JP3756384B2 - Molded product molding equipment - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to formation KatachiSo location of paste products to be made of a material such as Sri body.
[0002]
[Prior art]
In general, paste products such as koji manufactured using surimi are different from the surimi material (primary material) that is the raw material, and additional means such as applying another coloring or seasoning to the primary material. When joining materials (secondary materials) are joined and formed in large quantities, manual processing is inefficient, and therefore, the joining material (secondary material) is performed by a molding machine equipped with a molding apparatus that joins and forms a plurality of materials.
Conventionally, such a molding apparatus for joining and forming a plurality of materials is provided with a primary delivery port for delivering a primary material and a secondary delivery port for delivering a secondary material, for example, on the upper and lower stages, and sent from both. Each material is joined and molded in a molding die provided on the lower side in the material delivery direction.
[0003]
[Problems to be solved by the invention]
However, in the molding apparatus having the above-described conventional configuration, the primary material and the secondary material are simply stacked one on top of the other, or they are joined together while the secondary material is injected into the primary material. It is difficult to easily manufacture various products with various patterns and shapes, and it is particularly difficult to mold shrimp-like products with striped patterns on the fuselage. While filling the secondary material into the groove after forming the can desired in appearance and texture, molding apparatus for manufacturing paste products such shrimp-like simple and inexpensive to that have not been implemented Currently.
[0004]
[Means for Solving the Problems]
[0005]
Molding apparatus paste products according to the invention for eliminating the above Symbol conventional problems, the first, primary delivery port 3a for sending comprises a plurality of dissimilar materials primary material W1 and the secondary material W2 to each other And a secondary delivery port 3b, and a molding die 3 for joining the materials sent from the delivery ports 3a and 3b to form a bonded product, the molding die 3 is made of the primary material. A primary molding die 31 comprising a plate-like body provided with a molding hole 31a for forming a contour of the molded body by passing through and a groove molding portion 31b for forming a groove in the contour, and the contour of the molded body The secondary molding die 32 comprising a plate-like body provided with a filling passage 32c for filling and feeding the secondary material into the groove W3 of the primary material formed by the molding hole 32a having the same contour as that of the primary molding die 31. The primary molding die 31 and the secondary molding die 32 are formed in each molding hole. It is characterized by being assembled integrally so that 31a and 32a overlap .
[0006]
Second, attach the delivery cylinder 30 of the material of paste products to the delivery device 2 for extruding delivery, a forming mold 31 and the secondary mold 32 to attach detachably to the delivery cylinder 30 It is a feature.
[0007]
Thirdly, a cylindrical molding guide (33b) for finishing the molded product is detachably attached to the secondary molding die 32.
[0008]
Fourth, is characterized in that the primary material W1 and the secondary material W2 sent been made form a molded guide 33b, formed by providing a cutter 50 for cutting.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to the drawings. First, with reference to FIGS. 1 to 3, a molded product molding machine 1 equipped with the present invention will be described.
This molding machine 1 contains a material such as a surimi used for manufacturing a kneaded product such as rice cake, a feeding device 2 for extruding and feeding the material, and a molding method according to the present invention connected to the feeding device 2. A molding device 3 for molding a molded product W of a desired shape, and a transport unit 4 that receives the molded product W and transports and discharges it to the outside of the right machine. These are included in the machine body 1a shown in FIG. In this way, the molding operation can be easily performed, and the assembly and disassembly of each part and maintenance operations such as inspection, repair, and cleaning can be easily performed.
[0010]
That is, the machine body 1a of the molding machine 1 includes a delivery device mounting surface 10 which is formed on the upper left side of a box-shaped machine frame having casters and on which the delivery device 2 is detachably mounted and fixed, and a conveyance unit below the right side. 4 are formed in a series of steps in a front view, and the standing wall 12 is integrally formed on the back side (rear side) of the delivery device mounting surface 10 and the transport unit installation surface 11. In this way, an L-shaped working machine placement recess is formed in a side view.
Then, from the standing wall 12 toward the work machine placement recess, the delivery drive shaft 13 that removably drives the delivery device 2, the transport drive shaft 15 that drives the drive wheels 40 of the transport unit 4, and the related items Each shaft is projected in a substantially horizontal direction in a cantilevered manner.
