tube length adjustment device, master Nozzle 19, cyclone separator 20 and air-introduced machine 21.Air heater via 13 after being pressurizeed by pressure fan 12 is divided into two-way after heating, One tunnel enters main burner 19 through the first control valve 22, and another road sequentially passes through the second control valve 23, backflow air temperature actuator Entered in inner housing 17 by backflow airduct 24 after 14, backflow airduct 18 through after shell body 15 and dividing plate 16 with downward-sloping angle Degree tangentially top with inner housing 17 is connected, and this downward tangential mode of entrance is that unseasoned qualified dyestuff powder body carries Supply what band rotated to move downward acceleration.Main burner 19 is arranged on the bottom of inner housing 17.
Dividing plate 16 is arranged between inner housing 17 and shell body 15, and its upper end is fixed in the top of shell body 15, under it Leaving gap between end and the bottom of shell body 15, the space between inner housing 17 and dividing plate 16 is connected with the fairlead 24 at top Logical, fairlead 24 is connected with air-introduced machine 21.And the upper horizontal of fairlead 21 is arranged, so can guarantee that the removable extension of regulation Level is not glanced off during pipe 31 length.The top of inner housing 17 is provided with centrifugal clasfficiator 25, centrifugal clasfficiator 25 Outlet is connected with cyclone separator 20, and the space between dividing plate 16 with shell body 15 is connected with introducing pipe 26, introduces pipe 26 Outlet with whirlwind separator 20 is connected, and introducing pipe 26 is tangentially connected on shell body 15.The bottom of shell body 15 It is provided with 2 ash-removing valves 27.
As in Figure 3-5, blender is arranged in inner housing 17, and it includes collapsible tube 28, the trunnion arranged from bottom to top 29 and extension tube, extension tube includes that fixing extension tube 30 and removable extension tube 31, removable extension tube 31 part are socketed in solid Determining outside extension tube 30, air-flow and blender extroversion that such setting can flow up in ensureing blender to greatest extent are dirty Dynamic air-flow will not pour to cause in the gap of 31 between fixing extension tube 30 and removable extension tube collaborates.The extension of blender Pipe is dry critical piece, and its length relation, to the effect being dried and the outlet material speed of extension tube, passes if used The fixed length blender of system, just can only be regulated by the Separation of regulation air output and centrifugal clasfficiator 25, this Necessity of making use of momentum asks the air-introduced machine that send using range of capacity bigger could meet the dyestuff powder body requirement that dry range is big, this For the miniaturization of device and cost-effective the most unfavorable, and regulating measure is the most single, is additionally provided with extension tube based on this Length adjustment device, it is for the length of on-line control extension tube, and it includes slide assemblies 32, vertical connecting rod 33, waling stripe 34, threaded block 35, threaded rod 36, upper seal 37 and lower seal 38.2 slide assemblies being arranged symmetrically with 32 are arranged on close Between envelope body 37 and lower seal 38, each slide assemblies 32 includes slide rail 39, link 40, slide block 41, fixed block 42, tension force bullet Spring 43 and hook 44, slide rail 39 is 2, is arranged on the inwall of removable extension tube 31.The direction of slide rail 39 is expanded with removable The direction of motion of exhibition pipe 31 is identical.Link 40 is arranged on the inwall of removable extension tube 31, and between 2 slide rails 39.2 The corresponding slide rail 39 of individual slide block 41 is arranged on the outer wall of fixing extension tube 30, each slide block 41 is provided with width wide with slide rail 39 The sliding tray 45 of degree coupling.Fixed block 42 is fixed on the outer wall of fixing extension tube 30, and between two slide blocks 41, tension force One end of spring 43 is affixed with fixed block 42, and the other end is affixed with hook 44.During use, slide rail 39 is arranged on the cunning of slide block 41 In dynamic groove 45, and being articulated in link 40 by hook 44, the setting of tension spring 43 can guarantee that removable extension tube 31 is multiple downwards When displacement is moved, can not will not reset under the effect of removable extension tube 31 self gravitation because of foozle and little bite, And its location can be made more accurate.Upper seal 37 be fixed on the outer wall of fixing extension tube 30 and with removable extension tube The inwall of 31 is in close contact, and its upper surface is inclined-plane, and described inclined-plane is used for preventing material to be collected at seal 37.Lower seal Body 38 is fixed on the inwall of removable extension tube 31, and is in close contact with the outer wall of fixing extension tube 30, this upper-lower seal Body separates affixed mode, when removable extension tube 31 moves