JP3760577B2 - Resistor - Google Patents

Resistor Download PDF

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Publication number
JP3760577B2
JP3760577B2 JP17795597A JP17795597A JP3760577B2 JP 3760577 B2 JP3760577 B2 JP 3760577B2 JP 17795597 A JP17795597 A JP 17795597A JP 17795597 A JP17795597 A JP 17795597A JP 3760577 B2 JP3760577 B2 JP 3760577B2
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JP
Japan
Prior art keywords
resistor
resistance value
insulating substrate
electrode terminals
correction groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP17795597A
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Japanese (ja)
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JPH1126202A (en
Inventor
利男 荒井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Corp
Panasonic Holdings Corp
Original Assignee
Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Priority to JP17795597A priority Critical patent/JP3760577B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、電子回路を構成する基板等に装着され、特に低抵抗値に対応する抵抗器に関するものである。
【0002】
【従来の技術】
従来の抵抗器としては、特開平1−302701号公報に、電極端子間に形成された抵抗体の端部から抵抗値修正溝を形成し、この抵抗値修正溝の開始位置とは反対側の位置で抵抗体に一部が重なるように導体を形成したものが知られている。
【0003】
以下、従来の抵抗器について図面を参照しながら説明する。
【0004】
図7は従来の抵抗器の平面図、図8は同要部である抵抗値修正溝の長さと抵抗値との関係を示す図である。
【0005】
図7において、1は上面に抵抗体2を有する絶縁基板である。3は絶縁基板1の上面の一方の隅部に抵抗体2と電気的に接続するように一部を重ねて設けられた一対の電極端子である。4は一対の電極端子3間に位置する抵抗体2の一端から抵抗体2の中央へ向かって設けられた抵抗値修正溝である。5は絶縁基板1の幅方向いっぱいの上面の側部に一対の電極端子3と対向しかつ抵抗体2と電気的に接続するように一部を重ねて設けられた導体である。
【0006】
以上のように構成された従来の抵抗器の抵抗値修正溝の長さと抵抗体との関係は図8に示すように、抵抗体2の一端から中央部へ向かってトリミングするにつれ抵抗値が変化するものである。すなわち、トリミング開始時は抵抗値の変化が大きく、ある一定の長さに達すると抵抗値の変化が小さく、ほぼ一定の抵抗値になるものである。
【0007】
【発明が解決しようとする課題】
しかしながら超低抵抗の抵抗器を得るためには、上記従来の構成では導体5が絶縁基板1の幅方向いっぱいに設けられているため、その分の抵抗値も検出されることになり、そのため、導体5の抵抗値も考慮しなければならず、抵抗値修正が難しいという課題を有していた。
【0008】
本発明は上記従来の課題を解決するもので、トリミングによる抵抗値修正が容易でかつ低抵抗値に対応できる信頼性の高い抵抗器を得ることを目的とするものである。
【0009】
【課題を解決するための手段】
上記目的を達成するために本発明は、絶縁基板の四隅に設けられた4つの電極端子を備え、抵抗値修正溝を挟んで対向する4つの電極端子のうち、一方の2つの電極端子は電圧端子とし、かつ他方の2つの電極端子は電流端子としたものである。
【0010】
【発明の実施の形態】
