JP3780177B2 - Electronic endoscope and method of assembling the electronic endoscope - Google Patents

Electronic endoscope and method of assembling the electronic endoscope Download PDF

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Publication number
JP3780177B2
JP3780177B2 JP2001133162A JP2001133162A JP3780177B2 JP 3780177 B2 JP3780177 B2 JP 3780177B2 JP 2001133162 A JP2001133162 A JP 2001133162A JP 2001133162 A JP2001133162 A JP 2001133162A JP 3780177 B2 JP3780177 B2 JP 3780177B2
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optical member
optical
imaging
metal frame
frame
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JP2002325728A (en
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泰行 二木
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Olympus Corp
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Olympus Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、挿入部の先端部に撮像ユニットを内蔵した電子内視鏡および電子内視鏡の組み付け方法に関する。
【0002】
【従来の技術】
体腔内等に挿入することによって体腔内の深部等を観察したり、必要に応じて処置具を用いることにより治療処置等を行うことのできる内視鏡が医療分野において広く用いられるようになった。
【0003】
医療用内視鏡の場合、感染症等を防止するため、使用した内視鏡を確実に消毒滅菌することが必要不可欠である。そのため、従来では、一度使用した内視鏡の消毒滅菌処理を、エチレンオキサイドガス等によるガス滅菌、或いは、消毒液によって行っていた。
【0004】
しかし、滅菌ガス類は周知のように猛毒である。このため、滅菌作業の安全性を確保するために作業が煩雑になっていた。また、滅菌後、機器に付着した滅菌ガスを取り除くためのエアレーション作業に時間がかかるので、滅菌完了後、すぐに使用できないという不具合があった。さらに、ランニングコストが高くなるという問題があった。
一方、消毒液の場合には消毒液の管理が煩雑であった。また、消毒液の廃棄処理に多大な費用がかかるという問題があった。
【0005】
そこで、最近では、煩雑な作業を伴わず、ランニングコストが安価で、しかも滅菌後、すぐに使用することが可能なオートクレーブ滅菌(高圧蒸気滅菌)が内視鏡機器の滅菌作業で主流になりつつある。
【0006】
このオートクレーブ滅菌は、高圧下で約120℃〜135℃の高温水蒸気を被滅菌物に浸透させて滅菌を行うものであり、従来の内視鏡の主に光学系で使用していた樹脂系の接着剤では水蒸気が侵入する上、耐性が不十分であった。このため、光学系に水蒸気が侵入しないように、内視鏡をオートクレーブ滅菌に対応した構成にする必要がある。
【0007】
内視鏡をオートクレーブ滅菌に対応させるため、光学系の構造物と光学部材とを気密に接合する。例えば、特開2000−70215号公報の内視鏡装置では、固体撮像素子に一体に設けたカバーガラスを金属枠に気密に接合し、その他も気密に接合した枠で光学部材を覆う技術を示している。
【0008】
また、特開平8−234070号公報のレンズ装置には、光学部材の熱膨張の違いによる剥離を防止するため、熱膨張の低い光学部材を枠に嵌合させ、貼り合わされた他の光学部材を枠に嵌合させない構造が示されている。
【0009】
【発明が解決しようとする課題】
しかしながら、前記特開2000−70215号公報の内視鏡装置ではカバーガラスと気密側内部に配置された光学部材とが貼り合わされていた。このため、カバーガラスと金属枠とを加熱して接合する手段である半田などによって気密接合する場合、熱によってカバーガラスが固体撮像素子側に凸に歪んで組み付けられる。そして、気密側内部の光学部材がカバーガラス面に貼り合わされていると、オートクレーブ滅菌の際に金属枠が熱膨張収縮を繰り返すことによって、カバーガラスも繰り返し変形して、貼り合わせ面に剥離が生じて画像不良が発生するおそれがあった。
【0010】
また、特開平8−234070号公報のレンズ装置の構造では、嵌合接着する場合には有効であるが、気密接合を行う場合には嵌合組付けされた光学部材が圧縮されているので、オートクレーブ滅菌の高温時に金属枠が熱膨張すると、圧縮されていた光学部材が元の形状に戻るように径が大きくなる。このとき、一般に、金属の熱膨張率が光学部材の熱膨張率よりかなり大きいので、光学部材が熱膨張することによって光学部材同士の面接着部に剥離が生じて画像不良が発生するおそれがあった。
【0011】
本発明は上記事情に鑑みてなされたものであり、高圧蒸気滅菌時の高温の影響による不具合を解消し、組立て性の良好な構造の撮像ユニットを備えた電子内視鏡および電子内視鏡の組み付け方法を提供することを目的にしている。
【0012】
【課題を解決するための手段】
本発明の第1の電子内視鏡は、被検体を撮像するための撮像素子と、前記撮像素子の撮像面をカバーする第1の光学部材と、前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、被検体からの光を前記撮像面に入射させるための第2の光学部材と、前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、前記位置決め部材に設けられ前記撮像面への光路を形成する貫通孔を有するともに、前記第1の光学部材と前記第2の光学部材とを所定の間隔を設けて配置するためのレンズ配置凹部と、を具備したことを特徴とする。
本発明の第2の電子内視鏡は、被検体を撮像するための撮像素子と、前記撮像素子の撮像面をカバーする第1の光学部材と、前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、前記位置決め部材に設けられ前記撮像面への光路を形成する貫通孔を有するレンズ配置凹部と、前記位置決め部材のレンズ配置凹部に配置され、前記第1の光学部材に対して所定の間隔が形成されるように前記位置決め部材を介して前記金属枠部材に保持される第2の光学部材と、を具備したことを特徴とする。
本発明の第3の電子内視鏡は、被検体を撮像するための撮像素子と、前記撮像素子の撮像面をカバーする第1の光学部材と、前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、被検体からの光を前記撮像面に入射させるための第2の光学部材と、前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、前記第1の光学部材と前記第2の光学部材とを所定の間隔を設けて配置するためのレンズ配置凹部と、前記レンズ配置凹部に設けられ前記撮像面への光路を形成する貫通孔と、を具備したことを特徴とする。
本発明の第4の電子内視鏡は、前記第1〜第3の電子内視鏡において、前記第1の光学部材は凹んだ状態で歪んでいることを特徴とする。