unless 2 seals all offset, and the most at least one The effect of sealing can be played, can preferably play the effect preventing from collaborating.Upper seal 37 and lower seal 38 are used for preventing from mixing Air-flow in clutch is by gap and the air-flow generation channelling in inner housing 17.2 vertical connecting rods 33 and removable extension tube 31 Upper end affixed, the upper end of vertical connecting rod 33 upwardly extends through inner housing 17 and fairlead 24, and waling stripe 34 connects 2 and erects The upper end of straight connecting rod 33.2 threaded blocks 35 are arranged on above fairlead 24, are provided with screwed hole in threaded block 35,2 threaded rods 36 screw in screwed hole.Threaded block 35 is also built-in with the motor 46 for driving threaded rod 36 to move.The bottom of waling stripe 34 Be provided with 2 for keep threaded rod 36 motion in do not occur position to offset fixing groove 47, the upper end of threaded rod 36 is pressed on In fixing groove 47.When needing the length increasing extension tube, drive motor 46 that 2 threaded rods 36 are upwards screwed out, threaded rod 36 upwards jack-up waling stripes 34 and then removable extension tube 31 is moved upward along slide rail 39, thus increase extension tube Entire length, otherwise when need shorten extension tube length time reverse drive motor 46 2 threaded rods 36 are screwed in downwards. The axial length of fixing extension tube 30 and removable extension tube 31 ratio is for 2.4:1, and the heap(ed) capacity of pressure fan 12 is than not transforming Before reduce 16%.
During the work of this drying device, the high velocity, hot air in main burner 19 constantly sprays in the collapsible tube 28 of blender, and Surrounding at high velocity, hot air forms parital vacuum, constantly the wet dyestuff powder body sent into by conveying worm 10 is sucked blender In be dried.The air sprayed from the extension tube of blender and the mixture of dyestuff powder body collide centrifugal clasfficiator 25, not It is dried that qualified dyestuff powder body has bondd part dust and other foreign material owing to moisture is more and granule is relatively thick, by centrifugal classification Device 25 stops, and the spatially spiral entered between inner housing 17 and blender under backflow wind action moves downward, by refluxing Wind is dried again is entered collapsible tube 28 by the bottom of inner housing 17 the most again, be constantly circulated until be dried qualified till.It is dried Qualified dyestuff powder body is entered cyclone separator 20 by the outlet of centrifugal clasfficiator 25, and dry dyestuff powder body is by cyclone separator 20 Bottom escape and enter next step operation.It is tangentially entered shell body 15 by introducing pipe 26 from cyclone separator 20 out air-flow And the space between dividing plate 16, and entered the space between inner housing 17 and dividing plate 16 by bottom, the most heavier is miscellaneous Matter is periodically discharged by ash-valve 27 due to the bottom of separation by gravity to shell body 15, air-flow after after fairlead 24 is discharged By air-introduced machine 21 row's air.
In this embodiment, (1) devises a kind of drying device being applicable to and processing in high volume, and dyestuff powder body is through mixing The backflow wind of device and rotation is dried, and the temperature of the dry products obtained, water content all ratios are more uniform, both do not had materialization The phenomenon that matter, quality decline, does not haves that topical product is overheated or dry impermeable phenomenon yet, thus has obtained high-quality dye Material powder body；(2) the extension tube length adjustment device of uniqueness is devised, relative to traditional fixed length blender, can not only Regulate drying effect by the Separation of regulation air output and centrifugal clasfficiator 25, and housing can not dismantled In the case of by the length of on-line control extension tube regulate be dried and separating effect, enrich regulating measure, for use capacity The smaller air-introduced machine that send provides condition, beneficially the miniaturization of device, fixing extension tube 30 and removable extension tube 31 Axial length is than for 2.4:1, and the heap(ed) capacity of pressure fan 12 is than reducing 16% before not transforming；(3) by slide rail 39, link 40, the setting of the parts such as slide block 41, fixed block 42, tension spring 43, stability when adding extension tube length adjustment and can By property；By unique upper seal 37 and the design of lower seal 38, between preferably preventing the air-flow in blender from passing through Gap and the air-flow generation channelling in inner housing 17, and can effectively prevent material to be collected on seal 37；(4) dividing plate is passed through The dyestuff powder drying parts such as dust separation and inner housing 17, blender are combined into one by 16, the setting of the parts such as shell body 15 Body, it is to avoid be separately provided powder dust separating device, reduces floor space, and beneficially equipment is integrated.