[0011]
Further, the machine body 1a on the standing wall 12 side includes a cutting drive shaft 16 such as a rotary cutting unit 5a having a cutter 50 of a cutting molding unit 5 described later, a rotary press unit 5b having a scoring mechanism 8, and a vertical cutting unit 5c. The press drive shaft 17 and the plate-like cutter 18 are projected in a cantilever manner.
These drive units can be operated at predetermined or desired timings by manual and automatic operation by operating and controlling the control panels 1b and 1c installed at appropriate positions of the machine body 1a.
[0012]
Each of the drive shafts 13, 15, 16, and 17 can attach the corresponding delivery device 2, the transport unit 4, the cutting unit 5a, the press unit 5b and the like so as to be detachable from the same direction on the front side of the work. With this configuration, each part can be freely attached and detached from the same direction, and maintenance work and parts replacement of each part can be easily performed.
As shown in FIG. 2, the rotary press section 5b is configured to detachably attach a cylindrical press roller 5d to the press drive shaft 17 and a perforating roller 6e having a large number of wires protruding from the peripheral surface. ing.
[0013]
Next, the detailed configuration of each part will be described. First, the delivery device 2 is configured to be detachably attachable and detachable to the delivery device attachment surface 10 by a press-fixing type fixture 10a, and a stirring body is provided in a hopper that accommodates material in the upper portion of the delivery device 2. A feeding portion 20 having a detachable portion 20a is provided so as to be detachable, and the contained material is fed to the feeding device 2 while kneading, and a feeding outlet (mounting port portion) 21 formed to protrude on the right side surface of the feeding device 2 is provided. The molding device 3 is detachably attached by a configuration described later.
The delivery device 2 in the illustrated example engages with the delivery drive shaft 13 and rotates in the direction of the arrow shown in FIG. 3 to scrape out the material in the supply unit 20 and pump the material from the delivery port 21 to the molding device 3. Although an eccentric impeller type pressurizing pump having a conventional configuration is adopted, the present invention is not limited to this, and a cylinder type or the like may be used.
[0014]
The transport unit 4 wraps a belt-shaped transport belt 43 around each belt roller of the driving wheel 40, idle wheel 41, and receiving wheel 42 provided on the upper and lower sides in the transport direction and in the middle thereof. The conveyor belt 43 is centered on the side of the receiving wheel 42 as shown by the chain line in FIG. 3 by the operation of the angle adjustment mechanism 7a for adjusting the conveyance upper side angle and the angle adjustment mechanism 7b for adjusting the conveyance lower side angle. Each of the molded products W supported in a vertically adjustable manner and having different shapes and properties fed from the molding device 3 is smoothly transferred on the conveyance start end side, and the post-processing section S is deformed on the conveyance end side. It is transported and discharged while preventing post-processing operations such as frying and steaming.
[0015]
The transport belt 43 can be detached from the belt roller supported in a cantilevered manner on the near side when performing maintenance work. In this case, FIG. As shown in FIG. 4, the entire transport unit 4 may be removed from the machine body 1a.
Further, a scraping control mechanism 9 having a control member 90 is provided at the end of the transport unit 4, and a molded product W having a different shape and property by the control member 90 is transferred from the terminal rotation surface of the transport belt 43 to the post-processing unit S. It is possible to scrape and transfer smoothly without disturbance in a predetermined control posture, so that the post-processing work in the post-processing unit S can be performed efficiently and smoothly.
[0016]
Next, the molding apparatus 3 according to the present invention will be described with reference to FIGS. The forming apparatus 3 can be attached and detached sequentially by a delivery cylinder 30 that is detachably attached to the delivery port 21 with an attachment screw 35 and the like, and an appropriate fixing means such as an attachment screw 36 and the like. It comprises a primary mold 31, a secondary mold 32, a tertiary mold 33 and the like that are integrally connected and attached.
