JP3826685B2 - Manufacturing method of glass ceramic circuit board - Google Patents

Manufacturing method of glass ceramic circuit board Download PDF

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JP3826685B2
JP3826685B2 JP2000196255A JP2000196255A JP3826685B2 JP 3826685 B2 JP3826685 B2 JP 3826685B2 JP 2000196255 A JP2000196255 A JP 2000196255A JP 2000196255 A JP2000196255 A JP 2000196255A JP 3826685 B2 JP3826685 B2 JP 3826685B2
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glass
conductor
circuit board
surface layer
ceramic circuit
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JP2002016361A (en
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耕次 柴田
昌志 深谷
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Murata Manufacturing Co Ltd
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Murata Manufacturing Co Ltd
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【0001】
【発明の属する技術分野】
本発明は、焼成前のガラスセラミック回路基板の両面に拘束用グリーンシートを圧着して焼成するガラスセラミック回路基板の製造方法に関するものである。
【0002】
【従来の技術】
近年、ガラスセラミック回路基板を焼成する際に、基板の面方向の焼成収縮を小さくして基板寸法精度を向上させるために、焼成前のガラスセラミック回路基板の両面に拘束用アルミナグリーンシートを圧着し、その上から加圧しながらガラスセラミック回路基板を焼成した後、その焼成基板の両面に付着した未焼結の拘束用アルミナグリーンシートの残留物(拘束用アルミナグリーンシートは焼成の過程で溶剤や樹脂バインダが飛散してアルミナ粉体として残る)をブラスト処理で除去して、ガラスセラミック回路基板を製造する、いわゆる拘束焼成法が実用化されている。
【0003】
【発明が解決しようとする課題】
従来の拘束焼成法では、拘束焼成後にブラスト処理により基板表面の拘束用アルミナグリーンシートを除去してから、基板表面に後付けで表層導体を印刷・焼成するようにしていた。この理由は、表層導体を印刷してから拘束焼成すると、拘束焼成後にブラスト処理によって基板表面から拘束用アルミナグリーンシートを除去する際に、表層導体までも剥がされてしまうためである。そのため、従来の拘束焼成法では、ブラスト処理後に、基板表面に後付けで表層導体を印刷・焼成するようにしており、その分、工程数が増えて生産性が低下し、生産コストが高くなるという欠点があった。
【0004】
本発明はこのような事情を考慮してなされたものであり、従ってその目的は、拘束焼成時に表層導体を同時焼成しても、ブラスト処理時の表層導体の剥がれを防止でき、表層導体の品質を維持しながら生産性を向上することができるガラスセラミック回路基板の製造方法を提供することにある。
【0005】
【課題を解決するための手段】
上記目的を達成するために、本発明の請求項1のガラスセラミック回路基板の製造方法は、CaO−SiO 2 −Al 2 3 −B 2 3 系ガラスまたはCaO−SiO 2 −Al 2 3 ガラス成分を1〜10重量%含むAg系導体ペーストを用いて基板表面(グリーンシート)に表層導体を印刷し、その後、焼成工程前に、CaO−SiO 2 −Al 2 3 2 3 系ガラスとアルミナとの混合物からなるガラスセラミックを用いて形成されたガラスセラミック回路基板の両面に、該ガラスセラミック回路基板の焼結温度では焼結しない拘束用グリーンシートを圧着して拘束焼成し、拘束焼成後に該拘束用グリーンシートをブラスト処理で除去した後、表層導体の表面にめっきを施すようにしたものである。
この場合、拘束焼成時に表層導体を同時焼成するが、この表層導体の印刷に用いるAg系導体ペーストはガラス成分を1〜10重量%含むため、このガラス成分が表層導体と基板表面のガラスセラミックとを接合する接着剤としての役割を果たして、表層導体の接合強度が向上し、ブラスト処理時でも表層導体とガラスセラミックとの接合状態が維持されて、ブラスト処理による表層導体の剥がれが防止される。
【0006】
