CN206399103U - A kind of coal slime drying system - Google Patents
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- 238000001035 drying Methods 0.000 title claims abstract description 132
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- 239000000463 material Substances 0.000 claims description 39
- 229920006395 saturated elastomer Polymers 0.000 claims description 10
- 230000007246 mechanism Effects 0.000 claims description 9
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- 238000007791 dehumidification Methods 0.000 claims description 4
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- 238000007605 air drying Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及湿煤泥干燥技术领域,尤其涉及一种煤泥干燥系统。The utility model relates to the technical field of wet coal slime drying, in particular to a coal slime drying system.
背景技术Background technique
煤泥是选煤厂在煤炭洗选过程中产生的副产品,其具有高水份、高粘性、高持水性及低热值等特性,因此较难实现工业应用,长期被电力用户拒之门外,除了小部分应用于民用外,剩余大部分均用于煤泥锅炉燃烧发电、或堆积为废物。Coal slime is a by-product produced in the process of coal washing in coal preparation plants. It has the characteristics of high moisture content, high viscosity, high water holding capacity and low calorific value, so it is difficult to realize industrial application and has been rejected by power users for a long time. Except for a small part that is used for civilian use, most of the rest are used for combustion in coal slime boilers to generate electricity, or piled up as waste.
目前,电厂在使用上述煤泥时均采用掺烧的方法,即将煤泥和煤粉进行混合燃烧,但是由于煤泥水份高、流动性差、热值低,其常常给锅炉运行带来操作困难,降低锅炉燃烧效率。因此,为了避免煤泥带入过多的水份进入锅炉,需要将煤泥先进行干燥,干燥后的煤泥再与其他原料煤一起进入锅炉燃烧,因为干燥后的煤泥含水量低、粒径均匀,热值也能较大程度的提高。At present, when using the above-mentioned coal slime, the power plant adopts the mixed combustion method, that is, the coal slime and coal powder are mixed and burned, but due to the high water content, poor fluidity and low calorific value of the coal slime, it often brings operational difficulties to the operation of the boiler. Reduce boiler combustion efficiency. Therefore, in order to prevent the coal slime from bringing too much water into the boiler, it is necessary to dry the coal slime first. The diameter is uniform, and the calorific value can be greatly improved.
国内对于煤泥干燥技术主要分为高温烟气干燥技术和低温蒸汽干燥技术,其中:Domestic coal slime drying technology is mainly divided into high-temperature flue gas drying technology and low-temperature steam drying technology, of which:
(1)高温烟气干燥技术采用高温烟气在回转圆筒干燥机内对煤泥进行干燥,利用高温烟气干燥技术的系统结构主要由热源设备、打散料仓、皮带上料机、螺旋输送机、回转圆筒干燥机、传动机构、卸料器、引风机、除尘设备及电控系统构成,但是高温烟气干燥技术存在能耗大、浪费资源,同时对环境的污染比较严重,并且高温热风温度达到500~700℃,因此操作不当还存在爆炸的危险。(1) The high-temperature flue gas drying technology uses high-temperature flue gas to dry the coal slime in the rotary cylinder dryer. The system structure of the high-temperature flue gas drying technology is mainly composed of heat source equipment, breaking silos, belt feeders, and screw conveyors. Conveyor, rotary cylinder dryer, transmission mechanism, unloader, induced draft fan, dust removal equipment and electric control system, but the high-temperature flue gas drying technology has high energy consumption, waste of resources, and serious environmental pollution, and The temperature of the high-temperature hot air reaches 500-700°C, so there is a risk of explosion if improperly operated.
(2)低温蒸汽干燥技术是利用电厂余热蒸汽的汽化潜热加热并干燥煤泥的节能环保技术,煤泥蒸发的水分可以通过换热设备进行回收利用。利用低温蒸汽干燥技术的干燥系统主要由打散料仓、皮带上料机、螺旋输送机、蒸汽干燥设备、传动机构、卸料器、引风机、除尘设备和电控系统构成。但是低温干燥技术虽然解决了浪费资源问题,但是其设备体积大、重量大、占地面积大,因此厂房及基础建设投资费用高,另外低温干燥技术设备由于存在工艺复杂并且低温蒸汽源受限等原因,因此不能大规模使用。(2) The low-temperature steam drying technology is an energy-saving and environmentally-friendly technology that uses the latent heat of vaporization of the waste heat steam of the power plant to heat and dry the coal slime. The evaporated water of the coal slime can be recycled through the heat exchange equipment. The drying system using low-temperature steam drying technology is mainly composed of breaking silo, belt feeder, screw conveyor, steam drying equipment, transmission mechanism, unloader, induced draft fan, dust removal equipment and electric control system. However, although the low-temperature drying technology solves the problem of wasting resources, its equipment is bulky, heavy, and occupies a large area, so the investment cost of the plant and infrastructure is high. In addition, the low-temperature drying technology equipment has complex processes and limited low-temperature steam sources, etc. Therefore, it cannot be used on a large scale.
实用新型内容Utility model content
为了克服现有技术的缺陷,本实用新型的目的是提供一种煤泥干燥系统,以便彻底对煤泥进行干燥和粉碎,使其满足工业使用的要求。In order to overcome the defects of the prior art, the purpose of this utility model is to provide a coal slime drying system so as to completely dry and pulverize the coal slime to meet the requirements of industrial use.
本实用新型实施例提供了一种煤泥干燥系统,包括:煤泥破碎机、烘干打散机和煤粉收集设备,其中:The embodiment of the utility model provides a coal slime drying system, including: a coal slime crusher, a drying and dispersing machine and a coal powder collection device, wherein:
所述煤泥破碎机的进口端用于接收湿煤泥,所述煤泥破碎机的出口端与所述烘干打散机的进口端连接;所述烘干打散机上开设有进风口,所述烘干打散机的出口端与所述煤粉收集设备连接。The inlet end of the coal slime crusher is used to receive wet coal slime, and the outlet end of the coal slime crusher is connected to the inlet end of the drying and breaking machine; an air inlet is provided on the drying and breaking machine, The outlet end of the drying and dispersing machine is connected with the pulverized coal collection equipment.
