JP3758571B2 - Bottle can manufacturing method and bottle can manufacturing apparatus - Google Patents

Bottle can manufacturing method and bottle can manufacturing apparatus Download PDF

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Publication number
JP3758571B2
JP3758571B2 JP2001393623A JP2001393623A JP3758571B2 JP 3758571 B2 JP3758571 B2 JP 3758571B2 JP 2001393623 A JP2001393623 A JP 2001393623A JP 2001393623 A JP2001393623 A JP 2001393623A JP 3758571 B2 JP3758571 B2 JP 3758571B2
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bottle
forming
diameter
manufacturing
bulging portion
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JP2003191014A (en
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達也 花房
正宏 細井
隆史 石田
一 実末
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、キャップの取り付けられるボトル缶の開口部を形成するボトル缶の製造方法及びボトル缶の製造装置に関する。
【0002】
【従来の技術】
アルミ材料からなる有底円筒状の缶胴を、絞り加工して得る所謂ボトル缶は、ボトルネック部の上端となる開口部の外周に、図7(a)に示すネジ部1を有する。このネジ部1には、ボトル缶内への製品の充填後に、円筒体をネジ部1に倣って押圧成形した図7(b)に示すキヤップ3が取り付けられる。キャップ3は、図7(c)に示すように、ボトル缶のネジ部1に倣ってキャップネジ部5を形成したキャップ本体7と、このキャップ本体7の下端に、破断部(所謂ブリッジ)9を介して連設した開口周縁部(所謂スカート)11とからなる。
【0003】
キャップ3の破断部9は、円周方向に複数の微小スリット13と、連結部15とを交互に配設してなり、キャップ本体7と開口周縁部11とに作用する相対回転方向のモーメントによって連結部15を破断して、キャップ3を、ボトル缶から離脱されるキャップ本体7と、ネック部に残される開口周縁部11とに分離可能としている。このキャップ3は、図7(b)に示すように、ボトル缶ネック部のネジ部1の下方に形成した膨出部17の下面側に開口周縁部11の端を折り曲げて取り付けられる。
【0004】
従来、このようなネジ部1と膨出部17とを有したボトル缶は、図8(a)に示すように、アルミ材料からなる有底円筒状の缶胴19の開口部を、図8(b)に示すように、一旦縮径した後、図8(c)に示すように、開口端から所定距離hを再び拡径し、更に図8(d)に示すように、開口端から一定の距離nにネジ部1を成形することでネジ部1の形成されない拡径部を膨出部17として残すことにより、ネジ部1及び膨出部17を形成していた。
【0005】
【発明が解決しようとする課題】
しかしながら、上記した従来のボトル缶の製造方法は、一旦縮径したネック部を拡径し、この拡径部の開口部から一定の距離nにネジ部1を成形し、ネジ部1の形成されない拡径部を膨出部17としていたため、拡径加工やネジ形成加工、或いは材料の異方性によって、膨出部の形成位置や形状にバラツキの生じる問題があった。例えば図9に示す膨出部17の高さhが大きくなる方向にバラツクと、キャップの開口周縁部を折り曲げる際に、ブリッジに過剰な力が働き、ブリッジ切れを発生する原因となる。また、膨出部17の下面角度θが小さくなると、開口周縁部の折り曲げ時に座屈が生じ易くなる一方、角度θが大きくなると、キャップの開栓時に開口周縁部がキヤップ本体とともまわりし、ブリッジ切れが困難となった。更に、角度θが大きくなると、キャップの膨出部に対する保持力が弱くなり、缶内圧が高い場合に、キャップが軸線方向上方へ押し上げられ、密閉性を損ねる虞が生じた。これらの不具合は、膨出部円周方向の異なる位置における断面形状が、図10に示すように、不均一となる場合においてもその発生が顕著となった。
本発明は上記状況に鑑みてなされたもので、円周方向の任意な位置の断面形状が均一となる膨出部を、所定の位置に形成することができるボトル缶の製造方法及びボトル缶の製造装置を提供し、もって、キャップのブリッジ切れ、座屈、ともまわり、密封性低下の防止を図ることを目的とする。
【0006】
【課題を解決するための手段】
上記目的を達成するための本発明に係る請求項1記載のボトル缶の製造方法は、有底円筒状の缶胴の開口部を一旦縮径した後、開口端から所定距離を再び拡径し、更に開口端から一定の距離にネジを成形することでネジの形成されない拡径部を膨出部として残すボトル缶の製造方法において、前記ネジを成形した後に、所定の外周形状を有する再成形ローラを前記膨出部の外周面に転動させて該膨出部を再成形することを特徴とする。
【0007】
このボトル缶の製造方法では、所定の外周形状を有する再成形ローラを膨出部の外周面に転動させて膨出部を再成形するので、円周方向の任意な位置の断面形状が均一である膨出部を、所定の位置に形成することができ、これにより、キャップの開口周縁を所望の折り曲げ量・折り曲げ角度で均一に膨出部へ巻き締めることが可能になり、ブリッジ切れ、曲げ部の座屈、キャップのともまわり、密封性の低下が生じなくなる。
【0008】
請求項2記載のボトル缶の製造方法は、請求項1記載のボトル缶の製造方法において、前記開口端から所定距離を拡径するに際し、前記膨出部の形成位置より再成形代を見込んだ分前記所定距離を延長した位置まで拡径を行うことを特徴とする。
【0009】
このボトル缶の製造方法では、開口端から所定距離を拡径するに際し、膨出部の形成位置より再成形代を見込んだ分、所定距離を延長した位置まで拡径が行われる。これにより、拡径加工やネジ形成加工の精度、或いは素材の異方性によって拡径部の形状・位置がバラツキ、膨出部が所定より浅くなる場合であっても、再成形時に、再成形代を再成形ローラによって潰して、膨出部を所定の位置に成形し直すことが可能となる。
【0010】
請求項3記載のボトル缶の製造方法は、請求項1又は2記載のボトル缶の製造方法において、三つ以上の前記再成形ローラを、円周方向等間隔で同時に押し当てて再成形を行うことを特徴とする。
【0011】
このボトル缶の製造方法では、膨出部が同時に三つ以上の再成形ローラに押し当てられ、膨出部の中心と、再成形ローラ配設円の中心との芯ずれが防止され、膨出部が高い真円度で再成形される。
【0012】
請求項4記載のボトル缶の製造装置は、有底円筒状の缶胴の開口部を縮径する縮径機と、縮径した開口部を開口端から所定距離で拡径する拡径機と、開口端から一定の距離で拡径部にネジを成形すると共にネジの形成されない拡径部を膨出部として残すネジ形成機とを備えたボトル缶の製造装置において、缶胴の軸線と同方向の軸回りに回動自在な再成形ローラを膨出部の外周面に押圧して転動させる再成形機を備えたことを特徴とする。
【0013】