本発明の請求項1に記載の発明は、角形の絶縁基板と、前記絶縁基板の四隅に設けられた4つの電極端子と、前記絶縁基板の上面に前記4つの電極端子と電気的に接続するように設けられた抵抗体と、前記抵抗体の一端から中央部に向かって電流が流れる方向に設けられた抵抗値修正溝とを備え、前記抵抗値修正溝を挟んで対向する前記4つの電極端子のうち、一方の2つの電極端子は電圧端子とし、かつ他方の2つの電極端子は電流端子とし、前記抵抗値修正溝は長さが長くなるほど抵抗値が下がる下降特性を示すようにしたものである。
【0011】
上記構成によれば、抵抗値修正溝を挟んで対向する4つの電極端子のうち、一方の2つの電極端子は電圧端子とし、かつ他方の2つの電極端子は電流端子とし、前記抵抗値修正溝は長さが長くなるほど抵抗値が下がる下降特性を示すようにしているため、電流および電圧を測定しながら抵抗体の一端から中央部に向かって電流が流れる方向に抵抗値修正溝を設けることにより、抵抗値修正溝の長さが長くなるほど抵抗値が下がる抵抗値修正を行うことができ、そして抵抗値が目標値に達したところで抵抗値修正を止めることができ、これにより、低抵抗値に対応できる信頼性の高い抵抗器を得ることができるという作用を有するものである。
【0012】
(実施の形態1)
以下、本発明の実施の形態1における抵抗器について、図面を参照しながら説明する。
【0013】
図1は本発明の実施の形態1における抵抗器の斜視図である。
【0014】
図1において、11はアルミナ等からなる角形の絶縁基板である。12は絶縁基板11の後述する抵抗値修正溝14を挟んで対向する隅部に設けられた銀等からなる電極端子である。13は絶縁基板11の上面に電極端子12と電気的に接続するように設けられた酸化ルテニウム等からなる抵抗体である。14は抵抗体13の一端から中央部に向かってレーザ光等によって設けられた抵抗値修正溝である。このように、抵抗値修正溝14を挟んで四隅に独立した4つの電極端子12を備えているため、四端子の電流、電圧測定器等を用いた場合、4つの電極端子12のうち2つは電圧端子、他の2つは電流端子として用いることができるものである。
【0015】
以上のように構成された本発明の実施の形態1における抵抗器について、以下にその製造方法を説明する。
【0016】
図2、図3は本発明の実施の形態1における抵抗器の製造方法を示す工程図である。
【0017】
まず、図2(a)に示すように、縦横にスリット21を有する絶縁基板22のスリット21が直交する部分の上、下面に銀等の金属ペーストを印刷し、約800℃で焼成して電極端子23を形成する。
【0018】
次に、図2(b)に示すように、絶縁基板22の上面に電極端子23と電気的に接続するように酸化ルテニウム等の抵抗ペーストを印刷し、約620℃で焼成して抵抗体24を形成する。
【0019】
次に、図2(c)に示すように、電極端子23に四端子のデジタルマルチメータの測定端子(図示せず)をあてて電流、電圧を測定しながら、抵抗体24の一端から中央部に向かって電流が流れる方向にレーザ光を用いて抵抗値修正溝25を形成する。このとき、抵抗値修正溝25は抵抗体24の一端から切削していき、目標とする抵抗値に達したところで切削を止めて形成されるものである。
【0020】
次に、前工程で形成された絶縁基板22を、スリット21に沿って一次分割し、図3(a)に示すように、短冊状の基板31を形成する。
【0021】
次に、図3(b)に示すように、一次分割された短冊状の基板31の側面に電極端子32と電気的に接続するように、銀パラジウム等の金属ペーストを印刷し、約600℃で焼成して側面電極33を形成する。
【0022】
次に、図3(c)に示すように、前工程で形成された短冊状の基板31を二次分割して個片34を形成し、抵抗器を製造するものである。
【0023】
なお、上述した抵抗器では角形の絶縁基板11を用いているが、図4に示すように、絶縁基板41の側部の電極端子43の間に切欠部42を設けた構成にしてもよい。図4は、本発明の他の実施の形態における抵抗器の平面図である。
【0024】
図4において、41は側面に対向する一対の切欠部42を有するアルミナ等からなる角形の絶縁基板である。43は絶縁基板41の隅部に設けられた銀等からなる電極端子である。44は絶縁基板41の上面に電極端子43と電気的に接続するように設けられた酸化ルテニウム等からなる抵抗体である。45は抵抗体44の一端から中央部に向かってレーザ光等によって設けられた抵抗値修正溝である。このように、絶縁基板41に切欠部42を有しているため、切欠部42を挟んで対向する電極端子43が独立して形成され、短絡することなく形成できるものである。
【0025】
(実施の形態2)
以下、本発明の実施の形態2における抵抗器について、図面を参照しながら説明する。
【0026】
図5は本発明の実施の形態2における抵抗器の平面図である。
【0027】
