JP3777393B2 - Calcium-containing food and method for producing the same - Google Patents

Calcium-containing food and method for producing the same Download PDF

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Publication number
JP3777393B2
JP3777393B2 JP11456797A JP11456797A JP3777393B2 JP 3777393 B2 JP3777393 B2 JP 3777393B2 JP 11456797 A JP11456797 A JP 11456797A JP 11456797 A JP11456797 A JP 11456797A JP 3777393 B2 JP3777393 B2 JP 3777393B2
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Japan
Prior art keywords
calcium
fatty acid
acid ester
sucrose fatty
tablet
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JP11456797A
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JPH10295328A (en
Inventor
広昭 石崎
延由 津久井
善啓 疋田
孝 山崎
定男 柿沢
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Taisho Pharmaceutical Co Ltd
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Taisho Pharmaceutical Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、カルシウム含有食品及びその製造方法に関するものである。
【0002】
【従来の技術】
近年、カルシウム分を栄養素として含有する食品が注目されている(特開昭59−120078号、特公平5−1706号)。
しかしながら、カルシウム分は硬く摩擦抵抗が強い性状を有しており、圧縮成形により錠剤化する際、強い摩擦力が働き、錠剤機の杵・臼を短時間に摩耗させ、使用困難にさせて経済的な損失が多い。従来、錠剤製造においてカルシウム分の研磨作用を軽減させる試みはなされていない。
【0003】
一方、医薬品の分野では、錠剤を製造する際に、顆粒の流動性を高め、錠剤と臼や杵との接触抵抗を軽減する等の目的で、ステアリン酸、ステアリン酸マグネシウム、ステアリン酸カルシウム、タルク、ショ糖脂肪酸エステル等の種々の滑沢剤が用いられているが、ステアリン酸、ステアリン酸マグネシウム、ステアリン酸カルシウムのように食品に用いることが規制されているものも多く、また、圧縮成形時に接触抵抗を軽減させる効果を十分に発揮させるためには、これらの滑沢剤は顆粒製造後に添加するのが一般的であった。
【0004】
【発明が解決しようとする課題】
本発明は、製造時のカルシウム分による錠剤機の杵・臼の摩耗を軽減させた錠剤状カルシウム含有食品及びその製造方法を提供することを課題とする。
【0005】
【課題を解決するための手段】
本発明者らは、前記課題を解決すべく鋭意研究を重ねた結果、造粒時にカルシウム分をショ糖脂肪酸エステルで被包することにより、当該課題が解決されることを見出し、本発明を完成するに至った。
即ち、本願第1の発明は、カルシウム分を主成分として含有する食品において、カルシウム分がショ糖脂肪酸エステルで被包されていることを特徴とする錠剤状カルシウム含有食品であり、本願第2の発明は、カルシウム分及びショ糖脂肪酸エステルを含む混合物を結合剤とともに造粒し圧縮成形することを特徴とする錠剤状カルシウム含有食品の製造方法である。
【0006】
【発明の実施の形態】
本発明において、カルシウム分とは、カルシウムを含有し、かつ食品添加物として用いることができるものであれば、その形態に制限はなく、動物、植物、鉱物等の天然物由来のカルシウム含有物質、例えばコーラルパウダー(風化造礁サンゴ粉砕物);動物の骨、カキ殻、貝殻の粉砕物;ヒジキ、ワカメ等の海草の破砕物;炭酸塩鉱物(例えばホウカ石、アラレ石、クカイ石)、フッ化物鉱物(例えばホタル石)、ケイ酸塩鉱物(例えばシャチョウ石)、リン酸塩鉱物(例えばリンカイ石)等のカルシウム鉱物の粉砕物の他、各種合成カルシウム化合物、例えば炭酸カルシウム、DL−乳酸カルシウム、L−乳酸カルシウム、第1リン酸カルシウム、第2リン酸カルシウム、第3リン酸カルシウム、グルコン酸カルシウム、クエン酸カルシウム、グリセロリン酸カルシウム、塩化カルシウム、ピロリン酸二水素カルシウム、水酸化カルシウム、硫酸カルシウム、パントテン酸カルシウムを用いることができる。
【0007】
本発明のカルシウム含有食品は、前記カルシウム分を主成分として含有するものであるが、ここで「主成分として含有する」とは、単なる添加剤としてではなく、栄養素としての目的で、かつ当該目的を達成し得る量で含有することを意味し、通常、カルシウム分の配合量は食品全体に対して10〜60重量%である。本発明のカルシウム含有食品において、「被包」とは、カルシウム分の表面の少なくとも一部にショ糖脂肪酸エステルが付着し、それによりカルシウム分の研磨作用を軽減する効果が発揮されれば足り、カルシウム分の表面全体がショ糖脂肪酸エステルで被覆されていることを要しない。
【0008】
本願第2の発明である錠剤状カルシウム含有食品の製造方法は、カルシウム分及びショ糖脂肪酸エステルを含む混合物を結合剤とともに造粒し圧縮成形することを特徴とするものである。
本発明において、ショ糖脂肪酸エステルはカルシウム分を被包することにより、カルシウム分の研磨作用を軽減する効果を発揮する。この効果を十分ならしめる観点から、カルシウム分とショ糖脂肪酸エステルの配合割合は重量比で1:0.01〜1であることが好ましい。