优选地,所述系统还包括物料分离器,其中:Preferably, the system also includes a material separator, wherein:
所述物料分离器的进口端与所述烘干打散机的出口端连接,所述物料分离器的第一出口端与所述烘干打散机的进口端连接,所述物料分离器的第二出口端与所述煤粉收集设备连接。The inlet end of the material separator is connected to the outlet end of the drying and dispersing machine, the first outlet end of the material separator is connected to the inlet end of the drying and dispersing machine, and the material separator The second outlet port is connected with the pulverized coal collection equipment.
优选地,所述煤粉收集设备包括旋风分离器和布袋除尘器,其中:Preferably, the pulverized coal collection equipment includes a cyclone separator and a bag filter, wherein:
所述旋风分离器的进口端与所述物料分离器的出口端连接,所述旋风分离器的出口端与所述布袋除尘器的进口端连。The inlet end of the cyclone separator is connected to the outlet end of the material separator, and the outlet end of the cyclone separator is connected to the inlet end of the bag filter.
优选地,所述系统还包括引风机,其中:Preferably, the system also includes an induced draft fan, wherein:
所述引风机与所述袋除尘器的出口端相连接。The induced draft fan is connected with the outlet end of the bag filter.
优选地,所述系统还包括煤泥缓冲仓和螺旋给料机,其中:Preferably, the system also includes a coal slime buffer bin and a screw feeder, wherein:
所述煤泥缓冲仓的出口与所述螺旋给料机的进口端连接,所述螺旋给料机的出口端与所述煤泥破碎机的进口端连接。The outlet of the coal slime buffer bin is connected to the inlet end of the screw feeder, and the outlet end of the screw feeder is connected to the inlet end of the coal slime crusher.
优选地,所述系统还包括:板式换热器,其中:Preferably, the system further comprises: a plate heat exchanger, wherein:
所述板式换热器将常温空气和热废水/热蒸汽的热量进行交换,将常温空气转换为低温空气后输送至烘干打散机。The plate heat exchanger exchanges the normal-temperature air with the heat of the hot waste water/hot steam, converts the normal-temperature air into low-temperature air, and then transports it to the drying and dispersing machine.
优选地,所述烘干打散机包括:卸料阀,所述卸料阀的出料端与进料管连接,所述进料管与干燥空气进风管连接形成一体,于所述进料管及干燥空气进风管的出口端均与破碎腔连通,于所述破碎腔内部设置用于对煤泥快速粉碎的旋转打散机构,于所述破碎腔上还连通饱和空气出风管,出料管开设于饱和空气出风管中段处,于所述破碎腔与饱和空气出风管的连接处、在所述破碎腔内还设置防止大颗粒粉碎物料流出出料管的分级装置。Preferably, the drying and dispersing machine includes: an unloading valve, the discharge end of the unloading valve is connected to the feed pipe, and the feed pipe is connected to the dry air inlet pipe to form an integral body. The outlet ends of the material pipe and the dry air inlet pipe are connected to the crushing chamber, and a rotating and breaking mechanism for quickly crushing the slime is installed inside the crushing chamber, and a saturated air outlet pipe is also connected to the crushing chamber , the discharge pipe is set at the middle section of the saturated air outlet pipe, and at the junction of the crushing chamber and the saturated air outlet pipe, a classification device to prevent large particles of crushed materials from flowing out of the discharge pipe is also installed in the crushing chamber.
优选地,所述分级装置由多行沿水平方向排列的挡料棒组成,各挡料棒之间互为间隔布置。Preferably, the grading device is composed of a plurality of rows of retaining rods arranged in the horizontal direction, and the retaining rods are arranged at intervals.
优选地,所述旋转打散机构为转子锤,所述转子锤由主电机控制作旋转运动。Preferably, the rotating breaking mechanism is a rotor hammer, and the rotor hammer is controlled by a main motor to rotate.
优选地,于所述进料管的侧壁还设置观察孔。Preferably, an observation hole is also provided on the side wall of the feed pipe.
优选地,所述干燥空气进风管还与换热除湿设备相连接。Preferably, the dry air inlet pipe is also connected to heat exchange and dehumidification equipment.
本实用新型实施例所提供的煤泥干燥系统及其干燥工艺,其有益效果如下:The coal slime drying system and its drying process provided by the embodiment of the utility model have the following beneficial effects:
(1)本实用新型改变传统煤泥干燥工艺必须采用热源的方式,湿煤泥由煤泥破碎机预破碎后进入烘干打散机粉碎成煤泥颗粒,煤泥颗粒表面水份由烘干打散机通过负压吸入的常温流动空气带走,通过物料分离器分拣将合格的煤泥颗粒流入旋风分离器、布袋除尘器干燥回收,物料分离器由变频机控制将不合格的煤泥颗粒流入煤泥破碎机及烘干打散机循环作业,提高了煤泥粉碎及干燥效率。(1) The utility model changes the traditional coal slime drying process and must adopt the method of heat source. The wet coal slime is pre-broken by the coal slime crusher and then enters the drying and dispersing machine to be crushed into coal slime particles. The surface moisture of the coal slime particles is dried by drying The dispersing machine is taken away by the normal temperature flowing air sucked by negative pressure, and the qualified coal slime particles are sorted by the material separator into the cyclone separator and the bag filter for drying and recovery. The material separator is controlled by the frequency conversion machine and the unqualified coal slime The particles flow into the slime crusher and the drying and breaking machine for cyclic operation, which improves the efficiency of coal slime crushing and drying.
