JP6774115B1 - Kneaded food molding mold and kneaded food manufacturing equipment - Google Patents
Kneaded food molding mold and kneaded food manufacturing equipment Download PDFInfo
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Abstract
【課題】低コスト且つ短期間に製造することができる練製食品成形型を提供する。【解決手段】色の異なる複数の練材料を同じ押し出し方向に同時に押し出して、押し出し方向における任意の箇所の断面に同一図柄が現れる練製食品を連続成形するための練製食品成形型であって、押し出し方向に分割され、色の異なる練材料が各々供給される複数の材料充填用型パーツと、前記押し出し方向において前記材料充填用型パーツの下流側に配置され、色の異なる複数の練材料を色別の図柄要素に同時に成形する合成樹脂製の図柄型パーツと、を有し、色の異なる練材料毎の複数の押出流路部が形成されるように構成した。【選択図】図１PROBLEM TO BE SOLVED: To provide a kneaded food molding mold which can be produced at low cost and in a short period of time. SOLUTION: This is a kneaded food molding mold for continuously molding a kneaded food in which a plurality of kneaded materials having different colors are simultaneously extruded in the same extrusion direction and the same pattern appears on a cross section of an arbitrary portion in the extrusion direction. A plurality of material filling mold parts that are divided in the extrusion direction and to which different colored kneading materials are supplied, and a plurality of kneading materials that are arranged on the downstream side of the material filling mold parts in the extrusion direction and have different colors. A synthetic resin-made symbol-shaped part, which is simultaneously molded into color-coded symbol elements, and a plurality of extruded flow path portions for each kneaded material having different colors are formed. [Selection diagram] Fig. 1
Description
本発明は、練製食品成形型及びこれを用いて練製食品を製造する練製食品製造装置に関する。 The present invention relates to a kneaded food molding mold and a kneaded food manufacturing apparatus for manufacturing kneaded food using the same.
金太郎飴のようにどこを切っても切り口に同じ図柄が現れるかまぼこ（以下、「切り出しかまぼこ」と称す）が知られている。切り出しかまぼこは、複数の練材料を同時に押し出すことができる練製食品成形型を用いて製造される。この種の練製食品成形型として、プレート状の複数の型パーツを組み合わせたものが知られている（特許文献１参照）。 There is known a kamaboko (hereinafter referred to as "cut out kamaboko") in which the same pattern appears at the cut end no matter where you cut it, like Kintaro-ame. Cut-out kamaboko is manufactured using a kneaded food molding mold that can extrude a plurality of kneaded materials at the same time. As a kneaded food molding mold of this kind, a mold in which a plurality of plate-shaped mold parts are combined is known (see Patent Document 1).
特許文献１の練製食品成形型は、不具合が生じた場合に、その不具合の原因となった型パーツのみを交換することができるのでメンテナンス性に優れている。また、型パーツ毎に分解して洗浄することができるので衛生面においても優れている。 The kneaded food molding mold of Patent Document 1 is excellent in maintainability because when a defect occurs, only the mold part that caused the defect can be replaced. In addition, each mold part can be disassembled and washed, which is excellent in terms of hygiene.
しかし、特許文献１の練製食品成形型は、金属製の型パーツにより構成されるため、その製造には、専門の職人の熟練した技術を要する。しかも、所望の図柄になるように練材料を押し出し可能になるまで、型パーツの修正・変更を繰り返す必要がある。このため、製造コストが高く、製造に長期間を要するという問題があった。 However, since the kneaded food molding mold of Patent Document 1 is composed of metal mold parts, the manufacturing thereof requires the skill of a professional craftsman. Moreover, it is necessary to repeatedly modify and change the mold parts until the kneaded material can be extruded so as to have a desired pattern. Therefore, there is a problem that the manufacturing cost is high and the manufacturing takes a long time.