本発明の電子内視鏡の組み付け方法は、撮像素子の撮像面をカバーする第1の光学部材の外周面と金属枠部材の内周面とを半田付け、ロウ付けまたは溶接により接合する工程と、前記第1の光学部材と当接するように前記金属枠部材の内孔に位置決め部材を落とし込む工程と、前記位置決め部材のレンズ配置凹部に第2の光学部材を落とし込む工程と、前記位置決め部材と前記金属枠部材とを接着固定すると共に前記第2の光学部材と前記位置決め部材とを接着固定する工程と、を有することを特徴とする。
【0014】
【発明の実施の形態】
以下、図面を参照して本発明の実施の形態を説明する。
図1ないし図5は本発明の一実施形態に係り、図1は内視鏡の構成を説明する図、図2は内視鏡の先端部に内蔵されている撮像ユニットの構成を説明する断面図、図3は先端金属枠とカバーガラスとの関係を説明する図、図4は絶縁枠を説明する図、図5は撮像素子枠とカバーガラスとの関係を説明する図である。
【0015】
なお、図3(a)はカバーガラスが接合された先端金属枠を示す断面図、図3(b)は図3(a)のA部拡大図である。
【0016】
図1に示すように本実施形態の電子内視鏡(以下、内視鏡と略記する)1は、体内に挿入される挿入部2を有している。この挿入部2には少なくとも後述する撮像ユニットを内蔵した先端部3及び図示しない湾曲駒を連接して例えば上下方向に湾曲するように構成された湾曲部4が設けられている。
【0017】
この挿入部2の基端部には操作部5が設けられている。この操作部5には前記湾曲部4の遠隔操作を行うためのアングルレバー6が設けられている。
【0018】
前記操作部5から延出する軟性コード7の端部には図示しない光源装置に着脱自在に接続される光源コネクタ7aが設けられている。この光源コネクタ7aの側部からは図示しないカメラコントロールユニットに着脱自在に接続される電気コネクタ8aを備えた電気ケーブル8が接続されている。
【0019】
前記光源コネクタ7aには内視鏡1の内部空間に連通する口金9が設けてある。前記内視鏡1は水密構造であり、この口金9に図示しないアダプターを組み付けることで内視鏡1の内部空間と内視鏡外部とを連通状態にする。
【0020】
なお、アダプターを使用することなく、内視鏡1の内部空間と内視鏡外部とを連通させる場合には、前記口金9を内視鏡1の内部空間の圧力が外部の圧力より所定の圧力だけ高くなったとき、内部と外部とを連通させる逆止弁構造にする。
【0021】
ここで、図2ないし図5を参照して先端部3に内蔵されている撮像ユニットの構成を具体的に説明する。
図2に示すように前記先端部3に内蔵されている撮像ユニット10は、固体撮像素子11を有する撮像光学系と、この固体撮像素子11の撮像面に光学像を結像させる複数の光学レンズ12,…,12を配置した対物光学系とを備え、後述する複数の略パイプ形状の金属枠部材を気密状態に接合して形成されている。したがって、前記内視鏡1は高圧蒸気滅菌に対応するものである。
【0022】
前記撮像ユニット10の外装は、先端側から順に金属枠部材である先端金属枠13、絶縁部材である絶縁枠14、金属枠部材である撮像素子枠15及びシールドパイプ16、ケーブルホルダ17を連接して形成されており、前記撮像素子枠15、シールドパイプ16及びケーブルホルダ17の外周には熱収縮チューブ18が被覆してある。
【0023】
なお、前記絶縁枠14の内孔には対物光学系を構成する複数の光学レンズ12,…,12を配置固定したレンズ枠19が配設されている。また、前記ケーブルホルダ17の外周には信号ケーブル30の外装を構成する外皮チューブ30aが被覆されている。
【0024】
図2及び図3(a)、(b)に示すように前記先端金属枠13の断面形状は略凸字形状であり、内孔の細径な先端側嵌合面13aには前記先端部3の先端面に露出する先端側カバーガラス21が気密状態に接合されている。
【0025】
前記先端側カバーガラス21の外周面21a及び面取り部21bには破線で示すように例えばクロム、ニッケル、金などの金属皮膜が、真空蒸着やスパッタリング、イオンプレーティング等のメタライズ処理によって成膜されている。そして、この金属被膜を設けた先端側カバーガラス21を前記先端側嵌合面13aの所定位置に嵌合配置させて、半田40によって先端金属枠13に気密状態に接合している。
【0026】
なお、前記先端側カバーガラス21の基端側平面21cには反射防止膜が成膜されている。また、前記先端金属枠13の先端側嵌合面13a及び面取り部13bにニッケルめっき等を施して半田濡れ性を向上させている。さらに、前記先端側嵌合面13a及び面取り部13bと、先端側カバーガラス21の外周面21a及び面取り部21bとの間には半田の断面形状が略三角形状の半田フィレット41a、41bが形成される。又、前記先端側嵌合面13aの基端側にエッジ部13cを設け、先端側カバーガラス21と先端金属枠13との隙間に流れ込んだ半田40が先端側嵌合面13aをつたって大径内周面13d側に流れることを防止する構成にしている。また、前記面取り部13bの大きさは、半田の線径と同等又はそれより大きく設定してある。
【0027】
図2及び図4に示すように前記絶縁枠14の断面形状も略凸字形状である。この絶縁枠14は、電気的に絶縁可能で水蒸気を透過させない部材である例えばセラミックスなどで形成されている。
【0028】
前記絶縁枠14の両側部端面14a,14bにはモリブデン・マンガン合金の焼付けや、チタン合金等の活性金属による金属皮膜が成膜されている。
【0029】
また、前記絶縁枠14の先端部には略筒形状で中央連通孔22aを形成した先端部側金属部材22が嵌合配置され、基端部にはパイプ形状の基端部側金属部材23が嵌合配置される。それぞれの金属部材22、23は、前記絶縁枠14の端面14a,14bに対して半田40によって気密状態に接合されている。このとき、前記絶縁枠14の先端面14aと前記中央連通孔22aの連通孔内周面22bとの間に半田フィレツト42aが形成される。
【0030】
なお、前記先端部側金属部材22の連通孔内周面22b及び前記基端部側金属部材23の基端側内周面23aにニッケルめっき等を施しているが、先端部側金属部材22の外周面22cと基端部側金属部材23の外周面23b及びこの外周面23bより外径寸法が小径な段部23cの外表面とにはめっきを施していない。この段部23cと前記外周面23bとの境界部は前記絶縁枠14の基端面14bに略一致している。
【0031】
また、本実施形態では前記基端部23の基端部を、前記絶縁枠14の基端面14bよりも突出させて組み付けている。このことによって、絶縁枠14の基端面14bと基端部側金属部材23の基端側内周面23aとの間に半田フィレット42bが形成される。
【0032】
つまり、前記絶縁枠14と基端部側金属部材23とを半田接合するとき、絶縁枠14の基端面14bより基端部側金属部材23の基端部を突出させているので、半田40が外周面23b側にはみ出すことがなく、まれにはみ出した場合でも段部23cの外表面及び外周面23bにめっきが施されていないため、外表面及び外周面23bは半田で濡れない。
【0033】
したがって、前記先端部側金属部材22と前記絶縁枠14及び前記基端部側金属部材23と絶縁枠14のそれぞれ嵌合部と半田部との位置関係は、半田部が気密構造内側に位置し、嵌合部は気密構造の外側に位置する。
【0034】
このことによって、例えばフラックスを使用して半田付けを行った場合、絶縁枠14と先端部側金属部材22及び基端部側金属部材23との嵌合部に半田付け後の洗滌不良でたとえフラックスが残留しても、気密構造内にフラックスが侵入することを防止して、このフラックスによって視野が妨げられることが防止される。なお、フラックスを使用しない真空加熱炉・水素炉などで半田付け・ロウ付けを行う場合には本構成をとる必要はない。
【0035】
上述のように構成された絶縁枠14の先端部側金属部材22には前記先端金属枠13が外嵌配置されて溶接によって気密に接合される。一方、前記基端部側金属部材23には前記撮像素子枠15が外嵌配置されて溶接によって気密に接合される。このときの溶接は、低出力管理の容易なYAGレザーによる貫通溶接である。前記先端部側金属部材22と前記先端金属枠13との位置関係は、レンズ系のピント調整によって固体差が生じるが、貫通溶接の場合、その影響を受けない。
