JP3821438B2 - Cleaning and dispersing method for floating filter media - Google Patents

Cleaning and dispersing method for floating filter media Download PDF

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Publication number
JP3821438B2
JP3821438B2 JP2003086771A JP2003086771A JP3821438B2 JP 3821438 B2 JP3821438 B2 JP 3821438B2 JP 2003086771 A JP2003086771 A JP 2003086771A JP 2003086771 A JP2003086771 A JP 2003086771A JP 3821438 B2 JP3821438 B2 JP 3821438B2
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Japan
Prior art keywords
filter medium
packed bed
floating filter
floating
washing
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JP2003086771A
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Japanese (ja)
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JP2004290822A (en
Inventor
芳彦 中山
篤 宮田
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NGK Insulators Ltd
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NGK Insulators Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ろ過槽に充填された浮上ろ材の充填層が閉塞したときの洗浄方法に関するものである。
【0002】
【従来の技術】
【0003】
【特許文献1】
特開平7−75793号
【0004】
下水、返流水、工場排水、ゴミ浸出水、農業用水、雨水、上水、河川水などをろ過するために、浮上ろ材を用いたろ過槽を用いることは、特許文献1にあるように、従来から知られている。この浮上ろ材としては、強度や耐久性の観点から一般的に比重(みかけ比重)が0.9以上の樹脂製のものが使用されている。このように水と浮上ろ材との比重差が小さいため、浮上ろ材の充填層を洗浄(逆洗)するために下向きに洗浄水を流すと、浮上ろ材がろ過槽の下部から洗浄水とともに流失するおそれがある。
そのため、一般的には浮上ろ材の充填層の下部にスクリーンを張って洗浄時の流失を防止しているが、このスクリーンは当然に浮上ろ材の粒径よりも小さい目開きのものであるため、上向流ろ過時においては先ず下部のこのスクリーン自体から閉塞する可能性がある。この場合には充填層を取り除いたうえでスクリーンを洗浄あるいは交換しなければならず、非常に大掛かりな維持管理作業や工事を必要とすることとなる。
【0005】
そこで、本出願人は従来よりも比重の小さい浮上ろ材からなる充填層を用いたろ過処理法を開発し、その洗浄方法として先に特願2001−347144号として提案した。しかしながら、図3に示されるように、洗浄水の流れは中央部に比べて周縁部が弱いため徐々に周縁部のろ材の洗浄を十分行うことができなくなり、更に時間が経過すると中央部の洗浄水の抜けやすい部分だけしか逆洗処理が行われなくなってしまい、ろ過処理の効率を著しく低下させることになるという問題点があった。
【0006】
【発明が解決しようとする課題】
本発明は上記した従来の問題点を解決して、ろ過槽を大型化したり下部にスクリーンを設けたりすることなく、閉塞した浮上ろ材の洗浄を短時間で効率よく行なうことができ、しかも浮上ろ材全体を確実に洗浄することができて長期間にわたり高いろ過処理能を維持させることができる新規な浮上ろ材の洗浄分散方法を提供するためになされたものである。
【0007】
【課題を解決するための手段】
上記に課題を解決するためになされた本発明の浮上ろ材の洗浄分散方法は、ろ過槽内に比重が0.1〜0.4の浮上ろ材からなるろ材充填層を形成し、このろ材充填層が上向流ろ過処理により夾雑物等の汚濁物で閉塞した場合に、上部から洗浄水を下向流でろ材充填層内に導入して、ろ材充填層全体をスクリーンから離して下方に移動させ、次いで、ろ材充填層の下側からエアを供給してプラグ状に固まった状態にあるろ材充填層をバラバラに分散させ、スクリーンとの間に生じた浮上ろ材のない部分に向かって充填層の上面から浮上ろ材を次々と浮上させる同時に浮上ろ材間に捕捉されていた夾雑物等を分離し、該分離した夾雑物等は前記洗浄水とともに下方へ排除してろ材充填層全体を洗浄した後、浮き上がった浮上ろ材でスクリーンの下方に洗浄済みの浮上ろ材層を形成することを特徴とするものである。