本発明が解決しようとする課題は、低コスト且つ短期間に製造することができる練製食品成形型及びこれを用いて練製食品を製造する練製食品製造装置を提供することにある。 An object to be solved by the present invention is to provide a kneaded food molding mold that can be manufactured at low cost and in a short period of time, and a kneaded food manufacturing apparatus that manufactures kneaded food using the kneaded food molding mold.
上記課題を解決するために、請求項１記載の発明は、色の異なる複数の練材料を同じ押し出し方向に押し出して、押し出し方向における任意の箇所の断面に同一図柄が現れる練製食品を連続成形するための練製食品成形型であって、色の異なる練材料が各々供給される複数の材料充填用型パーツと、前記押し出し方向において前記材料充填用型パーツの下流側に配置され、色の異なる複数の練材料を色別の図柄要素に同時に成形する合成樹脂製の図柄型パーツと、を有し、前記材料充填用型パーツと前記図柄型パーツとの間には材料案内用型パーツが配置され、前記材料案内用型パーツは、隣接する前記材料充填型パーツから吐出される前記色の異なる複数の練材料を、前記図柄型パーツにより区画形成される色別の各図柄要素空間部に案内することを特徴とする練製食品成形型である。In order to solve the above problem, the invention according to claim 1 extrudes a plurality of kneaded materials having different colors in the same extrusion direction, and continuously molds a kneaded food in which the same pattern appears in a cross section of an arbitrary portion in the extrusion direction. A plurality of material filling mold parts to which different colored kneaded materials are supplied, and a color of the kneaded food molding mold, which is arranged on the downstream side of the material filling mold part in the extrusion direction. It has a synthetic resin symbol part that simultaneously molds a plurality of different kneaded materials into color-coded symbol elements, and a material guide mold part is provided between the material filling mold part and the symbol mold part. The material guide mold part is arranged, and the plurality of kneaded materials having different colors discharged from the adjacent material filling mold parts are divided into each color-coded symbol element space portion formed by the symbol mold parts. It is a kneaded food molding mold characterized by guiding.
上記のように構成される請求項１記載の練製食品成形型は、合成樹脂製の図柄型パーツを有しているので、金属製の図柄型パーツを有する練製食品成形型と比較して、低コスト且つ短期間に製造することができる。The kneaded food molding die according to claim 1, which is configured as described above, has a synthetic resin pattern-shaped part, and therefore has a metal pattern-shaped part, as compared with a kneaded food molding die having a metal pattern-shaped part. It can be manufactured at low cost and in a short period of time.
また、材料案内用型パーツを備えたことにより、材料充填用型パーツから吐出される色の異なる複数の練材料を、図柄型パーツにより区画形成される色別の図柄要素空間部に正確に案内することができるので、複数色の図柄要素からなる高品質の図柄を有する練製食品を連続成形することができる。In addition, by providing the material guide mold parts, a plurality of kneaded materials of different colors discharged from the material filling mold parts can be accurately guided to the color-coded symbol element space formed by the symbol mold parts. Therefore, it is possible to continuously mold a kneaded food having a high-quality pattern composed of a plurality of color pattern elements.
請求項２記載の発明は、前記材料充填用型パーツ内には、前記練材料が押し出し方向と交差する方向から供給されることを特徴とする請求項１記載の練製食品成形型である。The invention according to claim 2 is the kneaded food molding die according to claim 1, wherein the kneaded material is supplied into the material filling mold part from a direction intersecting the extrusion direction.
上記のように構成される請求項２記載の練製食品成形型は、材料充填用型パーツ内に、押し出し方向と交差する方向から色別の練材料を供給することにより、押し出し方向における異なる位置から色別の練材料を供給できる。The kneaded food molding die according to claim 2, which is configured as described above, has different positions in the extrusion direction by supplying the kneaded material for each color from the direction intersecting the extrusion direction into the material filling mold part. Can supply color-coded kneading materials from.