Preferably, returning to Fig. 2, backflow air temperature actuator 14 is pipe heat exchanger, and centrifugal clasfficiator 25 to whirlwind divides On the pipeline of device 20, it is provided with a road branches to the air temperature actuator 14 that refluxes, by regulation backflow air temperature regulation valve 48 Aperture regulates the temperature of the backflow wind entering inner housing 17, and the air-flow after heat exchange is tangentially entered shell by the first muffler 49 The middle part of body 15.Pre-thermal sleeve 11 it is provided with, for the wet dyestuff powder body entering inner housing 15 is carried out on conveying worm 10 Preheating to reduce the thermal stress of blender, cyclone separator 20 is provided with a road to pre-hot jacket to the pipeline introduced between pipe 26 The entrance 51 of pipe 11, the air-flow after heating flows out from the outlet 52 of pre-thermal sleeve 11, outside the second muffler 50 is tangentially entered The middle part of housing 15.The first tangential muffler 49 and setting of the second muffler 50, enhancing the most weak second half section returns The temperature of stream wind and rotary speed so that the effect being dried and separating is improved.
In this embodiment, by pre-thermal sleeve 11 and the design of backflow air temperature actuator 14, it is effectively utilized afterbody The remaining kinetic energy of air-flow and heat, reduce thermal stress and the temperature adjustability of backflow wind of blender, and by first The setting of return duct 49 and the second return duct 50 improves temperature and the rotary speed of second half section backflow wind so that is dried and separates Effect be improved.
Application scenarios 4:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper 100, cylinder 200, upper agitating device 300, Lower agitating device 400, filter screen 500, ultrasonic unit, material-handling pump 600 and drying device 700；Described entrance hopper 100 sets Putting the top at cylinder 200, described upper agitating device 300 includes that rotating shaft 800 and upper stirring body 900, lower agitating device 400 wrap Include lower rotary shaft 1000 and lower stirring body 1100, horizontally disposed upper rotating shaft 800 and lower rotary shaft 1000 by being arranged between Driving motor 1200 to drive, described driving motor 1200 connects rotating shaft 800 and lower rotary shaft respectively by driving belt 1300 1000；Described filter screen 500 is horizontally set in cylinder 200, and the bottom of cylinder 200 is additionally provided with discharge nozzle 1400, described material Delivery pump 600 is arranged on discharge nozzle 1400；Described ultrasonic unit is arranged on the cylinder 200 at filter screen 500, and it includes energy Parallel operation 1500 and the supersonic frequency power supply 1600 being connected with energy parallel operation 1500.
Powder body, by the setting of the parts such as ultrasonic unit, is crushed, it is achieved that dyestuff at filter screen 500 by the present invention again Efficiently grinding of body so that it can pass through filter screen 500, and simple and practical.
Preferably, described driving motor 1200 is arranged on cylinder 200.
Preferably, described discharge nozzle 1400 connects with drying device 700, and discharge nozzle 1400 material out is transported to spiral In conveyer 10.
Preferably, as in figure 2 it is shown, drying device 700 includes conveying worm 10, pre-thermal sleeve 11, pressure fan 12, heating Device 13, backflow air temperature actuator 14, shell body 15, dividing plate 16, inner housing 17, blender, extension tube length adjustment device, master Nozzle 19, cyclone separator 20 and air-introduced machine 21.Air heater via 13 after being pressurizeed by pressure fan 12 is divided into two-way after heating, One tunnel enters main burner 19 through the first control valve 22, and another road sequentially passes through the second control valve 23, backflow air temperature actuator Entered in inner housing 17 by backflow airduct 24 after 14, backflow airduct 18 through after shell body 15 and dividing plate 16 with downward-sloping angle Degree tangentially top with inner housing 17 is connected, and this downward tangential mode of entrance is that unseasoned qualified dyestuff powder body carries Supply what band rotated to move downward acceleration.Main burner 19 is arranged on the bottom of inner housing 17.
Dividing plate 16 is arranged between inner housing 17 and shell body 15, and its upper end is fixed in the top of shell body 15, under it Leaving gap between end and the bottom of shell body 15, the space between inner housing 17 and dividing plate 16 is connected with the fairlead 24 at top Logical, fairlead 24 is connected with air-introduced machine 21.And the upper horizontal of fairlead 21 is arranged, so can guarantee that the removable extension of regulation Level is not glanced off during pipe 31 length.The top of inner housing 17 is provided with centrifugal clasfficiator 25, centrifugal clasfficiator 25 Outlet is connected with cyclone separator 20, and the space between dividing plate 16 with shell body 15 is connected with introducing pipe 26, introduces pipe 26 Outlet with whirlwind separator 20 is connected, and introducing pipe 26 is tangentially connected on shell body 15.The bottom of shell body 15 It is provided with 2 ash-removing valves 27.