【0008】
本発明では、比重(みかけ比重)が0.1〜0.4であり水との比重差の大きい浮上ろ材を用いているため、洗浄水を1m/分以上の高速下向流で充填層内に導入して逆洗を行なっても浮上ろ材が流失することはなく、充填層下部の流失防止用スクリーンは不要である。また上部から洗浄水を下向流でろ材充填層内に導入してろ材充填層を下方に移動させ、その初期段階にろ材充填層の下側からエアを供給してプラグ状に固まった状態にあるろ材充填層をバラバラに分散させ、これにより全体に疎の状態となった浮上ろ材からSS、夾雑物等を分離しつつ、該分離したSS、夾雑物等は前記洗浄水とともに下方へ排除して、ろ材充填層全体を洗浄するという特殊なメカニズムで洗浄を行なわせることにより、ろ過槽をさほど深くしなくても閉塞した浮上ろ材の洗浄を短時間で効率よく行なうことができる。
【0009】
【発明の実施の形態】
以下に本発明の好ましい実施形態を、図面を参照しつつ説明する。
図1において1はろ過槽であり、その中段部に浮上ろ材の充填層2が形成されている。ここで用いられる浮上ろ材は比重(みかけ比重)が0.1〜0.4のもので、発泡ポリエチレン、発泡ポリスチレン等の独立発泡型の高分子多孔体からなるものである。この浮上ろ材はろ過中の圧密を避けるために、50%圧縮硬さが0.1MPa以上の材質であることが好ましい。50%圧縮硬さとは、浮上ろ材の粒子を高さが半分になるまで押し潰すに要する圧力を意味する。浮上ろ材の比重が0.1未満であると強度が不足して圧密しやすくなり、0.4を越えると水との比重差が次第に少なくなり高速下向流逆洗によってろ材流失の危険性が生じる。
【0010】
浮上ろ材のサイズは特に限定されるものではないが、ろ過性能、夾雑物やSS等の捕捉量、流失可能性、洗浄性などを総合的に考慮すると、4〜10mm程度とすることが好ましい。また浮上ろ材を発泡高分子のシートから打ち抜いて成形する場合には、2mm厚以上のシートを用いて4〜10mmのサイズに打ち抜き成形することが好ましい。またその形状は単純な直方体や球体とするよりも、外部に突起を持つ星型や風車型等の異形状とすることが、特に夾雑物やSS等の捕捉量を向上させるうえで好ましい。
【0011】
浮上ろ材の充填層2の高さは0.5m以上とし、ろ過槽1の深さは2m以上とすることが好ましい。充填層2の側方には原水流入路(図示せず)が形成されており、原水はろ過槽1の下部に供給され、充填層2内を上向流として通過する間に夾雑物やSS等が浮上ろ材中に捕捉される。なお充填層2の上部にはろ過中における浮上ろ材の流失を防止するためのスクリーン4が設けられているが、このスクリーン4は充填層2の上部に位置するため、目詰まりすることはほとんどなく容易に清掃することができる。ろ過水は充填層2の上部に形成されたろ過水層5を経由して排出される。
【0012】
そして、充填層2に多量の夾雑物やSS等が捕捉されて閉塞が進行すると、これを例えば原水流入水路の水位の変化等によりキャッチして、水位が所定高さに達したときにそのろ過槽1に対して自動的に洗浄が行なわれる。この実施形態では、ろ過槽1の底部に例えば洗浄用の排水弁が設けられており、この排水弁を開くことによって洗浄が開始されるよう構成されている。
【0013】
洗浄に際しては、先ず排水弁を開いて充填層2の下部からろ過槽1内の原水を排出する。これと同時に上部からろ過水を洗浄水として充填層2内に流下する。このときの洗浄水の流速は1m/分以上の高速とする。このように従来よりもかなりの高速で洗浄水を充填層2内に導入すると、ろ過によるSSや夾雑物の閉塞により全体がプラグ状に固まっている浮上ろ材の充填層2は、図2左図のように全体が瞬間的に下方に移動し、上面がスクリーン4から離れる。
【0014】
そして、洗浄水を充填層2内に導入すると同時に、初期段階(例えば、5〜10秒程度)において下方に設けられたエア供給用のパイプ7より短時間(例えば、5秒程度)エアを供給して、プラグ状に固まっている浮上ろ材の充填層に下部からエアを当ててやる。すると図2右図に示されるように、固まっていた浮上ろ材がバラバラに分散されて、これにより、スクリーン4との間に生じた浮上ろ材のない部分に向かって充填層2の上面から浮上ろ材が次々と浮き上がり始め、それと同時に浮上ろ材間に捕捉されていた夾雑物やSS等が分離される。
なお万が一、前記エアの供給によってもバラバラに分散せず固まったままで浮上ろ材が下方に移動した場合は、その固まりが前記エア供給用のパイプ7に当ってブロックを破壊され分散されることとなり、固まりが残存するおそれはない。また、分離された夾雑物やSSの比重はほぼ0.5以上であり、浮上ろ材の比重よりも重いため、夾雑物やSSは洗浄水流とともに下方に流出する。一方、浮き上がった浮上ろ材は、スクリーン4の下方に洗浄済みの浮上ろ材層をしだいに形成していく。