【0009】
本発明の製造方法に用いる結合剤は、食品一般に結合剤として用いられるものであれば特に制限はなく、例えば、アルギン酸ナトリウム、アルギン酸プロピレングリコールエステル、カルボキシメチルセルロースカルシウム、カルボキシメチルセルロースナトリウム、デンプングリコール酸ナトリウム、デンプンリン酸エステルナトリウム、ポリアクリル酸ナトリウム、メチルセルロース、ブドウ糖溶液、ショ糖溶液、還元麦芽糖水飴溶液が挙げられる。そして結合剤は、造粒時に水やエタノールに溶解させて使用してもよい。
本発明の製造方法は、カルシウム分及びショ糖脂肪酸エステルを含む混合物を結合剤とともに造粒すること以外は、通常の圧縮成形と同様に行うことができる。
【0010】
本発明においては、必要に応じて、カルシウム分以外の主剤(栄養素等)を配合することができるが、この場合、これらのカルシウム分以外の主剤は、カルシウム分とは別の顆粒にした後、この顆粒をカルシウム分含有顆粒と混合し、圧縮成形する方法により製造することが、前記のショ糖脂肪酸エステルによるカルシウム分の研磨作用軽減効果を高める点で好ましい。
【0011】
【実施例】
以下、実施例、比較例及び試験例により本発明を具体的に説明するが、これらは本発明の範囲を何ら制限するものではない。
(実施例1)
コーラルパウダー(風化造礁サンゴ粉砕物)10kg、ショ糖脂肪酸エステル300g及び乳糖500gを混合・粉砕し、還元麦芽糖水飴1200g及び精製水1kgの混合液を結合剤として用いて練合造粒機で造粒した後、流動層乾燥機で乾燥した。次いで、V型混合機で整粒した後、錠剤機で圧縮成形した。
【0012】
(実施例2)
(1)乳糖3kg及びビタミンB2 0.06kgを予め混合し、14メッシュの篩を用いて篩過し、これを硫酸マグネシウム40.8kg、フラクトオリゴ糖15kg及び乳糖120kgとV型混合機で20分間かけて混合した後、ヤリヤ粉砕機で粉砕した。これにエタノール34kgを加え、攪拌造粒機で造粒した後、流動層乾燥機(給気温度:80℃、排気温度:43℃)で乾燥した。次いで、電動篩(22メッシュ)で篩過し、粗粒をフェザーミル(スクリーン1.5mm)で粉砕し、両者を合わせ、A顆粒とした。
【0013】
(2)コーラルパウダー(風化造礁サンゴ粉砕物)294kg、ショ糖脂肪酸エステル9kg及び乳糖15kgをV型混合機で20分間かけて混合した後、ヤリヤ粉砕機で粉砕した。これに還元麦芽糖水飴36.3kg及び精製水30kgの混合液を結合剤として攪拌下50℃に加温して加え、練合造粒機で7分間かけて造粒した後、フェザーミルで整粒し、流動層乾燥機(給気温度:60℃、排気温度:35℃)で乾燥した。次いで、電動篩(22メッシュ)で篩過し、粗粒をフェザーミルで粉砕し、両者を合わせた。これに、ビタミンD3 2.01kg(800倍散品)及び乳糖9.6kgを予め混合し、35メッシュの篩を用いて篩過したものを加えた後、還元麦芽糖水飴44.7kg、カゼインホスホペプチド18kg及びショ糖脂肪酸エステル31.5kgを順次、35メッシュの篩で篩過して加えた。
次いで、(1)で得たA顆粒を加え、V型混合機で整粒した後、錠剤機で圧縮成形した。
【0014】
(比較例1)
(1)乳糖3kg及びビタミンB2 0.06kgを予め混合し、14メッシュの篩を用いて篩過し、これをコーラルパウダー(風化造礁サンゴ粉砕物)294kg、硫酸マグネシウム40.8kg、フラクトオリゴ糖15kg及び乳糖135kgとV型混合機で20分間かけて混合した後、ヤリヤ粉砕機で粉砕した。これに精製水48kg及びエタノール32kgを加え、攪拌造粒機で造粒した後、流動層乾燥機(給気温度:80℃、排気温度:55℃)で乾燥した。次いで、電動篩(22メッシュ)で篩過し、粗粒をフェザーミルで粉砕し、両者を合わせた。これに、ビタミンD3 2.01kg(800倍散品)及び乳糖9.6kgを予め混合し、35メッシュの篩を用いて篩過したものを加えた後、還元麦芽糖水飴81kg、カゼインホスホペプチド18kg及びショ糖脂肪酸エステル31.5kgを順次、35メッシュの篩で篩過して加えた。次いで、V型混合機で整粒した後、錠剤機で圧縮成形した。
【0015】
(試験例1)
実施例2及び比較例1で得た錠剤について、オートグラフによる錠剤排出力を試験したところ、圧縮成形物を押し出す際に掛かる荷重が、比較例1(従来法)では約9kgfであったのに対し、実施例2では約3kgfに改善された(図1)。
また、比較例1では圧縮成形時に杵1本当り平均6500錠製錠で打錠障害が発生したのに対し、実施例2では杵1本当り平均18万錠打錠しても問題なかった。
【0016】
【発明の効果】
本発明によれば、錠剤状カルシウム含有食品の製造時の圧縮成形後、押し出す際に掛かる荷重を軽減し、錠剤機の杵・臼の摩耗を抑えることにより経済的損失を大幅に低減することができる。
【図面の簡単な説明】
【図1】オートグラフによる錠剤排出力の試験結果を示す図である。
【符号の説明】
─ 比較例1
-- 実施例2
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a calcium-containing food and a method for producing the same.
[0002]
[Prior art]
In recent years, food containing calcium as a nutrient has attracted attention (Japanese Patent Laid-Open No. 59-120078, Japanese Patent Publication No. 5-1706).
However, the calcium content is hard and has high frictional resistance. When tableting by compression molding, a strong frictional force works, making the tablet machine's pestle and die wear quickly and making it difficult to use. There are many losses. Conventionally, no attempt has been made to reduce the abrasive action of calcium in tablet production.
