JP3774079B2 - Hydraulic pressure generator for automobile brakes - Google Patents

Hydraulic pressure generator for automobile brakes Download PDF

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Publication number
JP3774079B2
JP3774079B2 JP06961799A JP6961799A JP3774079B2 JP 3774079 B2 JP3774079 B2 JP 3774079B2 JP 06961799 A JP06961799 A JP 06961799A JP 6961799 A JP6961799 A JP 6961799A JP 3774079 B2 JP3774079 B2 JP 3774079B2
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Japan
Prior art keywords
cylinder body
reservoir
vehicle body
connecting arm
hydraulic pressure
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JP06961799A
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Japanese (ja)
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JP2000264188A (en
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英樹 北村
知績 金子
孝義 篠原
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Nissin Kogyo Co Ltd
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Nissin Kogyo Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、自動車のブレーキやクラッチを液圧で作動する液圧発生装置に係り、詳しくは、この液圧発生装置が、ペダル踏力を増大するブースタと、該ブースタで増大した入力荷重を液圧に変換するタンデム型の液圧マスタシリンダと、液圧マスタシリンダの上部で作動液を貯留するリザーバとからなり、この液圧発生装置が車体前部側のエンジン室内部で車体前部方向からの外力を受けた場合に、乗員室への影響を極力回避するようにした液圧発生装置の構造に関する。
【0002】
【従来の技術】
自動車のブレーキを液圧作動するのに用いられる液圧発生装置として、例えば特開平9−39783号公報に示されるものがある。
【0003】
この液圧発生装置は、車体前部のエンジン室と乗員室とを仕切るダッシュパネルのエンジン室側面に、車体前部方向へ向けて突設されるブースタと、該ブースタのブースタシェル車体前部側に、シリンダボディを車体前後方向へ向けて連結される二系統タンデム型の液圧マスタシリンダとの2つのアクチュエータを備え、さらに液圧マスタシリンダのシリンダボディ上部に一体に組み付けされる合成樹脂製のリザーバとからなっており、リザーバに貯留される作動液を、液圧マスタシリンダへ随時供給できるようにしている。
【0004】
液圧マスタシリンダとリザーバとは、シリンダボディの上面に突出する第1作動液導入ボス部及び第2作動液導入ボス部と、リザーバの下面に突出する第1作動液供給ボス部及び第2作動液供給ボス部とを、グロメットシールを介して内外液密に嵌合して組み付けされ、これら2組のボス部の間で、シリンダボディから突出するリザーバ連結腕とリザーバから突出するシリンダボディ連結腕とを車体幅方向に重ね合わせし、両連結腕を連結ボルトで締結して一体に連結される。
【0005】
このように構成される液圧発生装置は、ブースタシェルとシリンダボディの軸線を、車体前後方向線と平行か或いはシリンダボディの先端側を車体上方向へ傾けてエンジン室の車体後部側に配設され、その前部には、エンジンやその他の補器類が一般に液圧発生装置よりも低い高さで配設されている。
【0006】
【発明が解決しようとする課題】
このような構成にあっては、車体前部の衝突など、車体前部方向からエンジン室に過大な外力が作用した場合に、当該外力がエンジンや補器類を通して液圧発生装置まで達することがある。液圧発生装置よりも車体前部側のエンジンや補器類は、前述の如く液圧発生装置よりも低位置にあるため、エンジンや補器類に伝わった外力は、液圧マスタシリンダのシリンダボディを車体上方向へ押し上げるように作用し、シリンダボディ上部のリザーバがブースタのブースタシェル車体前部に当接する。
【0007】
シリンダボディのこのような傾きは、車体前部方向からの外力を逸らせて、ブースタや乗員室でこれに続くプッシュロッド,ブレーキペダルに突き戻し力として作用しにくくなるため、シリンダボディをより大きく傾かせることが有益であるが、上述のリザーバは、軽量な合成樹脂を用いた反面、ある程度の強度を持たせるために相応の肉厚で形成される上、貯留槽内部に多数のリブを設けて全体を補強した構造であることから、リザーバがブースタシェルに当接してもリザーバの損壊程度は低く、シリンダボディの傾きを阻害するものとなっていた。
【0008】
本発明は、このような実情を背景にしてなされたもので、その目的とするところは、車体前部方向からの外力が液圧発生装置に車体上方向へ作用した際に、乗員室内のプッシュロッドやペダル類が運転者側へ突き戻されるのを極力防止することのできる自動車のブレーキ用液圧発生装置を提供することにある。
【0009】
【課題を解決するための手段】
上述の目的に従って、本発明は、エンジン室の内部に配設されるブースタの車体前部側に、タンデム型の液圧マスタシリンダがシリンダボディを車体前後方向へ向けて連結され、該シリンダボディの上部に合成樹脂製のリザーバを備える自動車のブレーキ用液圧発生装置であって、前記シリンダボディの上面に突出する第1作動液導入ボス部及び第2作動液導入ボス部と、前記リザーバの下面に突出する第1作動液供給ボス部及び第2作動液供給ボス部とを内外液密に嵌合し、これら2組のボス部の間で、前記シリンダボディから突出するリザーバ連結腕と前記リザーバから突出するシリンダボディ連結腕とを車体幅方向に重ね合わせし、両連結腕に車体幅方向に穿設されたボルト取り付け孔に連結ボルトを挿通して、前記シリンダボディとリザーバとを連結する自動車のブレーキ用液圧発生装置において、前記リザーバのシリンダボディ連結腕に、前記ボルト取り付け孔からシリンダボディ連結腕の外縁に至るスリットを形成すると共に、該スリットをボルト取り付け孔から車体後部側へ向けて配設して、前記シリンダボディに車体前部方向からの外力が作用して該シリンダボディが車体上方向へ傾いた際に、前記リザーバが前記ブースタの車体前部側に当接することにより、前記連結ボルトが前記スリットを通して前記シリンダボディ連結腕の外部へ抜け出して、前記シリンダボディと前記リザーバとを分離できるようにしたことを特徴としている。
【0010】
また、上記リザーバの車体後部側に第1突部を設け、ブースタの車体前部側には、リザーバが車体前部方向からの外力によってシリンダボディと共に車体上方向へ傾いた際に、第1突部の下側に入って該第1突部を車体上方向へ突き上げて、シリンダボディとリザーバの分離を助勢する第2突部を設けることができる。さらに、シリンダボディ連結腕のスリットには、シリンダボディ連結腕よりも薄肉な壁板を設けてスリットを塞ぐこともできる。
【0011】
【発明の実施の形態】
