JP3809051B2 - Electronic component mounting structure - Google Patents

Electronic component mounting structure Download PDF

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Publication number
JP3809051B2
JP3809051B2 JP2000233616A JP2000233616A JP3809051B2 JP 3809051 B2 JP3809051 B2 JP 3809051B2 JP 2000233616 A JP2000233616 A JP 2000233616A JP 2000233616 A JP2000233616 A JP 2000233616A JP 3809051 B2 JP3809051 B2 JP 3809051B2
Authority
JP
Japan
Prior art keywords
electronic component
housing
bus bar
mounting
resin molded
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000233616A
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Japanese (ja)
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JP2002050883A (en
Inventor
富一 今井
善久 田口
正行 菊地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Nidec Elesys Corp
Original Assignee
Nidec Elesys Corp
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nidec Elesys Corp, Matsushita Electric Works Ltd filed Critical Nidec Elesys Corp
Priority to JP2000233616A priority Critical patent/JP3809051B2/en
Publication of JP2002050883A publication Critical patent/JP2002050883A/en
Application granted granted Critical
Publication of JP3809051B2 publication Critical patent/JP3809051B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Mounting Components In General For Electric Apparatus (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、電子部品の取り付け構造に関するものである。
【0002】
【従来の技術】
従来車載用電装ハウジング内に高容量の半導体スイッチング素子のような電子部品を実装する場合、図5(a)乃至(c)に示すように金属板により構成されるバスバー11〜18等をアルミダイキャストなどのダイキャスト製ハウジング1内にハウジング1に対して絶縁を図りながら配設し、リレーRY1、RY2や、コンデンサC1、C2などの電子部品、電機部品を対応するバスバー11…に実装し、また高容量で、発熱する半導体スイッチング素子、例えば高容量のFETQは、図5に示すように対応するバスバー11…に電極端子2…を接続した状態で、樹脂パッケージ3の部分を絶縁シート4(或いはシリコングリース)を介してハウジング1の底面に密着させて合成樹脂製ねじなどの絶縁性の取り付けねじ5によりハウジング1に取り付け、このFETQで発生する熱をハウジング1を介して放熱するようになっていた。尚図5中11a〜14aはハウジング1の側面に設けたコネクタ部10,10内に露出させたコネクタ端子であって、これらコネクタ端子11a〜14aはバスバー11〜14の端部により形成される。
【0003】
【発明が解決しようとする課題】
上記の従来例の構成では、高容量の電子部品(上記例ではFETQ)で発生する熱の放熱をダイキャスト製のハウジング1のみで行っていたため、それ以上の放熱効果を得ることに限界があった。またバスバー11…と、FETQとの間に無駄なスペースができ、ハウジングの大型化につながり、コスト的にも高くなるという問題があった。
【0004】
本発明は、上記の点に鑑みて為されたもので、請求項1の発明の目的とするところは高容量の電子部品からの熱を効率よく放熱ができる電子部品の取り付け構造を提供することにある。
【0005】
また請求項2の発明の目的は請求項1の発明の目的に加えて収納するハウジングの小型化とコストダウンが図れる電子部品の取り付け構造を提供することにある。
【0006】
【課題を解決するための手段】
上記の目的を達成するために、請求項1の発明では、ハーネスプラグが接続されるコネクタの栓刃を一体に形成し、樹脂成形構造物にインサートされて該樹脂成形構造物の一面に設けた凹部を介して露出するバスバーを備え、上記凹部において高容量電子部品がバスバーに密着して配置され、樹脂成形構造物の他面に設けた放熱用金属体にバスバーを熱的 に結合させることを特徴とする
【0007】