図5において、51はアルミナ等からなる角形の絶縁基板である。52は絶縁基板51の四隅に同寸法で設けられた銀等からなる電極端子である。53は絶縁基板51の上面に電極端子52と電気的に接続するように設けられた酸化ルテニウム等からなる抵抗体である。54は対向する電極端子52から等間隔となる抵抗体53の一端から中央部に向かってレーザ光等によって設けられた抵抗値修正溝である。このように電極端子52を全て同寸法とすることによって、この抵抗器を回路基板へ実装する場合、方向性を考慮しなくても良く、実装ミスが低減できるものである。
【0028】
以上のように構成された本発明の実施の形態1および2における抵抗器について、3.2mm×1.6mmサイズの抵抗器の抵抗値を測定し、抵抗値修正溝の長さと抵抗値との関係を調べたものを図6に示す。この抵抗値の設定方法は、それぞれの抵抗器の隅部の電極端子に四端子のデジタルマルチメータの測定端子をあてて電流、電圧を測定しながら、抵抗体の一端から中央部に向かって電流が流れる方向にレーザ光を用いて抵抗値修正溝を切削していき、目標とする抵抗値に達すると切削を止めて所望の抵抗値を得るものである。
【0029】
図6中、(1)の直線は本発明の実施の形態1における抵抗器、(2)の曲線は本発明の実施の形態2における抵抗器の値を示す。
【0030】
(1)の直線の抵抗器は、電圧降下が検出される抵抗体の面積が大きく、抵抗値修正溝の長さが長くなるほど抵抗値が下がる下降特性を示す。これは抵抗値の下降倍率が大きく取れ、抵抗値がより広範囲で設定できるという効果があるものである。
【0031】
また、(2)の曲線の抵抗器では、抵抗値修正溝を対向する電極端子から等間隔に設けているため、(1)に比べて電圧降下が検出される抵抗体の面積が小さく、抵抗値が上昇する。このため、抵抗値が急激に下降せず、抵抗値修正溝の長さが長くなっても抵抗値が上昇する影響を受け、(1)に比べて下降倍率が緩やかになるので抵抗値の微調整がしやすく、抵抗値の修正精度が向上するものである。
【0032】
【発明の効果】
以上のように本発明によれば、抵抗値をトリミングによる抵抗値修正溝で下降させ、低抵抗値に対応できる信頼性の高い抵抗器を提供することができるものである。
【図面の簡単な説明】
【図1】 本発明の実施の形態1における抵抗器の斜視図
【図2】 (a)〜(c)同抵抗器の製造方法を示す工程図
【図3】 (a)〜(c)同抵抗器の製造方法を示す工程図
【図4】 本発明の他の実施の形態における抵抗器の平面図
【図5】 本発明の実施の形態2における抵抗器の平面図
【図6】 本発明の実施の形態1および2における抵抗器の抵抗値修正溝の長さと抵抗値との関係を示す図
【図7】 従来の抵抗器の平面図
【図8】 同抵抗値修正溝の長さと抵抗値との関係を示す図
【符号の説明】
11 絶縁基板
12 電極端子
13 抵抗体
14 抵抗値修正溝
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a resistor that is mounted on a substrate or the like constituting an electronic circuit and that particularly corresponds to a low resistance value.
[0002]
[Prior art]
As a conventional resistor, in JP-A-1-302701, a resistance value correction groove is formed from an end portion of a resistor formed between electrode terminals, and the opposite side of the start position of the resistance value correction groove is formed. A device in which a conductor is formed so as to partially overlap a resistor at a position is known.
[0003]
A conventional resistor will be described below with reference to the drawings.
[0004]
FIG. 7 is a plan view of a conventional resistor, and FIG. 8 is a diagram showing the relationship between the resistance value correction groove length and the resistance value, which is the main part of the resistor.