以下、本発明の形態例を図面に基づいて説明する。
【0012】
図中、図1〜図4は本発明の第1形態例を示し、図1はシリンダボディとリザーバとの連結状態を示す図2の要部拡大図、図2は自動車のブレーキ用液圧発生装置の断面正面図、図3は図1のIII−III断面図、図4はシリンダボディとリザーバと連結ボルトとの分解斜視図である。図5は本発明の第2形態例を示すシリンダボディとリザーバとの連結状態の断面図である。図6及び図7は本発明の第3形態例を示し、図6は自動車のブレーキ用液圧発生装置の要部正面図、図7は図6のVII−VII断面図である。
【0013】
図1〜図4に示す第1形態例において、自動車の車体前部側(図1,図2の左側)のエンジン室1と、該エンジン室1の車体後部側に続く乗員室2とは、ダッシュパネル3にて仕切られており、エンジン室1には、ダッシュパネル3のエンジン室側面に、ブースタ4と液圧マスタシリンダ5との2つの液圧発生用アクチュエータを有する液圧発生装置6が突設されている。
【0014】
乗員室2には、ブースタ4のバルブハウジング4bとプッシュロッド7とブレーキペダル8とが配設されていて、液圧発生装置6の入力荷重としてブレーキペダル8に入力された踏力をブースタ4で増大し、該入力荷重を液圧マスタシリンダ5で液圧に変換して、図示しないブレーキに供給するようにしている。
【0015】
ダッシュパネル3は、車体前後方向(図1,図2の左右方向)に正対し、且つ乗員室2側にやや後傾して配設されている。ブースタ4は、エンジン室1内に配設される大径のブースタシェル4aと、ダッシュパネル3を貫通して乗員室2内に突出する上述のバルブハウジング4bとからなっており、ブースタシェル4aをダッシュパネル3のエンジン室側面に重ね合わせし、これらをボルト9及びナット10で締結することにより、ブースタ4が車体前部方向へ向けて突設される。
【0016】
液圧マスタシリンダ5は、シリンダボディ5a内部のシリンダ孔に2つのピストンと2つの液圧室(いずれも図示しない)とを交互に配設した二系統用のタンデム型が用いられており、シリンダボディ5aの上側にリザーバ11が連結されている。シリンダボディ5aの上面前後部には、シリンダ孔内部に連通する大径円筒状の第1作動液導入ボス部5bと第2作動液導入ボス部5cとが突設され、該作動液導入ボス部5b,5cの間に板状のリザーバ連結腕5dが突設されると共に、該リザーバ連結腕5dにボルト取り付け孔5fとしてめねじ孔が穿設されており、さらにシリンダボディ5aの後端側に連結フランジ5eが突設されている。
【0017】
リザーバ11は、作動液を貯留するリザーバ本体12と、該リザーバ本体12の上面開口部を密閉するリザーバキャップ13とからなっている。リザーバ本体12とリザーバキャップ13は、それぞれ合成樹脂を材料にプレス成形等で一体形成されており、このうちリザーバ本体12には、相応の肉厚が設定されると共に内部に複数のリブを設けて全体の強度を高めている。リザーバ本体12の下面には、小径円筒状の第1作動液供給ボス部12aと第2作動液供給ボス部12bとが突設され、さらに両作動液供給ボス部12a,12bの間に板状のシリンダボディ連結腕12cが突設されており、該シリンダボディ連結腕12cに、ボルト取り付け孔12dとスリット12eとが設けられている。
【0018】
ボルト取り付け孔12dは、シリンダボディ連結腕12cの略中央に、後述する連結ボルト15の大径軸部15aを収容可能な径で穿設され、またスリット12eは、ボルト取り付け孔12dと連結ボルト15の大径軸部15aよりもやや幅狭で、且つボルト取り付け孔12dから第2作動液供給ボス部12b側へ向けてリザーバ本体12の下面から遠ざかるように傾斜して設けられている。
【0019】
リザーバ11の第1作動液供給ボス部12aはシリンダボディ5aの第1作動液導入ボス部5bと、またリザーバ11の第2作動液供給ボス部12bはシリンダボディ5aの第2作動液導入ボス部5cと、それぞれグロメットシール14を介して内外液密に嵌合され、これら2組の嵌合ボス部を通して、シリンダボディ5aのシリンダ孔とリザーバ11のリザーバ本体12内が連通する。また、上述の2組の嵌合ボス部の間では、シリンダボディ5aとリザーバ本体12とから突出するリザーバ連結腕5dとシリンダボディ連結腕12cとを車体幅方向に重ね合わせして、両連結腕5d,12cのボルト取り付け孔5f,12dを車体幅方向へ向けて開口させ、シリンダボディ連結腕12cのボルト取り付け孔12dに連結ボルト15の大径軸部15aを挿通し、該連結ボルト15の小径のおねじ15bをリザーバ連結腕5dのボルト取り付け孔5fに螺合して、シリンダボディ5aとリザーバ11とが一体に連結される。
【0020】
液圧マスタシリンダ5は、シリンダボディ5a後端側の連結フランジ5eをブースタシェル4aの前面に重ね合わせし、該連結フランジ5eとブースタシェル4aとをボルト16及びナット17とで締結することにより、ブースタ4の前部に直列に連結される。ブースタ4と液圧マスタシリンダ5とを連結した液圧発生装置6は、ブースタ4のバルブハウジング4bをエンジン室1側からダッシュパネル3の挿通孔3aに挿通して、ブースタシェル4aの背面をダッシュパネル3のエンジン室側面に当接させ、該ブースタシェル4aの背面に突設した前記連結ボルト9をダッシュパネル3のボルト孔3bを通して乗員室2へ突出させ、該連結ボルト9の先端側に前記ナット10を螺着して、ダッシュパネル3のエンジン室側面に突設される。
【0021】
このように取り付けられた液圧発生装置6は、ダッシュパネル3の傾斜配置から、エンジン室1の車体後端部に、ブースタ4とシリンダボディ5aの共通の中心軸CL1を車体前後方向線L1から車体上方へ角度θ分傾けて位置し(図2の実線状態)、その車体前部側には、図示しないエンジンやその他の補器類が液圧発生装置6よりも低い高さで配設されている。また、リザーバ本体12のシリンダボディ連結腕12cに形成されたスリット12eは、ボス部5b,5c,12a,12bの中心軸CL2と平行なボルト取り付け孔12dの中心を通る軸線L2から車体後部側に向けて配設される。
【0022】
本形態例は、以上のように構成されており、ダッシュパネル3のエンジン室側に突設される液圧発生装置6は、シリンダボディ5aのリザーバ連結腕5dとリザーバ本体12のシリンダボディ連結腕12cとを連結ボルト15で螺着することにより、シリンダボディ5aとリザーバ11との連結状態が良好に維持されている。
また、車体前部の衝突など、自動車の車体前部に過大な外力が作用した場合に、当該外力は、エンジンやその他の補器類を通して液圧発生装置6の車体前部側に位置する液圧マスタシリンダ5の先端側に上向きに作用する。液圧発生装置6は、前述の如くエンジンや補器類よりもやや上部に位置し、さらにブースタ4とシリンダボディ5aの中心軸CL1を車体前後方向線L1から車体上方へ角度θ分傾斜して配設されているため、エンジンや補器類からの外力は液圧マスタシリンダ5に中心軸CL2から車体上方向へ向けて作用し、シリンダボディ5aの連結フランジ5eとブースタシェル4aとの連結部分が破損して、シリンダボディ5aとリザーバ11とが矢印Aのように車体上方へ傾き、リザーバ11の車体後部側がブースタシェル4aの前面に当接する(図2の想像線状態)。
【0023】
リザーバ11は、前述如くその肉厚やリブによる補強からブースタシェル4aとの当接にも損壊程度は低く、シリンダボディ5aから継続して作用する矢印A方向の荷重に対して、ブースタシェル4aとの当接点を支点に、シリンダボディ連結腕12cのスリット12eの傾斜に略沿った矢印B方向の反力を生じ、シリンダボディ連結腕12cのボルト取り付け孔12dに挿通されていた連結ボルト15の大径軸部15aが、幅狭のスリット12eを押し拡げながらシリンダボディ連結腕12cの外部へ抜け出す。
【0024】