[0017]
That is, the delivery cylinder 30 in the illustrated example has an attachment bracket 30a that is joined to the attachment plate 21a of the delivery port 21 and is positioned and engaged at both ends of the rectangular cross section and an attachment bracket that joins and fixes the primary mold 31. 30b and partitioning the inside of the cylinder up and down with a partition wall 30c, a primary delivery port 3a for delivering the material (primary material W1) fed from the delivery device 2 side, and the delivery device 2 And a secondary delivery port 3b for delivering a secondary material W2 different from the primary material W1 fed from a delivery device (not shown) different from FIG.
The secondary delivery port 3b is connected to a delivery port 30d provided on the upper wall of the delivery port 3b with a delivery device separately installed outside the machine with a configuration substantially similar to that of the delivery device 2. Is precisely partitioned from the primary material W1 and is pumped from the secondary delivery port 3b toward the lower delivery side.
[0018]
The primary molding die 31 is a plate-like body that can be joined to the mounting bracket 30b of the delivery cylinder 30, and a plurality of molding holes 31a that define the contour of the shrimp trunk mold body are formed at a portion facing the primary delivery port 3a. The rod-shaped portion 31b is formed by providing a groove forming portion 31b that divides the contour into a plurality of predetermined widths in the longitudinal direction, and the primary material W1 is partitioned by a plurality of grooves W3 as shown in the material molding schematic diagram of FIG. While forming the primary material molding portion W4, the secondary material W2 is fed to the secondary molding die 32 side, and the secondary material W2 is fed to the secondary molding die 32 side at a portion facing the secondary delivery port 3b. A through hole 31c to be passed is formed.
[0019]
The secondary mold 32 is a plate-like body that can be joined to the primary mold 31, and a shrimp trunk mold hole 32 a is formed in a portion facing the mold hole 31 a and the groove forming portion 31 b of the primary mold 31. In addition, a through hole 32b is formed in a portion facing the through hole 31c of the primary mold 31 above the forming hole 32a.
And the upper part of the said shaping | molding hole 32a and the through-hole 32b are connected by the some filling path 32c carved by the surface of the secondary shaping | molding die 32 at the concave groove shape, and, thereby, passes the inside of the shaping | molding hole 32a. In each groove W3 between the secondary material forming portions W4, the secondary material W2 can be accurately supplied from above to below via each filling path 32c.
[0020]
Further, at this time, as shown in the illustrated example, when the filling path 32c is engraved so as to face directly behind the groove forming portion 31b, immediately after the groove forming portion 31b forms the groove W3 in the primary material W1, the filling path 32c Since the groove W3 is in a negative pressure state and is in a state where the material itself is elastic and does not narrow the groove width, the secondary material W2 is introduced as if it is drawn into the groove W3 via the filling path 32c. In addition, there is a feature that the entire inside of the groove W3 that traverses the upper and lower sides of the molded product W can be filled accurately and smoothly without uneven shape.
[0021]
The tertiary molding die 33 is configured to close the through hole 32b of the secondary molding die 32 with a plate-like body 33c bonded and attached to the secondary molding die 32, and the molding hole 32a of the secondary molding die 32. Is provided with a cylindrical molding guide 33b for forming a shrimp body shaped molding hole 33a having substantially the same cross section as that of the molding hole 32a, whereby the primary material W1 joined by the secondary molding die 32 is provided. And the secondary material W2 can be sufficiently bonded to each other while being familiar with the material, the bonding can be satisfactorily finished, and can be accurately delivered to the cutting portion 5 side. .
[0022]
Further, as shown in FIG. 5, the forming guide 33b is provided with a receding angle so that the bottom end of the forming guide 33b extends longer from the upper side toward the cutting part 5 side, and is rotated by the cutter 50 of the rotary cutting part 5a. Cutting can be performed satisfactorily.
If the molding guide 33b has a shape that converges in a tapered shape toward the lower delivery side, the primary material W1 and the secondary material W2 can be compacted and formed more accurately in the molding guide 33b. It is possible to efficiently cut the molding material while preventing the occurrence of product defects due to loss of shape at the time of cutting by the cutter 50.
[0023]
Further, in this embodiment, the primary material W1 is a non-colored surimi, and the secondary material W2 is a colored surimi obtained by kneading a red colorant into the surimi, and thus molded by the molding apparatus 3 described above. The molded product W can represent a transverse pattern (striped pattern) made up of the primary material W1 and the secondary material W2, and the appearance of the molded product W is made similar to the shrimp pattern as much as possible. Even when cut into pieces, the inside can be made substantially the same as the appearance, and the taste sensation can be improved.