この場合、表層導体としてAg系導体ペーストを用いる利点は、電気的特性が優れていること、空気中で焼成可能であること、めっき処理が容易であること等である。また、Ag系導体ペーストのガラス成分の配合量を1〜10重量%とした理由は、接着剤としての役割を果たすガラス成分が1重量%より少ないと、ガラスセラミックと表層導体との接合強度増加の効果が少なく、ブラスト処理時の表層導体の剥がれを十分に防止することができない。また、ガラス成分が10重量%よりも多いと、表層導体の表面へのガラス成分の析出が多くなりすぎて、めっきが付きにくくなり、ワイヤボンディング性が悪化すると共に、表層導体のガラス成分が多くなることで、表層導体の電気的特性も低下する。従って、ガラス成分が1〜10重量%であれば、表層導体の接合強度を確保できて、ブラスト処理時の表層導体の剥がれを十分に防止できると共に、表層導体の表面へのガラス成分の析出を少なくして、表層導体の表面にめっきが付きやすくなると共に、ガラス成分の添加による表層導体の電気的特性低下も抑えられる。
【0007】
また、ガラスセラミック回路基板を形成するガラスセラミックとしては、CaO−SiO2−Al23−B23系ガラスとアルミナとの混合物を用い、Ag系導体ペーストとしては、ガラス成分としてCaO−SiO2−Al23−B23系ガラスまたはCaO−SiO 2 −Al 2 3 系ガラスを含むものを用いているので、ガラスセラミックと表層導体に同じ組成のガラス成分が含まれるため、拘束焼成時のガラスセラミックと表層導体のガラス成分の挙動が同じとなり、ガラスセラミックと表層導体との接合性が更に向上する。
【0008】
【発明の実施の形態】
以下、本発明の一実施形態を図面に基づいて説明する。まず、図1(b)に基づいてガラスセラミック回路基板の構造を説明する。ガラスセラミック回路基板は、複数枚のガラスセラミックのグリーンシート11a,11b,11cを積層して800〜1000℃で拘束焼成したものである。ガラスセラミックとしては、CaO−SiO2−Al23−B23系ガラス:50〜65重量%(好ましくは60重量%)とアルミナ:50〜35重量%(好ましくは40重量%)との混合物を用いる。この他、例えば、MgO−SiO2−Al23−B23系ガラスとアルミナとの混合物、SiO2−B23系ガラスとアルミナとの混合物、PbO−SiO2−B23系ガラスとアルミナとの混合物、コージェライト系結晶化ガラス等の800〜1000℃で焼成できるガラスセラミック材料を用いても良い。
【0009】
各層のグリーンシート(セラミック層)11a,11b,11cには、ビアホール12がパンチング加工等により形成され、各ビアホール12にビア導体13が充填されている。各層のビア導体13は、例えば、Ag、Ag/Pd、Ag/Pt、Ag/Au等を主に含むAg系導体ペーストにより形成されている。尚、各層のビア導体13は、Ag系導体ペーストに代えて、Au系、Cu系等の低融点金属のペーストを用いても良い。
【0010】
1層目(最上層)のグリーンシート11aには、パッドや配線パターン等の表層導体14がAg、Ag/Pd、Ag/Pt、Ag/Au等を主に含むAg系導体ペーストにより形成されている。このAg系導体ペーストには、グリーンシート11a(ガラスセラミック)に含まれるガラス成分と同じガラス成分(本実施形態ではCaO−SiO2−Al23−B23系ガラス)が1〜10重量%、より好ましくは2〜8重量%含まれている。更に、表層導体14の表面には、後述するブラスト処理後にめっき処理が施され、例えばNiめっきを下地とするAuめっきの被膜が形成されている。また、2層目以下のグリーンシート11b,11cには、内層導体15がAg系導体ペースト又はAu系、Cu系等の低融点金属のペーストにより形成されている。尚、ビア導体13や内層導体15をAg系導体ペーストで形成する場合は、表層導体14の場合と異なり、該Ag系導体ペーストに、1〜10重量%のガラス成分を配合する必要はない。
【0011】
次に、上記構成のガラスセラミック回路基板の製造方法を図2の工程フローチャートに従って説明する。まず、ガラスセラミックのスラリーをドクターブレード法等でテープ成形して、グリーンシートを成形する。この後、このグリーンシートを、所定サイズに切断すると共に、パンチングマシーン等で各層のグリーンシート11a〜11cの所定位置にビアホール12を形成する。
【0012】
この後、各層のグリーンシート11a〜11cのビアホール12に導体ペーストの穴埋め印刷によりビア導体13を充填する。その後、1層目(最上層)のグリーンシート11aに、表層導体14をAg系導体ペーストでスクリーン印刷する。このAg系導体ペーストには、グリーンシート11a(ガラスセラミック)に含まれるガラス成分と同じガラス成分(本実施形態ではCaO−SiO2−Al23−B23系ガラス)が1〜10重量%、より好ましくは2〜8重量%含まれている。更に、2層目以下のグリーンシート11b,11cには、内層導体15をAg系導体ペースト又はAu系、Cu系等の低融点金属のペーストによりスクリーン印刷する。
【0013】
次の工程で、各層のグリーンシート11a〜11cを積層して生基板を作り、これを例えば80〜150℃で加熱圧着して一体化する。更に、この生基板の両面に図1(a)に示すように、拘束用グリーンシート16を積層し、上述と同様の方法で加熱圧着する。この拘束用グリーンシート16は、ガラスセラミックの焼結温度では焼結しないアルミナグリーンシート等により形成されている。
【0014】