【0015】
この間にも下向きの洗浄水流は継続しているため、下部の未洗浄の浮上ろ材層は水流によって攪乱されながら徐々に下方に向かって移動・分散する。したがって、上部の洗浄済みの浮上ろ材層と下部の未洗浄の浮上ろ材層との間に浮上ろ材が疎な状態の層が常に形成され、この疎な状態の層においては、上記したように比重差によって浮上ろ材の浮上と夾雑物やSSの分離が急速に進行する。この間、分離された夾雑物やSSはろ過槽1の下部に移動し、徐々に夾雑物やSSで濃縮されながら充填層2の下端まで達すると全体の洗浄が完了する。もちろん、分離された夾雑物やSSはろ過槽1の下部に集合し、排水弁を経由して排出される。
【0016】
上記した本発明による浮上ろ材の洗浄は、例えば2m/分の下向流で行えば、充填層の高さが2.0m程度であれば、1分間以内に完了させることができる。この結果、全体が洗浄済みの浮上ろ材層となり、圧損は回復するため、その後は排水弁を閉じてろ過を再開すればよい。
【0017】
なお、本発明においては洗浄水の流速を1m/分以上とすることが好ましく、これによって上記した独特な洗浄メカニズムを発現させ、短時間で効率のよい洗浄を行なうことができる。もちろんろ過槽1のサイズの影響はあるものの、洗浄水の流速が1m/分未満であると上記した独特な洗浄メカニズムが発現しないばかりか、洗浄時間が長期化するので好ましくない。
【0018】
【発明の効果】
以上に説明したように、本発明の浮上ろ材の洗浄分散方法によれば、ろ過槽を大型化したり下部にスクリーンを設けたりすることなく、閉塞した浮上ろ材の洗浄を短時間で効率よく行なうことができ、しかも浮上ろ材全体を確実に洗浄することができて長期間にわたり高いろ過処理能を維持させることができることとなる。
また、充填層の下方への膨張は最大でも40%程度であるから、ろ過槽を特に大型化する必要もなく、下部に流失防止用のスクリーンを設けたりする必要もないという利点もある。
よって本発明は従来の問題点を解決した浮上ろ材の洗浄分散方法として、産業の発達に大いに寄与するものである。
【図面の簡単な説明】
【図1】本発明の実施形態の、洗浄前の状態を示す断面図である。
【図2】浮上ろ材の洗浄工程を示す断面図である。
【図3】従来例を示す断面図である。
【符号の説明】
1 ろ過槽
2 浮上ろ材の充填層
4 スクリーン
5 ろ過水層
7 エア供給用のパイプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cleaning method when a packed bed of floating filter material filled in a filtration tank is blocked.
[0002]
[Prior art]
[0003]
[Patent Document 1]
JP-A-7-75793 [0004]
In order to filter sewage, return water, factory effluent, garbage leachate, agricultural water, rainwater, clean water, river water, etc., as described in Patent Document 1, it is conventional to use a filtration tank using a floating filter medium. Known from. As the floating filter material, a resin material having a specific gravity (apparent specific gravity) of 0.9 or more is generally used from the viewpoint of strength and durability. Since the specific gravity difference between the water and the floating filter medium is small in this way, when washing water is flowed downward to wash (backwash) the packed bed of the floating filter medium, the floating filter medium is washed away from the lower part of the filtration tank together with the washing water. There is a fear.