(2)本实用新型所述的煤泥干燥工艺系统具有能耗低的优点,其最大小时处理煤泥达百吨以上,煤泥干燥成本控制约为10元/吨,并且干燥后的煤泥可大量用于煤粉锅炉电厂,其不仅可以压制成型煤在各电厂块煤锅炉中使用,还可以与其他煤炭产品掺配销售。(2) The coal slime drying process system described in the utility model has the advantage of low energy consumption, and its maximum hourly treatment of coal slime reaches more than 100 tons, and the cost control of coal slime drying is about 10 yuan/ton, and the dried coal slime It can be used in a large number of pulverized coal boiler power plants. It can not only be used in the lump coal boilers of various power plants, but also can be blended and sold with other coal products.
(3)于烘干打散机内设置分级装置,该分级装置防止大颗粒煤泥受转子锤离心撞击力而流出出料管,保证了大颗粒煤泥继续流入破碎腔内粉碎,使煤泥中的水份充分暴露打散,有利于水份流入空气。(3) A grading device is installed in the drying and dispersing machine. The grading device prevents the large-grained coal slime from flowing out of the discharge pipe due to the centrifugal impact force of the rotor hammer, ensuring that the large-grained coal slime continues to flow into the crushing chamber for crushing, so that the coal slime The moisture in the container is fully exposed and dispersed, which is conducive to the inflow of moisture into the air.
(4)本实用新型在常温空气干燥的基础中还利用了电厂废热或蒸汽转换或低温烟气,使常温空气温度适当提高,从而使空气中可以容纳的水份量提高,有利于煤泥水份被空气快速带出,本实用新型中湿煤泥从入料至出料过程不足1min,其将煤泥水份在1min内能降低20%以上;本实用新型也可直接全部使用电厂低温烟气或高温蒸汽等与传统煤泥干燥工艺中所用的热源,并且因打散效率更高,从而热交换效率更高,煤泥干燥成本更低。(4) The utility model also utilizes power plant waste heat or steam conversion or low-temperature flue gas on the basis of normal-temperature air drying, so that the temperature of normal-temperature air is appropriately increased, thereby increasing the amount of water that can be accommodated in the air, which is beneficial to the moisture content of coal slime. The air is brought out quickly, and the wet coal slime in the utility model is less than 1 minute from feeding to discharging, which can reduce the moisture content of the coal slime by more than 20% within 1 minute; the utility model can also directly use all low-temperature flue gas or high-temperature flue gas from power plants Steam and other heat sources used in the traditional coal slime drying process, and because of higher dispersion efficiency, the heat exchange efficiency is higher, and the cost of coal slime drying is lower.
(5)利用本实用新型中烘干打散机打散的煤泥颗粒均为0-0.5mm的干燥粉状,其水份低于10%,可以直接制成型煤,更可作为配煤进行销售,该煤泥颗粒形状均匀,也可以直接在电厂煤粉锅炉内进行高效燃烧。(5) The coal slime particles dispersed by the drying and dispersing machine in the utility model are all dry powders of 0-0.5mm, and its water content is lower than 10%, which can be directly made into briquettes, and can be used as coal blending The coal slime particles are uniform in shape, and can also be directly burned in the pulverized coal boiler of the power plant with high efficiency.
附图说明:Description of drawings:
图1为常温煤泥干燥工艺的系统示意图。Figure 1 is a schematic diagram of the normal temperature coal slime drying process.
图2为利用电厂低温烟气进行低温煤泥干燥工艺的系统示意图。Fig. 2 is a system schematic diagram of a low-temperature coal slime drying process using low-temperature flue gas from a power plant.
图3为利用电厂热废水/热蒸汽进行低温煤泥干燥工艺的系统示意图。Fig. 3 is a system schematic diagram of a low-temperature coal slime drying process using hot wastewater/hot steam from a power plant.
图4为烘干打散机结构示意图。Figure 4 is a schematic diagram of the structure of the drying and dispersing machine.
其中:1、低温煤泥;2、煤泥缓冲仓;3、螺旋给料机;4、煤泥破碎机;5、物料分离器;6、烘干打散机;601、卸料阀;602、观察孔;603、进料管;604、转子锤;605、干燥空气进风管;606、饱和空气出风管;607、挡料棒;608、主电机;609、破碎腔;610、出料管;7、旋风分离器;8、布袋除尘器;9、煤粉颗粒;10、引风机;11、板式换热器。Among them: 1. Low temperature coal slime; 2. Coal slime buffer bin; 3. Screw feeder; 4. Coal slime crusher; 5. Material separator; , observation hole; 603, feeding pipe; 604, rotor hammer; 605, dry air inlet pipe; 606, saturated air outlet pipe; 607, retaining rod; 608, main motor; 609, crushing cavity; 610, outlet Material pipe; 7. Cyclone separator; 8. Bag filter; 9. Coal powder particles; 10. Induced fan; 11. Plate heat exchanger.
具体实施方式:detailed description:
为了使本申请所揭示的技术内容更加详尽与完备,可参照附图以及本实用新型的下述各种具体实施例,附图中相同的标记代表相同或相似的组件。然而,本领域的普通技术人员应当理解,下文中所提供的实施例并非用来限制本实用新型所涵盖的范围。此外,附图仅仅用于示意性地加以说明,并未依照其原尺寸进行绘制。In order to make the technical content disclosed in this application more detailed and complete, reference may be made to the drawings and the following various specific embodiments of the present utility model. The same symbols in the drawings represent the same or similar components. However, those skilled in the art should understand that the embodiments provided below are not intended to limit the scope of the present utility model. In addition, the drawings are only for schematic illustration and are not drawn according to their original scale.
下面参照附图,对本实用新型各个方面的具体实施方式作进一步的详细描述。Referring to the accompanying drawings, the specific implementation of each aspect of the utility model will be further described in detail.