この後、2枚の拘束用グリーンシート16間に挟まれた生基板を加圧しながら800〜1000℃(好ましくは900℃)で焼成して、各層のグリーンシート11a〜11c、ビア導体13、内層導体15及び表層導体14を同時焼成する。尚、生基板を加圧せずに焼成しても良く、この場合でも、ガラスセラミック回路基板の面方向の焼成収縮を拘束用グリーンシート16によって少なくすることができる。
【0015】
このような拘束焼成では、基板両面に圧着された拘束用グリーンシート16(アルミナグリーンシート)は1550〜1600℃まで加熱しないと焼結しないので、800〜1000℃で焼成すれば、拘束用グリーンシート16は未焼結のまま残される。但し、焼成の過程で、拘束用グリーンシート16中のバインダーや溶剤が飛散してアルミナ粉体として残る。
【0016】
拘束焼成後、基板両面に残った拘束用グリーンシート16の残存物(アルミナ粉体)をブラスト処理により除去する[図1(b)参照]。このブラスト処理では、投射材として、例えばガラスビーズを用いる。ブラスト処理後、めっき処理工程に移行し、基板表面の表層導体14の表面に、例えばNiめっきを下地とするAuめっきの被膜を形成して、ワイヤボンディングを可能にする。
【0017】
以上説明したガラスセラミック回路基板の製造方法によれば、拘束焼成時に表層導体14を同時焼成するが、この表層導体14の印刷に用いるAg系導体ペーストはガラス成分を1〜10重量%含むため、このガラス成分が表層導体14と基板表面のガラスセラミックとを接合する接着剤としての役割を果たして、表層導体14の接合強度が向上する。このため、ブラスト処理時でも表層導体14とガラスセラミックとの接合状態が維持されて、ブラスト処理による表層導体の剥がれが防止される。これにより、ガラスセラミック回路基板と表層導体14とを同時に拘束焼成することが可能となり、表層導体14を後付けする従来の拘束焼成と比較して、工程数を減らして生産性を向上でき、生産コストを低減することができる。しかも、表層導体14の表面をめっき処理したので、ワイヤボンディング性も確保することができ、ワイヤボンディング仕様にも対応できる。
【0018】
ところで、表層導体14の印刷に用いるAg系導体ペーストのガラス成分は、表層導体14とガラスセラミックとを接合する接着剤としての役割を果たすため、表層導体14の接合強度を大きくするには、ガラス成分の配合量をある程度多くすることが望ましい。しかし、ガラス成分の配合量が多くなり過ぎると、表層導体14の表面へのガラス成分の析出が多くなりすぎて、めっきが付きにくくなり、ワイヤボンディング性が悪化すると共に、ガラス成分の添加による表層導体14の電気的特性の低下も無視できなくなる。
【0019】
そこで、本発明者らは、表層導体14の印刷に用いるAg系導体ペーストのガラス成分の配合量の適正範囲を考察する試験を行ったので、その試験結果を次の表1に示す。
【0020】
【表1】

Figure 0003826685
【0021】
この試験では、ガラスセラミック回路基板のガラスセラミックとして、CaO−SiO2−Al23−B23系ガラス:60重量%とアルミナ:40重量%との混合物を用いた。
また、表層導体は、#3を除く5つのサンプル#1,#2,#4〜#6では、Agを用い、#3ではAg/Pdを用いた。
【0022】
また、Ag系導体ペーストに配合するガラスの組成は、#4を除く5つのサンプル#1〜#3,#5,#6で、ガラスセラミックに含まれるガラスと同じ組成のガラス(CaO−SiO2−Al23−B23系ガラス)を用い、#4では、異なる組成のガラス(CaO−SiO2−Al23系ガラス)を用いた。
【0023】
この試験結果からも明らかなように、AgとCaO−SiO2−Al23−B23系ガラスとを配合した導体ペーストを用いた4つのサンプル#1,#2,#5,#6では、ガラスの配合量が少なくなるほど、表層導体の接合強度が小さくなり、ガラスの配合量が最も少ない#6(ガラスの配合量が0.5重量%)では、めっき前の表層導体の接合強度が6.9[N/mm2]であり、この程度の接合強度では、ブラスト処理時に表層導体の剥がれが発生した。しかも、拘束焼成時に拘束用グリーンシートと表層導体とが反応して両者が接合してしまい、表層導体の表面から拘束用グリーンシートを除去しにくくなり、これもブラスト処理時に表層導体の剥がれを発生させる原因となる。
【0024】
また、ガラスの配合量が最も多い#5(ガラスの配合量が12重量%)では、めっき前の表層導体の接合強度が10.3[N/mm2]であり、十分な接合強度が得られるため、ブラスト処理時に表層導体の剥がれが発生しない。しかし、ガラスの配合量が過剰であるため、表層導体の表面へのガラス成分の析出が多くなりすぎて、めっきが付きにくくなり、良好なワイヤボンディング性が得られない。
【0025】
これに対し、ガラスの配合量が1〜10重量%の範囲内の実施例#1〜#4は、めっき前の表層導体の接合強度が7.8〜10.8[N/mm2]であり、適度な接合強度が得られると共に、拘束焼成時に拘束用グリーンシートと表層導体との反応が発生しない。このため、ブラスト処理時に表層導体の剥がれが発生せず、ブラスト処理後も良好な状態の表層導体が得られる。これにより、ガラスセラミック回路基板と表層導体とを同時に拘束焼成することが可能となる。しかも、ガラスの配合量が10重量%以下であれば、表層導体の表面へのガラス成分の析出が少なく、表層導体の表面にめっきが付きやすくなり、良好なワイヤボンディング性が得られる。更に、めっき後の表層導体の接合強度も十分に確保でき、ボンディングワイヤの接合強度も十分に確保できる。