これにより、液圧マスタシリンダ5のシリンダボディ5aとリザーバ11のリザーバ本体12との連結状態が解除され、さらにシリンダボディ5aからリザーバ11へ矢印A方向の荷重が作用して、第1作動液供給ボス部12a及び第1作動液導入ボス部5bと、第2作動液供給ボス部12b及び第2作動液導入ボス部5cとの嵌合がそれぞれ外れ、リザーバ11がシリンダボディ5aから脱落する。リザーバ11の脱落で抵抗のなくなったシリンダボディ5aは、全体が矢印A方向へ容易に傾いて行く。
【0025】
シリンダボディ5aのこのような傾きは、これに続くブースタシェル4aに中心軸CL1から車体上方向に外れた偏荷重として作用し、該ブースタシェル4aにダッシュパネル3への取付け部近傍を支点とする回転モーメントを付与して、ブースタシェル4aにつながる乗員室2内のバルブハウジング4bやブレーキペダル8をダッシュパネル3の車体下方向に退避させるので、運転者側への突き戻しを良好に回避することができる。
【0026】
また、車体前部方向からの外力は、前述のエンジンや補器類のレイアウトから、その殆どが車体前後方向線L1の下側からシリンダボディ5aに車体上方向へ作用するが、本形態例はさらに、車体前部方向からの外力が車体前後方向線L1から車体上方向へ角度θの範囲で作用しても、これに対応することが可能である。
【0027】
シリンダボディ連結腕12cのスリット12eは、液圧発生装置6の設計上の諸条件や車体への取り付け、或いは車体前部方向からの外力のかかりり方によって、形状や向きを自由に設定することが可能である。例えば、図5に示す第2形態例では、スリット12eをボルト取り付け孔12dと同径になすと共に、ボルト取り付け孔12dから第2作動液供給ボス部側(図5の右側)へ向けてリザーバ本体12の下面と略平行に配設している。
【0028】
本形態例では、車体前部方向からの外力が作用しない通常時に、スリット12eからシリンダボディ側に回り込むシリンダボディ連結腕12cの半円弧状の舌片(図5において、連結ボルト15の大径軸部15aの下側)が連結ボルト15の抜けを防止して、シリンダボディ5aとリザーバ本体12との連結状態を保持し、また車体前部方向から過大な外力が作用した時には、連結ボルト15の大径軸部15aが、シリンダボディ連結腕12cの上記舌片を変形させるか若しくはスリット12eを略平行に抜け出て、シリンダボディ5aとリザーバ本体12との連結状態が解除される。
【0029】
図6及び図7に示す第3形態例では、シリンダボディ連結腕12cのスリット12eの略全長に、シリンダボディ連結腕12cの板厚よりも薄肉な壁板12fを設けて、該壁板12fを連結ボルト15のさらなる抜け止めとし、またシリンダボディ5aを通して車体前部方向からの外力が作用した場合には、連結ボルト15の大径軸部15aが壁板12fを破壊しながらスリット12eを抜け出るようにしている。
【0030】
さらに本形態例は、リザーバ本体12に周設されたフランジの車体後部側を本発明の第1突部12gとし、ブースタシェル4aの車体前部側にL字状の第2突部20を設けて、リザーバ11が車体前部方向からの外力によってシリンダボディ5aと共に車体上方向へ傾いた際には、第2突部20の先端側が第1突部12gの下側に入って該第1突部12gを車体上方向へ突き上げることにより、シリンダボディ5aとリザーバ11の分離を助勢するようにしている。
【0031】
尚、本発明は、液圧発生装置を車体前後方向線と平行に取り付ける場合であっても、車体前部方向からの外力が液圧マスタシリンダのシリンダボディに下側から作用する場合において、所期の目的を達成することができる。リザーバ連結腕とシリンダボディ連結腕の各ボルト取り付け孔やシリンダボディ連結腕のスリット並びに連結ボルトと、リザーバとブースタの第1,第2突部は、それぞれ上記の形態例と異なる形状であってもよい。例えば、リザーバ連結腕とシリンダボディ連結腕のボルト取り付け孔を単に連結ボルトを挿通するだけにして、連結ボルトを別途のナットで止めるようにしてもよい。
【0032】
【発明の効果】
以上説明したように、本発明によれば、車体前部方向からの外力が作用しない液圧発生装置の車体取り付け状態においては、シリンダボディのリザーバ連結腕とリザーバのシリンダボディ連結腕とを連結ボルトがつないでシリンダボディとリザーバとの連結状態を良好に維持し、また車体前部方向から過大な外力が作用した時には、連結ボルトがシリンダボディ連結腕のスリットを抜け出て、シリンダボディとリザーバ本体との連結を解除することにより、液圧マスタシリンダを車体前後方向から車体上方向へ容易に倒して、車体前部方向からの外力を逸らすので、乗員室内のバルブハウジングやプッシュロッド,ブレーキペダルが、運転者側へ突き戻されるのを良好に回避することができる。さらに、従来構造の液圧発生装置に較べて、リザーバのシリンダボディ連結腕にスリットを形成するだけでよく、構造が簡単で部品点数の増加もないので、低コストでの実施が可能であり、しかも既存の車体構造を何等変更することなく、そのまま適用することが可能である。
【0033】
また、リザーバの車体後部側に第1突部を設け、ブースタの車体前部側には第2突部を設けて、車体前部方向からの外力が作用した際に、第1突部と第2突部を当接させて、シリンダボディとリザーバの分離を助勢するようにしたから、ブースタのバルブハウジングやプッシュロッド,ブレーキペダルが運転者側へ突き戻されるのを、より確実に防止できるようになる。
【0034】
さらに、シリンダボディ連結を腕のスリットに、シリンダボディ連結腕よりも薄肉な壁板を設けたことにより、車体前方からの外力が作用しない通常時にはスリット内の薄肉な壁板が、連結ボルトをより確実に抜け止めすることができる。
【図面の簡単な説明】
【図1】 本発明の第1形態例を示すシリンダボディとリザーバとの連結状態を示す図1の要部拡大図
【図2】 本発明の第1形態例を示す自動車のブレーキ用液圧発生装置の断面正面図
【図3】 本発明の第1形態例を示す図1のIII−III断面図
【図4】 本発明の第1形態例を示すシリンダボディとリザーバと連結ボルトとの分解斜視図
【図5】 本発明の第2形態例を示すシリンダボディとリザーバとの連結状態の断面図
【図6】 本発明の第3形態例を示す自動車のブレーキ用液圧発生装置の要部正面図
【図7】 本発明の第3形態例を示す図6のVII−VII断面図
【符号の説明】
1…エンジン室
2…乗員室
3…ダッシュパネル
4…ブースタ
4a…ブースタシェル
4b…バルブハウジング
5…液圧マスタシリンダ
5a…シリンダボディ
5b…第1作動液導入ボス部
5c…第2作動液導入ボス部
5d…リザーバ連結腕
5e…連結フランジ
5f…ボルト取り付け孔
6…液圧発生装置
7…プッシュロッド
8…ブレーキペダル
11…リザーバ
12…リザーバ本体
12a…第1作動液供給ボス部
12b…第2作動液供給ボス部
12c…シリンダボディ連結腕
12d…ボルト取り付け孔
12e…スリット
12f…シリンダボディ連結腕12cの板厚よりも薄肉な壁板
12g…第1突部
13…リザーバキャップ
14…グロメットシール
15…連結ボルト
15a…大径軸部
15b…おねじ
20…第2突部
CL1…ブースタ4とシリンダボディ5aの共通の中心軸
CL2…ボス部5b,5c,12a,12bの中心軸
L1…車体前後方向線
L2…ボルト取り付け孔12dの中心を通る軸線
θ…液圧発生装置6の車体前後方向線L1からの角度
A…シリンダボディ5aとリザーバ12の傾き方向
B…リザーバ12の反力方向