实施例一:Embodiment one:
如图1所示,本实施例所述的煤泥干燥系统,包括煤泥缓冲仓2、螺旋给料机3、煤泥破碎机4、物料分离器5、烘干打散机6、旋风分离器7、布袋除尘器8和引风机10,在图1中1表示湿煤泥(干燥前),9表示煤粉颗粒(湿煤泥干燥后所形成的煤粉颗粒)。As shown in Figure 1, the coal slime drying system described in this embodiment includes a coal slime buffer bin 2, a screw feeder 3, a coal slime crusher 4, a material separator 5, a drying and disintegrating machine 6, and a cyclone separator. Device 7, bag dust collector 8 and induced draft fan 10, in Fig. 1, 1 represents wet coal slime (before drying), and 9 represents coal powder particle (formed coal powder particle after wet coal slime is dried).
煤泥缓冲仓2用来接收并存储湿煤泥1,煤泥缓冲仓2的出口端与螺旋给料机3进口端连接,螺旋给料机3的出口端与煤泥破碎机4的进口端连接,其中:煤泥缓冲仓2中的湿煤泥1通过螺旋给料机3被送入煤泥破碎机4,在煤泥破碎机4内,先将湿煤泥进行预破碎,形成煤泥颗粒。进入螺旋给料机3内的湿煤泥1,其尺寸一般在300mm以下,经过煤泥破碎机4的预破碎后,其湿煤泥颗粒的尺寸一般均小于10mm。螺旋给料机3可以控制湿煤泥进入煤泥破碎机4的进度,根据煤泥破碎机4内湿煤泥的量选择向煤泥破碎机内送入湿煤泥或者暂停送入湿煤泥。Coal slime buffer bin 2 is used to receive and store wet coal slime 1, the outlet end of coal slime buffer bin 2 is connected to the inlet end of screw feeder 3, the outlet end of screw feeder 3 is connected to the inlet end of coal slime crusher 4 connection, wherein: the wet coal slime 1 in the coal slime buffer bin 2 is sent to the coal slime crusher 4 through the screw feeder 3, and in the coal slime crusher 4, the wet coal slime is pre-crushed to form coal slime particles. The size of the wet slime 1 entering the screw feeder 3 is generally less than 300mm, and after pre-crushing by the slime crusher 4, the size of the wet slime particles is generally less than 10mm. The screw feeder 3 can control the progress of the wet slime entering the slime crusher 4, according to the amount of wet slime in the slime crusher 4, it can choose to feed the wet slime into the slime crusher or suspend feeding the wet slime .
煤泥破碎机4的出口端与烘干打散机6的进口端连接,烘干打散机6上还开设有进风口61,烘干打散机6的出口端与物料分离器5连接,其中:常温气体通过烘干打散机的进风口被源源不断的送入烘干打散机6,煤泥破碎机4输出的湿煤泥颗粒进入烘干打散机6后,在常温气体的作用下,湿煤泥颗粒被不断的烘干,并且在烘干打散机6的不断搅拌过程中被不断的打散成更小尺寸的煤粉颗粒,被打散后的煤粉颗粒的尺寸大致为0~0.5mm。The outlet end of the coal slime crusher 4 is connected to the inlet end of the drying and breaking machine 6, and the drying and breaking machine 6 is also provided with an air inlet 61, and the outlet end of the drying and breaking machine 6 is connected to the material separator 5, Wherein: the normal temperature gas is continuously sent into the drying and dispersing machine 6 through the air inlet of the drying and dispersing machine, and the wet coal slime particles output by the coal slime crusher 4 enter the drying and dispersing machine 6, and are dried in the normal temperature gas Under the action, the wet coal slime particles are continuously dried, and are continuously dispersed into smaller coal powder particles during the continuous stirring process of the drying and dispersing machine 6, and the size of the dispersed coal powder particles is Roughly 0 to 0.5 mm.
烘干打散机6的出口端与所述物料分离器5进口端相连接,物料分离器5的第一出口端与烘干打散机6的进口端连接,物料分离器5对接收到的煤粉颗粒进行分离,若煤粉颗粒大于0.5mm,则将该煤粉颗粒重新送回烘干打散机6进行烘干打散;若煤粉颗粒小于等于0.5mm,则将该部分煤粉颗粒输送至旋风分离器7进行后续的分离过程。The outlet end of the drying and dispersing machine 6 is connected to the inlet end of the material separator 5, the first outlet end of the material separator 5 is connected to the inlet end of the drying and dispersing machine 6, and the material separator 5 is connected to the received The coal powder particles are separated. If the coal powder particles are larger than 0.5mm, the coal powder particles are sent back to the drying and dispersing machine 6 for drying and dispersing; if the coal powder particles are less than or equal to 0.5mm, the part of the coal powder particles The particles are transported to the cyclone separator 7 for subsequent separation process.
旋风分离器7的进口端与物料分离器5的第二出口端连接,旋风分离器7的出口端与布袋除尘器8的进口端连接,布袋除尘器8的出口端与引风机10连接,其中:进入旋风分离器7的煤粉颗粒,在旋风分离器7、布袋除尘器8和引风机10的作用下,将干燥后的煤粉颗粒9分离出来,并将废气通过引风机10排入大气中。分离后的煤粉颗粒9可以满足直接燃烧的要求,属于可以直接使用的煤粉。排出的废气不含任何污染,因此可以直接排放到大气中。The inlet end of the cyclone separator 7 is connected to the second outlet end of the material separator 5, the outlet end of the cyclone separator 7 is connected to the inlet end of the bag filter 8, and the outlet end of the bag filter 8 is connected to the induced draft fan 10, wherein : The pulverized coal particles entering the cyclone separator 7, under the action of the cyclone separator 7, the bag filter 8 and the induced draft fan 10, the dried coal powder particles 9 are separated, and the waste gas is discharged into the atmosphere through the induced draft fan 10 middle. The separated pulverized coal particles 9 can meet the requirements of direct combustion, and belong to the pulverized coal that can be used directly. Exhaust exhaust air does not contain any pollution, so it can be discharged directly into the atmosphere.