請求項2の発明では、請求項1の発明において、上記放熱用金属体が、電子部品収納用のダイキャスト製ハウジングであることを特徴とする。
【0008】
請求項3の発明では、請求項2の発明において、上記ハウジング上に上記バスバーを配設し、上記高容量電子部品およびバスバーに各々設けた取り付け孔を挿通してハウジングに螺挿する取り付けねじを備えることを特徴とする。
【0009】
【発明の実施の形態】
以下本発明を車載用電装ユニットを構成する実施形態により説明する。
【0010】
図1は本発明の要部を示しており、図1においてアルミダイキャスト製の放熱板兼用のハウジング1の底面上に絶縁シート4を介して金属板であるバスバー11を配設してバスバー11とハウジング1とを熱的に結合し、絶縁シート4上方のバスバー11上面に高容量電子部品である例えばFETQを合成樹脂製ねじからなる絶縁性の取り付けねじ5を用いて固定してある。この際熱伝導を良好とするためにFETQの樹脂パッケージ3a及び放熱金属体部3bの表面をバスバー11の上面に密着させる。またFETQの電極端子2…を所定のバスバーに接続する場合、外的衝撃で断線などが起きないようにばね性を持たせて溶接固定する。
【0011】
図2は本実施形態に用いるバスバー11…を樹脂成形体20にインサート成形して保持させた樹脂成形構造物であるブロック体21の上面を示しており、このブロック体21の上面には図3に示すようにインサートしたバスバー11…が露出し、高容量電子部品であるFETQを配置する凹部22…を設けてある。この凹部22に露出しているバスバー11の部位には例えば、高容量電子部品であるFETQの取り付けねじ挿通孔23を穿設してある。
【0012】
図3はハウジング1とブロック体21の要部の関係を示しており、ハウジング1の裏面の一部が上記凹部22の裏面側の凹部24内に入り込み、絶縁シート2を介して凹部24に露出しているバスバー11に接触している状態を示している。そして各凹部22内に配置されたFETQの樹脂パッケージ3を凹部22…に露出しているバスバー11や12或いは13に夫々密着させる。
【0013】
尚これら凹部22…の近傍にはFETQの電極端子を接続する接続部が露出する窓25…が設けられている。
【0014】
図中11b、11c、12b、12c、13b、13c、14b、14cは窓25に露出するバスバー11,12,13,14に夫々形成された接続端子面を示す。そして各バスバー11,12,13,14の端部にはブロック体21の端部に設けられたコネクタ部10内に露出する栓刃26を一体形成してある。
【0015】
本実施形態ではハウジング1とバスバー11…及びFETQとの間には無駄なスペースが無くなるためブロック体21を収納するハウジング1を低背とすることができる。またバスバー11…を伝わった熱はコネクタ部10の栓刃26に接続されハーネスプラグを伝わって外部へ放熱され、高い放熱効果が得られる。
【0016】
上述の例では、放熱金属体部3bに取り付け孔を設けたFETQが高容量電子部品として使用されている場合であったが、図4に示すようにチップタイプのFETQ’(他の高容量電子部品も同様)の場合にはバスバー11…に対しては半田付けを行って取り付け、バスバー11…と電極端子とはワイヤーボンディング6により接続するとよい。
【0017】
また上述の実施形態ではダイキャスト製ハウジング1にバスバー11を絶縁シート2を介して熱的に結合させるように配設しているが、ハウジング1にバスバー11を絶縁シート2を介さずに直接的に配設しても良い。またハウジング1ではなく、別の放熱用金属板を備えて、この放熱用に金属板に直接または絶縁シートを介してバスバー11を配設する構成としても良い。
【0018】
【発明の効果】
請求項1の発明は、ハーネスプラグが接続されるコネクタの栓刃を一体に形成し、樹脂成形構造物にインサートされて該樹脂成形構造物の一面に設けた凹部を介して露出するバスバーを備え、上記凹部において高容量電子部品がバスバーに密着して配置され、樹脂成形構造物の他面に設けた放熱用金属体にバスバーを熱的に結合させるので、高容量電子部品で発生せる熱をバスバーを通じて樹脂成形構造物を介して或いはハーネスプラグを通じて放熱させることができ、その結果効率良い放熱が行える。さらに、高容量電子部品で発生せる熱をバスバーを介して放熱用金属体からも放熱することができ、そのため一層放熱効果が良くなり、また高容量電子部品とバスバーとの間に無駄なスペースが無くなり、取り付け構造の高さを低背とすることができるという効果がある。
【0019】
請求項2の発明は、請求項1の発明において、上記放熱用金属体が電子部品収納用のダイキャスト製ハウジングであるので、上記低背構造によりハウジングを小型に製作することが可能となり、結果ユニット全体のコストダウンが図れるという効果がある。
【図面の簡単な説明】
【図1】 本発明の一実施形態の要部の概略構成を示す断面図である。
【図2】 同上の具体例のバスバーを保持したブロック体の上面図である。
【図3】 同上のブロック体とハウジングとの関係を示す一部省略せる断面図である。
【図4】 同上の別の形態のFETを用いた場合の要部の概略構成を示す断面図である。
【図5】 (a)は従来例を示す概略構成を示す側面図である。
(b)は同上の概略構成を示す平面図である。
(c)は同上の概略構成を示す正面図である。
【図6】 同上のFETの取り付け状態を示す拡大断面図である。
【符号の説明】
1 ハウジング
2 電極端子
3a 樹脂パッケージ
3b 放熱金属体部
4 絶縁シート
5 取り付けねじ
11 バスバー
Q FET
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic component mounting structure.