このボトル缶の製造装置では、ネジを成形した後に、再成形ローラを膨出部の外周面に転動させて、膨出部を再成形でき、拡径加工、ネジ形成加工、素材の異方性によって生じた膨出部形状や位置のバラツキが是正可能になる。
【0014】
請求項5記載のボトル缶の製造装置は、請求項4記載のボトル缶の製造装置において、前記再成形機は、少なくとも三つ以上の前記再成形ローラを円周方向等間隔に配設したことを特徴とする。
【0015】
このボトル缶の製造装置では、三つ以上の再成形ローラを、膨出部の外周に同時に押し当てることができ、膨出部の中心と、再成形ローラ配設円の中心との芯ずれが防止可能になる。
【0016】
請求項6記載のボトル缶の製造装置は、請求項4又は5記載のボトル缶の製造装置において、前記再成形ローラは、軸線方向一端側の外周に膨出部再成形部を有し、軸線方向他端側の外周に該膨出部再成形部より大外径とならない逃がし部を有することを特徴とする。
【0017】
このボトル缶の製造装置では、膨出部を再成形したときに生じる歪みが、膨出部再成形部より大外径とならないように形成した逃がし部によって、比較的精度の要求されない膨出部上部へ逃がされることになり、再成形後のスプリングバックによる膨出部下部の歪みが防止されることになる。
【0018】
【発明の実施の形態】
以下、本発明に係るボトル缶の製造方法及びボトル缶の製造装置の好適な実施の形態を図面を参照して詳細に説明する。
図1は本発明に係るボトル缶の製造装置における再成形機を表す構成図、図2は図1のA−A矢視図、図3は図1に示した再成形ローラの要部拡大図、図4は図1の再成形機を備えたボトル缶の製造装置の構成図である。
【0019】
本実施の形態によるボトル缶の製造装置は、後述する縮径機、拡径機、ネジ形成機等の従来よりある機構に加えて図1に示す再成形機31を備えたことを特徴としている。再成形機31は、ヘッド支持ロッド33の外側に固定された支持ブロック35を介してヘッド支持ロッド33に固定されている。支持ブロック35は、図2に示すように、膨出部37の軸線Oを中心とする円周上等間隔に、3本の支持軸39を回転自在に保持している。この支持軸39は、下部にそれぞれ支持アーム41を固定し、上部にはそれぞれ支持部材43を固定している。
【0020】
更に支持軸39には、トーションスプリング(付勢部材)45がはめられている。このトーションスプリング45は、その下端部45aを支持軸39に固定し、上端部45bを支持ブロック35に固定することにより、再成形ローラ47を軸線Oに接近させる方向に常時支持軸39(支持アーム41、支持部材43)を回動付勢するねじりバネとなっている。つまり、再成形機31は、回動自在な三つの再成形ローラ47を膨出部37の外周面に同時に圧接して転動させることができる。
【0021】
支持アーム41は、図2に示すように、長手方向の一端部で、缶胴の軸線と同方向の軸49を介して再成形ローラ47を回転自在に支持し、他端部で膨出部37の軸線Оに沿って設けた支持軸39に固定されて、支持軸39の回転とともに、再成形ローラ47を膨出部37に対して接近あるいは離間させるように回動する。なお、本実施の形態では、三つの再成形ローラ47を膨出部37に同時に押圧可能とする構造を例に説明するが、再成形ローラ47は、少なくとも三つ以上を、円周方向等間隔に配設するものであればよい。
【0022】
このような押圧機構とすることで、膨出部37が同時に三つ以上の再成形ローラ47に押し当てられ、膨出部37の中心と、再成形ローラ配設円の中心との芯ずれが防止され、膨出部37が高い真円度で再成形可能になる。
【0023】
支持部材43には、一端部で軸線Oに沿って設けられたカム軸51を介して、カムローラ53が回動自在に支持されている。このカムローラ53は、ヘッド支持ロッド33に対して昇降自在に設けられた図示しないコーンカムに当接され、コーンカムが昇降することにより軸線Oに対する径方向位置が移動される。また、この支持部材43の他端部は支持軸39に係合されている。カムローラ53がコーンカムにより移動されると、支持部材43は支持軸39を中心として水平方向に回動され、支持軸39即ち支持アーム41を回動させて、再成形ローラ47を膨出部37に対して接近或いは離間させる。
【0024】
また、再成形ローラ47は、図3に示すように、軸線方向一端側(図3の下側)の外周に膨出部再成形部47aを有し、軸線方向他端側(図3の上側)の外周に膨出部再成形部47aより大外径とならない逃がし部47bを有している。膨出部再成形部47aは、下側に向かって徐々に大径となるテーパ状となり、このテーパの略中央部の傾斜面は、その断面の輪郭が直線となっている。この直線部55は、例えば水平線57との成す角が48度で形成される。膨出部再成形部47aは、このテーパ面を膨出部37の下面側に当接することで膨出部37を再成形する。
【0025】
また、逃がし部47bは、テーパ面に連続し、膨出部再成形部47aより大外径とならないように形成されている。即ち、膨出部再成形部47aと同一外径又は膨出部再成形部47aより小外径で形成されている。このような逃がし部47bを再成形ローラ47に設けておくことで、特に精度の要求される膨出部下部を再成形したときに生じる歪みが、膨出部再成形部47aから逃がし部47bへと逃がされることになり、再成形後のスプリングバックによる膨出部下部の歪みが防止されることになる。
【0026】
ボトル缶の製造装置61は、図4に示すように、水平方向の駆動軸を中心に回動する円筒状の保持筒63を本体フレーム62に備えている。保持筒63は、缶65を水平方向に収容して保持する複数の収容部67を円周方向に備えている。この保持筒63は、図示しない駆動部によって図4の反時計回りに回転する。本体フレーム62には、保持筒63の外周に、その外周の一部が重なるようにして、水平軸回りで回転する供給手段68を備えている。供給手段68には、供給ガイド68aによって供給された缶65を保持する把持部69を円周方向に複数備えている。供給手段68は、保持筒63と同期して回転することにより、把持部69に供給された缶65を、保持筒63の収容部67に順次供給できるようになっている。
【0027】
また、製造装置61は、供給手段68の近傍に、排出手段71を備えている。排出手段71は、保持筒63の外周に、その外周の一部が重なるようにして、水平軸回りで回転する。排出手段71は、保持筒63より排出された缶65を保持する把持部73を、円周方向に複数備え、把持部73に排出された缶65を、後工程へと順次供給するようになっている。
【0028】
この製造装置61には、保持筒63の円周方向に沿って、縮径機75、拡径機77、ネジ形成機79、カール加工機81、スロット加工機83等を、保持筒63の回転方向上流側から下流側に向けて順次配設している。縮径機75は、複数の絞り型を段階的に使用することで、有底円筒状の缶65の開口部を縮径する加工を行う。拡径機77は、縮径した缶65の開口部を開口端から所定距離で拡径する加工を行う。ネジ形成機79は、開口端から一定の距離で拡径部にネジを成形すると共にネジの形成されない拡径部を膨出部として残す加工を行う。上記した再成形機31は、ネジ形成機79の加工工程下流側に配設される。つまり、再成形機31は、ネジ形成機79によるネジ部及び膨出部37の加工完了の後の缶65に対して再成形を行うようになっている。
【0029】
次に、上記のように構成したボトル缶の製造装置61の動作を、ボトル缶の製造方法の手順と共に説明する。
図5は再成形機による再成形前の膨出部の拡大図、図6は図1の再成形機によって再成形した膨出部の円周方向の異なる位置における膨出部下面の輪郭を表す説明図である。
【0030】