在本实用新型实施例中,旋风分离器7和布袋除尘器8可以统称为煤粉收集设备。In the embodiment of the utility model, the cyclone separator 7 and the bag filter 8 can be collectively referred to as coal powder collection equipment.
在本实用新型实施例中,引风机10还可以是高压引风机。In the embodiment of the present utility model, the induced draft fan 10 may also be a high-pressure induced draft fan.
如图4所示,在本实用新型实施例中,所述烘干打散机6包括:带有均匀入料调节功能卸料阀601,卸料阀601的出料端与进料管603连接,进料管603与干燥空气进风管605连接形成一体,在进料管603的侧壁还设置观察孔602。于进料管603及干燥空气进风管605的出口端均与破碎腔609连通,于破碎腔609内部设置用于对煤泥快速粉碎的旋转打散机构,该旋转打散机构为转子锤604,转子锤604由主电机608控制作旋转运动,于破碎腔609上还连通饱和空气出风管606,出料管610开设于饱和空气出风管606中段处,于破碎腔609与饱和空气出风管606的连接处、在破碎腔609内还设置防止大颗粒粉碎物料流出出料管610的分级装置,上述分级装置由多行沿水平方向排列的挡料棒607组成,各挡料棒607之间互为间隔布置。As shown in Figure 4, in the embodiment of the utility model, the drying and dispersing machine 6 includes: a discharge valve 601 with a function of uniform feed adjustment, and the discharge end of the discharge valve 601 is connected to the feed pipe 603 , the feeding pipe 603 is connected with the dry air inlet pipe 605 to form an integral body, and an observation hole 602 is also provided on the side wall of the feeding pipe 603 . The outlet ends of the feeding pipe 603 and the dry air inlet pipe 605 are connected with the crushing chamber 609, and a rotating breaking mechanism for quickly crushing the coal slime is set inside the crushing chamber 609. The rotating breaking mechanism is a rotor hammer 604 , the rotor hammer 604 is controlled by the main motor 608 to rotate, and the saturated air outlet pipe 606 is connected to the crushing chamber 609. At the connection of the air duct 606, a grading device is provided in the crushing chamber 609 to prevent large particles of pulverized materials from flowing out of the discharge pipe 610. The above-mentioned grading device is composed of multiple rows of stop rods 607 arranged in the horizontal direction. Each stop rod 607 spaced apart from each other.
煤泥物料经过卸料阀601均匀进入进料管603并流通至破碎腔609,由于煤泥物料的粘性较大,因此将进料管603采用光滑面的材料制成,便于煤泥物料的流入,防止煤泥的堵塞。由主电机608控制转子锤604高速运转使煤泥物料粉碎成微小颗粒,使煤泥中的水份充分外露打散,外部干燥空气在负压的作用下由干燥空气进风管605进入破碎腔609并与粉碎成微小颗粒的煤泥接触,利用干燥空气将煤泥表面水份带至空气,使上述与煤泥接触的干燥空气转变为饱和湿空气。当煤泥物料粉碎至能被上升气流带走的粒径时其经过挡料棒607并从饱和空气出风管606中段的出料管610流出进入下一级设备,而未满足粒径要求的大颗粒煤泥在挡料棒607的阻挡下继续落入破碎腔609内粉碎,直至粉碎成能经过挡料棒607的微小颗粒。The slime material enters the feed pipe 603 evenly through the discharge valve 601 and flows to the crushing chamber 609. Since the slime material is relatively viscous, the feed pipe 603 is made of smooth material to facilitate the inflow of the slime material. , to prevent the clogging of slime. The main motor 608 controls the high-speed operation of the rotor hammer 604 to crush the slime material into tiny particles, so that the water in the slime is fully exposed and dispersed, and the external dry air enters the crushing chamber from the dry air inlet pipe 605 under the action of negative pressure 609 and contact with the coal slime crushed into tiny particles, and use the dry air to bring the moisture on the surface of the coal slime to the air, so that the above-mentioned dry air in contact with the coal slime can be transformed into saturated humid air. When the coal slime material is crushed to a particle size that can be taken away by the updraft, it passes through the material blocking rod 607 and flows out from the discharge pipe 610 in the middle section of the saturated air outlet pipe 606 to enter the next-level equipment, but does not meet the particle size requirements. The large particle coal slime continues to fall into the crushing chamber 609 under the blocking of the material retaining rod 607 for pulverization until it is crushed into tiny particles that can pass through the material retaining rod 607 .
在本实用新型实施例中,在卸料阀内还可以设置有刮料装置,将粘性较大的煤泥刮入至卸料阀内并进行后续处理。In the embodiment of the present invention, a scraping device may also be provided in the discharge valve to scrape the viscous slime into the discharge valve for subsequent processing.
在本实用新型实施例中,煤泥破碎机4在破碎湿煤泥过程中,还可以掺入干煤粉,使得煤泥破碎机4在破碎湿煤泥过程中,破碎后的湿煤泥的表面粘上干煤粉,不容易相互粘连,提升破碎效果。其中干煤粉可以是在烘干打散机6的输出端直接向煤泥破碎机4输入部分干煤粉,也可以从其他渠道直接在煤泥破碎机4中添加干煤粉。In the embodiment of the present utility model, the coal slime crusher 4 can also be mixed with dry coal powder in the process of crushing the wet coal slime, so that the coal slime crusher 4 can reduce the weight of the wet coal slime after crushing in the process of crushing the wet coal slime. Dry coal powder sticks on the surface, it is not easy to stick to each other, and the crushing effect is improved. Wherein dry pulverized coal can be to directly input part of dry pulverized coal to coal slime crusher 4 at the output end of drying and disintegrating machine 6, also can directly add dry pulverized coal in coal slime crusher 4 from other channels.