【0036】
一方、前記固体撮像素子11は、撮像面側に配置された第1光学部材である素子用カバーガラス24に接着によって一体に固定されている。
図2及び図5に示すように前記素子用カバーガラス24は、金属枠部材である撮像素子枠15に例えば半田40によって気密状態に接合されている。この素子用カバーガラス24の外周面24a及び面取り部24bには、例えばクロム、ニッケル、金などの金属皮膜が成膜され、先端側平面24cには反射防止膜が成膜されている。
【0037】
なお、撮像素子枠15の基端側嵌合面15a及び基端面取り部15bにニッケルめっき等を施して半田濡れ性を向上させている。このため、素子用カバーガラス24の外周面24a及び面取り部24bと撮像素子枠15との間には半田フィレット43a、43bが形成される。
【0038】
また、撮像素子枠15の段部外周面15cは、半田が濡れないようにめっき不可範囲としている。この段部外周面15cは、めっき後に追加工若しくはめっき時にマスクを施し、めっきが付かないように処理してある。
【0039】
さらに、このめっき不可範囲である段部外周面15cに隣接してシールドパイプ16の一端部が外嵌配置される嵌合部15dが設けてある。この嵌合部15dの外径寸法は、前記段部外周面15cの外径寸法より大きく形成してある。
【0040】
このことによって、撮像素子枠15に素子用カバーガラス24を半田付けした際に、この撮像素子枠15が半田時の加熱膨張によって素子用カバーガラス24の外周と撮像素子枠15の基端側嵌合面15aとの隙間が大きくなって、この隙間に半田が入りこみ、冷却後に撮像素子枠15の段部外周面15cの外径が大きくなった場合でも、前記嵌合部15dの外形寸法がほとんど変化しないので、シールドパイプ16と撮像素子枠15とを確実に嵌合させられる。
【0041】
前記素子用カバーガラス24を半田付けによって一体にした撮像素子枠15の内孔には第2光学部材である基端側レンズ25の位置決めを行うレンズ配置凹部26aとこのレンズ配置凹部26aに連通する中央貫通孔26bとを形成した位置決め部材であるレンズ芯出し部材26が配置される。
【0042】
このレンズ芯出し部材26を前記撮像素子枠15の内孔に落とし込んだ後、レンズ芯出し部材26のレンズ配置凹部26aに前記基端側レンズ25を落とし込む。このことによって、素子用カバーガラス24と基端側レンズ25とが面接触することなく所定の間隙を有する状態で配置される。なお、符号27は前記レンズ芯出し部材26の先端側に配置される間隔部材であり、この間隔部材27の先端側にはさらに絞り28が配置される。
【0043】
ここで、基端側レンズ25から絞り28までの組み付けについて説明する。
まず、素子用カバーガラス24と撮像素子枠15とを半田40で接合する。
【0044】
次に、素子用カバーガラス24の接合されている撮像素子枠15の内孔にレンズ芯出し部材26と基端側レンズ25とを落とし込み接着固定する。このとき、レンズ芯出し部材26のレンズ配置凹部の嵌合長の軸方向の長さ寸法は、基端側レンズ25の軸方向長さである厚みより短く設定されている。このため、基端側レンズ25をレンズ配置凹部26aに落とし込んだ後、間隔部材27を落とし込む前に、基端側レンズ25の先端側表面を拭き洗浄を容易に行える。
【0045】
次いで、間隔部材27を落とし込み、レンズ芯出し部材26や撮像素子枠15に対し接着固定し、この間隔部材27に絞り28を接着固定する。
【0046】
前記半田付け及び溶接によって枠部材どうしを気密状態に接合するとともに、先端側カバーガラス21、素子用カバーガラス24をそれぞれ先端金属枠13、撮像素子枠15に気密状態に接合したことにより、各接合部分で気密が確保されて、素子用カバーガラス24と先端側カバーガラス21とで挟まれた内部空間が高圧蒸気等の侵入しない気密空間になる。
【0047】
前記固体撮像素子11には基板31が電気的に接続されている。この基板31には前記信号ケーブル30内を挿通する信号線32が電気的に接続されている。この信号線32の外側には前記ケーブルホルダ17が組み付けられており、このケーブルホルダ17には前記シールドパイプ16の他端部が外嵌されている。このシールドパイプ16とケーブルホルダ17及びシールドパイプ16と撮像素子枠15とはそれぞれ溶接によって気密に接合されている。
【0048】
なお、前記固体撮像素子11に接続された基板31の側端面の基板31、信号線32は接着剤33で封止されている。また、前記ケーブルホルダ17の内部にも接着剤33が充填されている。これらの接着剤33は、蒸気が透過し難い、例えばエポキシ系の接着剤であることが望ましい。
【0049】
前記信号線32には網状のシールド部材32aが設けられており、このシールド部材32aと前記ケーブルホルダ17とは半田や導電接着剤によって同電位に接続されている。このことにより、ケーブルホルダ17とシールドパイプ16、撮像素子枠15、基端部側金属部材23とは溶接によって接続されているので、確実に同電位になっている。
【0050】
さらに、信号線32の網状のシールド部材32aの他端側は、グランドに落ちている。このため、固体撮像素子11は、接地された金属部材で覆われてシールドされた状態になるので、固体撮像素子11への電磁波の影響や固体撮像素子11からの電磁波の放出の少ない構造になっている。
【0051】
ここで、前記撮像ユニット10の作用を説明する。
前記素子用カバーガラス24は、撮像素子枠15に半田付けされた後、冷却されると先端面側(気密内部側)が凹んだ状態に歪む。これは、撮像素子枠15と素子用カバーガラス24との熱膨張係数の違いによるものであり、素子用カバーガラス24に対し撮像素子枠15が大きく収縮して、素子用カバーガラス24に応力が加えられるためである。
【0052】
ここで、前記素子用カバーガラス24の先端面側に基端側レンズ25が従来のように面接着されていたとすると、オートクレーブ滅菌の際、撮像素子枠15が熱膨張収縮を繰り返すことにより、素子用カバーガラス24の歪んだ部分が繰り返し変形して、面接着部が剥離してしまうおそれがあるが、本実施形態では、素子用カバーガラス24と基端側レンズ25とが面接着ではなく、レンズ芯出し部材26によって所定の隙間を設けて配置されているので、素子用カバーガラス24の歪んだ部分が繰り返し変形しても、剥離等の不具合が発生しない。
【0053】
このように、固体撮像素子の撮像面側に配置したカバーガラスに対して光学部材を隣接させる場合、この光学部材とカバーガラスとの間に所定の間隙を設けることによって、オートクレーブ滅菌を行った際に発生する剥離をなくして画像不良の発生を確実に防止することができる。
【0054】
また、固体撮像素子の撮像面側に配置したカバーガラスに対して光学部材を落とし込んで配置することによって、光学部材の表面を容易に拭き洗浄することができる。このことによって、汚れ等による視野不良をなくして、良好な視野が確保される。
【0055】
さらに、対物光学系を構成する光学レンズが配置される空間は、半田、若しくはロウ付け、溶接によって接合されているため、オートクレーブ滅菌を行っても水蒸気が侵入することを確実に防止することができる。このことによって、レンズの劣化、レンズのコーティングの剥離、水滴の付着の発生が防止されて良好な視野が確保される。
【0056】
又、固体撮像素子周辺を電気的にシールドされているため、ノイズの少ない良好な画像を得ることができる。
【0057】
なお、本発明は、以上述べた実施形態のみに限定されるものではなく、発明の要旨を逸脱しない範囲で種々変形実施可能である。
【0058】
[付記]
以上詳述したような本発明の上記実施形態によれば、以下の如き構成を得ることができる。
【0059】