[0002]
[Prior art]
Conventionally, when mounting an electronic component such as a high-capacity semiconductor switching element in an in-vehicle electrical housing, bus bars 11 to 18 made of a metal plate are attached to an aluminum die as shown in FIGS. A die cast housing 1 such as a cast is disposed while being insulated from the housing 1, and electronic components such as relays RY1 and RY2 and capacitors C1 and C2 and electric parts are mounted on corresponding bus bars 11. Further, a semiconductor switching element that generates heat with a high capacity, for example, a high-capacity FET Q, has a portion of the resin package 3 connected to the insulating sheet 4 (with the electrode terminals 2 connected to the corresponding bus bars 11 as shown in FIG. Alternatively, the housing is fixed to the bottom surface of the housing 1 via silicon grease) by an insulating mounting screw 5 such as a synthetic resin screw. The mounting, heat generated in the FETQ was supposed to heat dissipation through the housing 1. 5, reference numerals 11a to 14a denote connector terminals exposed in the connector portions 10 and 10 provided on the side surface of the housing 1, and these connector terminals 11a to 14a are formed by end portions of the bus bars 11 to 14, respectively.
[0003]
[Problems to be solved by the invention]
In the configuration of the above-described conventional example, the heat generated in the high-capacity electronic component (FETQ in the above example) is radiated only by the die-cast housing 1, so that there is a limit to obtaining a further radiating effect. It was. Further, there is a problem that a useless space is created between the bus bars 11 and the FET Q, leading to an increase in the size of the housing and an increase in cost.
[0004]
The present invention has been made in view of the above points, and an object of the invention of claim 1 is to provide an electronic component mounting structure capable of efficiently radiating heat from a high-capacity electronic component. It is in.
[0005]
Another object of the invention of claim 2 is to provide an electronic component mounting structure capable of reducing the size and cost of a housing to be accommodated in addition to the object of the invention of claim 1.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, the plug blade of the connector to which the harness plug is connected is integrally formed, and is inserted into the resin molded structure and provided on one surface of the resin molded structure. A bus bar exposed through the recess, wherein the high-capacity electronic component is disposed in close contact with the bus bar in the recess, and the bus bar is thermally coupled to the metal body for heat dissipation provided on the other surface of the resin molded structure. Features .
[0007]
According to a second aspect of the present invention, in the first aspect of the present invention, the metal body for heat dissipation is a die-cast housing for storing electronic components.
[0008]
According to a third aspect of the present invention, in the second aspect of the invention, the bus bar is disposed on the housing, and the mounting screw is inserted into the housing through the mounting holes provided in the high-capacity electronic component and the bus bar, respectively. It is characterized by providing.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described with reference to an embodiment constituting a vehicle-mounted electrical unit.
[0010]
FIG. 1 shows an essential part of the present invention. In FIG. 1, a bus bar 11 which is a metal plate is disposed on the bottom surface of a housing 1 which also serves as a heat sink made of aluminum die cast with an insulating sheet 4 interposed therebetween. The housing 1 is thermally coupled to the upper surface of the bus bar 11 above the insulating sheet 4 and a high-capacity electronic component, for example, FETQ, is fixed using an insulating mounting screw 5 made of a synthetic resin screw. At this time, the surface of the FETQ resin package 3a and the heat dissipating metal body portion 3b are brought into close contact with the upper surface of the bus bar 11 in order to improve heat conduction. Further, when the FETQ electrode terminals 2 are connected to a predetermined bus bar, they are welded and fixed with springiness so that disconnection or the like does not occur due to external impact.
[0011]
FIG. 2 shows an upper surface of a block body 21 which is a resin molded structure in which the bus bars 11... Used in the present embodiment are insert-molded and held in the resin molded body 20. The upper surface of the block body 21 is shown in FIG. As shown in FIG. 5, the inserted bus bars 11 are exposed and provided with recesses 22 for arranging FETQ which is a high-capacity electronic component. For example, a mounting screw insertion hole 23 for a FETQ, which is a high-capacity electronic component, is formed in the portion of the bus bar 11 exposed in the recess 22.
[0012]
FIG. 3 shows the relationship between the main parts of the housing 1 and the block body 21. A part of the back surface of the housing 1 enters the recess 24 on the back surface side of the recess 22 and is exposed to the recess 24 through the insulating sheet 2. The state which is contacting the bus-bar 11 which is carrying out is shown. Then, the FETQ resin package 3 disposed in each recess 22 is brought into close contact with the bus bars 11, 12 or 13 exposed in the recesses 22.
[0013]
In the vicinity of the recesses 22 are provided windows 25 through which connection portions for connecting the electrode terminals of the FETQ are exposed.
[0014]
In the figure, reference numerals 11b, 11c, 12b, 12c, 13b, 13c, 14b, and 14c denote connection terminal surfaces formed on the bus bars 11, 12, 13, and 14 exposed in the window 25, respectively. The end portions of the bus bars 11, 12, 13, 14 are integrally formed with plug blades 26 exposed in the connector portion 10 provided at the end portions of the block body 21.