【0026】
この試験結果から、Ag系導体ペーストのガラスの配合量が1〜10重量%の範囲内であれば、導体として、Ag/Pt(実施例#3)を用いても、Agの場合とほぼ同等の耐ブラスト性(表層導体の剥がれ防止)、ワイヤボンディング性が得られる。その他、Ag系導体として、Ag/Pd、Ag/Au等を用いても、ほぼ同様の効果が得られる。
【0027】
また、Ag系導体ペーストに配合するガラスとして、ガラスセラミックに含まれるガラスと同じCaO−SiO2−Al23−B23系ガラスを用いると、ガラス配合量が3重量%(実施例#3)でも、12重量%(比較例#5)と同じ接合強度が得られる。つまり、比較的少ないガラス配合量で、表層導体の接合強度を効果的に増大できる。これは、ガラスセラミックと表層導体に同じ組成のガラス成分が含まれると、拘束焼成時のガラスセラミックと表層導体のガラス成分の挙動が同じとなり、ガラスセラミックと表層導体との接合性が更に向上するためである。
【0028】
しかし、実施例#4のように、Ag系導体ペーストに配合するガラスとして、ガラスセラミックに含まれるガラスと異なる組成のガラス(CaO−SiO2−Al23系ガラス)を用いても、十分な耐ブラスト性、ワイヤボンディング性を確保できる。従って、Ag系導体ペーストに配合するガラスは、CaO−SiO2−Al23−B23系ガラスやCaO−SiO2−Al23系ガラスに限定されず、例えばMgO−SiO2−Al23−B23系ガラス、SiO2−B23系ガラス等、他の組成のガラスを用いても良い。
【0029】
【発明の効果】
以上の説明から明らかなように、本発明の請求項1によれば、CaO−SiO 2 −Al 2 3 −B 2 3 系ガラスまたはCaO−SiO 2 −Al 2 3 ガラス成分を1〜10重量%含むAg系導体ペーストを、CaO−SiO 2 −Al 2 3 2 3 系ガラスとアルミナとの混合物からなるガラスセラミックを用いて形成された基板表面(グリーンシート)に表層導体を印刷して拘束焼成を行い、ブラスト処理後に表層導体の表面をめっき処理するようにしているので、拘束焼成時に表層導体を同時焼成しても、ブラスト処理時の表層導体の剥がれを防止でき、表層導体の品質を維持しながら生産性を向上することができると共に、ワイヤボンディング性を向上できる。
【0030】
また、ガラスセラミックと表層導体に同じ組成のガラス成分が含まれるため、表層導体の接合強度を更に向上できる。
【図面の簡単な説明】
【図1】 本発明の一実施形態におけるガラスセラミック回路基板の製造方法を説明するためのもので、(a)は拘束焼成時の状態を示す縦断面図、(b)はブラスト処理後のガラスセラミック回路基板の縦断面図
【図2】 ガラスセラミック回路基板の製造工程の流れを示す工程フローチャート
【符号の説明】
11a,11b,11c…ガラスセラミックのグリーンシート、12…ビアホール、13…ビア導体、14…表層導体、15…内層導体、16…拘束用グリーンシート。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing a glass ceramic circuit board in which a restraining green sheet is pressure-bonded to both sides of a glass ceramic circuit board before firing and fired.
[0002]
[Prior art]
In recent years, when firing glass-ceramic circuit boards, in order to reduce firing shrinkage in the surface direction of the board and improve board dimensional accuracy, a restraining alumina green sheet is pressure-bonded to both sides of the glass-ceramic circuit board before firing. After firing the glass-ceramic circuit board while pressing from above, the residue of the unsintered alumina green sheet for restraint adhering to both surfaces of the fired board (resin alumina green sheet is a solvent or resin in the firing process) A so-called constrained firing method has been put into practical use in which a glass ceramic circuit board is produced by removing a binder by scattering through a blast process.