ボトル缶の製造装置61は、前工程によって有底円筒状に形成された缶65が、供給ガイド68aに供給されると、その缶65を供給手段68の把持部69に、順次把持させる。供給手段68は、把持部69が保持筒63の収容部67に一致した時に、把持部69の缶65を収容部67内へと挿入する。この動作さが繰り返されることで、保持筒63の収容部67には順次缶65が供給されて行く。
【0031】
保持筒63が回転することにより、収容部67に保持した缶65が縮径機75に到達すると、縮径機75は、円筒状の缶65の開口部を縮径する加工(所謂ネックイン加工)を行う。この縮径加工工程において、油付け、絞り(縮径)、トリミング等を複数回繰返すことで実施される。
【0032】
保持筒63が回転することにより、縮径加工の完了した缶65が拡径機77に到達すると、拡径機77は、一旦縮径されたネック部を再び拡径する。この際、拡径加工は、図5に示す開口端85から所定距離を拡径するに際し、膨出部37の形成位置hより再成形代Δhを見込んだ分、所定距離を延長した位置Hまで拡径を行う。
【0033】
拡径加工の施された缶65は、次いでネジ形成機79に到達する。ネジ形成機79は、開口端85から一定の距離で拡径部にネジ部87を成形すると共にネジ部87の形成されない拡径部を膨出部37として残す加工を行う。
【0034】
ネジ部87、膨出部37の形成された缶65は、再成形機31に到達する。再成形機31は、ネジ形成機79によって既に形成された膨出部37を三つの再成形ローラ47で外周から押圧して転動させることで、再成形部Δhを潰して膨出部37を再成形する。
【0035】
このようにして膨出部37の再成形の完了した缶65は、カール加工機81に到達することで、開口端85を外方向に折り曲げられ、次いでスロット加工機83に到達することで、この折り曲げ部(カール部)89を潰して缶65のネックイン加工工程、ネジ部・膨出部形成工程を終了する。
【0036】
このように、上記のボトル缶の製造方法によれば、所定の外周形状を有する再成形ローラ47を膨出部37の外周面に転動させて膨出部37を再成形するので、図6に示すように、円周方向の任意な位置の断面形状が均一となる膨出部37を、所定の位置に形成することができる。これにより、キャップの開口周縁を所望の折り曲げ量・折り曲げ角度で均一に膨出部へ巻き締めることが可能になり、ブリッジ切れ、曲げ部の座屈、キャップのともまわり、密封性の低下が生じなくなる。
【0037】
また、開口端から所定距離を拡径するに際し、膨出部37の形成位置より再成形代Δhを見込んだ分、所定距離を延長した位置Hまで拡径を行うので、拡径加工やネジ形成加工の精度、或いは素材の異方性によって拡径部の形状・位置がバラツキ、膨出部37が所定より浅くなる場合であっても、再成形時に、再成形代Δhを再成形ローラ47によって潰して、膨出部37を所定の位置に成形し直すことができる。
【0038】
そして、ボトル缶の製造装置61によれば、ネジ部87を成形した後に、再成形ローラ47を膨出部37に転動させて、膨出部37を再成形でき、拡径加工、ネジ形成加工、素材の異方性によって生じた膨出部37の形状や位置のバラツキを是正することができる。
【0039】
【発明の効果】
以上詳細に説明したように、本発明に係るボトル缶の製造方法によれば、開口端から一定の距離にネジを成形することでネジの形成されない拡径部を膨出部として残した後に、所定の外周形状を有する再成形ローラを膨出部の外周面に転動させて膨出部を再成形するので、円周方向の任意な位置の断面形状が均一となる膨出部を、所定の位置に形成することができる。この結果、キャップの開口周縁を所望の折り曲げ量・折り曲げ角度で均一に膨出部へ巻き締めることができ、ブリッジ切れ、曲げ部の座屈、キャップのともまわり、密封性の低下を確実に防止できる。
そして、開口端から所定距離を拡径するに際し、膨出部の形成位置より再成形代を見込んだ分所定距離を延長した位置まで拡径を行うので、拡径加工やネジ形成加工の精度によって拡径部の形状・位置がバラツキ、膨出部が所定より浅くなる場合であっても、再成形時に、再成形代を再成形ローラによって潰して、膨出部を所定の位置に成形し直すことができるようになる。
また、三つ以上の再成形ローラを、円周方向等間隔で同時に押し当てて再成形を行うので、膨出部の中心と、再成形ローラ配設円の中心との芯ずれを防止して、膨出部を高い真円度で再成形できる。
【0040】
本発明に係るボトル缶の製造装置によれば、缶胴の軸線と同方向の軸回りに回動自在な再成形ローラを膨出部の外周面に押圧して転動させる再成形機を備えたので、ネジを成形した後に、再成形ローラを膨出部の外周面に転動させて、膨出部を再成形することができ、拡径加工、ネジ形成加工、素材の異方性によって生じた膨出部形状や位置のバラツキを是正することができる。
また、再成形機は、少なくとも三つ以上の再成形ローラを円周方向等間隔に配設したので、再成形ローラを、膨出部の円周方向等間隔で同時に押し当てて再成形を行うことができ、膨出部の中心と、再成形ローラ配設円の中心との芯ずれを防止できる。
更に、再成形ローラは、軸線方向一端側の外周に膨出部再成形部を有し、軸線方向他端側の外周に、この膨出部再成形部より大外径とならない逃がし部を有するので、特に精度の要求される膨出部下部を再成形したときに生じる歪みを、比較的精度の要求されない膨出部上部へ逃がすことができ、再成形後のスプリングバックによる膨出部下部の歪みを防止することができる。
【図面の簡単な説明】
【図1】 本発明に係るボトル缶の製造装置における再成形機を表す構成図である。
【図2】 図1のA−A矢視図である。
【図3】 図1に示した再成形ローラの要部拡大図である。
【図4】 図1の再成形機を備えたボトル缶の製造装置の構成図である。
【図5】 再成形機による再成形前の膨出部の拡大図である。
【図6】 図1の再成形機によって再成形した膨出部の円周方向の異なる位置における膨出部下面の輪郭を表す説明図である。
【図7】 従来のボトル缶の製造方法によってネジ部、膨出部を形成したボトル缶及びそれに取り付けられるキャップの説明図である。
【図8】 従来のボトル缶の製造方法の概略手順を表す説明図である。
【図9】 従来のボトル缶の製造方法によって形成した膨出部の拡大図である。
【図10】 従来のボトル缶の製造方法によって形成した膨出部の円周方向の異なる位置における膨出部下面の輪郭を表す説明図である。
【符号の説明】
31…再成形機
35…缶
37…膨出部
47…再成形ローラ
47a…膨出部再成形部
47b…逃がし部
49…軸
61…ボトル缶の製造装置
75…縮径機
77…拡径機
79…ネジ形成機
85…開口端
87…ネジ
Δh…再成形代
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a bottle can manufacturing method and a bottle can manufacturing apparatus for forming an opening of a bottle can to which a cap is attached.
[0002]
[Prior art]