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a hydraulic pressure generator that operates a brake or clutch of an automobile with hydraulic pressure. More specifically, the hydraulic pressure generator has a booster that increases pedal effort and an input load increased by the booster. A tandem type hydraulic master cylinder that converts to a hydraulic pressure cylinder, and a reservoir that stores hydraulic fluid at the upper part of the hydraulic master cylinder. The present invention relates to a structure of a hydraulic pressure generating device that avoids an influence on a passenger compartment as much as possible when receiving an external force.
[0002]
[Prior art]
An example of a hydraulic pressure generator used for hydraulically operating a brake of an automobile is disclosed in, for example, Japanese Patent Laid-Open No. 9-39783.
[0003]
This hydraulic pressure generator includes a booster projecting toward the front of the vehicle body on the side of the engine compartment of the dash panel that partitions the engine compartment and the passenger compartment at the front of the vehicle body, and the booster shell front side of the booster Two actuators with a two-line tandem hydraulic master cylinder that connects the cylinder body in the longitudinal direction of the vehicle body, and is made of a synthetic resin that is assembled integrally to the upper part of the cylinder body of the hydraulic master cylinder. The hydraulic fluid stored in the reservoir can be supplied to the hydraulic master cylinder at any time.
[0004]
The hydraulic master cylinder and the reservoir include a first hydraulic fluid introduction boss portion and a second hydraulic fluid introduction boss portion that protrude from the upper surface of the cylinder body, and a first hydraulic fluid supply boss portion and a second operation that protrude from the lower surface of the reservoir. The liquid supply boss part is assembled by fitting inside and outside liquid tightly via a grommet seal, and a reservoir connecting arm protruding from the cylinder body and a cylinder body connecting arm protruding from the reservoir between these two sets of boss parts Are overlapped in the vehicle body width direction, and both connecting arms are fastened with connecting bolts to be integrally connected.
[0005]
The hydraulic pressure generator configured in this way is arranged on the rear side of the engine compartment with the axis of the booster shell and cylinder body parallel to the longitudinal direction line of the vehicle body or the front end side of the cylinder body tilted upward in the vehicle body. The engine and other auxiliary devices are generally arranged at a height lower than that of the hydraulic pressure generator.
[0006]
[Problems to be solved by the invention]
In such a configuration, when an excessive external force is applied to the engine compartment from the front of the vehicle body, such as a collision of the front of the vehicle body, the external force may reach the hydraulic pressure generator through the engine and auxiliary devices. is there. Since the engine and auxiliary equipment on the front side of the vehicle body relative to the hydraulic pressure generating device are at a lower position than the hydraulic pressure generating device as described above, the external force transmitted to the engine and auxiliary equipment is the cylinder of the hydraulic master cylinder. The body acts to push up the vehicle body, and the reservoir at the upper part of the cylinder body comes into contact with the booster shell vehicle body front portion of the booster.
