JP3816249B2 - Nozzle for injection molding machine - Google Patents

Nozzle for injection molding machine Download PDF

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Publication number
JP3816249B2
JP3816249B2 JP33603498A JP33603498A JP3816249B2 JP 3816249 B2 JP3816249 B2 JP 3816249B2 JP 33603498 A JP33603498 A JP 33603498A JP 33603498 A JP33603498 A JP 33603498A JP 3816249 B2 JP3816249 B2 JP 3816249B2
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Japan
Prior art keywords
nozzle
opening
injection molding
molding machine
nozzle hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP33603498A
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Japanese (ja)
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JP2000158489A (en
Inventor
正博 安田
政幸 森光
久仁司 広本
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Publication date
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Priority to JP33603498A priority Critical patent/JP3816249B2/en
Publication of JP2000158489A publication Critical patent/JP2000158489A/en
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Publication of JP3816249B2 publication Critical patent/JP3816249B2/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles
    • B29C45/2701Details not specific to hot or cold runner channels
    • B29C2045/2724Preventing stringing of the moulding material

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、ホットランナの出口部に、ホットランナ内の樹脂通路からの溶融樹脂を吐出するノズル孔を形成したノズルチップを取付けて成る射出成形機用ノズルに関する。
【0002】
【従来の技術】
従来、この種のノズルとして、特開平5−278074号公報により、ノズルチップを、底部にノズル孔を形成した有底筒状の外チップと、外チップ内に嵌着される有底筒状の内チップとから成る内外2重構造とし、内チップの内周空間をホットランナ内の樹脂通路に連通する連通路に構成すると共に、内チップの底部外面と外チップの底部内面との間にノズル孔に連通する隙間を形成し、更に、内チップの底部のノズル孔に対向しない部分に前記連通路を前記隙間に連通する連通孔を形成し、射出成形後の成形品の脱型に際し、ノズル内から溶融樹脂が糸状に引き出される現象、所謂、糸引きを防止し得るようにしたものが知られている。
【0003】
【発明が解決しようとする課題】
上記従来例のものでは、外チップと内チップとの加工に手間がかかり、コストが高くなる不具合がある。
【0004】
本発明は、以上の点に鑑み、糸引きを防止し得るようにした低コストの射出成形機用ノズルを提供することを課題としている。
【0005】
【課題を解決するための手段】
上記課題を解決すべく、本発明は、ホットランナの出口部に、ホットランナ内の樹脂通路からの溶融樹脂を吐出するノズル孔を形成したノズルチップを取付けて成る射出成形機用ノズルにおいて、前記ノズルチップの内端面の前記樹脂通路に臨む部分を凹入面に形成して、該凹入面に前記ノズル孔を開口させると共に、前記ノズルチップの内端面の前記凹入面の外周の立上り部に外周縁部において重ね合わされる円板状の駒部材を設けて、該駒部材の前記ノズル孔に対向しない部分に前記樹脂通路に連通する開口部を形成し、該開口部からの溶融樹脂を前記凹入面と前記駒部材との間に形成される隙間を介して前記ノズル孔に導くようにしている。
【0006】
駒部材のノズル孔に対向する部分は、ホットランナ内の樹脂通路に対してノズル孔を遮蔽する遮蔽部となっており、脱型に際しての樹脂通路内の溶融樹脂の糸引きが抑制される。
【0007】
そして、本発明では、ノズルチップの内端面に円板状の駒部材を重ね合わせるだけで良く、外チップに内チップを嵌着する従来例のものに比し加工が容易でコストが安くなる。
【0008】
尚、前記隙間の幅が狭くなると溶触樹脂の流動抵抗が大きくなり、また、隙間の幅が広くなると糸引きを生じ易くなる。流動抵抗が過大になることを防止し、且つ、糸引きを有効に防止する上で、隙間の幅は、前記凹入面に対する前記ノズル孔の開口端の直径の10%以上50%以下にすることが望ましい。
【0009】
また、前記開口部の周囲の壁面を、前記ノズルチップに向って開口部の内方に傾斜する傾斜面に形成すれば、射出時に溶融樹脂が流れ易くなり、更に、開口部の遮蔽部側の壁面の傾斜で糸引きをカットするエッジが形成され、糸引きが一層効果的に防止される。
【0010】
【発明の実施の形態】
図1を参照して、1は射出成形機の成形型、2は図外のヒータで加温されるホットランナを示し、ホットランナ2の出口部にノズルチップ3を取付け、ノズルチップ3の外端面を成形型1の外面に密着させて、ホットランナ2内の樹脂通路2aからの溶融樹脂をノズルチップ3に形成したノズル孔3aと、成形型1に形成したスプール部1aとを介して成形型1内のキャビティ(図示せず)に射出している。
【0011】
ホットランナ2の出口部には樹脂通路2aより大径のねじ穴2bが形成されており、このねじ穴2bにノズルチップ3を螺入している。また、ノズルチップ3の内端面の樹脂通路2aに臨む部分を凹入面3bに形成して、この凹入面3bにノズル孔3aを開口させている。更に、ノズルチップ3の内端面の凹入面3bの外周の立上り部3cに外周縁部において重ね合わされる円板状の駒部材4を設け、
ノズルチップ3をねじ穴2bに螺入したとき、駒部材4がその外周縁部においてねじ穴2bの底部の肩面2cと立上り部3cとの間に挟圧固定されるようにしている。
【0012】
駒部材4のノズル孔3aに対向しない部分には、樹脂通路2aに連通する図2に示す如き扇形の開口部4aが複数(図示例では3個)形成されており、駒部材4のノズル孔3aに対向する部分は、樹脂通路2aに対してノズル孔3aを遮蔽する遮蔽部4bに構成されている。
【0013】
以上の構成によれば、樹脂通路2aから開口部4aに流入した溶融樹脂が遮蔽部4bと凹入面3bとの間の隙間を介してノズル孔3aに流入し、このノズル孔3aからスプール部1aを介してキャビティに溶融樹脂が射出される。射出後、成形型1を冷却して樹脂を固化させるが、この際、成形型1に密着するノズルチップ3も冷却されて、ノズル孔3a内の樹脂も固化し、更に、遮蔽部4bと凹入面3bとの間の隙間内の樹脂も半固化状態になる。そして、成形品を成形型1から抜き取る際(脱型時)、図3に示す如く、前記隙間内の半固化樹脂aが栓の役割りをして、ノズル孔3a内の固化樹脂bが溶融樹脂の糸引きを生ずることなく脱型される。
【0014】
尚、前記隙間の幅Lが凹入面3bに対するノズル孔3aの開口端の直径Dの10%未満になると、射出時の溶融樹脂の流動抵抗が過大になり、また、幅Lが直径Dの50%を上回ると、溶融樹脂が隙間を介してノズル孔3aに引き込まれ、糸引きを生じ易くなる。そのため、幅Lは直径Dの10%以上50%以下にすることが望ましい。
【0015】
また、本実施形態では、開口部4aの周囲の壁面をノズルチップ3に向って開口部4aの内方に傾斜する傾斜面4cに形成している。これによれば、射出時に溶融樹脂が流れ易くなり、更に、遮蔽部4b側の傾斜面4cが脱型時にノズル孔3aの引き込まれそうになる溶融樹脂をカットするエッジとして機能し、糸引きが一層効果的に防止される。
【0016】
【発明の効果】
以上の説明から明らかなように、本発明によれば、ノズルチップの内端面に円板状の駒部材を重ね合わせるだけの簡単な構造で糸引きを防止でき、コストダウンを図れる。
【図面の簡単な説明】
【図1】 本発明ノズルの一例の縦断面図
【図2】 駒部材の斜視図
【図3】 脱型時の要部の拡大縦断面図
【符号の説明】