請求項３記載の発明は、前記材料充填用型パーツは、円盤状の基部と、前記基部を厚さ方向に貫通して開設された練材料充填用孔部と、前記基部に接合され、下流側の材料充填用型パーツから供給された練材料を上流側へ供給する供給パイプ部とを有し、各材料充填用型パーツは所定間隔を置いて押し出し方向に沿って配置され、練材料は各材料充填パーツの間において供給されることを特徴とする請求項２記載の練製食品成形型である。According to the third aspect of the present invention, the material filling mold part is joined to the disk-shaped base portion, the kneading material filling hole portion opened through the base portion in the thickness direction, and the downstream portion. It has a supply pipe part that supplies the kneaded material supplied from the material filling mold part on the side to the upstream side, and each material filling mold part is arranged along the extrusion direction at a predetermined interval, and the kneaded material is The kneaded food molding mold according to claim 2, wherein the material is supplied between the filling parts.
従って、各材料充填用型パーツの間に色別の練材料を供給することにより、押し出し方向における異なる位置から色別の練材料を供給でき、各材料充填用型パーツに供給された色別の練材料を、練材料充填用孔部及び供給パイプ部を通して上流側へ供給することにより、色別の練材料同士が混ざり合うことなく上流側へ供給される。Therefore, by supplying the kneading material for each material between the mold parts for filling each material, the kneading material for each color can be supplied from different positions in the extrusion direction, and the kneading material for each material can be supplied for each color. By supplying the kneading material to the upstream side through the kneading material filling hole portion and the supply pipe portion, the kneading materials of different colors are supplied to the upstream side without being mixed with each other.
請求項４記載の発明は、前記材料充填用型パーツは前記練材料の押し出し方向に沿って複数設けられ、少なくとも一つは、合成樹脂製の材料充填用型パーツであることを特徴とする請求項１乃至３のいずれか一項に記載の練製食品成形型である。The invention according to claim 4 is characterized in that a plurality of the material filling mold parts are provided along the extrusion direction of the kneaded material, and at least one of the material filling mold parts is a synthetic resin material filling mold part. The kneaded food molding mold according to any one of Items 1 to 3.
請求項５記載の発明にあっては、前記図柄型パーツは、三次元印刷装置を用いて製造されたものであることを特徴とする請求項１乃至４のいずれか一項に記載の練製食品成形型である。The kneading according to any one of claims 1 to 4, wherein in the invention according to claim 5, the design-shaped part is manufactured by using a three-dimensional printing apparatus. It is a food molding type.
上記のように構成される請求項３記載の練製食品成形型は、三次元印刷装置を用いて製造された合成樹脂製の図柄型パーツを有しているので、更に低コスト且つ短期間に製造することができる。The kneaded food molding mold according to claim 3, which is configured as described above, has a synthetic resin pattern-shaped part manufactured by using a three-dimensional printing apparatus, so that the cost is lower and the time is shorter. Can be manufactured.
請求項６記載の発明にあっては、前記合成樹脂製の材料充填用型パーツは、三次元印刷装置を用いて製造されたものであることを特徴とする請求項４記載の練製食品成形型である。The kneaded food molding according to claim 4, wherein the material filling mold part made of the synthetic resin is manufactured by using a three-dimensional printing apparatus. It is a type.
上記のように構成される請求項４記載の練製食品成形型は、三次元印刷装置を用いて製造された合成樹脂製の材料充填用型パーツを有しているので、更に低コスト且つ短期間に製造することができる。The kneaded food molding mold according to claim 4, which is configured as described above, has a material filling mold part made of synthetic resin manufactured by using a three-dimensional printing apparatus, and thus has a lower cost and a shorter period of time. Can be manufactured in between.
請求項７記載の発明にあっては、請求項６記載の練製食品成形型を用いて練製食品を製造する練製食品製造装置であって、前記練製食品成形型が押し出し方向に互いに同軸に装着される筒状の練材料成形部と、前記練材料成形部の壁部に設けられた各貫通孔を通して前記材料充填用型パーツ内に色別の練材料を供給する複数の練材料供給手段と、を有する練製食品製造装置である。The invention according to claim 7 is a kneaded food manufacturing apparatus for producing a kneaded food using the kneaded food molding die according to claim 6, wherein the kneaded food molding dies are extruded from each other in the extrusion direction. A plurality of kneading materials for supplying color-coded kneading materials into the material filling mold part through the tubular kneading material molding portion mounted coaxially and each through hole provided in the wall portion of the kneading material molding portion. It is a kneaded food manufacturing apparatus having a supply means.