The molding apparatus 3 having the above-described configuration is provided in the delivery cylinder 30 so that the primary molding die 31, the secondary molding die 32, and the tertiary molding die 33 each made of a flat plate can be divided. Since it has an attached configuration, it is easy and inexpensive to perform general machining on the plate-like body without using complicated and costly casting means for drilling and groove forming of each mold. In addition, there are advantages that the mold can be replaced and shared when the molds are rearranged, and that each mold can be disassembled and cleaned efficiently and easily.
[0024]
Next, the cut molding part 5 will be described. The cut molding unit 5 in the illustrated example is composed of a rotary cutting unit 5a, a rotary press unit 5b, a vertical cutting unit 5c, and the like.
Of these, the rotary cutting unit 5a and the rotary press unit 5b are configured to support and transmit the cutting drive shaft 16 and the press drive shaft 17 via the position adjustment mechanism 6 having the same structure, respectively, so that the vertical adjustment is possible. Therefore, the molded product W molded by the molding apparatus 3 can be cut and pressed easily and easily.
Referring to FIG. 7, the rotary cutting portion 5a and its position adjusting mechanism 6 will be described. This position adjusting mechanism 6 has a U-shaped support frame 60 in which a screw rod 61 with a handle 61 and a guide rod 62 are substantially parallel. The shaft support member 63 on which the cutting drive shaft 16 is rotatably supported is slidably fitted into the guide rod 62 and the other side is screwed into the screw rod 61. While being screwed and supported, the slide guide 65 provided on the support frame 60 is slidably guided.
[0025]
As a result, when the handle 61 is rotated forward and backward, the cutting drive shaft 16 can be easily moved up and down from the outside of the machine via the screw rod 61 and the shaft support member 63 and the like. The cutting height of the cutter 50 can be adjusted freely.
Further, when the cutting drive shaft 16 is moved up and down, the distance between the cutter 50 and the end portion of the forming guide 33b can be adjusted. Therefore, the cutter mounting arm that supports the cutter like the conventional rotary cutting portion is long. There is an advantage that the cutter mounting arm 51 can have a simple configuration in which the length cannot be adjusted without using a length adjusting structure.
[0026]
At this time, as shown in FIG. 7, if the cutter 50 is positioned so as to be lightly in contact with the lower side having the receding angle of the forming guide 33b, cutting can be performed satisfactorily.
Further, the cutter 50 in the illustrated example shows a cutter mounting arm 51 whose cutting angle and arm length can be adjusted via an angle adjusting member 52.
Further, when the position adjusting mechanism 6 is attached to the body 1a so as to be able to move back and forth through the long hole 66 and the adjusting screw 67, the cutting position adjustment between the forming guide 33b and the cutter 50 can be performed more appropriately and easily. Is something that can be done.
When it is desired to cut by the vertical cutting portion 5c without using the rotary cutting portion 5a, the cutter 50 may be removed or the cutter 50 may be moved up and retracted.
[0027]
Next, using the molding machine 1 equipped with the molding apparatus 3 configured as described above, the use of the molding method and apparatus for molding the shrimp-shaped molding W using the primary material W1 and the secondary material W2 described above. An aspect etc. are demonstrated.
First, when the molding machine 1 is operated by operating the control panel 1b with the molding device 3 attached to the discharge port 21 of the delivery device 2, the primary material W1 is pumped from the delivery device 2 and delivered to the delivery cylinder 30. And the secondary material W2 is pumped from a delivery device (not shown) and fed into the secondary delivery port 3b, both of which are the primary molding die 31 and the secondary molding die 32, and A molded product that is joined and formed while passing through the tertiary mold 33 and is sequentially cut to a predetermined thickness by the cutter 50 rotating in the cutting direction when being sequentially fed out of the machine from the molding guide 33b. W is continuously received by the transport belt 43 of the lower transport section 4 and is smoothly transported and discharged out of the apparatus.