[0005]
In FIG. 7 , reference numeral 1 denotes an insulating substrate having a resistor 2 on its upper surface. 3 is a pair of electrode terminals provided partially overlapping so as to be electrically connected to the resistor 2 to one of the corners of the upper surface of the insulating substrate 1. Reference numeral 4 denotes a resistance value correcting groove provided from one end of the resistor 2 located between the pair of electrode terminals 3 toward the center of the resistor 2. Reference numeral 5 denotes a conductor provided on a side of the upper surface of the insulating substrate 1 in the full width direction so as to face the pair of electrode terminals 3 and to be electrically connected to the resistor 2.
[0006]
As shown in FIG. 8, the relationship between the resistance value correction groove length of the conventional resistor configured as described above and the resistor is such that the resistance value changes as the resistor 2 is trimmed from one end toward the center portion. To do. That is, the change in resistance value is large at the start of trimming, and the change in resistance value is small when reaching a certain length, resulting in a substantially constant resistance value.
[0007]
[Problems to be solved by the invention]
However, in order to obtain a very low resistance resistor, since the conductor 5 is provided in the entire width direction of the insulating substrate 1 in the conventional configuration, the corresponding resistance value is also detected . The resistance value of the conductor 5 must also be taken into account, and there is a problem that it is difficult to correct the resistance value.
[0008]
SUMMARY OF THE INVENTION The present invention solves the above-described conventional problems, and an object of the present invention is to obtain a highly reliable resistor that can be easily corrected by trimming and can cope with a low resistance value.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, the present invention includes four electrode terminals provided at four corners of an insulating substrate, and one of the two electrode terminals opposed across the resistance correction groove is a voltage. The other two electrode terminals are current terminals .
[0010]
DETAILED DESCRIPTION OF THE INVENTION
According to a first aspect of the present invention includes a rectangular insulating substrate, wherein the four electrode terminals provided at the four corners of the insulating substrate, connected the four electrode terminals electrically to the upper surface of the insulating substrate The four electrodes facing each other across the resistance value correction groove, and a resistance value correction groove provided in a direction in which a current flows from one end of the resistor toward a central portion. Among the terminals, one of the two electrode terminals is a voltage terminal, and the other two electrode terminals are current terminals, and the resistance value correction groove exhibits a descending characteristic in which the resistance value decreases as the length increases. It is.
[0011]
According to the above configuration, of the four electrode terminals facing each other across the resistance value correction groove, one of the two electrode terminals is a voltage terminal and the other two electrode terminals are current terminals, and the resistance value correction groove Since the resistance value decreases as the length increases , a resistance value correction groove is provided in the direction in which the current flows from one end of the resistor toward the center while measuring the current and voltage. , can be performed resistance correction as the resistance value length of the resistance value correction groove is longer decreases, and the resistance value can stop the resistance value correction was reached the target value, thereby, a low resistance value it is expected to have an effect that it is possible to obtain a highly reliable to cope resistor.
[0012]
(Embodiment 1)
Hereinafter, the resistor according to the first embodiment of the present invention will be described with reference to the drawings.
[0013]
FIG. 1 is a perspective view of a resistor according to Embodiment 1 of the present invention.
[0014]
In FIG. 1 , reference numeral 11 denotes a rectangular insulating substrate made of alumina or the like. Reference numeral 12 denotes an electrode terminal made of silver or the like provided at corners facing each other across a resistance value correcting groove 14 described later of the insulating substrate 11. Reference numeral 13 denotes a resistor made of ruthenium oxide or the like provided on the upper surface of the insulating substrate 11 so as to be electrically connected to the electrode terminal 12. Reference numeral 14 denotes a resistance value correction groove provided by laser light or the like from one end of the resistor 13 toward the center . Thus, due to the provision of the four electrode terminals 12 separate at the four corners across the resistance value correcting grooves 14, the current four-terminal, in the case of using a voltage measuring instrument or the like, two of the four electrode terminals 12 Can be used as voltage terminals and the other two can be used as current terminals.
[0015]
A method for manufacturing the resistor according to the first embodiment of the present invention configured as described above will be described below.
[0016]
2 and 3 are process diagrams showing a method for manufacturing a resistor according to the first embodiment of the present invention.
[0017]
First, as shown in FIG. 2A, a metal paste such as silver is printed on the upper and lower surfaces of the insulating substrate 22 having the slits 21 in the vertical and horizontal directions, and the electrodes are baked at about 800 ° C. Terminal 23 is formed.