上記のように構成される請求項７記載の練製食品製造装置は、練製食品成形型を装着した練材料成形部内に、練材料成形部の壁に設けられた各貫通孔を通して色別の練材料を供給することにより、材料充填用型パーツ内に、押し出し方向と交差する方向から色別の練材料を供給することができる。The kneaded food manufacturing apparatus according to claim 7, which is configured as described above, is color-coded through each through hole provided in the wall of the kneaded material molding portion in the kneaded material molding portion equipped with the kneaded food molding mold. By supplying the kneading material, it is possible to supply the kneading material for each color into the material filling mold part from the direction intersecting the extrusion direction.
請求項１記載の発明に係る練製食品成形型は、合成樹脂製の図柄型パーツを有しているので、従来の金属製の図柄型パーツを有する練製食品成形型と比較して、低コスト且つ短期間に製造することができる。Since the kneaded food molding mold according to the invention according to claim 1 has a design mold part made of synthetic resin, it is lower than the kneaded food molding mold having a conventional metal design mold part. It can be manufactured at low cost and in a short period of time.
その結果、切り出しかまぼこ等の練り製品は、端面及び断面に様々な意匠を施せることから、例えば、結婚式等の催事における引き出物、催し物の記念品等に最適な商品であるが、このような商品は受注数は一般の練り物製品に比して生産量は非常に少ないことから、いわば多品種少量生産となるが、従来のような金属製の一品製作的な練製食品成形型にあっては、製造コストが嵩むことから、多品種少量生産は不可能であったが、本発明に係る練製食品成形型は、合成樹脂製の図柄型パーツを有しているので、低コスト、短時間での製作が可能となることから、このような多品種少量生産の事情にも有効に対応することが可能となる。その結果、いわゆる切り出しかまぼこ等のマーケティングを拡大することができる。As a result, kneaded products such as cut-out kamaboko can be given various designs on the end face and cross section, so that they are most suitable for, for example, gifts at events such as weddings, souvenirs of events, etc. Since the number of orders is very small compared to general kneaded products, it is a high-mix low-volume production, but in the case of conventional metal one-piece kneaded food molding molds, Since the production cost is high, it is impossible to produce a wide variety of foods in small quantities. However, since the kneaded food molding mold according to the present invention has a pattern type part made of synthetic resin, it can be produced at low cost and in a short time. Since it becomes possible to manufacture the products, it is possible to effectively cope with such a situation of high-mix low-volume production. As a result, it is possible to expand marketing of so-called cut-out kamaboko and the like.
また、色の異なる複数の練材料を、図柄型パーツ内の色別の図柄要素空間部に正確に案内することができるので、複数色の図柄要素からなる高品質の図柄を有する練製食品を連続成形可能である。In addition, since a plurality of kneaded materials having different colors can be accurately guided to the color-coded pattern element space in the pattern-shaped part, a kneaded food having a high-quality pattern composed of a plurality of color pattern elements can be produced. Continuous molding is possible.
請求項２記載の発明に係る練製食品成形型は、押し出し方向における異なる位置から色別の練材料を供給できるので、押し出し方向と同じ方向から色別の練材料を供給する方式と比較して、より多色の図柄要素からなる図柄を有する練製食品を連続成形可能である。Since the kneaded food molding mold according to the invention of claim 2 can supply the kneaded material by color from different positions in the extrusion direction, it is compared with the method of supplying the kneaded material by color from the same direction as the extrusion direction. , It is possible to continuously mold a kneaded food having a pattern composed of more multicolored pattern elements.