[0028]
In the molding of such a paste product, the molding device 3 shows the outline of the shrimp body mold of the primary molding die 31 as shown in the material molding schematic diagram of the primary material W1 delivered from the delivery cylinder 30. The primary material molding portion W4 partitioned by the plurality of grooves W3 is formed in a rod shape by the plurality of molding holes 31a and the groove forming portion 31b, and is sent to the secondary molding die 32 side and is sent from the delivery cylinder 30. The secondary material W2 is smoothly fed toward the filling path 32c of the secondary molding die 32 through the through hole 31c.
[0029]
Next, the secondary molding die 32 supplies and supplies the secondary material W2 from the plurality of filling paths 32c into the grooves W3 from the upper side to the lower side. At this time, the filling path 32c is directly behind the groove forming portion 31b. since provided, be traversed formed by vertically penetrating even groove W, 2 primary material W2 is properly filled to be drawn therein.
When the primary material W1 and the secondary material W2 formed by the secondary molding die 32 pass through the cylindrical molding guide 33b of the tertiary molding die 33, they both have shrimp having a substantially the same cross section as the molding hole 32a. The body-shaped long and curved forming hole 33a is used to satisfactorily form a joint with a well-fitted material and to adjust the outer shape, and the forming guide 33b is used to cut it to a predetermined cutting position on the cutting part 5 side. As shown in FIG. 6, the shrimp trunk-shaped molded product W in which the primary material W1 and the secondary material W2 are securely joined can be obtained. , Both can be formed satisfactorily without peeling or losing shape.
[0030]
In the molded product W formed in this manner, the primary material W1 which forms the main body is made into a non-colored surimi, and the intermediate material is crossed and the secondary material W2 of the colored surimi is inserted. When performing post-processing steps such as a frying process and a steaming process, the secondary material W2 is prevented from peeling off from the primary material W1, and the appearance of the molded product W is made as shrimp as possible. Even when this is cut in the longitudinal direction while being similar, the inside can be made substantially the same as the appearance, so that the aesthetic appearance and the taste sensation can be favorably promoted.
[0031]
Further, the molding apparatus 3 forms a groove W3 in the primary material W1 in the delivery cylinder 30 having a primary delivery port 3a for delivering the primary material W1 and a secondary delivery port 3b for delivering the secondary material W2. While providing the primary shaping | molding die 31, the secondary shaping | molding die 32 filled with the secondary material W2 in the groove | channel W3 formed with this primary shaping | molding die 31 is provided, and the primary material W1 sent out from the sending cylinder 30 is provided. And the secondary material W2 are bonded and formed, and the primary molding die 31, the secondary molding die 32, and the tertiary molding die 33 formed of a plate-like body can be integrally assembled to the delivery cylinder 30. However, since each can be disassembled independently, there is an advantage that, when the fixing means such as the mounting screws 35 and 36 are released, cleaning and maintenance work of each part can be performed efficiently and easily.
[0032]
Next, another embodiment of the molding apparatus 3 will be described with reference to FIG. In addition, description is abbreviate | omitted about the structure similar to the said embodiment.
The molding apparatus 3 closes the through hole 32b of the secondary molding die 32 shown in FIG. 4 with a closing plate 32e from the outside, and is similar to the molding guide 33b of the tertiary molding die 33 of FIG. In this example, the number of molds is reduced to reduce the cost of the molds, and the manufacture of the same kneaded product as that of the above embodiment is facilitated. In addition, the maintenance work and the like can be performed well.
[0033]
In FIG. 4, the molding hole 31 a of the primary molding die 31 is formed by dividing the adjacent molding holes 31 a up and down via the groove forming part 31 b, but the groove forming part 31 b in FIG. The example which made the shape which forms a ditch | groove in the surface of the primary material W1 is shown, without dividing 31a.
Further, in the above-described molding die, when a plurality of molded products W are simultaneously molded in parallel, the material delivery pressure is high at the converging portion side of the narrow cross section like the tail portion of the shrimp fuselage die. If it arrange | positions so that it may be located in the center part of the next delivery outlet 3a and the secondary delivery outlet 3b, it has the characteristics that the delivery of each material can be performed uniformly and a quality paste product can be manufactured.