[0018]
Next, as shown in FIG. 2B, a resistance paste such as ruthenium oxide is printed on the upper surface of the insulating substrate 22 so as to be electrically connected to the electrode terminal 23, and fired at about 620 ° C. to form the resistor 24. Form.
[0019]
Next, as shown in FIG. 2 (c), a measurement terminal (not shown) of a four-terminal digital multimeter is applied to the electrode terminal 23 to measure the current and voltage, and from one end of the resistor 24 to the center portion. The resistance value correcting groove 25 is formed using laser light in the direction in which the current flows toward. At this time, the resistance value correcting groove 25 is formed by cutting from one end of the resistor 24 and stopping the cutting when the target resistance value is reached.
[0020]
Next, the insulating substrate 22 formed in the previous step is primarily divided along the slit 21 to form a strip-shaped substrate 31 as shown in FIG.
[0021]
Next, as shown in FIG. 3B, a metal paste such as silver palladium is printed on the side surface of the strip-shaped substrate 31 that is primarily divided so as to be electrically connected to the electrode terminal 32, and is about 600 ° C. The side electrode 33 is formed by baking.
[0022]
Next, as shown in FIG. 3C, the strip-shaped substrate 31 formed in the previous step is secondarily divided to form individual pieces 34 to manufacture resistors.
[0023]
In addition, although the rectangular insulating substrate 11 is used in the resistor described above, a notch 42 may be provided between the electrode terminals 43 on the side of the insulating substrate 41 as shown in FIG. FIG. 4 is a plan view of a resistor according to another embodiment of the present invention.
[0024]
In FIG. 4 , reference numeral 41 denotes a rectangular insulating substrate made of alumina or the like having a pair of cutout portions 42 facing the side surfaces. Reference numeral 43 denotes an electrode terminal made of silver or the like provided at a corner of the insulating substrate 41. Reference numeral 44 denotes a resistor made of ruthenium oxide or the like provided on the upper surface of the insulating substrate 41 so as to be electrically connected to the electrode terminal 43. Reference numeral 45 denotes a resistance value correction groove provided by laser light or the like from one end of the resistor 44 toward the center. As described above, since the insulating substrate 41 has the cutout portion 42, the electrode terminals 43 opposed to each other with the cutout portion 42 interposed therebetween are formed independently, and can be formed without short-circuiting.
[0025]
(Embodiment 2)
Hereinafter, the resistor in Embodiment 2 of this invention is demonstrated, referring drawings.
[0026]
FIG. 5 is a plan view of a resistor according to Embodiment 2 of the present invention .
[0027]
In FIG. 5 , 51 is a rectangular insulating substrate made of alumina or the like. 52 are electrode terminals made of silver or the like provided at the four corners of the insulating substrate 51 with the same dimensions. Reference numeral 53 denotes a resistor made of ruthenium oxide or the like provided on the upper surface of the insulating substrate 51 so as to be electrically connected to the electrode terminal 52. Reference numeral 54 denotes a resistance value correcting groove provided by laser light or the like from one end of the resistor 53 that is equidistant from the opposing electrode terminal 52 toward the center. Thus, by making all the electrode terminals 52 into the same dimension, when mounting this resistor on a circuit board, it is not necessary to consider directionality and a mounting mistake can be reduced.
[0028]
About the resistor in Embodiment 1 and 2 of this invention comprised as mentioned above, the resistance value of a 3.2 mm x 1.6 mm size resistor is measured, and the length of a resistance value correction groove | channel and resistance value of What investigated the relationship is shown in FIG. This resistance value is set by applying a four-terminal digital multimeter measurement terminal to the electrode terminals at the corners of each resistor and measuring the current and voltage while measuring the current from one end of the resistor toward the center. The resistance value correction groove is cut using a laser beam in the direction in which the gas flows, and when the target resistance value is reached, the cutting is stopped to obtain a desired resistance value.
[0029]
In FIG. 6 shows the values of the resistors in the second embodiment of the linear resistors according to the first embodiment of the present invention, the curve of (2) the present invention (1).