Therefore, in general, a screen is stretched under the floating filter medium packed bed to prevent loss during washing, but naturally this screen has an opening smaller than the particle diameter of the floating filter medium, At the time of upward flow filtration, there is a possibility that the lower screen will be blocked first. In this case, it is necessary to clean or replace the screen after removing the packed bed, which requires very large maintenance work and construction.
[0005]
Therefore, the present applicant has developed a filtration method using a packed bed made of a floating filter material having a specific gravity smaller than that of the conventional one, and previously proposed it as Japanese Patent Application No. 2001-347144 as a cleaning method. However, as shown in FIG. 3, the flow of the cleaning water has a weaker peripheral edge than the central part, so that the filter medium at the peripheral part cannot be sufficiently cleaned gradually. There is a problem that the back-washing process is performed only on the portion where water easily escapes, and the efficiency of the filtration process is significantly reduced.
[0006]
[Problems to be solved by the invention]
The present invention solves the above-described conventional problems, and can clean the blocked floating filter material in a short time without increasing the size of the filtration tank or providing a screen at the bottom, and the floating filter medium. The present invention has been made in order to provide a novel method for washing and dispersing a floating filter medium that can reliably wash the whole and maintain high filtration performance for a long period of time.
[0007]
[Means for Solving the Problems]
The method for washing and dispersing a floating filter medium of the present invention, which has been made to solve the above problems, forms a filter medium packed bed made of a floating filter medium having a specific gravity of 0.1 to 0.4 in the filtration tank, and this filter medium packed bed If the filter is clogged with contaminants such as contaminants due to the upward flow filtration treatment, wash water is introduced into the filter medium packed bed from the top in the downward flow, and the entire filter medium packed bed is moved downward away from the screen. Next, air is supplied from the lower side of the filter medium packed bed to disperse the filter medium packed layer solidified into a plug shape, and the packed layer is formed toward the portion without the floating filter medium generated between the filter medium and the screen. thereby sequentially floating a floating filter media from the upper surface when separating the floating filter media contaminants have been trapped between the like at the same time, impurities such as said separated after washing the entire filter medium packed layer by eliminating downwards together with the washing water , The surface of the screen It is characterized in that to form a cleaned floating filter media layer towards.
[0008]
In the present invention, since a floating filter medium having a specific gravity (apparent specific gravity) of 0.1 to 0.4 and a large specific gravity difference with water is used, the washing water is fed into the packed bed with a high-speed downward flow of 1 m / min or more. Even if backwashing is carried out after the introduction, the floating filter medium will not be washed away, and a screen for preventing the washing away from the bottom of the packed bed is unnecessary. In addition, the wash water is introduced into the filter medium packed bed in a downward flow from the upper part to move the filter medium packed bed downward, and air is supplied from the lower side of the filter medium packed bed in the initial stage so that the plug is solidified. Disperse a certain filter medium packed bed separately, thereby separating SS, contaminants, etc. from the floating filter medium, which has become sparse throughout, and removing the separated SS, contaminants, etc. together with the washing water. In addition, by performing the cleaning by a special mechanism of cleaning the entire filter medium packed bed, the blocked floating filter medium can be efficiently cleaned in a short time without deepening the filtration tank.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
In FIG. 1, reference numeral 1 denotes a filtration tank, and a packed bed 2 of floating filter media is formed in the middle part thereof. The floating filter used here has a specific gravity (apparent specific gravity) of 0.1 to 0.4, and is made of a closed porous polymer porous material such as expanded polyethylene or expanded polystyrene. This floating filter medium is preferably made of a material having a 50% compression hardness of 0.1 MPa or more in order to avoid compaction during filtration. 50% compression hardness means the pressure required to crush the particles of the floating filter medium until the height is halved. If the specific gravity of the floating filter medium is less than 0.1, the strength will be insufficient and it will be easy to consolidate. If it exceeds 0.4, the specific gravity difference with water will gradually decrease, and there will be a risk of filter medium loss due to high-speed downflow backwashing. Arise.