A so-called bottle can obtained by drawing a bottomed cylindrical can body made of an aluminum material has a screw portion 1 shown in FIG. 7A on the outer periphery of the opening serving as the upper end of the bottle neck portion. A cap 3 shown in FIG. 7B is attached to the screw portion 1 after the product is filled in the bottle can. As shown in FIG. 7C, the cap 3 includes a cap body 7 in which a cap screw portion 5 is formed following the screw portion 1 of the bottle can, and a breaking portion (so-called bridge) 9 at a lower end of the cap body 7. It consists of the opening peripheral part (what is called a skirt) 11 provided continuously through.
[0003]
The breaking portion 9 of the cap 3 is formed by alternately arranging a plurality of minute slits 13 and connecting portions 15 in the circumferential direction, and is caused by a moment in the relative rotational direction acting on the cap body 7 and the opening peripheral edge portion 11. The connecting portion 15 is broken so that the cap 3 can be separated into a cap body 7 that is detached from the bottle can and an opening peripheral portion 11 that is left in the neck portion. As shown in FIG. 7B, the cap 3 is attached to the lower surface side of the bulging portion 17 formed below the threaded portion 1 of the bottle can neck by bending the end of the opening peripheral edge portion 11.
[0004]
Conventionally, a bottle can having such a screw portion 1 and a bulging portion 17 has an opening of a bottomed cylindrical can body 19 made of an aluminum material as shown in FIG. As shown in FIG. 8 (b), once the diameter is reduced, the diameter is increased again by a predetermined distance h from the opening end as shown in FIG. 8 (c), and further from the opening end as shown in FIG. 8 (d). The threaded portion 1 and the bulged portion 17 are formed by leaving the expanded portion where the threaded portion 1 is not formed as the bulged portion 17 by forming the threaded portion 1 at a constant distance n.
[0005]
[Problems to be solved by the invention]
However, in the above-described conventional method for manufacturing a bottle can, the neck portion once reduced in diameter is enlarged, and the screw portion 1 is formed at a constant distance n from the opening portion of the enlarged diameter portion, and the screw portion 1 is not formed. Since the enlarged diameter portion is the bulging portion 17, there is a problem in that the formation position and shape of the bulging portion vary due to the diameter expansion processing, screw formation processing, or material anisotropy. For example, when the height h of the bulging portion 17 shown in FIG. 9 is increased and the edge of the opening of the cap is bent, an excessive force is applied to the bridge, causing a bridge break. Further, when the lower surface angle θ of the bulging portion 17 is reduced, buckling is likely to occur when the opening peripheral portion is bent, whereas when the angle θ is increased, the opening peripheral portion rotates with the cap body when the cap is opened, It became difficult to break the bridge. Further, when the angle θ is increased, the holding force with respect to the bulging portion of the cap becomes weak, and when the internal pressure of the can is high, the cap is pushed upward in the axial direction, which may impair the sealing performance. These defects are prominent even when the cross-sectional shapes at different positions in the circumferential direction of the bulging part are not uniform as shown in FIG.