[0007]
This tilt of the cylinder body diverts the external force from the front of the vehicle body, making it difficult to act as a push-back force on the push rod and brake pedal that follow in the booster and passenger compartment. Although it is beneficial to incline, the above-mentioned reservoir is made of lightweight synthetic resin, but is formed with a suitable thickness to give a certain degree of strength, and a large number of ribs are provided inside the storage tank. Therefore, even if the reservoir comes into contact with the booster shell, the degree of damage of the reservoir is low, and the tilt of the cylinder body is hindered.
[0008]
The present invention has been made in the background of such a situation, and the object of the present invention is to push the passenger compartment when an external force from the front of the vehicle body acts on the hydraulic pressure generating device in the upward direction of the vehicle body. An object of the present invention is to provide a brake hydraulic pressure generator for an automobile that can prevent rods and pedals from being pushed back to the driver side as much as possible.
[0009]
[Means for Solving the Problems]
In accordance with the above-described object, the present invention provides a tandem hydraulic master cylinder connected to a front side of a vehicle body of a booster disposed in an engine room with a cylinder body facing in the longitudinal direction of the vehicle body. A brake hydraulic pressure generator for an automobile having a synthetic resin reservoir at an upper portion thereof, the first hydraulic fluid introduction boss portion and the second hydraulic fluid introduction boss portion projecting from the upper surface of the cylinder body, and the lower surface of the reservoir The first hydraulic fluid supply boss portion and the second hydraulic fluid supply boss portion that protrude to the inner side and the second hydraulic fluid supply boss portion are fitted inside and outside liquid tightly, and the reservoir connecting arm and the reservoir that protrude from the cylinder body between these two boss portions The cylinder body connecting arm protruding from the vehicle body is overlapped in the vehicle body width direction, and a connecting bolt is inserted into a bolt mounting hole drilled in the vehicle body width direction in both connecting arms, In a brake hydraulic pressure generator for an automobile that connects to a server, a slit is formed in the cylinder body connecting arm of the reservoir from the bolt mounting hole to an outer edge of the cylinder body connecting arm, and the slit is formed from the bolt mounting hole. The reservoir is disposed toward the rear side of the vehicle body, and when the cylinder body is tilted in the upward direction of the vehicle body due to an external force acting on the cylinder body, the reservoir is placed on the vehicle body front side of the booster. By contacting, the connecting bolt is pulled out to the outside of the cylinder body connecting arm through the slit, so that the cylinder body and the reservoir can be separated.
[0010]
Also, a first protrusion is provided on the rear side of the reservoir on the vehicle body side, and the first protrusion is provided on the vehicle body front side of the booster when the reservoir is tilted upward along with the cylinder body by an external force from the vehicle body front direction. A second protrusion can be provided that enters the lower side of the part and pushes up the first protrusion upward in the vehicle body to assist separation of the cylinder body and the reservoir. Further, a wall plate thinner than the cylinder body connecting arm can be provided in the slit of the cylinder body connecting arm to close the slit.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0012]
1 to 4 show a first embodiment of the present invention, FIG. 1 is an enlarged view of a main part of FIG. 2 showing a connection state between a cylinder body and a reservoir, and FIG. 2 is a brake hydraulic pressure generation of an automobile. 3 is a sectional front view of the apparatus, FIG. 3 is a sectional view taken along line III-III in FIG. 1, and FIG. 4 is an exploded perspective view of a cylinder body, a reservoir, and a connecting bolt. FIG. 5 is a cross-sectional view of the cylinder body and the reservoir connected to each other showing the second embodiment of the present invention. 6 and 7 show a third embodiment of the present invention, FIG. 6 is a front view of a main part of a brake hydraulic pressure generator for an automobile, and FIG. 7 is a sectional view taken along line VII-VII in FIG.
[0013]
In the first embodiment shown in FIGS. 1 to 4, the engine compartment 1 on the vehicle body front side (left side in FIGS. 1 and 2) and the passenger compartment 2 following the vehicle body rear side of the engine compartment 1 are: The engine compartment 1 is partitioned by a dash panel 3, and a hydraulic pressure generator 6 having two hydraulic pressure generating actuators, a booster 4 and a hydraulic master cylinder 5, is provided in the engine compartment 1 on the side of the engine compartment of the dash panel 3. Projected.
[0014]
In the passenger compartment 2, a valve housing 4 b of the booster 4, a push rod 7, and a brake pedal 8 are disposed. The booster 4 increases the pedaling force input to the brake pedal 8 as an input load of the hydraulic pressure generator 6. The input load is converted into a hydraulic pressure by the hydraulic master cylinder 5 and supplied to a brake (not shown).
[0015]
The dash panel 3 faces the vehicle body front-rear direction (the left-right direction in FIGS. 1 and 2) and is disposed slightly tilted rearward on the passenger compartment 2 side. The booster 4 includes a large-diameter booster shell 4a disposed in the engine compartment 1 and the above-described valve housing 4b that penetrates the dash panel 3 and protrudes into the passenger compartment 2. The booster shell 4a is The booster 4 protrudes toward the front of the vehicle body by overlapping the dash panel 3 on the side of the engine compartment and fastening them with bolts 9 and nuts 10.
[0016]
The hydraulic master cylinder 5 is a two-system tandem type in which two pistons and two hydraulic chambers (both not shown) are alternately arranged in a cylinder hole inside the cylinder body 5a. A reservoir 11 is connected to the upper side of the body 5a. A large-diameter cylindrical first hydraulic fluid introduction boss portion 5b and a second hydraulic fluid introduction boss portion 5c communicating with the inside of the cylinder hole protrude from the front and rear portions of the upper surface of the cylinder body 5a. A plate-like reservoir connecting arm 5d protrudes between 5b and 5c, and a female screw hole is drilled as a bolt mounting hole 5f in the reservoir connecting arm 5d, and further on the rear end side of the cylinder body 5a. A connecting flange 5e is projected.