[0010]
The size of the floating filter medium is not particularly limited, but it is preferably about 4 to 10 mm in consideration of filtration performance, trapping amount of impurities, SS, etc., possibility of loss, and washability. Further, when the floating filter medium is formed by punching from a foamed polymer sheet, it is preferably punched and formed into a size of 4 to 10 mm using a sheet having a thickness of 2 mm or more. In addition, it is preferable to make the shape different from a simple rectangular parallelepiped or sphere, such as a star shape or a windmill shape having protrusions on the outside, particularly in order to improve the amount of impurities, SS, and the like.
[0011]
The height of the packed bed 2 of the floating filter medium is preferably 0.5 m or more, and the depth of the filtration tank 1 is preferably 2 m or more. A raw water inflow passage (not shown) is formed on the side of the packed bed 2, and the raw water is supplied to the lower part of the filtration tank 1, and while passing through the packed bed 2 as an upward flow, impurities and SS Etc. are trapped in the floating filter medium. Note that a screen 4 is provided on the upper portion of the packed bed 2 to prevent the floating filter medium from being lost during filtration. However, since this screen 4 is located on the upper portion of the packed bed 2, there is almost no clogging. Easy to clean. The filtered water is discharged through the filtered water layer 5 formed on the top of the packed bed 2.
[0012]
When a large amount of foreign matter, SS, etc. is captured in the packed bed 2 and the blockage proceeds, this is caught by, for example, a change in the water level of the raw water inflow channel, and the filtration is performed when the water level reaches a predetermined height. The tank 1 is automatically cleaned. In this embodiment, for example, a drain valve for cleaning is provided at the bottom of the filtration tank 1, and cleaning is started by opening the drain valve.
[0013]
When washing, first, the drain valve is opened to discharge the raw water in the filtration tank 1 from the lower part of the packed bed 2. At the same time, the filtered water flows from the upper part into the packed bed 2 as washing water. The flow rate of the washing water at this time is a high speed of 1 m / min or more. In this way, when washing water is introduced into the packed bed 2 at a considerably higher speed than before, the packed bed 2 of the floating filter medium, which is solidified in a plug shape due to the blockage of SS and impurities by filtration, is shown in the left of FIG. As a whole, the whole moves instantaneously downward, and the upper surface is separated from the screen 4.
[0014]
Then, at the same time as the cleaning water is introduced into the packed bed 2, air is supplied for a short time (for example, about 5 seconds) from the air supply pipe 7 provided below in the initial stage (for example, about 5 to 10 seconds). Then, air is applied from the lower part to the packed bed of the floating filter medium solidified in a plug shape. Then, as shown in the right diagram of FIG. 2, the solidified floating filter medium is dispersed apart, and thereby the floating filter medium from the upper surface of the packed bed 2 toward the portion without the floating filter medium generated between the screen 4. Begins to rise one after another, and at the same time, foreign matter, SS, and the like trapped between the floating filter media are separated.
In the unlikely event that the floating filter medium moves downward while being hardened without being dispersed apart even by the air supply, the block hits the air supply pipe 7 and the block is broken and dispersed, There is no risk of lumps remaining. Moreover, since the specific gravity of the separated contaminants and SS is approximately 0.5 or more and is heavier than the specific gravity of the floating filter medium, the contaminants and SS flow downward along with the washing water flow. On the other hand, the floated filter medium that has risen gradually forms a washed filter medium layer below the screen 4.
[0015]
During this time, the downward washing water flow continues, so that the unwashed floating filter material layer below is gradually moved and dispersed downward while being disturbed by the water flow. Therefore, a layer in which the floating filter medium is sparse is always formed between the upper washed floating filter layer and the lower unwashed floating filter layer. In this sparse layer, the specific gravity is as described above. Due to the difference, the rising of the floating media and the separation of impurities and SS proceed rapidly. During this time, the separated contaminants and SS move to the lower part of the filtration tank 1, and the entire cleaning is completed when reaching the lower end of the packed bed 2 while being gradually concentrated with the contaminants and SS. Of course, the separated impurities and SS gather at the lower part of the filtration tank 1 and are discharged via the drain valve.