As in Figure 3-5, blender is arranged in inner housing 17, and it includes collapsible tube 28, the trunnion arranged from bottom to top 29 and extension tube, extension tube includes that fixing extension tube 30 and removable extension tube 31, removable extension tube 31 part are socketed in solid Determining outside extension tube 30, air-flow and blender extroversion that such setting can flow up in ensureing blender to greatest extent are dirty Dynamic air-flow will not pour to cause in the gap of 31 between fixing extension tube 30 and removable extension tube collaborates.The extension of blender Pipe is dry critical piece, and its length relation, to the effect being dried and the outlet material speed of extension tube, passes if used The fixed length blender of system, just can only be regulated by the Separation of regulation air output and centrifugal clasfficiator 25, this Necessity of making use of momentum asks the air-introduced machine that send using range of capacity bigger could meet the dyestuff powder body requirement that dry range is big, this For the miniaturization of device and cost-effective the most unfavorable, and regulating measure is the most single, is additionally provided with extension tube based on this Length adjustment device, it is for the length of on-line control extension tube, and it includes slide assemblies 32, vertical connecting rod 33, waling stripe 34, threaded block 35, threaded rod 36, upper seal 37 and lower seal 38.2 slide assemblies being arranged symmetrically with 32 are arranged on close Between envelope body 37 and lower seal 38, each slide assemblies 32 includes slide rail 39, link 40, slide block 41, fixed block 42, tension force bullet Spring 43 and hook 44, slide rail 39 is 2, is arranged on the inwall of removable extension tube 31.The direction of slide rail 39 is expanded with removable The direction of motion of exhibition pipe 31 is identical.Link 40 is arranged on the inwall of removable extension tube 31, and between 2 slide rails 39.2 The corresponding slide rail 39 of individual slide block 41 is arranged on the outer wall of fixing extension tube 30, each slide block 41 is provided with width wide with slide rail 39 The sliding tray 45 of degree coupling.Fixed block 42 is fixed on the outer wall of fixing extension tube 30, and between two slide blocks 41, tension force One end of spring 43 is affixed with fixed block 42, and the other end is affixed with hook 44.During use, slide rail 39 is arranged on the cunning of slide block 41 In dynamic groove 45, and being articulated in link 40 by hook 44, the setting of tension spring 43 can guarantee that removable extension tube 31 is multiple downwards When displacement is moved, can not will not reset under the effect of removable extension tube 31 self gravitation because of foozle and little bite, And its location can be made more accurate.Upper seal 37 be fixed on the outer wall of fixing extension tube 30 and with removable extension tube The inwall of 31 is in close contact, and its upper surface is inclined-plane, and described inclined-plane is used for preventing material to be collected at seal 37.Lower seal Body 38 is fixed on the inwall of removable extension tube 31, and is in close contact with the outer wall of fixing extension tube 30, this upper-lower seal Body separates affixed mode, when removable extension tube 31 moves unless 2 seals all offset, and the most at least one The effect of sealing can be played, can preferably play the effect preventing from collaborating.Upper seal 37 and lower seal 38 are used for preventing from mixing Air-flow in clutch is by gap and the air-flow generation channelling in inner housing 17.2 vertical connecting rods 33 and removable extension tube 31 Upper end affixed, the upper end of vertical connecting rod 33 upwardly extends through inner housing 17 and fairlead 24, and waling stripe 34 connects 2 and erects The upper end of straight connecting rod 33.2 threaded blocks 35 are arranged on above fairlead 24, are provided with screwed hole in threaded block 35,2 threaded rods 36 screw in screwed hole.Threaded block 35 is also built-in with the motor 46 for driving threaded rod 36 to move.The bottom of waling stripe 34 Be provided with 2 for keep threaded rod 36 motion in do not occur position to offset fixing groove 47, the upper end of threaded rod 36 is pressed on In fixing groove 47.When needing the length increasing extension tube, drive motor 46 that 2 threaded rods 36 are upwards screwed out, threaded rod 36 upwards jack-up waling stripes 34 and then removable extension tube 31 is moved upward along slide rail 39, thus increase extension tube Entire length, otherwise when need shorten extension tube length time reverse drive motor 46 2 threaded rods 36 are screwed in downwards. The axial length of fixing extension tube 30 and removable extension tube 31 ratio is for 2.4:1, and the heap(ed) capacity of pressure fan 12 is than not transforming Before reduce 16%.