2 ホットランナ 2a 樹脂通路
3 ノズルチップ 3a ノズル孔
3b 凹入面 3c 立上り部
4 駒部材 4a 開口部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a nozzle for an injection molding machine in which a nozzle chip having nozzle holes for discharging molten resin from a resin passage in a hot runner is attached to an outlet portion of the hot runner.
[0002]
[Prior art]
Conventionally, as this type of nozzle, according to JP-A-5-278074, a nozzle tip, a bottomed cylindrical outer tip having a nozzle hole formed at the bottom, and a bottomed cylindrical shape fitted into the outer tip are used. The inner chip has an inner / outer dual structure composed of an inner chip, and the inner circumferential space of the inner chip is configured as a communication path communicating with the resin path in the hot runner, and a nozzle is provided between the bottom outer surface of the inner chip and the bottom inner surface of the outer chip. A gap communicating with the hole is formed, and further, a communicating hole communicating with the gap through the communicating path is formed in a portion not facing the nozzle hole at the bottom of the inner chip. There is known a phenomenon in which melted resin is drawn out from the inside in a thread-like manner, so-called stringing can be prevented.
[0003]
[Problems to be solved by the invention]
In the above conventional example, there is a problem that the processing of the outer chip and the inner chip takes time and costs are increased.
[0004]
In view of the above points, an object of the present invention is to provide a low-cost nozzle for an injection molding machine that can prevent stringing.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides a nozzle for an injection molding machine in which a nozzle tip in which a nozzle hole for discharging molten resin from a resin passage in a hot runner is attached to an outlet portion of the hot runner. A portion of the inner end surface of the nozzle tip facing the resin passage is formed as a recessed surface, the nozzle hole is opened in the recessed surface, and the rising portion of the outer periphery of the recessed surface of the inner end surface of the nozzle chip A disc-shaped piece member that is overlapped at the outer peripheral edge portion, and an opening portion that communicates with the resin passage is formed in a portion of the piece member that does not face the nozzle hole, and the molten resin from the opening portion is formed. The nozzle hole is guided through a gap formed between the recessed surface and the piece member.
[0006]
A portion of the piece member that faces the nozzle hole serves as a shielding portion that shields the nozzle hole from the resin passage in the hot runner, and stringing of the molten resin in the resin passage during demolding is suppressed.
[0007]
In the present invention, it is only necessary to superimpose a disk-shaped piece member on the inner end face of the nozzle tip, and the processing is easier and the cost is lower than that of the conventional example in which the inner tip is fitted to the outer tip.
[0008]
In addition, when the width of the gap becomes narrow, the flow resistance of the welding resin increases, and when the width of the gap becomes wide, stringing is likely to occur. In order to prevent the flow resistance from becoming excessive and to effectively prevent stringing, the width of the gap is set to 10% to 50% of the diameter of the open end of the nozzle hole with respect to the recessed surface. It is desirable.
[0009]
Further, if the wall surface around the opening is formed on an inclined surface that is inclined inward of the opening toward the nozzle tip, the molten resin can easily flow at the time of injection. An edge that cuts stringing is formed by the inclination of the wall surface, and stringing is more effectively prevented.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Referring to FIG. 1, reference numeral 1 denotes a molding die of an injection molding machine, 2 denotes a hot runner heated by a heater (not shown), and a nozzle tip 3 is attached to an outlet portion of the hot runner 2. The end surface is brought into close contact with the outer surface of the mold 1 and molding is performed through the nozzle hole 3a in which the molten resin from the resin passage 2a in the hot runner 2 is formed in the nozzle chip 3 and the spool portion 1a formed in the mold 1. It is injected into a cavity (not shown) in the mold 1.