[0034]
Further, according to the present invention, the molding device 3 is not limited to the illustrated example, and the groove W3 is not limited to the vertical direction, and can be formed in the horizontal direction or any combination direction of both. The groove forming portion 31b may be provided, or a combination of these may be manufactured as desired to produce various patterns of paste products. In addition to the primary material W1 and the secondary material W2, other materials may be used. In addition, it may be formed by joining, and in this case, since it can be made into various types of multi-colored products W, for example, a fruit-like cross-sectional product such as mandarin oranges can be easily produced. There are advantages such as being able to do.
Note that the molding apparatus 3 for producing the above-described paste product integrates the functions of the primary molding die 31, the secondary molding die 32, and the tertiary molding die 33 with precision casting means or plastic molding means. The configuration summarized in (1) may be used.
[0035]
【The invention's effect】
By the present invention that the configuration described above, Ru can be obtained the following effects.
(1) It is possible to easily and accurately perform joint formation in which separation of different materials such as a primary material and a secondary material is prevented, and to improve the appearance and texture of the paste product.
(2) can be easily fabricated pattern like ing from a primary material and the secondary material molded product.
(3) the primary material and the molded product W shrimp body type secondary material is reliably bonded, Ru can be formed well without both peeling and shapeless like.
(4) The primary mold and the secondary mold are formed of plate-like bodies, and both are detachably attached to the delivery cylinder, thereby simplifying the mold of the paste product. In addition, the maintenance work can be easily performed.
(5) By detachably attaching the molding guide to the secondary molding die, the primary material and the secondary material can be joined and formed well, and the molding die can be easily manufactured and maintained. be able to.
(6) a cutter provided for forming a form guide, by which is adapted to cut the primary material and the secondary material bonded form, can be easily carried out production of paste products.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a configuration of a molding machine equipped with the present invention.
FIG. 2 is an exploded perspective view of FIG.
FIG. 3 is a front view showing a configuration of a main part of FIG.
FIG. 4 is an exploded perspective view showing the configuration of the molding apparatus.
FIG. 5 is a cross-sectional view showing a configuration of a molding apparatus.
FIG. 6 is a perspective view schematically showing a method for forming a paste product.
FIG. 7 is a front view showing a configuration of a cutter and a position adjusting mechanism.
FIG. 8 is an exploded perspective view showing a configuration of a molding apparatus according to another embodiment.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molding machine 2 Sending apparatus 3 Molding apparatus 3a Primary delivery outlet 3b Secondary delivery outlet 4 Conveying part 5 Cut molding part 6 Position adjustment mechanism 30 Delivery cylinder 31 Primary molding die 32 Secondary molding die 33 Tertiary molding die 33b Molding guide 50 Cutter W Molded product
W1 Primary material W2 Secondary material W3 Groove W4 Primary material molding

Claims (4)

A primary delivery port (3a) and a secondary delivery port (3b) for separately sending a primary material (W1) and a secondary material (W2) made of a plurality of different materials, and the respective delivery ports (3a), ( 3b) In an apparatus provided with a molding die (3) for joining the materials delivered from each other to form a bonded product, the contour of the molded body is obtained by passing the primary material through the molding die (3). A primary forming die (31) comprising a plate-like body provided with a forming hole (31a) for forming a groove and a groove forming portion (31b) for forming a groove in the contour, and a contour having the same shape as the contour of the molded body 2 formed of a plate-like body having a filling passage (32c) for filling and feeding the secondary material into the groove (W3) of the primary material formed by the forming hole (32a) and the primary forming die (31). The primary mold (31) and the secondary mold (32) are each formed with a secondary mold (32). 31a), the molding apparatus of paste products comprising integrally assembled as overlapping (32a). The material of the paste product and attached delivery cylinder (30) to the delivery device (2) for extruding delivered, to the primary mold (31) and the secondary mold (32) to the delivery cylinder (30) molding apparatus paste products according to claim 1 for detachably attached. The apparatus for molding a paste product according to claim 1 or 2 , wherein a cylindrical molding guide (33b) for finishing the molding of the paste product is detachably attached to the secondary mold (32). The molded guide (33b) made form in which primary material that is delivered (W1) and the secondary material (W2), the molding apparatus of paste products according to claim 3 comprising providing a cutter (50) for cutting.

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