During the work of this drying device, the high velocity, hot air in main burner 19 constantly sprays in the collapsible tube 28 of blender, and Surrounding at high velocity, hot air forms parital vacuum, constantly the wet dyestuff powder body sent into by conveying worm 10 is sucked blender In be dried.The air sprayed from the extension tube of blender and the mixture of dyestuff powder body collide centrifugal clasfficiator 25, not It is dried that qualified dyestuff powder body has bondd part dust and other foreign material owing to moisture is more and granule is relatively thick, by centrifugal classification Device 25 stops, and the spatially spiral entered between inner housing 17 and blender under backflow wind action moves downward, by refluxing Wind is dried again is entered collapsible tube 28 by the bottom of inner housing 17 the most again, be constantly circulated until be dried qualified till.It is dried Qualified dyestuff powder body is entered cyclone separator 20 by the outlet of centrifugal clasfficiator 25, and dry dyestuff powder body is by cyclone separator 20 Bottom escape and enter next step operation.It is tangentially entered shell body 15 by introducing pipe 26 from cyclone separator 20 out air-flow And the space between dividing plate 16, and entered the space between inner housing 17 and dividing plate 16 by bottom, the most heavier is miscellaneous Matter is periodically discharged by ash-valve 27 due to the bottom of separation by gravity to shell body 15, air-flow after after fairlead 24 is discharged By air-introduced machine 21 row's air.
In this embodiment, (1) devises a kind of drying device being applicable to and processing in high volume, and dyestuff powder body is through mixing The backflow wind of device and rotation is dried, and the temperature of the dry products obtained, water content all ratios are more uniform, both do not had materialization The phenomenon that matter, quality decline, does not haves that topical product is overheated or dry impermeable phenomenon yet, thus has obtained high-quality dye Material powder body；(2) the extension tube length adjustment device of uniqueness is devised, relative to traditional fixed length blender, can not only Regulate drying effect by the Separation of regulation air output and centrifugal clasfficiator 25, and housing can not dismantled In the case of by the length of on-line control extension tube regulate be dried and separating effect, enrich regulating measure, for use capacity The smaller air-introduced machine that send provides condition, beneficially the miniaturization of device, fixing extension tube 30 and removable extension tube 31 Axial length is than for 2.4:1, and the heap(ed) capacity of pressure fan 12 is than reducing 16% before not transforming；(3) by slide rail 39, link 40, the setting of the parts such as slide block 41, fixed block 42, tension spring 43, stability when adding extension tube length adjustment and can By property；By unique upper seal 37 and the design of lower seal 38, between preferably preventing the air-flow in blender from passing through Gap and the air-flow generation channelling in inner housing 17, and can effectively prevent material to be collected on seal 37；(4) dividing plate is passed through The dyestuff powder drying parts such as dust separation and inner housing 17, blender are combined into one by 16, the setting of the parts such as shell body 15 Body, it is to avoid be separately provided powder dust separating device, reduces floor space, and beneficially equipment is integrated.
Preferably, returning to Fig. 2, backflow air temperature actuator 14 is pipe heat exchanger, and centrifugal clasfficiator 25 to whirlwind divides On the pipeline of device 20, it is provided with a road branches to the air temperature actuator 14 that refluxes, by regulation backflow air temperature regulation valve 48 Aperture regulates the temperature of the backflow wind entering inner housing 17, and the air-flow after heat exchange is tangentially entered shell by the first muffler 49 The middle part of body 15.Pre-thermal sleeve 11 it is provided with, for the wet dyestuff powder body entering inner housing 15 is carried out on conveying worm 10 Preheating to reduce the thermal stress of blender, cyclone separator 20 is provided with a road to pre-hot jacket to the pipeline introduced between pipe 26 The entrance 51 of pipe 11, the air-flow after heating flows out from the outlet 52 of pre-thermal sleeve 11, outside the second muffler 50 is tangentially entered The middle part of housing 15.The first tangential muffler 49 and setting of the second muffler 50, enhancing the most weak second half section returns The temperature of stream wind and rotary speed so that the effect being dried and separating is improved.
In this embodiment, by pre-thermal sleeve 11 and the design of backflow air temperature actuator 14, it is effectively utilized afterbody The remaining kinetic energy of air-flow and heat, reduce thermal stress and the temperature adjustability of backflow wind of blender, and by first The setting of return duct 49 and the second return duct 50 improves temperature and the rotary speed of second half section backflow wind so that is dried and separates Effect be improved.