(1)一端部に複数の光学部材を配置した少なくとも1つの金属枠部材を設けて構成された撮像ユニットを有する電子内視鏡において、
前記金属枠部材の一端部に第1の光学部材を気密的に接合する一方、この第1の光学部材に隣接する第2の光学部材を、この第2光学部材と前記第1光学部材との間に所定の間隙を形成する位置決め部材を介して前記金属枠部材内に配置した電子内視鏡。
【0060】
(2)前記位置決め部材と、前記第2光学部材との嵌合長さは、前記第2光学部材の側面の軸方向長さより短く設定した付記1に記載の電子内視鏡。
【0061】
(3)挿入部の先端部に撮像ユニットを内蔵した電子内視鏡において、
前記撮像ユニットは、
金属枠部材に気密的に接合される第1光学部材と、
この金属枠部材内に配置固定される第2光学部材と、
前記金属枠部材内に配置され、前記第1光学部材と第2光学部材との間に所定の間隙を形成して前記第2光学部材の位置を規制する位置決め部材と、
を具備する電子内視鏡。
【0062】
(4)前記内視鏡は、オートクレーブ滅菌可能である付記1又は付記3に記載の電子内視鏡。
【0063】
【発明の効果】
以上説明したように本発明によれば、高圧蒸気滅菌時の高温の影響による不具合を解消し、組立て性の良好な構造の撮像ユニットを備えた内視鏡を提供することができる。
【図面の簡単な説明】
【図1】図1ないし図5は本発明の一実施形態に係り、図1は内視鏡の構成を説明する図
【図2】内視鏡の先端部に内蔵されている撮像ユニットの構成を説明する断面図
【図3】先端金属枠とカバーガラスとの関係を説明する図
【図4】絶縁枠を説明する図
【図5】撮像素子枠とカバーガラスとの関係を説明する図
【符号の説明】
10…撮像ユニット
11…固体撮像素子
13…先端金属枠
14…絶縁枠
15…撮像素子枠
16…シールドパイプ
17…ケーブルホルダ
25…基端側レンズ
26…レンズ芯出し部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic endoscope having a built-in imaging unit at a distal end portion of an insertion portion and a method for assembling the electronic endoscope .
[0002]
[Prior art]
Endoscopes that can be used for observing deep parts of body cavities by inserting them into body cavities, etc., and performing treatments by using treatment tools as needed, have come to be widely used in the medical field. .
[0003]
In the case of a medical endoscope, it is indispensable to surely sterilize the used endoscope in order to prevent infection and the like. For this reason, conventionally, once used endoscopes are sterilized by gas sterilization using ethylene oxide gas or the like, or by a disinfectant solution.
[0004]
However, as is well known, sterilizing gases are extremely toxic. For this reason, the work has been complicated in order to ensure the safety of the sterilization work. In addition, after sterilization, it takes time for the aeration operation to remove the sterilization gas adhering to the device, and thus there is a problem that it cannot be used immediately after sterilization is completed. Furthermore, there is a problem that the running cost becomes high.
On the other hand, in the case of a disinfectant, the management of the disinfectant is complicated. In addition, there is a problem that the disposal of the disinfectant is very expensive.
[0005]
Therefore, recently, autoclave sterilization (high-pressure steam sterilization), which does not involve complicated work, has a low running cost, and can be used immediately after sterilization, is becoming the mainstream for sterilization of endoscope devices. is there.
[0006]
This autoclave sterilization is performed by infiltrating an object to be sterilized with high-temperature water vapor at about 120 ° C. to 135 ° C. under high pressure, and is a resin system mainly used in an optical system of a conventional endoscope. In the adhesive, water vapor entered and resistance was insufficient. For this reason, it is necessary to make the endoscope compatible with autoclave sterilization so that water vapor does not enter the optical system.
[0007]
In order to make the endoscope compatible with autoclave sterilization, the structure of the optical system and the optical member are joined in an airtight manner. For example, the endoscope apparatus disclosed in Japanese Patent Laid-Open No. 2000-70215 shows a technique in which an optical member is covered with a frame in which a cover glass provided integrally with a solid-state imaging element is airtightly bonded to a metal frame and the other is also airtightly bonded. ing.