[0015]
In this embodiment, since there is no useless space between the housing 1 and the bus bars 11... And the FET Q, the housing 1 that houses the block body 21 can be made low-profile. Further, the heat transmitted through the bus bars 11... Is connected to the plug blade 26 of the connector unit 10 and is transmitted to the outside through the harness plug, so that a high heat dissipation effect is obtained.
[0016]
In the above-described example, the FETQ in which the mounting hole is provided in the heat dissipating metal body portion 3b is used as a high-capacity electronic component. However, as shown in FIG. In the case of components, the bus bars 11 are attached by soldering, and the bus bars 11 and the electrode terminals may be connected by wire bonding 6.
[0017]
In the above-described embodiment, the bus bar 11 is arranged to be thermally coupled to the die-cast housing 1 via the insulating sheet 2. However, the bus bar 11 is directly connected to the housing 1 without the insulating sheet 2. You may arrange in. Moreover, it is good also as a structure which comprises the metal plate for another heat radiation instead of the housing 1, and arrange | positions the bus-bar 11 to this metal plate directly or via an insulating sheet for this heat radiation.
[0018]
【The invention's effect】
According to a first aspect of the present invention, there is provided a bus bar which integrally forms a plug blade of a connector to which a harness plug is connected, and is exposed through a recess provided in one surface of the resin molded structure. In the recess, the high-capacity electronic component is disposed in close contact with the bus bar, and the bus bar is thermally coupled to the heat dissipating metal body provided on the other surface of the resin molded structure, so that heat generated by the high-capacity electronic component is generated. Heat can be dissipated through the resin molding structure through the bus bar or through the harness plug, and as a result, efficient heat dissipation can be performed. Furthermore, the heat generated by the high-capacity electronic components can also be dissipated from the metal body for heat dissipation via the bus bar, so that the heat dissipation effect is further improved and there is a wasted space between the high-capacity electronic components and the bus bar. This eliminates the effect of reducing the height of the mounting structure.
[0019]
The invention of claim 2 is that in the invention of claim 1, since the heat dissipating metal body is a die-cast housing for storing electronic components, the low-profile structure makes it possible to manufacture the housing in a small size. There is an effect that the cost of the entire unit can be reduced.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a schematic configuration of a main part of an embodiment of the present invention.
FIG. 2 is a top view of a block body holding a bus bar of a specific example of the above.
FIG. 3 is a partially omitted cross-sectional view showing the relationship between the block body and the housing.
FIG. 4 is a cross-sectional view showing a schematic configuration of a main part when another form of FET is used.
FIG. 5A is a side view showing a schematic configuration of a conventional example.
(B) is a top view which shows schematic structure same as the above.
(C) is a front view showing a schematic configuration of the above.
FIG. 6 is an enlarged cross-sectional view showing an attached state of the FET.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Housing 2 Electrode terminal 3a Resin package 3b Heat-dissipating metal body part 4 Insulation sheet 5 Mounting screw 11 Bus bar Q FET

Claims (3)

ハーネスプラグが接続されるコネクタの栓刃を一体に形成し、樹脂成形構造物にインサートされて該樹脂成形構造物の一面に設けた凹部を介して露出するバスバーを備え、上記凹部において高容量電子部品がバスバーに密着して配置され、樹脂成形構造物の他面に設けた放熱用金属体にバスバーを熱的に結合させることを特徴とする電子部品の取り付け構造。 Forming a plug pins of the connector harness plug is connected together, are inserted into the resin molded structure comprising a bus bar which is exposed through the recess formed on one surface of the resin molded structure, high capacity electrons in the recess A mounting structure for an electronic component, wherein the component is disposed in close contact with the bus bar, and the bus bar is thermally coupled to a metal body for heat dissipation provided on the other surface of the resin molded structure. 上記放熱用金属体が、電子部品収納用のダイキャスト製ハウジングであることを特徴とする請求項1記載の電子部品の取り付け構造。2. The electronic component mounting structure according to claim 1, wherein the heat dissipating metal body is a die-cast housing for storing electronic components. 上記ハウジング上に上記バスバーを配設し、上記高容量電子部品およびバスバーに各々設けた取り付け孔を挿通してハウジングに螺挿する取り付けねじを備えることを特徴とする請求項2記載の電子部品の取り付け構造。3. The electronic component according to claim 2, further comprising: a mounting screw that is disposed on the housing and includes a mounting screw that is inserted into a mounting hole provided in each of the high-capacity electronic component and the bus bar and is screwed into the housing. Mounting structure.
JP2000233616A 2000-08-01 2000-08-01 Electronic component mounting structure Expired - Fee Related JP3809051B2 (en)

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JP2017208508A (en) * 2016-05-20 2017-11-24 株式会社オートネットワーク技術研究所 Circuit structure
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