Application scenarios 5:
A kind of dyestuff body processing system utilizing ultrasound wave, including entrance hopper 100, cylinder 200, upper agitating device 300, Lower agitating device 400, filter screen 500, ultrasonic unit, material-handling pump 600 and drying device 700；Described entrance hopper 100 sets Putting the top at cylinder 200, described upper agitating device 300 includes that rotating shaft 800 and upper stirring body 900, lower agitating device 400 wrap Include lower rotary shaft 1000 and lower stirring body 1100, horizontally disposed upper rotating shaft 800 and lower rotary shaft 1000 by being arranged between Driving motor 1200 to drive, described driving motor 1200 connects rotating shaft 800 and lower rotary shaft respectively by driving belt 1300 1000；Described filter screen 500 is horizontally set in cylinder 200, and the bottom of cylinder 200 is additionally provided with discharge nozzle 1400, described material Delivery pump 600 is arranged on discharge nozzle 1400；Described ultrasonic unit is arranged on the cylinder 200 at filter screen 500, and it includes energy Parallel operation 1500 and the supersonic frequency power supply 1600 being connected with energy parallel operation 1500.
Powder body, by the setting of the parts such as ultrasonic unit, is crushed, it is achieved that dyestuff at filter screen 500 by the present invention again Efficiently grinding of body so that it can pass through filter screen 500, and simple and practical.
Preferably, described driving motor 1200 is arranged on cylinder 200.
Preferably, described discharge nozzle 1400 connects with drying device 700, and discharge nozzle 1400 material out is transported to spiral In conveyer 10.
Preferably, as in figure 2 it is shown, drying device 700 includes conveying worm 10, pre-thermal sleeve 11, pressure fan 12, heating Device 13, backflow air temperature actuator 14, shell body 15, dividing plate 16, inner housing 17, blender, extension tube length adjustment device, master Nozzle 19, cyclone separator 20 and air-introduced machine 21.Air heater via 13 after being pressurizeed by pressure fan 12 is divided into two-way after heating, One tunnel enters main burner 19 through the first control valve 22, and another road sequentially passes through the second control valve 23, backflow air temperature actuator Entered in inner housing 17 by backflow airduct 24 after 14, backflow airduct 18 through after shell body 15 and dividing plate 16 with downward-sloping angle Degree tangentially top with inner housing 17 is connected, and this downward tangential mode of entrance is that unseasoned qualified dyestuff powder body carries Supply what band rotated to move downward acceleration.Main burner 19 is arranged on the bottom of inner housing 17.
Dividing plate 16 is arranged between inner housing 17 and shell body 15, and its upper end is fixed in the top of shell body 15, under it Leaving gap between end and the bottom of shell body 15, the space between inner housing 17 and dividing plate 16 is connected with the fairlead 24 at top Logical, fairlead 24 is connected with air-introduced machine 21.And the upper horizontal of fairlead 21 is arranged, so can guarantee that the removable extension of regulation Level is not glanced off during pipe 31 length.The top of inner housing 17 is provided with centrifugal clasfficiator 25, centrifugal clasfficiator 25 Outlet is connected with cyclone separator 20, and the space between dividing plate 16 with shell body 15 is connected with introducing pipe 26, introduces pipe 26 Outlet with whirlwind separator 20 is connected, and introducing pipe 26 is tangentially connected on shell body 15.The bottom of shell body 15 It is provided with 2 ash-removing valves 27.
As in Figure 3-5, blender is arranged in inner housing 17, and it includes collapsible tube 28, the trunnion arranged from bottom to top 29 and extension tube, extension tube includes that fixing extension tube 30 and removable extension tube 31, removable extension tube 31 part are socketed in solid Determining outside extension tube 30, air-flow and blender extroversion that such setting can flow up in ensureing blender to greatest extent are dirty Dynamic air-flow will not pour to cause in the gap of 31 between fixing extension tube 30 and removable extension tube collaborates.The extension of blender Pipe is dry critical piece, and its length relation, to the effect being dried and the outlet material speed of extension tube, passes if used The fixed length blender of system, just can only be regulated by the Separation of regulation air output and centrifugal clasfficiator 25, this Necessity of making use of momentum asks the air-introduced machine that send using range of capacity bigger could meet the dyestuff powder body requirement that dry range is big, this For the miniaturization of device and cost-effective the most unfavorable, and regulating measure is the most single, is additionally provided with extension tube based on this Length adjustment device, it is for the length of on-line control extension tube, and it includes slide assemblies 32, vertical connecting rod 33, waling stripe 