[0011]
A screw hole 2b having a diameter larger than that of the resin passage 2a is formed at the outlet of the hot runner 2, and the nozzle tip 3 is screwed into the screw hole 2b. Further, a portion of the inner end surface of the nozzle chip 3 facing the resin passage 2a is formed in the recessed surface 3b, and the nozzle hole 3a is opened in the recessed surface 3b. Furthermore, a disc-shaped piece member 4 is provided that is superimposed on the outer peripheral edge of the rising edge 3c on the outer periphery of the recessed surface 3b on the inner end face of the nozzle tip 3,
When the nozzle chip 3 is screwed into the screw hole 2b, the piece member 4 is clamped and fixed between the shoulder surface 2c at the bottom of the screw hole 2b and the rising portion 3c at the outer peripheral edge thereof.
[0012]
A plurality of fan-shaped openings 4a (three in the illustrated example) as shown in FIG. 2 communicating with the resin passage 2a are formed in a portion of the piece member 4 not facing the nozzle hole 3a. A portion facing 3a is configured as a shielding portion 4b that shields the nozzle hole 3a from the resin passage 2a.
[0013]
According to the above configuration, the molten resin that has flowed into the opening 4a from the resin passage 2a flows into the nozzle hole 3a via the gap between the shielding portion 4b and the recessed surface 3b, and the spool portion from this nozzle hole 3a. Molten resin is injected into the cavity through 1a. After injection, the mold 1 is cooled to solidify the resin. At this time, the nozzle tip 3 that is in close contact with the mold 1 is also cooled, and the resin in the nozzle hole 3a is also solidified. The resin in the gap between the entrance surface 3b is also semi-solidified. Then, when the molded product is extracted from the mold 1 (at the time of demolding), as shown in FIG. 3, the semi-solidified resin a in the gap serves as a plug, and the solidified resin b in the nozzle hole 3a is melted. Demold without resin stringing.
[0014]
When the width L of the gap is less than 10% of the diameter D of the opening end of the nozzle hole 3a with respect to the recessed surface 3b, the flow resistance of the molten resin at the time of injection becomes excessive, and the width L is equal to the diameter D. If it exceeds 50%, the molten resin is drawn into the nozzle hole 3a through the gap, and stringing is likely to occur. Therefore, the width L is desirably 10% or more and 50% or less of the diameter D.
[0015]
Further, in the present embodiment, the wall surface around the opening 4 a is formed on the inclined surface 4 c that is inclined inward of the opening 4 a toward the nozzle chip 3. According to this, the molten resin easily flows at the time of injection, and the inclined surface 4c on the side of the shielding portion 4b functions as an edge for cutting the molten resin that is likely to be drawn into the nozzle hole 3a at the time of demolding. More effectively prevented.
[0016]
【The invention's effect】
As is apparent from the above description, according to the present invention, stringing can be prevented with a simple structure in which a disk-shaped piece member is superposed on the inner end face of the nozzle tip, and the cost can be reduced.
[Brief description of the drawings]
1 is a vertical cross-sectional view of an example of the nozzle of the present invention. FIG. 2 is a perspective view of a piece member. FIG. 3 is an enlarged vertical cross-sectional view of a main part during demolding.
2 Hot runner 2a Resin passage 3 Nozzle tip 3a Nozzle hole 3b Recessed surface 3c Rising part 4 Piece member 4a Opening