[0003]
[Problems to be solved by the invention]
In the conventional restraint firing method, after restraint firing, the constraining alumina green sheet on the substrate surface is removed by blasting, and then the surface conductor is printed and fired on the substrate surface. This is because if the constraining firing is performed after the surface layer conductor is printed, the surface layer conductor is also peeled off when the constraining alumina green sheet is removed from the substrate surface by blasting after the constraining firing. Therefore, in the conventional constrained firing method, after the blasting process, the surface conductor is printed and fired on the substrate surface as a retrofit, and accordingly, the number of processes increases, the productivity decreases, and the production cost increases. There were drawbacks.
[0004]
The present invention has been made in consideration of such circumstances. Therefore, even if the surface conductor is simultaneously fired at the time of restraint firing, the object of the present invention is to prevent the surface conductor from peeling off at the time of blasting, and to improve the quality of the surface conductor. Another object of the present invention is to provide a glass ceramic circuit board manufacturing method capable of improving productivity while maintaining the above.
[0005]
[Means for Solving the Problems]
In order to achieve the above object, a method for producing a glass-ceramic circuit board according to claim 1 of the present invention comprises: CaO—SiO 2 —Al 2 O 3 —B 2 O 3 glass or CaO—SiO 2 —Al 2 O 3. the surface layer conductor printed on a substrate surface (green sheet) by using an Ag-based conductor paste containing system glass component 1 to 10 wt%, then, before the firing step, CaO-SiO 2 -Al 2 O 3 - B 2 O Restrained firing is performed by pressing a constraining green sheet that does not sinter at the sintering temperature of the glass-ceramic circuit board on both sides of a glass-ceramic circuit board formed using a glass ceramic composed of a mixture of 3 glass and alumina. After the restraint firing, the restraining green sheet is removed by blasting, and then the surface of the surface conductor is plated.
In this case, the surface conductor is simultaneously fired at the time of constrained firing. Since the Ag-based conductor paste used for printing the surface conductor contains 1 to 10% by weight of the glass component, the glass component is composed of the surface layer conductor and the glass ceramic on the substrate surface. The bonding strength of the surface layer conductor is improved, the bonding state between the surface layer conductor and the glass ceramic is maintained even during the blasting process, and the peeling of the surface layer conductor due to the blasting process is prevented.
[0006]
In this case, the advantages of using the Ag-based conductor paste as the surface conductor are that the electrical characteristics are excellent, that it can be fired in the air, and that the plating treatment is easy. Moreover, the reason why the compounding amount of the glass component of the Ag-based conductor paste is 1 to 10% by weight is that the bonding strength between the glass ceramic and the surface conductor increases when the glass component serving as an adhesive is less than 1% by weight. Therefore, it is difficult to sufficiently prevent the surface conductor from being peeled off during blasting. On the other hand, if the glass component is more than 10% by weight, the glass component is excessively deposited on the surface of the surface conductor, making it difficult to be plated, and the wire bonding property is deteriorated and the glass component of the surface layer conductor is large. As a result, the electrical characteristics of the surface layer conductor also deteriorate. Therefore, if the glass component is 1 to 10% by weight, the bonding strength of the surface conductor can be secured, and the peeling of the surface conductor during the blasting can be sufficiently prevented, and the glass component is deposited on the surface of the surface conductor. As a result, the surface of the surface conductor can be easily plated, and the deterioration of the electrical properties of the surface conductor due to the addition of the glass component can be suppressed.
[0007]
As the glass-ceramic to form a glass-ceramic circuit board, using a mixture of CaO-SiO 2 -Al 2 O 3 -B 2 O 3 based glass and alumina, as the Ag-based conductor paste, the glass component CaO- Since glass containing SiO 2 —Al 2 O 3 —B 2 O 3 glass or CaO—SiO 2 —Al 2 O 3 glass is used, glass components having the same composition are contained in the glass ceramic and the surface conductor. The behavior of the glass component of the glass ceramic and the surface layer conductor at the time of restraint firing becomes the same, and the bondability between the glass ceramic and the surface layer conductor is further improved.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to the drawings. First, the structure of the glass ceramic circuit board will be described with reference to FIG. The glass ceramic circuit board is obtained by laminating a plurality of glass ceramic green sheets 11a, 11b, and 11c and firing them at 800 to 1000 ° C. As the glass ceramic, CaO—SiO 2 —Al 2 O 3 —B 2 O 3 glass: 50 to 65% by weight (preferably 60% by weight) and alumina: 50 to 35% by weight (preferably 40% by weight) Is used. In addition, for example, a mixture of MgO—SiO 2 —Al 2 O 3 —B 2 O 3 glass and alumina, a mixture of SiO 2 —B 2 O 3 glass and alumina, PbO—SiO 2 —B 2 O You may use the glass ceramic material which can be baked at 800-1000 degreeC, such as a mixture of 3 type | system | group glass and an alumina, a cordierite type crystallized glass.