The present invention has been made in view of the above situation, and a bottle can manufacturing method and a bottle can capable of forming a bulging portion having a uniform cross-sectional shape at an arbitrary position in the circumferential direction at a predetermined position. An object of the present invention is to provide a manufacturing apparatus, and to prevent the cap from being broken, buckled, rotated, and sealed.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, the bottle can manufacturing method according to the present invention is such that the diameter of the opening of the bottomed cylindrical can body is once reduced, and then a predetermined distance is increased again from the opening end. Further, in the method of manufacturing a bottle can, in which a screw is formed at a certain distance from the opening end to leave a diameter-expanded portion where the screw is not formed as a bulging portion, after the screw is formed, re-forming having a predetermined outer peripheral shape A roller is rolled on the outer peripheral surface of the bulging portion to reshape the bulging portion.
[0007]
In this bottle can manufacturing method, a re-forming roller having a predetermined outer peripheral shape is rolled on the outer peripheral surface of the bulging portion to re-mold the bulging portion, so that the cross-sectional shape at an arbitrary position in the circumferential direction is uniform. It is possible to form a bulging portion at a predetermined position, which makes it possible to uniformly wind the periphery of the opening of the cap around the bulging portion with a desired bending amount and bending angle, and the bridge breaks. The buckling of the bent part, the circumference of the cap, and the sealing performance are not reduced.
[0008]
The method for manufacturing a bottle can according to claim 2 is the method for manufacturing a bottle can according to claim 1, wherein when the diameter is increased from the opening end by a predetermined distance, a remolding allowance is expected from a position where the bulging portion is formed. The diameter is expanded to a position where the predetermined distance is extended.
[0009]
In this bottle can manufacturing method, when a predetermined distance is expanded from the opening end, the diameter is expanded to a position where the predetermined distance is extended by an amount corresponding to the remolding allowance from the formation position of the bulging portion. As a result, even if the shape and position of the expanded diameter portion varies due to the accuracy of diameter expansion processing and screw forming processing, or the anisotropy of the material, and the bulging portion becomes shallower than the predetermined value, The margin can be crushed by the re-forming roller, and the bulging portion can be re-formed at a predetermined position.
[0010]
The method for manufacturing a bottle can according to claim 3 is the method for manufacturing a bottle can according to claim 1 or 2, wherein three or more re-forming rollers are simultaneously pressed at equal intervals in the circumferential direction to perform re-forming. It is characterized by that.
[0011]
In this bottle can manufacturing method, the bulging portion is simultaneously pressed against three or more re-forming rollers to prevent misalignment between the center of the bulging portion and the center of the re-forming roller arrangement circle. The part is reshaped with high roundness.
[0012]
The bottle can manufacturing apparatus according to claim 4 includes a diameter reducing machine for reducing the diameter of the opening of the bottomed cylindrical can body, and a diameter increasing machine for expanding the diameter of the reduced diameter opening at a predetermined distance from the opening end. In a bottle can manufacturing apparatus comprising a screw forming machine that forms a screw at a certain distance from the opening end at a diameter-expanded portion and leaves a diameter-expanded portion where no screw is formed as a bulging portion, the same as the axis of the can body And a re-forming machine that presses and rolls a re-forming roller that is rotatable about a direction axis to the outer peripheral surface of the bulging portion.
[0013]
In this bottle can manufacturing device, after forming the screw, the re-forming roller can be rolled to the outer peripheral surface of the bulging part, and the bulging part can be re-molded. Variations in the shape and position of the bulge caused by the characteristics can be corrected.
[0014]
The bottle can manufacturing apparatus according to claim 5 is the bottle can manufacturing apparatus according to claim 4, wherein the remolding machine has at least three or more remolding rollers arranged at equal intervals in the circumferential direction. It is characterized by.
[0015]
In this bottle can manufacturing apparatus, three or more re-forming rollers can be pressed against the outer periphery of the bulging portion at the same time, and there is a misalignment between the center of the bulging portion and the center of the re-forming roller arrangement circle. It becomes possible to prevent.
[0016]
The bottle can manufacturing apparatus according to claim 6 is the bottle can manufacturing apparatus according to claim 4 or 5, wherein the re-forming roller has a bulging portion re-forming portion on an outer periphery on one end side in the axial direction. It has a relief part that does not have a larger outer diameter than the bulging part reshaping part on the outer periphery on the other end side in the direction.
[0017]
In this bottle can manufacturing apparatus, a bulging part that is relatively low in accuracy is required by a relief part that is formed so that the distortion generated when the bulging part is reshaped is not larger than the outer diameter of the bulging part remolding part. The upper part will be released, and the distortion of the lower part of the bulging part due to the spring back after re-molding will be prevented.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of a bottle can manufacturing method and a bottle can manufacturing apparatus according to the present invention will be described in detail with reference to the drawings.
1 is a block diagram showing a re-forming machine in a bottle can manufacturing apparatus according to the present invention, FIG. 2 is a view taken along the line A-A in FIG. 1, and FIG. 3 is an enlarged view of a main part of the re-forming roller shown in FIG. 4 is a configuration diagram of a bottle can manufacturing apparatus provided with the remolding machine of FIG.
[0019]
The bottle can manufacturing apparatus according to the present embodiment is characterized by including a re-molding machine 31 shown in FIG. 1 in addition to conventional mechanisms such as a diameter-reducing machine, a diameter-expanding machine, and a screw forming machine, which will be described later. . The remolding machine 31 is fixed to the head support rod 33 via a support block 35 fixed to the outside of the head support rod 33. As shown in FIG. 2, the support block 35 rotatably holds three support shafts 39 at equal intervals on the circumference around the axis O of the bulging portion 37. The support shaft 39 has a support arm 41 fixed to the lower part and a support member 43 fixed to the upper part.
[0020]
Further, a torsion spring (biasing member) 45 is fitted to the support shaft 39. The torsion spring 45 has its lower end portion 45a fixed to the support shaft 39 and its upper end portion 45b fixed to the support block 35, so that the reshaping roller 47 is always in the direction of approaching the axis O in the direction of the support shaft 39 (support arm). 41, a torsion spring that urges the support member 43) to rotate. That is, the re-molding machine 31 can roll the three re-formable rollers 47 that are freely rotatable against the outer peripheral surface of the bulging portion 37 simultaneously.