34, threaded block 35, threaded rod 36, upper seal 37 and lower seal 38.2 slide assemblies being arranged symmetrically with 32 are arranged on close Between envelope body 37 and lower seal 38, each slide assemblies 32 includes slide rail 39, link 40, slide block 41, fixed block 42, tension force bullet Spring 43 and hook 44, slide rail 39 is 2, is arranged on the inwall of removable extension tube 31.The direction of slide rail 39 is expanded with removable The direction of motion of exhibition pipe 31 is identical.Link 40 is arranged on the inwall of removable extension tube 31, and between 2 slide rails 39.2 The corresponding slide rail 39 of individual slide block 41 is arranged on the outer wall of fixing extension tube 30, each slide block 41 is provided with width wide with slide rail 39 The sliding tray 45 of degree coupling.Fixed block 42 is fixed on the outer wall of fixing extension tube 30, and between two slide blocks 41, tension force One end of spring 43 is affixed with fixed block 42, and the other end is affixed with hook 44.During use, slide rail 39 is arranged on the cunning of slide block 41 In dynamic groove 45, and being articulated in link 40 by hook 44, the setting of tension spring 43 can guarantee that removable extension tube 31 is multiple downwards When displacement is moved, can not will not reset under the effect of removable extension tube 31 self gravitation because of foozle and little bite, And its location can be made more accurate.Upper seal 37 be fixed on the outer wall of fixing extension tube 30 and with removable extension tube The inwall of 31 is in close contact, and its upper surface is inclined-plane, and described inclined-plane is used for preventing material to be collected at seal 37.Lower seal Body 38 is fixed on the inwall of removable extension tube 31, and is in close contact with the outer wall of fixing extension tube 30, this upper-lower seal Body separates affixed mode, when removable extension tube 31 moves unless 2 seals all offset, and the most at least one The effect of sealing can be played, can preferably play the effect preventing from collaborating.Upper seal 37 and lower seal 38 are used for preventing from mixing Air-flow in clutch is by gap and the air-flow generation channelling in inner housing 17.2 vertical connecting rods 33 and removable extension tube 31 Upper end affixed, the upper end of vertical connecting rod 33 upwardly extends through inner housing 17 and fairlead 24, and waling stripe 34 connects 2 and erects The upper end of straight connecting rod 33.2 threaded blocks 35 are arranged on above fairlead 24, are provided with screwed hole in threaded block 35,2 threaded rods 36 screw in screwed hole.Threaded block 35 is also built-in with the motor 46 for driving threaded rod 36 to move.The bottom of waling stripe 34 Be provided with 2 for keep threaded rod 36 motion in do not occur position to offset fixing groove 47, the upper end of threaded rod 36 is pressed on In fixing groove 47.When needing the length increasing extension tube, drive motor 46 that 2 threaded rods 36 are upwards screwed out, threaded rod 36 upwards jack-up waling stripes 34 and then removable extension tube 31 is moved upward along slide rail 39, thus increase extension tube Entire length, otherwise when need shorten extension tube length time reverse drive motor 46 2 threaded rods 36 are screwed in downwards. The axial length of fixing extension tube 30 and removable extension tube 31 ratio is for 3:1, before the heap(ed) capacity of pressure fan 12 is not than transforming Reduce 10%.
During the work of this drying device, the high velocity, hot air in main burner 19 constantly sprays in the collapsible tube 28 of blender, and Surrounding at high velocity, hot air forms parital vacuum, constantly the wet dyestuff powder body sent into by conveying worm 10 is sucked blender In be dried.The air sprayed from the extension tube of blender and the mixture of dyestuff powder body collide centrifugal clasfficiator 25, not It is dried that qualified dyestuff powder body has bondd part dust and other foreign material owing to moisture is more and granule is relatively thick, by centrifugal classification Device 25 stops, and the spatially spiral entered between inner housing 17 and blender under backflow wind action moves downward, by refluxing Wind is dried again is entered collapsible tube 28 by the bottom of inner housing 17 the most again, be constantly circulated until be dried qualified till.It is dried Qualified dyestuff powder body is entered cyclone separator 20 by the outlet of centrifugal clasfficiator 25, and dry dyestuff powder body is by cyclone separator 20 Bottom escape and enter next step operation.It is tangentially entered shell body 15 by introducing pipe 26 from cyclone separator 20 out air-flow And the space between dividing plate 16, and entered the space between inner housing 17 and dividing plate 16 by bottom, the most heavier is miscellaneous Matter is periodically discharged by ash-valve 27 due to the bottom of separation by gravity to shell body 15, air-flow after after fairlead 24 is discharged By air-introduced machine 21 row's air.