[0003]
On the other hand, in the field of pharmaceuticals, when manufacturing a tablet, stearic acid, magnesium stearate, calcium stearate, talc, Various lubricants such as sucrose fatty acid esters are used, but many are restricted to use in foods such as stearic acid, magnesium stearate, calcium stearate, and contact resistance during compression molding In order to fully exhibit the effect of reducing the amount of these, these lubricants are generally added after the production of granules.
[0004]
[Problems to be solved by the invention]
This invention makes it a subject to provide the tablet-like calcium containing foodstuff which reduced the abrasion of the punch and die of a tablet machine by the calcium content at the time of manufacture, and its manufacturing method.
[0005]
[Means for Solving the Problems]
As a result of intensive studies to solve the above problems, the present inventors have found that the problems can be solved by encapsulating the calcium content with sucrose fatty acid ester during granulation, and completed the present invention. It came to do.
That is, the first invention of the present application is a tablet-like calcium-containing food characterized in that, in a food containing a calcium content as a main component, the calcium content is encapsulated with a sucrose fatty acid ester. The invention is a method for producing a tablet-like calcium-containing food, characterized in that a mixture containing calcium and sucrose fatty acid ester is granulated together with a binder and compression-molded.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, the calcium content is not limited as long as it contains calcium and can be used as a food additive, calcium-containing substances derived from natural products such as animals, plants, minerals, For example, coral powder (weathered coral reef coral); animal bones, oyster shells, shell pulverized products; crushed seaweeds such as cypress, seaweed, etc .; In addition to pulverized calcium minerals such as fluoride minerals (for example fluorite), silicate minerals (for example chachalite), phosphate minerals (for example lincaite), various synthetic calcium compounds such as calcium carbonate, DL-calcium lactate , L-calcium lactate, primary calcium phosphate, secondary calcium phosphate, tertiary calcium phosphate, calcium gluconate, calcium citrate Beam, calcium glycerophosphate, calcium chloride, dihydrogen pyrophosphate, calcium hydroxide, calcium sulfate, can be used calcium pantothenate.