在本实用新型实施例中,烘干打散机6在对劈碎后的湿煤泥进行烘干打散时,还可以掺混末煤、混煤、褐煤等其他干煤粉,这样烘干打散效果更好。In the embodiment of the utility model, when the drying and breaking up machine 6 is drying and breaking up the wet coal slime after splitting, it can also mix other dry coal powders such as fine coal, mixed coal, lignite, etc., so that the drying The effect of breaking up is better.
在本实用新型实施例中,干燥空气进风管605所输入的常温空气或电厂低温烟气或低温空气进入烘干打散机6前,还可以先通过换热除湿设备降低常温空气或电厂低温烟气或低温空气中的湿度,提高烘干打散效果。In the embodiment of the utility model, before the normal temperature air or low temperature flue gas or low temperature air of the power plant input by the dry air inlet pipe 605 enters the drying and dispersing machine 6, the normal temperature air or the low temperature of the power plant can be reduced by heat exchange and dehumidification equipment first. Humidity in flue gas or low-temperature air improves the drying and dispersing effect.
本实用新型实施例所提供的煤泥干燥系统可使用常温空气或100℃以下低温空气进行干燥。The coal slime drying system provided by the embodiment of the utility model can use air at normal temperature or low temperature air below 100°C for drying.
实施例二:Embodiment two:
如图2所示,本实用新型实施例还提供了一种煤泥干燥系统,包括煤泥缓冲仓2、螺旋给料机3、煤泥破碎机4、物料分离器5、烘干打散机6、旋风分离器7、布袋除尘器8和引风机10,在图2中1表示干燥前的湿煤泥,9表示干燥后的煤泥(煤粉)。As shown in Figure 2, the embodiment of the utility model also provides a coal slime drying system, including a coal slime buffer bin 2, a screw feeder 3, a coal slime crusher 4, a material separator 5, and a drying and breaking machine 6, cyclone separator 7, bag filter 8 and induced draft fan 10, in Fig. 2, 1 represents the wet coal slime before drying, and 9 represents the coal slime (coal powder) after drying.
在本实施例中,烘干打散机6的进风口所引入的是电厂的低温烟气,烘干打散机6使用低温烟气对湿煤泥进行烘干打散,提高了烘干打散的效率。In this embodiment, what the air inlet of the drying and dispersing machine 6 introduces is the low-temperature flue gas of the power plant, and the drying and dispersing machine 6 uses the low-temperature flue gas to dry and disperse the wet coal slime, which improves the efficiency of drying and dispersing. scattered efficiency.
本实用新型实施例所提供的煤泥干燥系统中各个部件的连接关系及功能描述与实施例一中均一致,可以参照实施一中的描述,在此不再赘述。The connection relationship and function description of each component in the coal slime drying system provided by the embodiment of the utility model are consistent with those in the first embodiment, and the description in the first embodiment can be referred to, and will not be repeated here.
实施例三:Embodiment three:
如图3所示,本实用新型实施例还提供了一种煤泥干燥系统,包括煤泥缓冲仓2、螺旋给料机3、煤泥破碎机4、物料分离器5、烘干打散机6、旋风分离器7、布袋除尘器8和引风机10,在图3中1表示干燥前的湿煤泥,9表示干燥后的煤泥(煤粉)。As shown in Figure 3, the embodiment of the utility model also provides a coal slime drying system, including a coal slime buffer bin 2, a screw feeder 3, a coal slime crusher 4, a material separator 5, and a drying and breaking machine 6, cyclone separator 7, bag filter 8 and induced draft fan 10, in Fig. 3, 1 represents the wet coal slime before drying, and 9 represents the coal slime (coal powder) after drying.
本实用新型实施例所提供的煤泥干燥系统还包括板式换热器11,板式换热器11内输入常温气体和电厂排出的热废水/热蒸汽,将热废水/热蒸汽与常温空气进行热交换,所产生的冷废水直接排出,而产生的热空气(也称为“低温空气”)则通过烘干打散机6的进风口进入烘干打散机6内进行湿煤泥的干燥。The coal slime drying system provided by the embodiment of the utility model also includes a plate heat exchanger 11, and the plate heat exchanger 11 inputs normal temperature gas and hot waste water/hot steam discharged from the power plant, and heats the hot waste water/hot steam with normal temperature air. Exchange, the cold waste water produced is discharged directly, and the hot air (also called "low temperature air") generated enters the drying and breaking machine 6 through the air inlet of the drying and breaking machine 6 to dry the wet coal slime.
本实用新型实施例所提供的煤泥干燥系统中其他部件的连接关系及功能均与实施例一中一致,可以参照实施例一中的描述,在此不再赘述。The connection relationship and functions of other components in the slime drying system provided by the embodiment of the utility model are consistent with those in the first embodiment, and reference can be made to the description in the first embodiment, which will not be repeated here.
实施例四:Embodiment four:
本实用新型实施例还提供了一种利用上述煤泥干燥系统对煤泥进行干燥的煤泥干燥工艺,包括:The embodiment of the utility model also provides a coal slime drying process using the above coal slime drying system to dry the coal slime, including:
S1、湿煤泥通过传送带被输送至煤泥缓冲仓内;S1. The wet coal slime is transported to the coal slime buffer bin through the conveyor belt;
系统上电后,湿煤泥通过传送带被送至煤泥缓冲仓内,其中:湿煤泥可以是选煤厂的尾矿产品,外形为块状,其尺寸一般小于300mm之间。湿煤泥一般是由大量尺寸在0.5mm以下的煤粉颗粒在外表水的粘性作用下相互吸附形成。湿煤泥可以通过盘式过滤机对进行脱水,使该湿煤泥降低25~35%的水份。湿煤泥可以暂时存放在煤泥缓冲仓内,然后集中送往煤泥破碎机。After the system is powered on, the wet coal slime is sent to the coal slime buffer bin through the conveyor belt. The wet coal slime can be the tailings product of the coal preparation plant. The shape is blocky, and its size is generally less than 300mm. Wet coal slime is generally formed by the mutual adsorption of a large number of pulverized coal particles with a size below 0.5 mm under the viscosity of the external water. The wet coal slime can be dehydrated by a disc filter to reduce the moisture content of the wet coal slime by 25-35%. Wet coal slime can be temporarily stored in the coal slime buffer bin, and then sent to the coal slime crusher.