[0030]
The linear resistor of (1) shows a descending characteristic that the resistance value decreases as the area of the resistor in which the voltage drop is detected is large and the length of the resistance value correcting groove becomes longer. This has the effect that the lowering ratio of the resistance value can be increased and the resistance value can be set in a wider range.
[0031]
In addition, in the resistor of the curve of (2), since the resistance value correction groove is provided at equal intervals from the opposing electrode terminal, the area of the resistor where the voltage drop is detected is smaller than that of (1), and the resistance The value rises. For this reason, the resistance value does not drop abruptly, and even if the length of the resistance correction groove is increased, the resistance value is affected. Adjustment is easy and the correction accuracy of the resistance value is improved.
[0032]
【The invention's effect】
As described above, according to the present invention, it is possible to provide a highly reliable resistor that can cope with a low resistance value by lowering the resistance value in the resistance value correcting groove by trimming.
[Brief description of the drawings]
Perspective view of the resistor in the first embodiment of the invention, FIG 2 shows (a) ~ views illustrating a method of manufacturing a (c) the resistors Figure 3 (a) ~ (c) the plan view of the resistor in the process diagram plan view of a resistor according to another embodiment of the present invention; FIG 5 shows a second embodiment of the present invention showing a manufacturing method of the resistor 6 present invention The figure which shows the relationship between the length of the resistance value correction groove | channel of a resistor and resistance value in Embodiment 1 and 2 of FIG. 7 [FIG. 7] The top view of the conventional resistor [FIG. Figure showing the relationship with values [Explanation of symbols]
11 Insulating substrate 12 Electrode terminal 13 Resistor 14 Resistance value correction groove

Claims (1)

角形の絶縁基板と、前記絶縁基板の四隅に設けられた4つの電極端子と、前記絶縁基板の上面に前記4つの電極端子と電気的に接続するように設けられた抵抗体と、前記抵抗体の一端から中央部に向かって電流が流れる方向に設けられた抵抗値修正溝とを備え、前記抵抗値修正溝を挟んで対向する前記4つの電極端子のうち、一方の2つの電極端子は電圧端子とし、かつ他方の2つの電極端子は電流端子とし、前記抵抗値修正溝は長さが長くなるほど抵抗値が下がる下降特性を示すようにした抵抗器。 A rectangular insulating substrate; four electrode terminals provided at four corners of the insulating substrate; a resistor provided on the upper surface of the insulating substrate so as to be electrically connected to the four electrode terminals ; and the resistor A resistance value correction groove provided in a direction in which a current flows from one end to the center of the four electrode terminals, and one of the four electrode terminals opposed across the resistance value correction groove is a voltage. A resistor in which the other two electrode terminals are current terminals, and the resistance correction groove exhibits a descending characteristic in which the resistance value decreases as the length increases.
JP17795597A 1997-07-03 1997-07-03 Resistor Expired - Fee Related JP3760577B2 (en)

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JP17795597A JP3760577B2 (en) 1997-07-03 1997-07-03 Resistor

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JP3760577B2 true JP3760577B2 (en) 2006-03-29

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JP4676198B2 (en) * 2004-12-28 2011-04-27 太陽社電気株式会社 Four-terminal resistor manufacturing method and four-terminal resistor
TWM581283U (en) * 2019-04-02 2019-07-21 光頡科技股份有限公司 Four-terminal resistor

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JPS5926201U (en) * 1982-08-09 1984-02-18 松下電器産業株式会社 chip parts
JPH01302701A (en) * 1988-05-30 1989-12-06 Tsuruo Tsutomu Printed resistor
JP3190120B2 (en) * 1992-07-15 2001-07-23 コーア株式会社 Measuring resistor and manufacturing method thereof
JP2767356B2 (en) * 1993-03-30 1998-06-18 ローム株式会社 Chip resistor, current detection circuit and current detection method using the same
JPH0883969A (en) * 1994-07-15 1996-03-26 Fuji Electric Co Ltd Surface-mounting resistance element for detection of current and its mounting board

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