[0007]
The calcium-containing food of the present invention contains the above-mentioned calcium content as a main component. Here, “containing as a main component” means not only as an additive but as a nutrient and the purpose. The amount of calcium is usually 10 to 60% by weight based on the whole food. In the calcium-containing food of the present invention, the “encapsulation” is sufficient if the sucrose fatty acid ester adheres to at least a part of the surface of the calcium content, thereby exerting the effect of reducing the grinding action of the calcium content, It is not necessary that the entire calcium surface is coated with sucrose fatty acid ester.
[0008]
The method for producing a tablet-like calcium-containing food according to the second invention of the present application is characterized in that a mixture containing a calcium content and a sucrose fatty acid ester is granulated together with a binder and compression-molded.
In the present invention, the sucrose fatty acid ester exhibits an effect of reducing the grinding action of the calcium content by encapsulating the calcium content. From the viewpoint of making this effect sufficient, the blending ratio of calcium and sucrose fatty acid ester is preferably 1: 0.01 to 1 by weight.
[0009]
The binder used in the production method of the present invention is not particularly limited as long as it is generally used as a binder for foods. For example, sodium alginate, propylene glycol alginate, carboxymethylcellulose calcium, carboxymethylcellulose sodium, sodium starch glycolate, Examples include sodium starch phosphate ester, sodium polyacrylate, methyl cellulose, glucose solution, sucrose solution, and reduced maltose starch syrup solution. The binder may be used by dissolving in water or ethanol during granulation.
The production method of the present invention can be carried out in the same manner as in ordinary compression molding except that a mixture containing calcium and sucrose fatty acid ester is granulated together with a binder.
[0010]
In the present invention, if necessary, a main ingredient other than calcium (nutrients, etc.) can be blended. In this case, these main ingredients other than calcium are made into granules different from calcium, It is preferable that this granule is mixed with a calcium-containing granule and manufactured by compression molding in terms of enhancing the effect of reducing the grinding action of calcium by the sucrose fatty acid ester.
[0011]
【Example】
EXAMPLES Hereinafter, although an Example, a comparative example, and a test example demonstrate this invention concretely, these do not restrict | limit the scope of the present invention at all.
Example 1
10 kg of coral powder (pulverized weathered reef coral), 300 g of sucrose fatty acid ester and 500 g of lactose are mixed and pulverized, and a mixture of 1200 g of reduced maltose starch syrup and 1 kg of purified water is used as a binder. After granulation, it was dried with a fluidized bed dryer. Next, the mixture was sized with a V-type mixer and then compressed with a tablet machine.
[0012]
(Example 2)
(1) 3 kg of lactose and 0.06 kg of vitamin B 2 are mixed in advance and sieved using a 14-mesh sieve. This is mixed with 40.8 kg of magnesium sulfate, 15 kg of fructooligosaccharide and 120 kg of lactose for 20 minutes in a V-type mixer. After mixing, the mixture was pulverized with a Yarya pulverizer. 34 kg of ethanol was added to this, granulated with a stirring granulator, and then dried with a fluidized bed dryer (supply temperature: 80 ° C., exhaust temperature: 43 ° C.). Next, the mixture was sieved with an electric sieve (22 mesh), and the coarse particles were pulverized with a feather mill (screen 1.5 mm).
[0013]
(2) 294 kg of coral powder (pulverized weathered reef coral), 9 kg of sucrose fatty acid ester and 15 kg of lactose were mixed with a V-type mixer for 20 minutes and then pulverized with a Yarya pulverizer. A mixture of 36.3 kg of reduced maltose starch syrup and 30 kg of purified water was added as a binder with heating to 50 ° C. with stirring, granulated with a kneading granulator for 7 minutes, and then granulated with a feather mill. And dried with a fluidized bed dryer (supply temperature: 60 ° C., exhaust temperature: 35 ° C.). Subsequently, it sifted with the electric sieve (22 mesh), the coarse grain was grind | pulverized with the feather mill, and both were match | combined. Vitamin D 3 (2.01 kg) and lactose (9.6 kg) were mixed in advance and sieved using a 35-mesh sieve. Then, reduced maltose starch syrup (44.7 kg), casein phospho was added. 18 kg of peptide and 31.5 kg of sucrose fatty acid ester were sequentially added through a sieve of 35 mesh.