S2、湿煤泥由煤泥缓冲仓通过螺旋给料机送入到煤泥破碎机,对湿煤泥进行预破碎;S2. The wet coal slime is sent to the coal slime crusher through the coal slime buffer bin through the screw feeder, and the wet coal slime is pre-crushed;
湿煤泥从煤泥缓冲仓内先进入螺旋给料机,然后再由螺旋给料机送入煤泥破碎机,螺旋给料机可以根据煤泥破碎机内煤泥的量选择送入煤泥的节奏,加快、平稳或者停止输送湿煤泥。湿煤泥可以通过传送带进入螺旋给料机,或者将螺旋给料机的进口端设置在煤泥缓冲仓的出口端的下方,这样打开煤泥缓冲仓,将可以使得湿煤泥直接进入螺旋给料机内。螺旋给料机内的湿煤泥在旋转转动过程中内送入煤泥破碎机,其中煤泥破碎机的进口端可以设置在螺旋给料机出口端的正下方。The wet coal slime enters the screw feeder from the slime buffer bin first, and then is sent to the slime crusher by the screw feeder. The screw feeder can choose to feed the slime according to the amount of slime in the slime crusher. Speed up, stabilize or stop conveying wet slime. The wet slime can enter the screw feeder through the conveyor belt, or set the inlet end of the screw feeder below the outlet end of the slime buffer bin, so that opening the slime buffer bin will allow the wet slime to directly enter the screw feeder inside the plane. The wet coal slime in the screw feeder is fed into the slime crusher during the rotation process, and the inlet of the slime crusher can be set directly below the outlet of the screw feeder.
煤泥破碎机可以采用高速旋转锤子或转笼对湿煤泥进行预破碎,使得预破碎后的湿煤泥颗粒的粒径小于10mm,便于后续烘干打散机烘干和打散,同时也能提升烘干和打散的效率。The coal slime crusher can pre-break the wet coal slime by using high-speed rotating hammers or rotating cages, so that the particle size of the pre-broken wet coal slime particles is less than 10mm, which is convenient for subsequent drying and breaking up by the dispersing machine. It can improve the efficiency of drying and dispersing.
S3、预破碎后的湿煤泥被送入烘干打散机中进行烘干和打散;S3. The pre-crushed wet coal slime is sent to the drying and dispersing machine for drying and dispersing;
预破碎后的湿煤泥被送入烘干打散机后,在烘干打散机内被打散成煤泥颗粒。打散后的煤泥颗粒与已经通过负压吸入烘干打散机进风口的常温空气或电厂低温烟气或低温空气进行混合,利用常温空气或电厂低温烟气或低温空气将煤泥颗粒表面水份带出,被烘干成煤粉颗粒,其中煤粉颗粒的粒径为0~0.5mm。After the pre-crushed wet coal slime is sent to the drying and dispersing machine, it is broken into coal slime particles in the drying and dispersing machine. The dispersed coal slime particles are mixed with normal temperature air or low-temperature flue gas or low-temperature air from the air inlet of the drying and dispersing machine through negative pressure suction, and the surface of the coal slime particles Moisture is taken out and dried into coal powder particles, wherein the particle size of coal powder particles is 0-0.5mm.
常温空气或电厂低温烟气或低温空气经过烘干打散机后,在引风机的作用下,在烘干打散机、物料分离器、旋风分离器和布袋除尘器形成气流通路,空气在流动过程中可以将湿煤泥颗粒表面的水分带走,使得煤泥颗粒被烘干为煤粉颗粒。同时烘干打散机在工作过程中不断搅动,进行加速湿煤泥中水分的流失,提高烘干效率。After the air at normal temperature or the low-temperature flue gas or low-temperature air of the power plant passes through the drying and dispersing machine, under the action of the induced draft fan, an airflow path is formed in the drying and dispersing machine, material separator, cyclone separator and bag filter, and the air is flowing During the process, the moisture on the surface of the wet coal slime particles can be taken away, so that the coal slime particles can be dried into coal powder particles. At the same time, the drying and dispersing machine is constantly stirring during the working process to accelerate the loss of water in the wet slime and improve the drying efficiency.
预破碎的湿煤泥可以通过传动带送至烘干打散机,或者将烘干打散机的进口端设置在煤泥破碎机出口端的下方,破碎后的湿煤泥可以直接被送至烘干打散机内。The pre-crushed wet coal slime can be sent to the drying and disintegrating machine through the transmission belt, or the inlet end of the drying and disintegrating machine is set below the outlet end of the coal slime crusher, and the crushed wet coal slime can be sent directly to the drying machine. Break into the machine.
S4:被烘干打散后的煤粉颗粒被送入物料分离器;S4: The pulverized coal particles after being dried and dispersed are sent to the material separator;
被烘干打散后的煤粉颗粒在上升气流的作用下可以依次流入物料分离器、旋风分离器、和布袋除尘器,其中:The pulverized coal particles that have been dried and dispersed can flow into the material separator, cyclone separator, and bag filter in sequence under the action of the updraft, in which:
被烘干打散后的煤粉颗粒进入物料分期器后,可以由物料分离器进行分拣,粒径小于等于0.5mm的煤粉颗粒依次被输送至旋风分离器、布袋除尘器,实现对煤粉颗粒的回收;粒径大于0.5mm的煤粉颗粒,将会被重新送入烘干打散机内重新进行烘干打散。After being dried and dispersed into the material stager, the pulverized coal particles can be sorted by the material separator, and the pulverized coal particles with a particle size less than or equal to 0.5mm are sequentially transported to the cyclone separator and bag filter to realize the separation of coal Recycling of powder particles; coal powder particles with a particle size greater than 0.5mm will be re-sent to the drying and dispersing machine for drying and dispersing again.