[0016]
If the above-described washing of the floating filter medium according to the present invention is performed, for example, at a downward flow of 2 m / min, it can be completed within one minute if the height of the packed bed is about 2.0 m. As a result, the entire surface becomes a washed floating filter material layer, and the pressure loss is recovered. Thereafter, the drain valve is closed and the filtration is resumed.
[0017]
In the present invention, it is preferable to set the flow rate of the washing water to 1 m / min or more. This allows the above-described unique washing mechanism to be expressed, and efficient washing can be performed in a short time. Of course, although there is an influence of the size of the filtration tank 1, if the flow rate of the washing water is less than 1 m / min, the above-described unique washing mechanism is not exhibited, and the washing time is prolonged, which is not preferable.
[0018]
【The invention's effect】
As described above, according to the method for washing and dispersing a floating filter medium of the present invention, the closed floating filter medium can be efficiently washed in a short time without increasing the size of the filtration tank or providing a screen at the bottom. In addition, the entire floating filter medium can be reliably washed, and high filtration performance can be maintained over a long period of time.
Further, since the downward expansion of the packed bed is about 40% at the maximum, there is an advantage that it is not necessary to increase the size of the filtration tank, and it is not necessary to provide a screen for preventing loss at the lower part.
Therefore, the present invention greatly contributes to the development of industry as a method for washing and dispersing floating filter media that has solved the conventional problems.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a state before cleaning according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view illustrating a cleaning process of a floating filter medium.
FIG. 3 is a cross-sectional view showing a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Filtration tank 2 Packing layer of floating filter material 4 Screen 5 Filtration water layer 7 Pipe for air supply

Claims (2)

ろ過槽内に比重が0.1〜0.4の浮上ろ材からなるろ材充填層を形成し、このろ材充填層が上向流ろ過処理により夾雑物等の汚濁物で閉塞した場合に、上部から洗浄水を下向流でろ材充填層内に導入して、ろ材充填層全体をスクリーンから離して下方に移動させ、次いで、ろ材充填層の下側からエアを供給してプラグ状に固まった状態にあるろ材充填層をバラバラに分散させ、スクリーンとの間に生じた浮上ろ材のない部分に向かって充填層の上面から浮上ろ材を次々と浮上させる同時に浮上ろ材間に捕捉されていた夾雑物等を分離し、該分離した夾雑物等は前記洗浄水とともに下方へ排除してろ材充填層全体を洗浄した後、浮き上がった浮上ろ材でスクリーンの下方に洗浄済みの浮上ろ材層を形成することを特徴とする浮上ろ材の洗浄分散方法。When a filter medium packed bed made of floating filter medium with a specific gravity of 0.1 to 0.4 is formed in the filtration tank, and this filter medium packed bed is clogged with contaminants such as contaminants by upward flow filtration, The washing water is introduced into the filter medium packed bed in a downward flow, the entire filter medium packed bed is moved away from the screen , and then air is supplied from the lower side of the filter medium packed bed to solidify into a plug shape. The filter medium packed bed in the above is dispersed apart, and the floating filter medium is lifted one after another from the upper surface of the packed bed toward the part where there is no floating filter medium generated between the screen and at the same time, the impurities trapped between the floating filter medium Etc., and the separated contaminants etc. are removed downward together with the washing water to wash the entire filter medium packed bed , and then a floated filter medium layer is formed below the screen with the floated float filter medium. Characteristic washing of floating filter media Method. ろ過槽のろ材充填層の下方にエア供給用のパイプを設けておき、洗浄時に充填層が下方に移動したとき、充填層が該パイプに当たってバラバラに分散するようにした請求項1記載の浮上ろ材の洗浄分散方法。  The floating filter medium according to claim 1, wherein a pipe for air supply is provided below the filter medium packed bed of the filtration tank, and when the packed bed moves downward during cleaning, the packed bed hits the pipe and is dispersed apart. Washing and dispersing method.
JP2003086771A 2003-03-27 2003-03-27 Cleaning and dispersing method for floating filter media Expired - Lifetime JP3821438B2 (en)

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