[0008]
In addition, in the lens device disclosed in JP-A-8-234070, in order to prevent peeling due to a difference in thermal expansion of an optical member, an optical member having a low thermal expansion is fitted into a frame, and another optical member bonded is attached. A structure that does not fit into the frame is shown.
[0009]
[Problems to be solved by the invention]
However, in the endoscope apparatus disclosed in Japanese Patent Laid-Open No. 2000-70215, the cover glass and the optical member disposed inside the airtight side are bonded together. For this reason, when the cover glass and the metal frame are hermetically bonded by solder or the like, which is a means for heating and bonding the cover glass, the cover glass is assembled by being distorted convexly toward the solid-state image sensor side by heat. When the optical member inside the airtight side is bonded to the cover glass surface, the metal frame repeatedly undergoes thermal expansion and contraction during autoclave sterilization, so that the cover glass is also repeatedly deformed and peeling occurs on the bonded surface. Image defects may occur.
[0010]
Further, in the structure of the lens device disclosed in JP-A-8-234070, it is effective when fitting and bonding, but when performing hermetic bonding, the fitted and assembled optical member is compressed. When the metal frame thermally expands at high temperatures during autoclave sterilization, the diameter increases so that the compressed optical member returns to its original shape. In this case, generally, the thermal expansion coefficient of the metal is considerably larger than the thermal expansion coefficient of the optical member, so that the optical expansion of the optical member may cause separation at the surface bonding portion between the optical members, resulting in an image defect. It was.
[0011]
The present invention has been made in view of the above circumstances, and eliminates the problems due to the influence of high temperature during high-pressure steam sterilization, and includes an electronic endoscope and an electronic endoscope provided with an imaging unit having a structure with good assembly properties . The purpose is to provide an assembly method .
[0012]
[Means for Solving the Problems]
A first electronic endoscope according to the present invention includes an imaging element for imaging a subject, a first optical member that covers an imaging surface of the imaging element, an outer peripheral surface of the first optical member, and solder A metal frame member joined by brazing, brazing, or welding, a second optical member for causing light from a subject to enter the imaging surface, and the first optical member inside the metal frame member; A positioning member provided so as to abut, a through-hole provided in the positioning member and forming an optical path to the imaging surface, and the first optical member and the second optical member being separated by a predetermined distance And a lens arrangement concave portion for providing and arranging.
The second electronic endoscope of the present invention includes an imaging element for imaging a subject, a first optical member that covers an imaging surface of the imaging element, an outer peripheral surface of the first optical member, and solder A metal frame member joined by brazing, brazing or welding, a positioning member provided so as to abut on the first optical member inside the metal frame member, and provided on the positioning member to the imaging surface A lens arrangement recess having a through-hole that forms an optical path of the lens, and a lens arrangement recess of the positioning member, and through the positioning member, the predetermined distance is formed with respect to the first optical member. And a second optical member held by the metal frame member.
According to a third electronic endoscope of the present invention, an imaging device for imaging a subject, a first optical member that covers an imaging surface of the imaging device, an outer peripheral surface of the first optical member, and solder A metal frame member joined by brazing, brazing, or welding, a second optical member for causing light from a subject to enter the imaging surface, and the first optical member inside the metal frame member; A positioning member provided so as to abut, a lens arrangement recess for arranging the first optical member and the second optical member at a predetermined interval, and the imaging provided in the lens arrangement recess And a through hole that forms an optical path to the surface.
According to a fourth electronic endoscope of the present invention, in the first to third electronic endoscopes, the first optical member is distorted in a recessed state.
The electronic endoscope assembling method of the present invention includes a step of soldering the outer peripheral surface of the first optical member that covers the imaging surface of the image sensor and the inner peripheral surface of the metal frame member, and joining them by brazing or welding; Dropping the positioning member into the inner hole of the metal frame member so as to contact the first optical member; dropping the second optical member into the lens placement recess of the positioning member; and the positioning member and the And a step of adhering and fixing the metal frame member and adhering and fixing the second optical member and the positioning member.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
1 to 5 relate to an embodiment of the present invention, FIG. 1 is a diagram for explaining the configuration of an endoscope, and FIG. 2 is a cross-sectional view for explaining the configuration of an imaging unit built in the distal end portion of the endoscope. 3 is a diagram for explaining the relationship between the tip metal frame and the cover glass, FIG. 4 is a diagram for explaining the insulating frame, and FIG. 5 is a diagram for explaining the relationship between the image sensor frame and the cover glass.
[0015]
3A is a cross-sectional view showing a tip metal frame to which a cover glass is bonded, and FIG. 3B is an enlarged view of a portion A in FIG. 3A.
[0016]
As shown in FIG. 1, an electronic endoscope (hereinafter abbreviated as an endoscope) 1 of the present embodiment has an insertion portion 2 to be inserted into the body. The insertion portion 2 is provided with at least a distal end portion 3 incorporating an imaging unit, which will be described later, and a bending portion 4 configured to bend in the vertical direction, for example, by connecting a bending piece (not shown).
[0017]
An operation portion 5 is provided at the proximal end portion of the insertion portion 2. The operation portion 5 is provided with an angle lever 6 for remotely operating the bending portion 4.
[0018]
A light source connector 7 a that is detachably connected to a light source device (not shown) is provided at the end of the flexible cord 7 that extends from the operation unit 5. An electric cable 8 having an electric connector 8a detachably connected to a camera control unit (not shown) is connected from the side of the light source connector 7a.
[0019]
The light source connector 7 a is provided with a base 9 that communicates with the internal space of the endoscope 1. The endoscope 1 has a watertight structure, and an adapter (not shown) is assembled to the base 9 so that the internal space of the endoscope 1 communicates with the outside of the endoscope.
[0020]
In the case where the internal space of the endoscope 1 is communicated with the outside of the endoscope without using an adapter, the pressure in the internal space of the endoscope 1 is set to a predetermined pressure from the external pressure. A check valve structure that connects the inside and the outside when the height is increased.
[0021]
Here, the configuration of the imaging unit built in the distal end portion 3 will be specifically described with reference to FIGS. 2 to 5.
As shown in FIG. 2, the imaging unit 10 built in the distal end portion 3 includes an imaging optical system having a solid-state imaging device 11 and a plurality of optical lenses for forming an optical image on the imaging surface of the solid-state imaging device 11. .., 12 and an objective optical system in which a plurality of substantially pipe-shaped metal frame members, which will be described later, are joined in an airtight state. Therefore, the endoscope 1 is compatible with high-pressure steam sterilization.