[0017]
The reservoir 11 includes a reservoir body 12 that stores hydraulic fluid, and a reservoir cap 13 that seals the upper surface opening of the reservoir body 12. The reservoir body 12 and the reservoir cap 13 are each integrally formed of synthetic resin by press molding or the like. Among these, the reservoir body 12 has a corresponding thickness and is provided with a plurality of ribs inside. The overall strength is increased. A first hydraulic fluid supply boss portion 12a and a second hydraulic fluid supply boss portion 12b having a small diameter cylindrical shape project from the lower surface of the reservoir body 12, and a plate-like shape is provided between the hydraulic fluid supply boss portions 12a and 12b. The cylinder body connecting arm 12c is projected, and the cylinder body connecting arm 12c is provided with a bolt mounting hole 12d and a slit 12e.
[0018]
The bolt mounting hole 12d is formed in the approximate center of the cylinder body connecting arm 12c with a diameter capable of accommodating a large-diameter shaft portion 15a of the connecting bolt 15 described later, and the slit 12e is formed with the bolt mounting hole 12d and the connecting bolt 15 It is slightly narrower than the large-diameter shaft portion 15a, and is inclined so as to be away from the lower surface of the reservoir body 12 from the bolt mounting hole 12d toward the second hydraulic fluid supply boss portion 12b.
[0019]
The first working fluid supply boss portion 12a of the reservoir 11 is the first working fluid introduction boss portion 5b of the cylinder body 5a, and the second working fluid supply boss portion 12b of the reservoir 11 is the second working fluid introduction boss portion of the cylinder body 5a. 5c and the grommet seal 14 are respectively fitted inside and outside liquid tightly, and the cylinder hole of the cylinder body 5a and the inside of the reservoir body 12 of the reservoir 11 communicate with each other through these two sets of fitting bosses. Further, between the two sets of fitting bosses described above, the reservoir connecting arm 5d and the cylinder body connecting arm 12c protruding from the cylinder body 5a and the reservoir body 12 are overlapped in the vehicle body width direction, and both connecting arms The bolt mounting holes 5f and 12d of 5d and 12c are opened in the vehicle body width direction, the large diameter shaft portion 15a of the connecting bolt 15 is inserted into the bolt mounting hole 12d of the cylinder body connecting arm 12c, and the small diameter of the connecting bolt 15 is inserted. The male screw 15b is screwed into the bolt mounting hole 5f of the reservoir connecting arm 5d, and the cylinder body 5a and the reservoir 11 are integrally connected.
[0020]
The hydraulic master cylinder 5 is configured such that the connecting flange 5e on the rear end side of the cylinder body 5a is overlapped with the front surface of the booster shell 4a, and the connecting flange 5e and the booster shell 4a are fastened with bolts 16 and nuts 17, The booster 4 is connected in series to the front portion. A hydraulic pressure generating device 6 in which the booster 4 and the hydraulic pressure master cylinder 5 are connected to each other by inserting the valve housing 4b of the booster 4 from the engine chamber 1 side into the insertion hole 3a of the dash panel 3, and the rear surface of the booster shell 4a being dashed. The connecting bolt 9 which is brought into contact with the side of the engine chamber of the panel 3 and protruded from the back surface of the booster shell 4a is projected into the passenger compartment 2 through the bolt hole 3b of the dash panel 3, and the connecting bolt 9 The nut 10 is screwed and protruded from the side of the engine compartment of the dash panel 3.
[0021]
From the inclined arrangement of the dash panel 3, the hydraulic pressure generator 6 attached in this way is connected to the rear end of the vehicle body in the engine compartment 1 with the common central axis CL1 of the booster 4 and the cylinder body 5a from the vehicle longitudinal direction line L1. The vehicle is tilted upward by an angle θ (solid line state in FIG. 2), and an engine and other auxiliary devices (not shown) are arranged at a lower height than the hydraulic pressure generator 6 on the front side of the vehicle body. ing. In addition, a slit 12e formed in the cylinder body connecting arm 12c of the reservoir body 12 extends from the axis L2 passing through the center of the bolt mounting hole 12d parallel to the center axis CL2 of the boss portions 5b, 5c, 12a, 12b to the vehicle body rear side. Is arranged.
[0022]
The present embodiment is configured as described above, and the hydraulic pressure generating device 6 protruding from the dash panel 3 on the engine chamber side includes the reservoir connecting arm 5d of the cylinder body 5a and the cylinder body connecting arm of the reservoir body 12. The cylinder body 5a and the reservoir 11 are well connected by screwing 12c with the connecting bolt 15.
Further, when an excessive external force acts on the front part of the vehicle body such as a collision of the front part of the vehicle body, the external force passes through the engine or other auxiliary equipment and is located on the vehicle body front side of the hydraulic pressure generator 6. It acts upward on the tip side of the pressure master cylinder 5. The hydraulic pressure generator 6 is located slightly above the engine and auxiliary equipment as described above, and further, the booster 4 and the central axis CL1 of the cylinder body 5a are inclined by an angle θ from the vehicle longitudinal direction line L1 upward to the vehicle body. Therefore, the external force from the engine and auxiliary equipment acts on the hydraulic master cylinder 5 from the central axis CL2 toward the vehicle body upward, and the connecting portion between the connecting flange 5e of the cylinder body 5a and the booster shell 4a. Is broken, the cylinder body 5a and the reservoir 11 are tilted upward as shown by an arrow A, and the rear side of the reservoir 11 comes into contact with the front surface of the booster shell 4a (imaginary line state in FIG. 2).
[0023]
Since the reservoir 11 is reinforced by its thickness and ribs as described above, the contact with the booster shell 4a is less damaged, and the booster shell 4a and the booster shell 4a are subjected to the load in the direction of arrow A continuously acting from the cylinder body 5a. A reaction force in the direction of arrow B substantially along the inclination of the slit 12e of the cylinder body connecting arm 12c is generated with the contact point of the cylinder body connecting arm 12c as a fulcrum, and the connecting bolt 15 inserted through the bolt mounting hole 12d of the cylinder body connecting arm 12c is large. The radial shaft portion 15a comes out of the cylinder body connecting arm 12c while expanding the narrow slit 12e.
[0024]
As a result, the connection state between the cylinder body 5a of the hydraulic master cylinder 5 and the reservoir body 12 of the reservoir 11 is released, and a load in the direction of arrow A acts from the cylinder body 5a to the reservoir 11 to supply the first hydraulic fluid. The fitting between the boss portion 12a and the first hydraulic fluid introduction boss portion 5b and the second hydraulic fluid supply boss portion 12b and the second hydraulic fluid introduction boss portion 5c is disengaged, and the reservoir 11 is dropped from the cylinder body 5a. The entire cylinder body 5a, which has lost its resistance due to the drop-off of the reservoir 11, easily tilts in the direction of arrow A.