[0021]
As shown in FIG. 2, the support arm 41 has one end in the longitudinal direction and rotatably supports the re-forming roller 47 via a shaft 49 in the same direction as the axis of the can body, and the other end bulges. It is fixed to a support shaft 39 provided along the axis О of 37, and rotates with the rotation of the support shaft 39 so that the re-forming roller 47 approaches or separates from the bulging portion 37. In this embodiment, an example of a structure in which three re-forming rollers 47 can be simultaneously pressed against the bulging portion 37 will be described. However, at least three or more re-forming rollers 47 are arranged at equal intervals in the circumferential direction. What is necessary is just to be arrange | positioned.
[0022]
By adopting such a pressing mechanism, the bulging portion 37 is simultaneously pressed against three or more re-forming rollers 47, and the center misalignment between the center of the bulging portion 37 and the center of the re-forming roller arrangement circle is caused. This prevents the bulging portion 37 from being reshaped with high roundness.
[0023]
A cam roller 53 is rotatably supported by the support member 43 via a cam shaft 51 provided at one end along the axis O. The cam roller 53 is brought into contact with a cone cam (not shown) provided so as to be movable up and down with respect to the head support rod 33, and the radial position with respect to the axis O is moved as the cone cam moves up and down. The other end of the support member 43 is engaged with the support shaft 39. When the cam roller 53 is moved by the cone cam, the support member 43 is rotated in the horizontal direction around the support shaft 39, and the support shaft 39, that is, the support arm 41 is rotated to move the re-forming roller 47 to the bulging portion 37. Approach or move away from each other.
[0024]
Further, as shown in FIG. 3, the reshaping roller 47 has a bulging portion reshaping portion 47a on the outer periphery on one end side in the axial direction (lower side in FIG. 3), and the other end side in the axial direction (upper side in FIG. 3). ) Has a relief portion 47b that does not have a larger outer diameter than the bulging portion re-forming portion 47a. The bulging portion re-forming portion 47a has a tapered shape with a gradually increasing diameter toward the lower side, and the inclined surface at the substantially central portion of the taper has a straight cross-sectional outline. The straight line portion 55 is formed with an angle of 48 degrees with the horizontal line 57, for example. The bulging portion re-forming portion 47 a re-shapes the bulging portion 37 by bringing the tapered surface into contact with the lower surface side of the bulging portion 37.
[0025]
Further, the relief portion 47b is formed so as to be continuous with the tapered surface and not to have a larger outer diameter than the bulging portion re-forming portion 47a. That is, it is formed with the same outer diameter as the bulging part re-forming part 47a or a smaller outer diameter than the bulging part re-forming part 47a. By providing such a relief portion 47b on the reshaping roller 47, distortion generated when the lower portion of the bulging portion, which is particularly required for accuracy, is reshaped is transferred from the bulging portion reshaping portion 47a to the escaping portion 47b. Thus, distortion of the lower portion of the bulging portion due to the spring back after re-molding is prevented.
[0026]
As shown in FIG. 4, the bottle can manufacturing apparatus 61 includes a main body frame 62 including a cylindrical holding cylinder 63 that rotates about a horizontal driving shaft. The holding cylinder 63 includes a plurality of accommodating portions 67 in the circumferential direction for accommodating and holding the can 65 in the horizontal direction. The holding cylinder 63 is rotated counterclockwise in FIG. 4 by a driving unit (not shown). The main body frame 62 includes supply means 68 that rotates around the horizontal axis so that a part of the outer periphery overlaps the outer periphery of the holding cylinder 63. The supply means 68 includes a plurality of gripping portions 69 that hold the can 65 supplied by the supply guide 68a in the circumferential direction. The supply means 68 can rotate in synchronization with the holding cylinder 63 to sequentially supply the can 65 supplied to the gripping portion 69 to the accommodating portion 67 of the holding cylinder 63.
[0027]
Further, the manufacturing apparatus 61 includes a discharge unit 71 in the vicinity of the supply unit 68. The discharge means 71 rotates around the horizontal axis such that a part of the outer periphery overlaps the outer periphery of the holding cylinder 63. The discharge means 71 includes a plurality of gripping portions 73 for holding the cans 65 discharged from the holding cylinder 63 in the circumferential direction, and sequentially supplies the cans 65 discharged to the gripping portions 73 to subsequent processes. ing.
[0028]
In this manufacturing apparatus 61, a diameter reducing machine 75, a diameter expanding machine 77, a screw forming machine 79, a curl processing machine 81, a slot processing machine 83, etc. are rotated along the circumferential direction of the holding cylinder 63. It arranges sequentially from the direction upstream to the downstream. The diameter reducing machine 75 performs a process of reducing the diameter of the opening of the bottomed cylindrical can 65 by using a plurality of drawing dies in stages. The diameter expanding machine 77 performs a process of expanding the diameter of the opening of the reduced diameter can 65 by a predetermined distance from the opening end. The screw forming machine 79 performs a process of forming a screw in the enlarged diameter portion at a certain distance from the opening end and leaving the enlarged diameter portion where no screw is formed as the bulging portion. The above-described remolding machine 31 is disposed on the downstream side of the machining process of the screw forming machine 79. That is, the re-forming machine 31 performs re-forming on the can 65 after the processing of the threaded portion and the bulging portion 37 by the screw forming machine 79 is completed.
[0029]
Next, operation | movement of the manufacturing apparatus 61 of the bottle can comprised as mentioned above is demonstrated with the procedure of the manufacturing method of a bottle can.
FIG. 5 is an enlarged view of the bulging portion before re-forming by the re-molding machine, and FIG. 6 shows the contour of the lower surface of the bulging portion at different positions in the circumferential direction of the bulging portion re-formed by the re-forming machine of FIG. It is explanatory drawing.