[0022]
The exterior of the imaging unit 10 is connected to a front end metal frame 13 that is a metal frame member, an insulating frame 14 that is an insulating member, an imaging element frame 15 that is a metal frame member, a shield pipe 16, and a cable holder 17 in order from the front end side. The outer periphery of the image sensor frame 15, shield pipe 16 and cable holder 17 is covered with a heat shrinkable tube 18.
[0023]
A lens frame 19 in which a plurality of optical lenses 12,..., 12 constituting the objective optical system are arranged and fixed is disposed in the inner hole of the insulating frame 14. The outer circumference of the cable holder 17 is covered with an outer tube 30a that constitutes the exterior of the signal cable 30.
[0024]
As shown in FIG. 2 and FIGS. 3A and 3B, the tip metal frame 13 has a substantially convex cross-sectional shape, and the tip portion 3 is formed on the tip end side fitting surface 13a having a small inner hole. The front end side cover glass 21 exposed to the front end surface of the A is joined in an airtight state.
[0025]
On the outer peripheral surface 21a and the chamfered portion 21b of the front end side cover glass 21, for example, a metal film such as chromium, nickel, and gold is formed by a metallization process such as vacuum deposition, sputtering, or ion plating as shown by a broken line. Yes. Then, the front end side cover glass 21 provided with this metal coating is fitted and arranged at a predetermined position of the front end side fitting surface 13a and is joined to the front end metal frame 13 in an airtight state by the solder 40.
[0026]
An antireflection film is formed on the proximal side flat surface 21 c of the distal end side cover glass 21. Moreover, nickel plating etc. are given to the front end side fitting surface 13a and the chamfered part 13b of the said front end metal frame 13, and solder wettability is improved. Further, solder fillets 41a and 41b having a substantially triangular cross section are formed between the front end fitting surface 13a and the chamfered portion 13b and the outer peripheral surface 21a and the chamfered portion 21b of the front end side cover glass 21. The Further, an edge portion 13c is provided on the proximal end side of the distal end side fitting surface 13a, and the solder 40 flowing into the gap between the distal end side cover glass 21 and the distal end metal frame 13 passes through the distal end side fitting surface 13a and has a large diameter. It is configured to prevent the flow to the inner peripheral surface 13d side. The size of the chamfered portion 13b is set to be equal to or larger than the wire diameter of the solder.
[0027]
As shown in FIGS. 2 and 4, the cross-sectional shape of the insulating frame 14 is also substantially convex. The insulating frame 14 is formed of, for example, ceramics which is a member that can be electrically insulated and does not transmit water vapor.
[0028]
On both side end faces 14a and 14b of the insulating frame 14, a molybdenum-manganese alloy baking or a metal film made of an active metal such as a titanium alloy is formed.
[0029]
Further, a distal end side metal member 22 having a substantially cylindrical shape and having a central communication hole 22a is fitted and disposed at the distal end portion of the insulating frame 14, and a proximal end side metal member 23 having a pipe shape is disposed at the proximal end portion. The fitting is arranged. The respective metal members 22 and 23 are joined to the end faces 14 a and 14 b of the insulating frame 14 in an airtight state by solder 40. At this time, a solder fillet 42a is formed between the front end surface 14a of the insulating frame 14 and the communication hole inner peripheral surface 22b of the central communication hole 22a.
[0030]
The communication hole inner peripheral surface 22b of the tip end side metal member 22 and the base end side inner peripheral surface 23a of the base end portion side metal member 23 are subjected to nickel plating or the like. The outer peripheral surface 22c, the outer peripheral surface 23b of the base end side metal member 23, and the outer surface of the step portion 23c having a smaller outer diameter than the outer peripheral surface 23b are not plated. A boundary portion between the stepped portion 23c and the outer peripheral surface 23b substantially coincides with the base end surface 14b of the insulating frame 14.
[0031]
Further, in this embodiment, the base end portion of the base end portion 23 is assembled so as to protrude from the base end surface 14 b of the insulating frame 14. As a result, a solder fillet 42 b is formed between the base end surface 14 b of the insulating frame 14 and the base end side inner peripheral surface 23 a of the base end portion side metal member 23.
[0032]
That is, when the insulating frame 14 and the base end side metal member 23 are solder-bonded, the base end portion of the base end side metal member 23 is projected from the base end surface 14b of the insulating frame 14, so that the solder 40 is Even if it does not protrude to the outer peripheral surface 23b side and is rarely protruded, the outer surface and the outer peripheral surface 23b are not plated, so the outer surface and the outer peripheral surface 23b are not wetted by solder.
[0033]
Therefore, the positional relationship between the fitting portion and the solder portion of the distal end side metal member 22 and the insulating frame 14 and the proximal end side metal member 23 and the insulating frame 14 is such that the solder portion is positioned inside the airtight structure. The fitting portion is located outside the airtight structure.
[0034]
Thus, for example, when soldering is performed using a flux, even if the soldering is poor after soldering to the fitting portion between the insulating frame 14, the distal end side metal member 22 and the proximal end side metal member 23, the flux Even if the residue remains, the flux is prevented from entering the airtight structure, and the field of view is prevented from being disturbed by the flux. Note that it is not necessary to adopt this configuration when performing soldering or brazing in a vacuum heating furnace or hydrogen furnace that does not use flux.
[0035]
The distal end metal frame 13 is fitted on the distal end side metal member 22 of the insulating frame 14 configured as described above and is airtightly joined by welding. On the other hand, the imaging element frame 15 is fitted on the base end side metal member 23 and is airtightly joined by welding. The welding at this time is through welding with YAG leather, which is easy to manage with low output. The positional relationship between the distal end side metal member 22 and the distal end metal frame 13 is not influenced by the solid welding due to the focus adjustment of the lens system.
[0036]
On the other hand, the solid-state imaging device 11 is integrally fixed to the device cover glass 24 which is a first optical member disposed on the imaging surface side by adhesion.
As shown in FIGS. 2 and 5, the element cover glass 24 is joined to the image sensor frame 15, which is a metal frame member, in an airtight state by, for example, solder 40. For example, a metal film such as chromium, nickel, or gold is formed on the outer peripheral surface 24a and the chamfered portion 24b of the element cover glass 24, and an antireflection film is formed on the tip side flat surface 24c.
[0037]
Note that the solder wettability is improved by applying nickel plating or the like to the proximal end fitting surface 15a and the proximal end chamfered portion 15b of the imaging element frame 15. Therefore, solder fillets 43 a and 43 b are formed between the outer peripheral surface 24 a and the chamfered portion 24 b of the element cover glass 24 and the imaging element frame 15.
[0038]
In addition, the outer peripheral surface 15c of the step portion of the imaging element frame 15 is in a non-platable range so that the solder does not get wet. The stepped outer peripheral surface 15c is processed so as not to be plated by performing a mask after additional plating or plating after plating.