In this embodiment, (1) devises a kind of drying device being applicable to and processing in high volume, and dyestuff powder body is through mixing The backflow wind of device and rotation is dried, and the temperature of the dry products obtained, water content all ratios are more uniform, both do not had materialization The phenomenon that matter, quality decline, does not haves that topical product is overheated or dry impermeable phenomenon yet, thus has obtained high-quality dye Material powder body；(2) the extension tube length adjustment device of uniqueness is devised, relative to traditional fixed length blender, can not only Regulate drying effect by the Separation of regulation air output and centrifugal clasfficiator 25, and housing can not dismantled In the case of by the length of on-line control extension tube regulate be dried and separating effect, enrich regulating measure, for use capacity The smaller air-introduced machine that send provides condition, beneficially the miniaturization of device, fixing extension tube 30 and removable extension tube 31 Axial length is than for 3:1, and the heap(ed) capacity of pressure fan 12 is than reducing 10% before not transforming；(3) by slide rail 39, link 40, the setting of the parts such as slide block 41, fixed block 42, tension spring 43, stability when adding extension tube length adjustment and can By property；By unique upper seal 37 and the design of lower seal 38, between preferably preventing the air-flow in blender from passing through Gap and the air-flow generation channelling in inner housing 17, and can effectively prevent material to be collected on seal 37；(4) dividing plate is passed through The dyestuff powder drying parts such as dust separation and inner housing 17, blender are combined into one by 16, the setting of the parts such as shell body 15 Body, it is to avoid be separately provided powder dust separating device, reduces floor space, and beneficially equipment is integrated.
Preferably, returning to Fig. 2, backflow air temperature actuator 14 is pipe heat exchanger, and centrifugal clasfficiator 25 to whirlwind divides On the pipeline of device 20, it is provided with a road branches to the air temperature actuator 14 that refluxes, by regulation backflow air temperature regulation valve 48 Aperture regulates the temperature of the backflow wind entering inner housing 17, and the air-flow after heat exchange is tangentially entered shell by the first muffler 49 The middle part of body 15.Pre-thermal sleeve 11 it is provided with, for the wet dyestuff powder body entering inner housing 15 is carried out on conveying worm 10 Preheating to reduce the thermal stress of blender, cyclone separator 20 is provided with a road to pre-hot jacket to the pipeline introduced between pipe 26 The entrance 51 of pipe 11, the air-flow after heating flows out from the outlet 52 of pre-thermal sleeve 11, outside the second muffler 50 is tangentially entered The middle part of housing 15.The first tangential muffler 49 and setting of the second muffler 50, enhancing the most weak second half section returns The temperature of stream wind and rotary speed so that the effect being dried and separating is improved.
In this embodiment, by pre-thermal sleeve 11 and the design of backflow air temperature actuator 14, it is effectively utilized afterbody The remaining kinetic energy of air-flow and heat, reduce thermal stress and the temperature adjustability of backflow wind of blender, and by first The setting of return duct 49 and the second return duct 50 improves temperature and the rotary speed of second half section backflow wind so that is dried and separates Effect be improved.
Last it should be noted that, above example is only in order to illustrate technical scheme, rather than the present invention is protected Protecting the restriction of scope, although having made to explain to the present invention with reference to preferred embodiment, those of ordinary skill in the art should Work as understanding, technical scheme can be modified or equivalent, without deviating from the reality of technical solution of the present invention Matter and scope.

Claims (3)

1. utilize a dyestuff body processing system for ultrasound wave, it is characterized in that, including entrance hopper, cylinder, upper agitating device, under Agitating device, filter screen, ultrasonic unit, material-handling pump and drying device；Described entrance hopper is arranged on the top of cylinder, institute State agitating device and include that rotating shaft and upper stirring body, lower agitating device include lower rotary shaft and lower stirring body, horizontally disposed on Rotating shaft and lower rotary shaft are driven by the driving motor being arranged between, and described driving motor is connected respectively by driving belt Rotating shaft and lower rotary shaft；Described filter screen is horizontally set in cylinder, and the bottom of cylinder is additionally provided with discharge nozzle, described material-handling pump It is arranged on discharge nozzle；Described ultrasonic unit is arranged on the cylinder at filter screen, and it includes energy parallel operation and is connected with energy parallel operation Supersonic frequency power supply.
A kind of dyestuff body processing system utilizing ultrasound wave the most according to claim 1, is characterized in that, described driving motor It is arranged on cylinder.
A kind of dyestuff body processing system utilizing ultrasound wave the most according to claim 2, is characterized in that, described discharge nozzle with Drying device connects.
CN201610615992.8A 2016-07-28 2016-07-28 A kind of dyestuff body processing system utilizing ultrasound wave Pending CN106216061A (en)

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