[0025]
Such inclination of the cylinder body 5a acts on the subsequent booster shell 4a as an offset load deviating from the center axis CL1 in the vehicle body upward direction, and the booster shell 4a has a vicinity of the attachment portion to the dash panel 3 as a fulcrum. A rotational moment is applied so that the valve housing 4b and the brake pedal 8 in the passenger compartment 2 connected to the booster shell 4a are retracted in the vehicle body downward direction of the dash panel 3, so that the push-back to the driver side can be avoided well. Can do.
[0026]
Further, most of the external force from the front direction of the vehicle body acts on the cylinder body 5a from the lower side of the vehicle body longitudinal direction line L1 from the lower side of the vehicle body front-rear direction line L1 from the layout of the engine and auxiliary devices described above. Furthermore, even if an external force from the front direction of the vehicle body acts in the range of the angle θ from the vehicle front-rear direction line L1 to the vehicle body upward direction, this can be dealt with.
[0027]
The shape and orientation of the slit 12e of the cylinder body connecting arm 12c can be freely set according to various design conditions of the hydraulic pressure generating device 6, attachment to the vehicle body, or how external force is applied from the front of the vehicle body. Is possible. For example, in the second embodiment shown in FIG. 5, the slit 12e has the same diameter as that of the bolt mounting hole 12d, and the reservoir main body is directed from the bolt mounting hole 12d to the second hydraulic fluid supply boss part side (right side in FIG. 5). 12 is arranged substantially parallel to the lower surface of 12.
[0028]
In the present embodiment, a semicircular arc-shaped tongue piece of the cylinder body connecting arm 12c that wraps around the cylinder body side from the slit 12e during normal times when no external force from the front of the vehicle body acts (in FIG. 5, the large diameter shaft of the connecting bolt 15). The lower side of the part 15a) prevents the connecting bolt 15 from coming off, maintains the connected state between the cylinder body 5a and the reservoir body 12, and when an excessive external force acts from the front of the vehicle body, The large-diameter shaft portion 15a deforms the tongue piece of the cylinder body connecting arm 12c or exits the slit 12e substantially in parallel, and the connection state between the cylinder body 5a and the reservoir body 12 is released.
[0029]
In the third embodiment shown in FIGS. 6 and 7, a wall plate 12f that is thinner than the plate thickness of the cylinder body connecting arm 12c is provided on substantially the entire length of the slit 12e of the cylinder body connecting arm 12c. When the connecting bolt 15 is further prevented from coming off and when an external force from the front of the vehicle body acts through the cylinder body 5a, the large-diameter shaft portion 15a of the connecting bolt 15 breaks out of the wall plate 12f and exits the slit 12e. I have to.
[0030]
Further, in the present embodiment, the rear body side of the flange provided around the reservoir body 12 is the first protrusion 12g of the present invention, and the L-shaped second protrusion 20 is provided on the front body side of the booster shell 4a. When the reservoir 11 is tilted upward along with the cylinder body 5a by the external force from the front of the vehicle body, the tip end of the second protrusion 20 enters the lower side of the first protrusion 12g and the first protrusion By pushing the portion 12g upward in the vehicle body, the cylinder body 5a and the reservoir 11 are separated from each other.
[0031]
In the present invention, even when the hydraulic pressure generating device is mounted parallel to the longitudinal direction line of the vehicle body, the external force from the vehicle body front direction acts on the cylinder body of the hydraulic master cylinder from below. The purpose of the period can be achieved. Each bolt mounting hole of the reservoir connecting arm and the cylinder body connecting arm, the slit of the cylinder body connecting arm and the connecting bolt, and the first and second protrusions of the reservoir and the booster may have different shapes from the above-described embodiments. Good. For example, the connecting bolt may be simply inserted through the bolt mounting holes of the reservoir connecting arm and the cylinder body connecting arm, and the connecting bolt may be stopped with a separate nut.
[0032]
【The invention's effect】
As described above, according to the present invention, the connecting bolt between the reservoir connecting arm of the cylinder body and the cylinder body connecting arm of the reservoir is connected to the cylinder body connecting arm when the hydraulic pressure generating device is not attached to the vehicle body. The cylinder body and the reservoir are well connected, and when an excessive external force is applied from the front of the vehicle body, the connecting bolt comes out of the slit of the cylinder body connecting arm, and the cylinder body and the reservoir body By releasing the connection, the hydraulic master cylinder can be easily tilted from the longitudinal direction of the vehicle body to the upward direction of the vehicle body, and the external force from the front direction of the vehicle body is diverted, so the valve housing, push rod, brake pedal in the passenger compartment It is possible to favorably avoid being pushed back to the driver side. Furthermore, as compared with the hydraulic pressure generating device of the conventional structure, it is only necessary to form a slit in the cylinder body connecting arm of the reservoir, and since the structure is simple and there is no increase in the number of parts, it can be carried out at a low cost. Moreover, the existing vehicle body structure can be applied as it is without any change.
[0033]
Also, the first protrusion is provided on the rear side of the vehicle body of the reservoir, and the second protrusion is provided on the front side of the booster. When an external force is applied from the front direction of the vehicle body, Since the two protrusions are brought into contact to assist the separation of the cylinder body and the reservoir, the booster valve housing, push rod, and brake pedal can be more reliably prevented from being pushed back to the driver side. become.
[0034]
In addition, the cylinder body connection is provided on the slit of the arm, and the wall plate thinner than the cylinder body connection arm is provided, so that the thin wall plate in the slit normally prevents the connecting bolt from being applied by external force from the front of the vehicle body. It can be surely retained.
[Brief description of the drawings]
FIG. 1 is an enlarged view of a main part of FIG. 1 showing a connection state between a cylinder body and a reservoir according to a first embodiment of the present invention. FIG. 2 shows generation of brake hydraulic pressure for an automobile according to the first embodiment of the present invention. Fig. 3 is a cross-sectional front view of the apparatus. Fig. 3 is a cross-sectional view taken along the line III-III of Fig. 1 showing a first embodiment of the invention. Fig. 4 is an exploded perspective view of a cylinder body, a reservoir, and a connecting bolt. FIG. 5 is a cross-sectional view of a cylinder body and a reservoir connected to each other according to a second embodiment of the present invention. FIG. FIG. 7 is a sectional view taken along line VII-VII in FIG. 6 showing a third embodiment of the present invention.