[0030]
When the can 65 formed into a cylindrical shape with a bottom in the previous process is supplied to the supply guide 68a, the bottle can manufacturing apparatus 61 causes the holding portion 69 of the supply means 68 to sequentially hold the can 65. The supply means 68 inserts the can 65 of the grip portion 69 into the storage portion 67 when the grip portion 69 coincides with the storage portion 67 of the holding cylinder 63. By repeating this operation, the cans 65 are sequentially supplied to the accommodating portion 67 of the holding cylinder 63.
[0031]
When the can 65 held in the accommodating portion 67 reaches the diameter reducing machine 75 by rotating the holding cylinder 63, the diameter reducing machine 75 reduces the diameter of the opening of the cylindrical can 65 (so-called neck-in processing). )I do. In this diameter reduction processing step, oiling, drawing (diameter reduction), trimming and the like are repeated a plurality of times.
[0032]
When the can 65 that has been subjected to the diameter reduction process reaches the diameter expansion machine 77 by the rotation of the holding cylinder 63, the diameter expansion machine 77 expands the diameter of the neck portion once reduced in diameter. At this time, in the diameter expansion process, when the predetermined distance is expanded from the opening end 85 shown in FIG. 5, the re-forming allowance Δh is estimated from the formation position h of the bulging portion 37 to the position H where the predetermined distance is extended. Expand the diameter.
[0033]
The can 65 subjected to the diameter expansion process then reaches the screw forming machine 79. The screw forming machine 79 performs a process of forming the screw portion 87 in the enlarged diameter portion at a constant distance from the opening end 85 and leaving the enlarged diameter portion where the screw portion 87 is not formed as the bulging portion 37.
[0034]
The can 65 in which the screw portion 87 and the bulging portion 37 are formed reaches the re-forming machine 31. The re-molding machine 31 presses and rolls the bulging part 37 already formed by the screw forming machine 79 from the outer periphery with the three re-forming rollers 47, thereby crushing the re-molding part Δh and Remold.
[0035]
The can 65 in which the re-forming of the bulging portion 37 has been completed in this way reaches the curling machine 81, the opening end 85 is bent outward, and then reaches the slot machine 83. The bent portion (curl portion) 89 is crushed, and the neck-in processing step of the can 65 and the screw portion / bulging portion forming step are completed.
[0036]
As described above, according to the bottle can manufacturing method described above, the re-forming roller 47 having a predetermined outer peripheral shape rolls on the outer peripheral surface of the bulging portion 37 so that the bulging portion 37 is re-formed. As shown, the bulging portion 37 having a uniform cross-sectional shape at an arbitrary position in the circumferential direction can be formed at a predetermined position. As a result, it is possible to uniformly wind the periphery of the opening of the cap around the bulging portion with a desired amount and angle of bending, resulting in a broken bridge, bending of the bent portion, around the cap, and a decrease in sealing performance. Disappear.
[0037]
Further, when expanding the predetermined distance from the opening end, the diameter is expanded to the position H where the predetermined distance is extended from the formation position of the bulging portion 37, so that the reshaping allowance Δh is expected. Even if the shape and position of the enlarged diameter portion varies due to processing accuracy or material anisotropy, and the bulging portion 37 becomes shallower than a predetermined value, the re-forming allowance Δh is set by the re-forming roller 47 during re-forming. It can be crushed and the bulging portion 37 can be reshaped into a predetermined position.
[0038]
According to the bottle can manufacturing apparatus 61, after forming the screw portion 87, the re-forming roller 47 can be rolled to the bulging portion 37, and the bulging portion 37 can be re-molded. Variations in the shape and position of the bulging portion 37 caused by processing and material anisotropy can be corrected.
[0039]
【The invention's effect】
As explained in detail above, according to the bottle can manufacturing method according to the present invention, after leaving a diameter-expanded portion where no screw is formed by forming a screw at a constant distance from the open end, Since the re-rolling roller having a predetermined outer peripheral shape rolls on the outer peripheral surface of the bulging portion to re-form the bulging portion, the bulging portion having a uniform cross-sectional shape at an arbitrary position in the circumferential direction is It can be formed in the position. As a result, the periphery of the opening of the cap can be uniformly wound around the bulging part with the desired amount and angle of bending, ensuring that bridge breakage, buckling of the bent part, rotation of the cap, and loss of sealing performance are reliably prevented. it can.
And, when expanding the predetermined distance from the opening end, the diameter is expanded to a position where the predetermined distance is extended from the formation position of the bulging portion by taking into account the re-molding allowance, so depending on the accuracy of diameter expansion processing and screw formation processing Even when the shape and position of the enlarged diameter part is uneven and the bulging part is shallower than the predetermined value, the re-molding allowance is crushed by the re-forming roller at the time of re-forming, and the bulging part is re-shaped to the predetermined position. Will be able to.
In addition, since three or more re-forming rollers are simultaneously pressed at equal intervals in the circumferential direction to perform re-forming, the misalignment between the center of the bulging portion and the center of the re-forming roller arrangement circle is prevented. The bulge can be reshaped with high roundness.
[0040]
According to the bottle can manufacturing apparatus of the present invention, the bottle can manufacturing apparatus includes a remolding machine that presses and rolls a remolding roller that is rotatable about an axis in the same direction as the axis of the can body against the outer peripheral surface of the bulging portion. Therefore, after forming the screw, the re-forming roller can be rolled to the outer peripheral surface of the bulging part, and the bulging part can be re-molded. It is possible to correct variations in the shape and position of the bulging portion that occurs.
Further, since the re-forming machine has at least three or more re-forming rollers arranged at equal intervals in the circumferential direction, re-forming is performed by simultaneously pressing the re-forming rollers at equal intervals in the circumferential direction of the bulging portion. It is possible to prevent misalignment between the center of the bulging portion and the center of the re-forming roller arrangement circle.
Further, the re-forming roller has a bulging portion re-forming portion on the outer periphery on one end side in the axial direction, and has a relief portion on the outer periphery on the other end side in the axial direction that does not have a larger outer diameter than this re-forming portion. Therefore, the distortion that occurs when the lower part of the bulging part, which requires particularly high accuracy, can be relieved to the upper part of the bulging part, which does not require relatively high accuracy, and Distortion can be prevented.