[0009]
Via holes 12 are formed in the green sheets (ceramic layers) 11a, 11b, and 11c of each layer by punching or the like, and each via hole 12 is filled with a via conductor 13. The via conductors 13 in each layer are made of, for example, an Ag-based conductor paste mainly containing Ag, Ag / Pd, Ag / Pt, Ag / Au, or the like. The via conductors 13 in each layer may be made of a paste of low melting point metal such as Au or Cu instead of the Ag conductor paste.
[0010]
On the first layer (uppermost layer) green sheet 11a, surface layer conductors 14 such as pads and wiring patterns are formed of an Ag-based conductor paste mainly containing Ag, Ag / Pd, Ag / Pt, Ag / Au, and the like. Yes. In this Ag-based conductor paste, the same glass component (CaO—SiO 2 —Al 2 O 3 —B 2 O 3 -based glass in this embodiment) as the glass component contained in the green sheet 11a (glass ceramic) is 1 to 10 inclusive. % By weight, more preferably 2 to 8% by weight. Further, the surface of the surface layer conductor 14 is plated after blasting described later, for example, an Au plating film having Ni plating as a base is formed. In the second and lower green sheets 11b and 11c, the inner layer conductor 15 is formed of an Ag-based conductor paste or a paste of low melting point metal such as Au-based or Cu-based. When the via conductor 13 and the inner layer conductor 15 are formed of an Ag-based conductor paste, unlike the case of the surface conductor 14, it is not necessary to add 1 to 10% by weight of a glass component to the Ag-based conductor paste.
[0011]
Next, a manufacturing method of the glass ceramic circuit board having the above configuration will be described with reference to a process flowchart of FIG. First, a glass ceramic slurry is formed into a tape by a doctor blade method or the like to form a green sheet. Thereafter, the green sheet is cut into a predetermined size, and via holes 12 are formed at predetermined positions of the green sheets 11a to 11c of each layer by a punching machine or the like.
[0012]
Thereafter, the via conductors 13 are filled in the via holes 12 of the green sheets 11a to 11c of each layer by filling the conductor paste. Thereafter, the surface layer conductor 14 is screen-printed with an Ag-based conductor paste on the first (uppermost) green sheet 11a. In this Ag-based conductor paste, the same glass component (CaO—SiO 2 —Al 2 O 3 —B 2 O 3 -based glass in this embodiment) as the glass component contained in the green sheet 11a (glass ceramic) is 1 to 10 inclusive. % By weight, more preferably 2 to 8% by weight. Further, the inner layer conductor 15 is screen-printed with a low melting point metal paste such as an Ag-based conductor paste or Au-based or Cu-based on the second and lower green sheets 11b and 11c.
[0013]
In the next step, green sheets 11a to 11c of each layer are laminated to make a raw substrate, and this is integrated by thermocompression bonding at 80 to 150 ° C., for example. Further, as shown in FIG. 1A, a constraining green sheet 16 is laminated on both sides of the raw substrate, and heat-pressed by the same method as described above. The constraining green sheet 16 is formed of an alumina green sheet that is not sintered at the sintering temperature of the glass ceramic.
[0014]
Thereafter, the green substrate sandwiched between the two constraining green sheets 16 is pressed at 800 to 1000 ° C. (preferably 900 ° C.) while being pressed, and green sheets 11a to 11c, via conductors 13 and inner layers of each layer are fired. The conductor 15 and the surface layer conductor 14 are fired simultaneously. Note that the green substrate may be fired without pressing, and in this case as well, firing shrinkage in the surface direction of the glass ceramic circuit board can be reduced by the restraining green sheet 16.
[0015]
In such restraint firing, the restraining green sheet 16 (alumina green sheet) pressed on both sides of the substrate does not sinter unless heated to 1550 to 1600 ° C. If fired at 800 to 1000 ° C., the restraining green sheet 16 remains unsintered. However, during the firing process, the binder and solvent in the constraining green sheet 16 are scattered and remain as alumina powder.
[0016]
After restraint firing, the residue (alumina powder) of the restraining green sheet 16 remaining on both surfaces of the substrate is removed by blasting [see FIG. 1 (b)]. In this blasting process, for example, glass beads are used as the projection material. After the blasting process, the process proceeds to a plating process, and an Au plating film having, for example, Ni plating as a base is formed on the surface of the surface conductor 14 on the substrate surface to enable wire bonding.