Claims (3)

ホットランナの出口部に、ホットランナ内の樹脂通路からの溶融樹脂を吐出するノズル孔を形成したノズルチップを取付けて成る射出成形機用ノズルにおいて、
前記ノズルチップの内端面の前記樹脂通路に臨む部分を凹入面に形成して、該凹入面に前記ノズル孔を開口させると共に、
前記ノズルチップの内端面の前記凹入面の外周の立上り部に外周縁部において重ね合わされる円板状の駒部材を設けて、該駒部材の前記ノズル孔に対向しない部分に前記樹脂通路に連通する開口部を形成し、
該開口部からの溶融樹脂を前記凹入面と前記駒部材との間に形成される隙間を介して前記ノズル孔に導くことを特徴とする射出成形機用ノズル。
In the nozzle for an injection molding machine, in which a nozzle tip is formed with a nozzle hole for discharging molten resin from the resin passage in the hot runner at the outlet of the hot runner.
Forming a portion of the inner end surface of the nozzle tip facing the resin passage into a recessed surface, and opening the nozzle hole in the recessed surface;
A disk-shaped piece member is provided at the outer peripheral edge of the rising edge of the outer periphery of the recessed surface of the inner end surface of the nozzle tip, and the resin passage is formed in a portion of the piece member that does not face the nozzle hole. Forming a communicating opening,
An injection molding machine nozzle, wherein the molten resin from the opening is guided to the nozzle hole through a gap formed between the recessed surface and the piece member.
前記隙間の幅を、前記凹入面に対する前記ノズル孔の開口端の直径の10%以上50%以下にすることを特徴とする請求項1に記載の射出成形機用ノズル。2. The nozzle for an injection molding machine according to claim 1, wherein a width of the gap is 10% to 50% of a diameter of an opening end of the nozzle hole with respect to the recessed surface. 前記開口部の周囲の壁面を、前記ノズルチップに向って開口部の内方に傾斜する傾斜面に形成することを特徴とする請求項1又は2に記載の射出成形機用ノズル。The nozzle for an injection molding machine according to claim 1 or 2, wherein a wall surface around the opening is formed on an inclined surface inclined inward of the opening toward the nozzle chip.
JP33603498A 1998-11-26 1998-11-26 Nozzle for injection molding machine Expired - Fee Related JP3816249B2 (en)

Priority Applications (1)

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JP33603498A JP3816249B2 (en) 1998-11-26 1998-11-26 Nozzle for injection molding machine

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JP3816249B2 true JP3816249B2 (en) 2006-08-30

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JP5952081B2 (en) * 2012-05-16 2016-07-13 東洋機械金属株式会社 Injection molding machine
JP5952340B2 (en) * 2014-05-28 2016-07-13 東洋機械金属株式会社 Injection molding machine
JP2017136765A (en) * 2016-02-04 2017-08-10 剛 河田 Injection mixing nozzle

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