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing a re-molding machine in a bottle can manufacturing apparatus according to the present invention.
FIG. 2 is an AA arrow view of FIG.
FIG. 3 is an enlarged view of a main part of the re-forming roller shown in FIG.
4 is a configuration diagram of a bottle can manufacturing apparatus including the re-molding machine of FIG. 1;
FIG. 5 is an enlarged view of a bulging portion before re-forming by a re-forming machine.
6 is an explanatory view showing the contour of the lower surface of the bulging portion at different positions in the circumferential direction of the bulging portion re-formed by the re-molding machine of FIG. 1. FIG.
FIG. 7 is an explanatory diagram of a bottle can having a threaded portion and a bulging portion formed by a conventional bottle can manufacturing method and a cap attached to the bottle can.
FIG. 8 is an explanatory diagram showing a schematic procedure of a conventional method for manufacturing a bottle can.
FIG. 9 is an enlarged view of a bulging portion formed by a conventional bottle can manufacturing method.
FIG. 10 is an explanatory view showing the contour of the lower surface of the bulging portion at different positions in the circumferential direction of the bulging portion formed by a conventional bottle can manufacturing method.
[Explanation of symbols]
31 ... Re-forming machine 35 ... Can 37 ... Swelling part 47 ... Re-forming roller 47a ... Swelling part re-forming part 47b ... Relief part 49 ... Shaft 61 ... Bottle can manufacturing device 75 ... Diameter reducing machine 77 ... Diameter expanding machine 79 ... Screw forming machine 85 ... Open end 87 ... Screw Δh ... Reforming allowance

Claims (6)

有底円筒状の缶胴の開口部を一旦縮径した後、開口端から所定距離を再び拡径し、更に開口端から一定の距離にネジを成形することでネジの形成されない拡径部を膨出部として残すボトル缶の製造方法において、
前記ネジを成形した後に、所定の外周形状を有する再成形ローラを前記膨出部の外周面に転動させて該膨出部を再成形することを特徴とするボトル缶の製造方法。
After reducing the diameter of the opening of the bottomed cylindrical can body, the diameter of the opening is increased again by a predetermined distance from the opening end, and a screw is formed at a fixed distance from the opening end to thereby form an enlarged diameter portion where no screw is formed. In the manufacturing method of the bottle can left as the bulging part,
A method of manufacturing a bottle can, wherein after forming the screw, a re-forming roller having a predetermined outer peripheral shape is rolled on the outer peripheral surface of the bulging portion to re-mold the bulging portion.
請求項1記載のボトル缶の製造方法において、
前記開口端から所定距離を拡径するに際し、
前記膨出部の形成位置より再成形代を見込んだ分前記所定距離を延長した位置まで拡径を行うことを特徴とするボトル缶の製造方法。
In the manufacturing method of the bottle can of Claim 1,
When expanding a predetermined distance from the opening end,
A method for manufacturing a bottle can, wherein the diameter is expanded to a position where the predetermined distance is extended by an amount corresponding to a re-forming allowance from a position where the bulging portion is formed.
請求項1又は2記載のボトル缶の製造方法において、
三つ以上の前記再成形ローラを、円周方向等間隔で同時に押し当てて再成形を行うことを特徴とするボトル缶の製造方法。
In the manufacturing method of the bottle can according to claim 1 or 2,
A method of manufacturing a bottle can, wherein three or more re-forming rollers are simultaneously pressed at equal intervals in the circumferential direction to perform re-forming.
有底円筒状の缶胴の開口部を縮径する縮径機と、縮径した開口部を開口端から所定距離で拡径する拡径機と、開口端から一定の距離で拡径部にネジを成形すると共にネジの形成されない拡径部を膨出部として残すネジ形成機とを備えたボトル缶の製造装置において、
缶胴の軸線と同方向の軸回りに回動自在な再成形ローラを膨出部の外周面に押圧して転動させる再成形機を備えたことを特徴とするボトル缶の製造装置。
A diameter-reducing machine for reducing the diameter of the opening of the bottomed cylindrical can body, a diameter-expanding machine for expanding the diameter-reduced opening at a predetermined distance from the opening end, and a diameter-expanding part at a constant distance from the opening end. In a bottle can manufacturing apparatus comprising a screw forming machine that forms a screw and leaves a diameter-expanded portion where no screw is formed as a bulging portion,
An apparatus for manufacturing a bottle can, comprising: a re-forming machine that presses and rolls a re-forming roller that is rotatable about an axis in the same direction as the axis of the can body against the outer peripheral surface of the bulging portion.
請求項4記載のボトル缶の製造装置において、
前記再成形機は、
少なくとも三つ以上の前記再成形ローラを円周方向等間隔に配設したことを特徴とするボトル缶の製造装置。
In the bottle can manufacturing apparatus according to claim 4,
The remolding machine
An apparatus for manufacturing a bottle can, wherein at least three or more of the re-forming rollers are arranged at equal intervals in the circumferential direction.
請求項4又は5記載のボトル缶の製造装置において、
前記再成形ローラは、
軸線方向一端側の外周に膨出部再成形部を有し、
軸線方向他端側の外周に該膨出部再成形部より大外径とならない逃がし部を有することを特徴とするボトル缶の製造装置。
In the bottle can manufacturing apparatus according to claim 4 or 5,
The re-forming roller is
It has a bulging part re-forming part on the outer periphery on one end side in the axial direction,
An apparatus for producing a bottle can characterized by having an escape portion that does not have a larger outer diameter than the bulging portion re-forming portion on the outer periphery on the other end side in the axial direction.
JP2001393623A 2001-12-26 2001-12-26 Bottle can manufacturing method and bottle can manufacturing apparatus Expired - Fee Related JP3758571B2 (en)

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JP2009196713A (en) * 2001-12-28 2009-09-03 Universal Seikan Kk Bottle cap and bottle

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JP7033857B2 (en) * 2017-05-24 2022-03-11 ユニバーサル製缶株式会社 Bottle cans and bottle cans with caps
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Publication number Priority date Publication date Assignee Title
JP2009196713A (en) * 2001-12-28 2009-09-03 Universal Seikan Kk Bottle cap and bottle

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