DESCRIPTION OF SYMBOLS 1 ... Engine compartment 2 ... Passenger compartment 3 ... Dash panel 4 ... Booster 4a ... Booster shell 4b ... Valve housing 5 ... Hydraulic master cylinder 5a ... Cylinder body 5b ... 1st hydraulic fluid introduction boss | hub part 5c ... 2nd hydraulic fluid introduction boss | hub 5d ... reservoir connecting arm 5e ... connecting flange 5f ... bolt mounting hole 6 ... hydraulic pressure generating device 7 ... push rod 8 ... brake pedal 11 ... reservoir 12 ... reservoir body 12a ... first hydraulic fluid supply boss 12b ... second operation Liquid supply boss 12c ... Cylinder body connecting arm 12d ... Bolt mounting hole 12e ... Slit 12f ... Wall plate 12g thinner than plate thickness of cylinder body connecting arm 12c ... First protrusion 13 ... Reservoir cap 14 ... Grommet seal 15 ... Connecting bolt 15a ... large diameter shaft 15b ... male screw 20 ... second projection CL1 ... booster 4 and cylinder body 5a common central axis CL2 ... central axis L1 of the bosses 5b, 5c, 12a, 12b ... vehicle body longitudinal direction line L2 ... axis passing through the center of the bolt mounting hole 12d ... vehicle body longitudinal direction line L1 of the hydraulic pressure generator 6 Angle A from the cylinder body 5a and the inclination direction B of the reservoir 12 B ... the reaction force direction of the reservoir 12

Claims (3)

エンジン室の内部に配設されるブースタの車体前部側に、タンデム型の液圧マスタシリンダがシリンダボディを車体前後方向へ向けて連結され、該シリンダボディの上部に合成樹脂製のリザーバを備える自動車のブレーキ用液圧発生装置であって、前記シリンダボディの上面に突出する第1作動液導入ボス部及び第2作動液導入ボス部と、前記リザーバの下面に突出する第1作動液供給ボス部及び第2作動液供給ボス部とを内外液密に嵌合し、これら2組のボス部の間で、前記シリンダボディから突出するリザーバ連結腕と前記リザーバから突出するシリンダボディ連結腕とを車体幅方向に重ね合わせし、両連結腕に車体幅方向に穿設されたボルト取り付け孔に連結ボルトを挿通して、前記シリンダボディとリザーバとを連結する自動車のブレーキ用液圧発生装置において、前記リザーバのシリンダボディ連結腕に、前記ボルト取り付け孔からシリンダボディ連結腕の外縁に至るスリットを形成すると共に、該スリットをボルト取り付け孔から車体後部側へ向けて配設して、前記シリンダボディに車体前部方向からの外力が作用して該シリンダボディが車体上方向へ傾いた際に、前記リザーバが前記ブースタの車体前部側に当接することにより、前記連結ボルトが前記スリットを通して前記シリンダボディ連結腕の外部へ抜け出して、前記シリンダボディと前記リザーバとを分離できるようにしたことを特徴とする自動車のブレーキ用液圧発生装置。A tandem hydraulic master cylinder is connected to the front side of the vehicle body of the booster disposed inside the engine room with the cylinder body facing the vehicle body in the longitudinal direction of the vehicle body, and a synthetic resin reservoir is provided on the cylinder body. A brake hydraulic pressure generator for an automobile, the first hydraulic fluid introduction boss and the second hydraulic fluid introduction boss projecting from the upper surface of the cylinder body, and the first hydraulic fluid supply boss projecting from the lower surface of the reservoir And the second hydraulic fluid supply boss are fitted in a fluid-tight manner inside and outside, and a reservoir connecting arm protruding from the cylinder body and a cylinder body connecting arm protruding from the reservoir are connected between the two sets of bosses. An automobile block that connects the cylinder body and the reservoir by superimposing them in the vehicle body width direction and inserting the connection bolts into the bolt mounting holes drilled in the vehicle body width direction in both connection arms. In the engine hydraulic pressure generating device, a slit is formed in the cylinder body connecting arm of the reservoir from the bolt mounting hole to the outer edge of the cylinder body connecting arm, and the slit is directed from the bolt mounting hole toward the rear side of the vehicle body. When the external force from the vehicle body front direction acts on the cylinder body and the cylinder body is tilted upward, the reservoir contacts the vehicle body front side of the booster. A brake hydraulic pressure generator for an automobile, wherein a connecting bolt is pulled out of the cylinder body connecting arm through the slit to separate the cylinder body and the reservoir. 前記リザーバの車体後部側に第1突部を設け、前記ブースタの車体前部側には、前記リザーバが車体前部方向からの外力によって前記シリンダボディと共に車体上方向へ傾いた際に、前記第1突部の下側に入って該第1突部を車体上方向へ突き上げて、前記シリンダボディとリザーバの分離を助勢する第2突部を設けたことを特徴とする請求項1に記載の自動車のブレーキ用液圧発生装置。A first protrusion is provided on the rear side of the vehicle body of the reservoir, and on the front side of the booster, when the reservoir is tilted upward along with the cylinder body by the external force from the front side of the vehicle body, 2. The second protrusion for assisting the separation of the cylinder body and the reservoir by entering the lower side of the one protrusion and pushing the first protrusion upward in the vehicle body is provided. Fluid pressure generator for automobile brakes. 前記スリットに、前記シリンダボディ連結腕よりも薄肉な壁板を設けたことを特徴とする請求項1または2に記載の自動車のブレーキ用液圧発生装置。The brake hydraulic pressure generator for an automobile according to claim 1 or 2, wherein a wall plate thinner than the cylinder body connecting arm is provided in the slit.
JP06961799A 1999-03-16 1999-03-16 Hydraulic pressure generator for automobile brakes Expired - Fee Related JP3774079B2 (en)

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JP06961799A JP3774079B2 (en) 1999-03-16 1999-03-16 Hydraulic pressure generator for automobile brakes

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JP06961799A JP3774079B2 (en) 1999-03-16 1999-03-16 Hydraulic pressure generator for automobile brakes

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JP2000264188A JP2000264188A (en) 2000-09-26
JP3774079B2 true JP3774079B2 (en) 2006-05-10

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