[0017]
According to the glass ceramic circuit board manufacturing method described above, the surface layer conductor 14 is simultaneously fired at the time of restraint firing. Since the Ag-based conductor paste used for printing the surface layer conductor 14 contains 1 to 10% by weight of the glass component, This glass component serves as an adhesive for bonding the surface layer conductor 14 and the glass ceramic on the substrate surface, and the bonding strength of the surface layer conductor 14 is improved. For this reason, the joining state of the surface layer conductor 14 and the glass ceramic is maintained even during the blasting process, and peeling of the surface layer conductor due to the blasting process is prevented. As a result, the glass ceramic circuit board and the surface conductor 14 can be constrained and fired at the same time, and the number of processes can be reduced and the productivity can be improved as compared with the conventional constrained firing in which the surface layer conductor 14 is retrofitted. Can be reduced. In addition, since the surface of the surface conductor 14 is plated, wire bonding properties can be ensured, and wire bonding specifications can be met.
[0018]
By the way, the glass component of the Ag-based conductor paste used for printing the surface layer conductor 14 serves as an adhesive for bonding the surface layer conductor 14 and the glass ceramic. Therefore, in order to increase the bonding strength of the surface layer conductor 14, It is desirable to increase the amount of ingredients to some extent. However, when the compounding amount of the glass component is too large, the deposition of the glass component on the surface of the surface layer conductor 14 is excessively increased, the plating becomes difficult to be attached, and the wire bonding property is deteriorated. A decrease in the electrical characteristics of the conductor 14 cannot be ignored.
[0019]
Then, since the present inventors performed the test which considers the suitable range of the compounding quantity of the glass component of the Ag type | system | group conductor paste used for printing of the surface layer conductor 14, the test result is shown in following Table 1. FIG.
[0020]
[Table 1]
Figure 0003826685
[0021]
In this test, a mixture of CaO—SiO 2 —Al 2 O 3 —B 2 O 3 glass: 60 wt% and alumina: 40 wt% was used as the glass ceramic of the glass ceramic circuit board.
Further, as the surface layer conductor, Ag was used in five samples # 1, # 2, and # 4 to # 6 except # 3, and Ag / Pd was used in # 3.
[0022]
Further, the glass composition incorporated into Ag-based conductor paste, five samples # 1 to # 3 except for the # 4, # 5, and # 6, a glass having the same composition as the glass contained in the glass ceramic (CaO-SiO 2 using -Al 2 O 3 -B 2 O 3 based glass), the # 4, using glass of different compositions (CaO-SiO 2 -Al 2 O 3 based glass).
[0023]
As is apparent from the test results, four samples # 1, # 2, # 5, # 5 using a conductor paste containing Ag and CaO—SiO 2 —Al 2 O 3 —B 2 O 3 glass were used. In No. 6, the smaller the compounding amount of the glass, the smaller the bonding strength of the surface conductor. In the case of # 6 (the compounding amount of the glass is 0.5% by weight), the bonding of the surface layer conductor before plating is the smallest. The strength was 6.9 [N / mm 2 ], and at this level of joining strength, peeling of the surface conductor occurred during blasting. Moreover, the constraining green sheet and the surface conductor react and bond together during restraint firing, making it difficult to remove the constraining green sheet from the surface of the surface conductor, which also causes peeling of the surface conductor during blasting Cause it.
[0024]
Further, in the case of # 5 having the largest glass blending amount (the glass blending amount is 12% by weight), the bonding strength of the surface conductor before plating is 10.3 [N / mm 2 ], and sufficient bonding strength is obtained. Therefore, peeling of the surface layer conductor does not occur during the blasting process. However, since the compounding amount of the glass is excessive, the glass component is excessively deposited on the surface of the surface conductor, so that it is difficult to be plated, and good wire bonding properties cannot be obtained.
[0025]
On the other hand, in Examples # 1 to # 4 in which the glass blending amount is in the range of 1 to 10% by weight, the bonding strength of the surface layer conductor before plating is 7.8 to 10.8 [N / mm 2 ]. In addition, an appropriate bonding strength can be obtained, and the reaction between the restraining green sheet and the surface conductor does not occur during restraint firing. For this reason, peeling of the surface layer conductor does not occur during the blasting process, and a surface layer conductor in a good state can be obtained even after the blasting process. Thereby, it becomes possible to restrain and fire the glass ceramic circuit board and the surface layer conductor at the same time. Moreover, if the amount of glass is 10% by weight or less, the precipitation of the glass component on the surface of the surface conductor is small, the surface of the surface conductor is likely to be plated, and good wire bonding properties are obtained. Furthermore, the bonding strength of the surface layer conductor after plating can be sufficiently secured, and the bonding strength of the bonding wire can be sufficiently secured.
[0026]
From this test result, if the compounding amount of the glass of the Ag-based conductor paste is in the range of 1 to 10% by weight, even if Ag / Pt (Example # 3) is used as the conductor, it is almost equivalent to the case of Ag. Blast resistance (prevention of peeling of surface layer conductor) and wire bonding property can be obtained. In addition, even when Ag / Pd, Ag / Au, or the like is used as the Ag-based conductor, substantially the same effect can be obtained.