Next, the A granules obtained in (1) were added, and the particles were sized with a V-type mixer, and then compressed with a tablet machine.
[0014]
(Comparative Example 1)
(1) 3 kg of lactose and 0.06 kg of vitamin B 2 are pre-mixed and sieved using a 14 mesh sieve, and this is 294 kg of coral powder (weathered coral pulverized product), 40.8 kg of magnesium sulfate, fructooligosaccharide The mixture was mixed with 15 kg and lactose 135 kg in a V-type mixer for 20 minutes, and then pulverized with a Yarya pulverizer. 48 kg of purified water and 32 kg of ethanol were added thereto, granulated with a stirring granulator, and then dried with a fluidized bed dryer (supply temperature: 80 ° C., exhaust temperature: 55 ° C.). Subsequently, it sifted with the electric sieve (22 mesh), the coarse grain was grind | pulverized with the feather mill, and both were match | combined. To this, 2.01 kg of vitamin D 3 (800-folded product) and 9.6 kg of lactose were mixed in advance, and after sieving using a 35 mesh sieve, 81 kg of reduced maltose starch syrup and 18 kg of casein phosphopeptide were added. And 31.5 kg of sucrose fatty acid ester were sequentially added through a 35 mesh sieve. Next, the mixture was sized with a V-type mixer and then compressed with a tablet machine.
[0015]
(Test Example 1)
For the tablets obtained in Example 2 and Comparative Example 1, when the tablet discharging force by autograph was tested, the load applied when extruding the compression molded product was about 9 kgf in Comparative Example 1 (conventional method). On the other hand, in Example 2, it improved to about 3 kgf (FIG. 1).
In Comparative Example 1, tableting trouble occurred with an average of 6500 tablets per basket during compression molding, whereas in Example 2, there was no problem even with an average tableting of 180,000 tablets per basket.
[0016]
【The invention's effect】
According to the present invention, after compression molding at the time of production of a tablet-like calcium-containing food, the load applied during extrusion can be reduced, and the economic loss can be greatly reduced by suppressing the wear of the tablet machine mortar and die. it can.
[Brief description of the drawings]
FIG. 1 is a diagram showing test results of tablet discharge force by an autograph.
[Explanation of symbols]
─ Comparative Example 1
-Example 2

Claims (7)

カルシウム分及びショ糖脂肪酸エステルを含む混合物を結合剤とともに造粒し圧縮成形することを特徴とする錠剤状カルシウム含有食品の製造方法。  A method for producing a tablet-like calcium-containing food comprising granulating a mixture containing a calcium content and a sucrose fatty acid ester together with a binder and then compression-molding the mixture. カルシウム含有食品がカルシウム分を10〜85重量%含有する請求項記載の製造方法。The manufacturing method according to claim 1 , wherein the calcium-containing food contains 10 to 85% by weight of calcium. カルシウム分が天然物由来及び合成のカルシウム分の一方又は双方である請求項記載の製造方法。The process according to claim 1, wherein the calcium content is one or both of the calcium content of naturally derived and synthetic. 天然物由来のカルシウム分がコーラルパウダーである請求項記載の製造方法。The production method according to claim 3 , wherein the calcium content derived from a natural product is coral powder. カルシウム分とショ糖脂肪酸エステルの配合割合が重量比で1:0.01〜1である請求項記載の製造方法。1 at the mixing ratio by weight of calcium components and a sucrose fatty acid ester: 0.01 A manufacturing method according to claim 1, wherein the. カルシウム分及びショ糖脂肪酸エステルを含む混合物を結合剤とともに造粒して得た顆粒と、カルシウム分以外の主剤を含有する顆粒とを混合し、圧縮成形する請求項記載の製造方法。The process according to claim 1, wherein the mixing and granules obtained by granulating a mixture containing calcium components and a sucrose fatty acid ester with a binder, and granules containing main agent other than calcium components, compression molding. 請求項1〜6のいずれか1項に記載の製造方法によって製造される錠剤状カルシウム含有食品。The tablet-like calcium containing foodstuff manufactured by the manufacturing method of any one of Claims 1-6.
JP11456797A 1997-05-02 1997-05-02 Calcium-containing food and method for producing the same Expired - Fee Related JP3777393B2 (en)

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