[0039]
Furthermore, the fitting part 15d by which the one end part of the shield pipe 16 is externally fitted and arrange | positioned adjacent to the step part outer peripheral surface 15c which is this plating impossible range is provided. The outer diameter of the fitting portion 15d is formed larger than the outer diameter of the stepped outer peripheral surface 15c.
[0040]
As a result, when the element cover glass 24 is soldered to the image pickup element frame 15, the image pickup element frame 15 is fitted to the outer periphery of the element cover glass 24 and the proximal end side of the image pickup element frame 15 due to thermal expansion during soldering. Even when the gap with the mating surface 15a becomes large and solder enters the gap, and the outer diameter of the outer peripheral surface 15c of the stepped portion of the image sensor frame 15 becomes large after cooling, the outer dimensions of the fitting portion 15d are almost the same. Since it does not change, the shield pipe 16 and the image sensor frame 15 can be reliably fitted.
[0041]
A lens arrangement recess 26a for positioning the proximal lens 25, which is the second optical member, communicates with the lens arrangement recess 26a in the inner hole of the imaging element frame 15 in which the element cover glass 24 is integrated by soldering. A lens centering member 26, which is a positioning member formed with the central through hole 26b, is disposed.
[0042]
After the lens centering member 26 is dropped into the inner hole of the image sensor frame 15, the proximal lens 25 is dropped into the lens placement recess 26 a of the lens centering member 26. As a result, the element cover glass 24 and the proximal lens 25 are arranged in a state having a predetermined gap without surface contact. Reference numeral 27 denotes a spacing member disposed on the distal end side of the lens centering member 26, and a diaphragm 28 is further disposed on the distal end side of the spacing member 27.
[0043]
Here, the assembly from the base end side lens 25 to the stop 28 will be described.
First, the element cover glass 24 and the image pickup element frame 15 are joined with the solder 40.
[0044]
Next, the lens centering member 26 and the base end side lens 25 are dropped into the inner hole of the imaging element frame 15 to which the element cover glass 24 is bonded, and are fixed by adhesion. At this time, the axial length of the fitting length of the lens arrangement recess of the lens centering member 26 is set to be shorter than the thickness that is the axial length of the proximal lens 25. For this reason, after dropping the base end side lens 25 into the lens arrangement recess 26a and before dropping the spacing member 27, the front end side surface of the base end side lens 25 can be easily wiped and cleaned.
[0045]
Next, the spacing member 27 is dropped, and is bonded and fixed to the lens centering member 26 and the image sensor frame 15, and the diaphragm 28 is bonded and fixed to the spacing member 27.
[0046]
The frame members are joined to each other in an airtight state by the soldering and welding, and the front end side cover glass 21 and the element cover glass 24 are joined to the front end metal frame 13 and the imaging element frame 15 in an airtight state, respectively. Airtightness is ensured at the portion, and the internal space sandwiched between the element cover glass 24 and the front end side cover glass 21 becomes an airtight space where high-pressure steam or the like does not enter.
[0047]
A substrate 31 is electrically connected to the solid-state image sensor 11. A signal line 32 passing through the signal cable 30 is electrically connected to the substrate 31. The cable holder 17 is assembled to the outside of the signal line 32, and the other end of the shield pipe 16 is fitted on the cable holder 17. The shield pipe 16 and the cable holder 17 and the shield pipe 16 and the imaging element frame 15 are joined in an airtight manner by welding.
[0048]
Note that the substrate 31 and the signal line 32 on the side end surface of the substrate 31 connected to the solid-state imaging device 11 are sealed with an adhesive 33. The cable holder 17 is also filled with an adhesive 33. These adhesives 33 are desirably epoxy adhesives that do not easily transmit vapor.
[0049]
The signal line 32 is provided with a net-like shield member 32a, and the shield member 32a and the cable holder 17 are connected to the same potential by solder or conductive adhesive. As a result, the cable holder 17 and the shield pipe 16, the imaging element frame 15, and the base end side metal member 23 are connected by welding, so that they are surely at the same potential.
[0050]
Furthermore, the other end side of the net-like shield member 32a of the signal line 32 falls to the ground. For this reason, since the solid-state image sensor 11 is covered and shielded by a grounded metal member, the structure of the solid-state image sensor 11 is less affected by the electromagnetic waves on the solid-state image sensor 11 and the emission of electromagnetic waves from the solid-state image sensor 11. ing.
[0051]
Here, the operation of the imaging unit 10 will be described.
When the element cover glass 24 is soldered to the imaging element frame 15 and then cooled, the element cover glass 24 is distorted in a state where the front end surface side (airtight inner side) is recessed. This is due to the difference in thermal expansion coefficient between the image sensor frame 15 and the element cover glass 24, and the image sensor frame 15 contracts greatly with respect to the element cover glass 24, and stress is applied to the element cover glass 24. Because it is added.
[0052]
Here, assuming that the base end lens 25 is surface-bonded to the front end surface side of the element cover glass 24 as in the prior art, the imaging element frame 15 repeats thermal expansion and contraction during autoclave sterilization. There is a possibility that the distorted portion of the cover glass 24 is repeatedly deformed and the surface bonding portion may be peeled off. However, in the present embodiment, the element cover glass 24 and the base end side lens 25 are not surface bonded, Since the lens centering member 26 is disposed with a predetermined gap, even if the distorted portion of the element cover glass 24 is repeatedly deformed, problems such as peeling do not occur.
[0053]
As described above, when the optical member is adjacent to the cover glass arranged on the imaging surface side of the solid-state imaging device, when autoclave sterilization is performed by providing a predetermined gap between the optical member and the cover glass. The occurrence of image defects can be reliably prevented by eliminating the peeling that occurs.
[0054]
Moreover, the surface of an optical member can be easily wiped and cleaned by dropping and arranging an optical member with respect to the cover glass arrange | positioned at the imaging surface side of a solid-state image sensor. This eliminates poor visual field due to dirt or the like and ensures a good visual field.
[0055]
Furthermore, since the space in which the optical lens constituting the objective optical system is arranged is joined by soldering, brazing, or welding, it is possible to reliably prevent water vapor from entering even if autoclave sterilization is performed. . This prevents deterioration of the lens, peeling of the lens coating, and adhesion of water droplets, and ensures a good visual field.
[0056]
In addition, since the periphery of the solid-state imaging device is electrically shielded, a good image with little noise can be obtained.
[0057]
It should be noted that the present invention is not limited to the embodiments described above, and various modifications can be made without departing from the spirit of the invention.
[0058]
[Appendix]
According to the embodiment of the present invention as described above in detail, the following configuration can be obtained.