S5、通过引风机将旋风分离器、布袋除尘器中的流动气体排出。S5. Discharge the flowing gas in the cyclone separator and the bag filter through the induced draft fan.
流动气体可以是常温空气、低温空气或者电厂的低温烟气,对于常温空气和低温空气,可以直接排放至大气中,而对于电厂低温烟气,则需要输送至电厂排烟管道,进行污染处理后再排放至大气中。The flowing gas can be air at normal temperature, low temperature air or low temperature flue gas from a power plant. For normal temperature air and low temperature air, it can be directly discharged into the atmosphere. For low temperature flue gas from a power plant, it needs to be transported to the exhaust pipe of the power plant for pollution treatment. re-emit to the atmosphere.
需要说明的是:步骤S2中湿煤泥进行预破碎时,可以加入干煤粉,预破碎后的湿煤泥表面粘上干煤粉,防止预破碎后的湿煤泥重新粘连在一起,影响预破碎效果。在步骤S2中,所加入的干煤粉可以事步骤S4中所输出的部分煤粉颗粒,也可以是通过其他渠道输入的干煤粉。It should be noted that: when the wet coal slime is pre-crushed in step S2, dry coal powder can be added, and the surface of the wet coal slime after pre-crushing is stuck with dry coal powder to prevent the wet coal slime after pre-crushing from sticking together again, affecting the Pre-shattering effect. In step S2, the added dry coal powder can be part of the coal powder particles output in step S4, or dry coal powder input through other channels.
在步骤S3中,对预破碎后的湿煤泥进行烘干打散时,可以掺混末煤、混煤、褐煤等其他干煤粉,使得烘干打散效果更好。In step S3, when drying and dispersing the pre-crushed wet coal slime, other dry coal powders such as fine coal, blended coal, lignite, etc. may be mixed to make the drying and dispersing effect better.
在步骤S3中,常温空气或电厂低温烟气或低温空气进入烘干打散机前,还可以先通过换热除湿设备降低常温空气或电厂低温烟气或低温空气中的湿度,提高烘干打散效果。In step S3, before normal-temperature air or low-temperature flue gas from a power plant or low-temperature air enters the drying and dispersing machine, the humidity in the normal-temperature air or low-temperature flue gas or low-temperature air from a power plant can be reduced through heat exchange and dehumidification equipment to improve the drying and dispersing process. diffuse effect.
本实用新型实施例中的所提供的一种煤泥干燥系统及其干燥工艺不但可以用来处理煤泥,还可以用来处理污泥、酒糟以及具有类似特性的物质。因此本实用新型实施例中所涉及到的煤泥还可以是污泥、酒糟以及具有类似特性的物质。The coal slime drying system and its drying process provided in the embodiment of the utility model can be used not only to process coal slime, but also to process sludge, distiller's grains and substances with similar characteristics. Therefore, the coal slime involved in the embodiments of the present invention can also be sludge, distiller's grains and substances with similar properties.
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定,对于所属领域的普通技术人员而言,在上述说明的基础上还可以做出其它不同形式的变化或变动,本实用新型所例举的实施例无法对所有的实施方式予以穷尽,凡是属于本实用新型的技术方案所引伸出的显而易见的变化或变动仍处于本实用新型的保护范围之列。在本实用新型中提及的所有文献都在本申请中引用作为参考,就如同一篇文献被单独引用为参考那样。Obviously, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation of the present utility model. For those of ordinary skill in the art, on the basis of the above description It is also possible to make other changes or changes in different forms. The exemplary embodiments of the utility model cannot exhaust all implementation modes. included in the scope of protection of utility models. All documents mentioned in this application are incorporated by reference in this application as if each individual document was incorporated by reference.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106369937A (en) * | 2016-11-01 | 2017-02-01 | 兖矿集团有限公司 | Coal slime drying system and drying technique thereof |
| CN109163345A (en) * | 2018-09-21 | 2019-01-08 | 郑州帆机械设备有限公司 | Coal dust preparation system |
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| CN109967202A (en) * | 2017-12-28 | 2019-07-05 | 兖矿科技有限公司 | Coal dry classification upgrading integral system and its processing method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106369937A (en) * | 2016-11-01 | 2017-02-01 | 兖矿集团有限公司 | Coal slime drying system and drying technique thereof |
| CN106369937B (en) * | 2016-11-01 | 2019-06-04 | 兖矿集团有限公司 | A kind of coal slime drying system and its drying process |
| CN109967202A (en) * | 2017-12-28 | 2019-07-05 | 兖矿科技有限公司 | Coal dry classification upgrading integral system and its processing method |
| CN109163345A (en) * | 2018-09-21 | 2019-01-08 | 郑州帆机械设备有限公司 | Coal dust preparation system |
| CN109579468A (en) * | 2018-10-29 | 2019-04-05 | 酒泉钢铁(集团)有限责任公司 | A kind of glutinous wet-milling shape Iron Ore Powder is dry to break up technique |
| CN109579468B (en) * | 2018-10-29 | 2023-09-26 | 酒泉钢铁(集团)有限责任公司 | Drying and scattering process for sticky wet powdery iron ore powder |
| CN113368994A (en) * | 2021-06-01 | 2021-09-10 | 安徽理工大学 | Device for crushing filter cake and proportioning mixed materials |
| CN116218579A (en) * | 2023-04-24 | 2023-06-06 | 羚羊环保科技有限公司 | A high-sulfur and high-moisture lignite desulfurization and dehydration production device |
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