[0027]
Moreover, when the same CaO—SiO 2 —Al 2 O 3 —B 2 O 3 glass as the glass contained in the glass ceramic is used as the glass to be blended in the Ag-based conductor paste, the glass blending amount is 3% by weight (Example) Even in # 3), the same bonding strength as 12 wt% (Comparative Example # 5) is obtained. That is, the bonding strength of the surface layer conductor can be effectively increased with a relatively small amount of glass. This is because if the glass component of the same composition is contained in the glass ceramic and the surface layer conductor, the behavior of the glass component of the glass ceramic and the surface layer conductor at the time of restraint firing becomes the same, and the bondability between the glass ceramic and the surface layer conductor is further improved. Because.
[0028]
However, as in Example # 4, it is sufficient to use a glass (CaO—SiO 2 —Al 2 O 3 glass) having a composition different from that of the glass contained in the glass ceramic as the glass blended in the Ag based conductor paste. Secures blast resistance and wire bonding. Therefore, the glass blended in the Ag-based conductor paste is not limited to CaO—SiO 2 —Al 2 O 3 —B 2 O 3 based glass or CaO—SiO 2 —Al 2 O 3 based glass, for example, MgO—SiO 2. -Al 2 O 3 -B 2 O 3 based glass, SiO 2 -B 2 O 3 based glass or the like, may be used glass having other compositions.
[0029]
【The invention's effect】
As apparent from the above description, according to claim 1 of the present invention, a CaO-SiO 2 -Al 2 O 3 -B 2 O 3 based glass or CaO-SiO 2 -Al 2 O 3 -based glass component 1 the Ag-based conductor paste containing 10 wt%, CaO-SiO 2 -Al 2 O 3 - surface layer into the B 2 O 3 system glass and alumina with a mixture formed by using a glass-ceramic consisting of the substrate surface (green sheet) perform constrained sintering by printing the conductor, since the surface of the surface layer conductor after blasting so that the plating process, be co-fired surface layer conductor during restraint firing, it can prevent peeling of the surface layer conductor during blasting The productivity can be improved while maintaining the quality of the surface conductor, and the wire bonding property can be improved.
[0030]
Moreover, since the glass component of the same composition is contained in the glass ceramic and the surface layer conductor, the bonding strength of the surface layer conductor can be further improved.
[Brief description of the drawings]
1A and 1B are diagrams for explaining a method for manufacturing a glass ceramic circuit board according to an embodiment of the present invention, in which FIG. 1A is a longitudinal sectional view showing a state during restraint firing, and FIG. 1B is a glass after blasting; Longitudinal sectional view of ceramic circuit board [Figure 2] Process flow chart showing the flow of manufacturing process of glass ceramic circuit board [Explanation of symbols]
11a, 11b, 11c: Green sheet of glass ceramic, 12: Via hole, 13: Via conductor, 14 ... Surface conductor, 15 ... Inner layer conductor, 16 ... Restraining green sheet.

Claims (1)

表層導体を印刷した焼成前のガラスセラミック回路基板の両面に、該ガラスセラミック回路基板の焼結温度では焼結しない拘束用グリーンシートを圧着して拘束焼成し、拘束焼成後に該拘束用グリーンシートをブラスト処理で除去してガラスセラミック回路基板を製造する方法において、
前記ガラスセラミック回路基板を形成するガラスセラミックは、CaO−SiO 2 −Al 2 3 2 3 系ガラスとアルミナとの混合物からなり、
前記表層導体は、CaO−SiO 2 −Al 2 3 −B 2 3 系ガラスまたはCaO−SiO 2 −Al 2 3 ガラス成分を1〜10重量%含むAg系導体ペーストを用いて印刷し、
拘束焼成後に、ブラスト処理で前記拘束用グリーンシートを除去した後、前記表層導体の表面にめっきを施すことを特徴とするガラスセラミック回路基板の製造方法。
A constraining green sheet that is not sintered at the sintering temperature of the glass ceramic circuit board is pressure-bonded to both surfaces of the glass ceramic circuit board before firing on which the surface layer conductor is printed. In a method for producing a glass ceramic circuit board by removing by blasting,
The glass-ceramic circuit glass ceramic to form a substrate, CaO-SiO 2 -Al 2 O 3 - consists of a mixture of B 2 O 3 based glass and alumina,
The surface layer conductor printed with CaO-SiO 2 -Al 2 O 3 -B 2 O 3 based glass or CaO-SiO 2 -Al 2 O 3 system Ag-based conductor paste a glass component comprising 10 wt% ,
A method for producing a glass-ceramic circuit board, comprising: removing the constraining green sheet by blasting after constraining firing and then plating the surface of the surface conductor.
JP2000196255A 2000-06-26 2000-06-26 Manufacturing method of glass ceramic circuit board Expired - Lifetime JP3826685B2 (en)

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