[0059]
(1) In an electronic endoscope having an imaging unit configured by providing at least one metal frame member in which a plurality of optical members are arranged at one end,
A first optical member is hermetically bonded to one end of the metal frame member, and a second optical member adjacent to the first optical member is connected between the second optical member and the first optical member. An electronic endoscope disposed in the metal frame member via a positioning member that forms a predetermined gap therebetween.
[0060]
(2) The electronic endoscope according to appendix 1, wherein a fitting length between the positioning member and the second optical member is set to be shorter than an axial length of a side surface of the second optical member.
[0061]
(3) In an electronic endoscope having an imaging unit built in the distal end of the insertion portion,
The imaging unit is
A first optical member hermetically bonded to the metal frame member;
A second optical member disposed and fixed in the metal frame member;
A positioning member that is disposed in the metal frame member and that defines a predetermined gap between the first optical member and the second optical member to regulate the position of the second optical member;
An electronic endoscope comprising:
[0062]
(4) The electronic endoscope according to appendix 1 or appendix 3, wherein the endoscope is autoclavable.
[0063]
【The invention's effect】
As described above, according to the present invention, it is possible to provide an endoscope provided with an imaging unit having a structure with good assembling properties by eliminating problems due to the influence of high temperature during high-pressure steam sterilization.
[Brief description of the drawings]
FIG. 1 to FIG. 5 relate to an embodiment of the present invention, and FIG. 1 is a diagram for explaining the configuration of an endoscope. FIG. 2 shows the configuration of an imaging unit built in the distal end portion of the endoscope. FIG. 3 is a diagram illustrating the relationship between the tip metal frame and the cover glass. FIG. 4 is a diagram illustrating the insulating frame. FIG. 5 is a diagram illustrating the relationship between the image sensor frame and the cover glass. Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Imaging unit 11 ... Solid-state image sensor 13 ... Tip metal frame 14 ... Insulation frame 15 ... Image sensor frame 16 ... Shield pipe 17 ... Cable holder 25 ... Base end side lens 26 ... Lens centering member

Claims (5)

被検体を撮像するための撮像素子と、  An image sensor for imaging a subject;
前記撮像素子の撮像面をカバーする第1の光学部材と、  A first optical member that covers an imaging surface of the imaging element;
前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、  A metal frame member joined to the outer peripheral surface of the first optical member by soldering, brazing or welding;
被検体からの光を前記撮像面に入射させるための第2の光学部材と、  A second optical member for making light from the subject incident on the imaging surface;
前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、  A positioning member provided in contact with the first optical member inside the metal frame member;
前記位置決め部材に設けられ前記撮像面への光路を形成する貫通孔を有するともに、前記第1の光学部材と前記第2の光学部材とを所定の間隔を設けて配置するためのレンズ配置凹部と、  A lens disposition recess for disposing the first optical member and the second optical member at a predetermined interval while having a through hole provided in the positioning member and forming an optical path to the imaging surface; ,
を具備したことを特徴とする電子内視鏡。  An electronic endoscope characterized by comprising:
被検体を撮像するための撮像素子と、  An image sensor for imaging a subject;
前記撮像素子の撮像面をカバーする第1の光学部材と、  A first optical member that covers an imaging surface of the imaging element;
前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、  A metal frame member joined to the outer peripheral surface of the first optical member by soldering, brazing or welding;
前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、  A positioning member provided in contact with the first optical member inside the metal frame member;
前記位置決め部材に設けられ前記撮像面への光路を形成する貫通孔を有するレンズ配置凹部と、  A lens arrangement recess having a through hole provided in the positioning member and forming an optical path to the imaging surface;
前記位置決め部材のレンズ配置凹部に配置され、前記第1の光学部材に対して所定の間隔が形成されるように前記位置決め部材を介して前記金属枠部材に保持される第2の光学部材と、  A second optical member disposed in the lens arrangement recess of the positioning member and held by the metal frame member via the positioning member so that a predetermined interval is formed with respect to the first optical member;
を具備したことを特徴とする電子内視鏡。  An electronic endoscope characterized by comprising:
被検体を撮像するための撮像素子と、  An image sensor for imaging a subject;
前記撮像素子の撮像面をカバーする第1の光学部材と、  A first optical member that covers an imaging surface of the imaging element;
前記第1の光学部材の外周面と半田付け、ロウ付けまたは溶接により接合された金属枠部材と、  A metal frame member joined to the outer peripheral surface of the first optical member by soldering, brazing or welding;
被検体からの光を前記撮像面に入射させるための第2の光学部材と、  A second optical member for making light from the subject incident on the imaging surface;
前記金属枠部材の内部で前記第1の光学部材と当接するように設けられた位置決め部材と、  A positioning member provided in contact with the first optical member inside the metal frame member;
前記第1の光学部材と前記第2の光学部材とを所定の間隔を設けて配置するためのレンズ配置凹部と、  A lens arrangement recess for arranging the first optical member and the second optical member at a predetermined interval;
前記レンズ配置凹部に設けられ前記撮像面への光路を形成する貫通孔と、  A through hole provided in the lens arrangement recess and forming an optical path to the imaging surface;
を具備したことを特徴とする電子内視鏡。  An electronic endoscope characterized by comprising:
前記第1の光学部材は凹んだ状態で歪んでいることを特徴とする請求項1乃至請求項3のいずれか一に記載の電子内視鏡。  The electronic endoscope according to any one of claims 1 to 3, wherein the first optical member is distorted in a recessed state. 撮像素子の撮像面をカバーする第1の光学部材の外周面と金属枠部材の内周面とを半田付け、ロウ付けまたは溶接により接合する工程と、  Soldering the outer peripheral surface of the first optical member covering the imaging surface of the image sensor and the inner peripheral surface of the metal frame member, joining by brazing or welding;
前記第1の光学部材と当接するように前記金属枠部材の内孔に位置決め部材を落とし込む工程と、  Dropping a positioning member into an inner hole of the metal frame member so as to abut against the first optical member;
前記位置決め部材のレンズ配置凹部に第2の光学部材を落とし込む工程と、  Dropping the second optical member into the lens arrangement recess of the positioning member;
前記位置決め部材と前記金属枠部材とを接着固定すると共に前記第2の光学部材と前記位置決め部材とを接着固定する工程と、  Bonding and fixing the positioning member and the metal frame member and bonding and fixing the second optical member and the positioning member;
を有することを特徴とする電子内視鏡の組み付け方法。  A method of assembling an electronic endoscope, comprising:
JP2001133162A 2001-04-27 2001-04-27 Electronic endoscope and method of assembling the electronic endoscope Expired - Fee Related JP3780177B2 (en)

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