請求項３記載の発明に係る練製食品成形型は、色別の練材料同士が混ざり合うことなく上流側へ供給されるので、複数色の図柄要素からなる高品質の図柄を有する練製食品を連続成形可能である。Since the kneaded food molding mold according to the third aspect of the invention is supplied to the upstream side without mixing the kneaded materials of different colors, the kneaded food having a high-quality pattern composed of symbol elements of a plurality of colors. Can be continuously molded.
請求項４記載の発明に係る練製食品成形型は、図柄型パーツに加えて、複数の材料充填用型パーツのうちの少なくとも一つは、合成樹脂製の材料充填用型パーツであるので、より低コスト且つ短期間に製造することができる。In the kneaded food molding mold according to the invention of claim 4, in addition to the design mold parts, at least one of the plurality of material filling mold parts is a material filling mold part made of synthetic resin. It can be manufactured at a lower cost and in a shorter period of time.
請求項５記載の発明に係る練製食品成形型は、合成樹脂製の図柄型パーツが三次元印刷装置を用いて製造されるので、更に低コスト且つ短期間に製造可能である。The kneaded food molding mold according to the invention according to claim 5 can be manufactured at a lower cost and in a short period of time because the design mold parts made of synthetic resin are manufactured by using a three-dimensional printing device.
請求項６記載の発明に係る練製食品成形型は、合成樹脂製の材料充填用型パーツが三次元印刷装置を用いて製造されるので、更に低コスト且つ短期間に製造可能である。The kneaded food molding mold according to the invention of claim 6 can be manufactured at a lower cost and in a short period of time because the material filling mold parts made of synthetic resin are manufactured by using a three-dimensional printing device.
請求項７記載の発明に係る練製食品製造装置によれば、練材料成形部に装着した練製食品成形型に、押し出し方向における異なる位置から練製食品成形型に色別の練材料を供給できるので、押し出し方向と同じ方向から色別の練材料を供給する方式と比較して、より多色の図柄要素からなる図柄を有する練製食品を製造可能であり、且つ、色別の練材料同士の混ざり合いを防止しつつ上流側へ供給できるので、複数色の図柄要素からなる高品質の図柄を有する練製食品を連続成形可能である。According to the kneaded food manufacturing apparatus according to the invention of claim 7, color-coded kneaded materials are supplied to the kneaded food molding die mounted on the kneading material molding section from different positions in the extrusion direction. As compared with the method of supplying the kneaded material by color from the same direction as the extrusion direction, it is possible to produce a kneaded food having a pattern composed of more multicolored pattern elements, and the kneaded material by color is possible. Since it can be supplied to the upstream side while preventing mixing with each other, it is possible to continuously mold a kneaded food having a high-quality pattern composed of design elements of a plurality of colors.
以下、本発明の練製食品成形型及び練製食品製造装置の一実施形態について説明する。 Hereinafter, an embodiment of the kneaded food molding mold and the kneaded food manufacturing apparatus of the present invention will be described.
まず、図１乃至図８を参照して、一実施形態に係る練製食品成形型１０の構成について説明する。本実施の形態にあっては、この練製食品成形型１０は、色の異なる五種類の練材料を同じ押し出し方向に同時に押し出して、押し出し方向における任意の箇所の断面に同一図柄が現れる練製食品の一種である、例えば、切り出しかまぼこ等を連続成形するための練製食品成形型である。各図中に記されている矢印Ａは押し出し方向を、矢印Ｂは押し出し方向と交差する方向（この実施の形態では直交する方向）を、それぞれ示している。 First, the configuration of the kneaded food molding mold 10 according to the embodiment will be described with reference to FIGS. 1 to 8. In the present embodiment, the kneaded food molding die 10 simultaneously extrudes five kinds of kneaded materials having different colors in the same extrusion direction, and the same pattern appears on the cross section of an arbitrary portion in the extrusion direction. It is a kneaded food molding mold for continuously molding a kind of food, for example, cut-out kamaboko. The arrow A shown in each figure indicates the extrusion direction, and the arrow B indicates the direction intersecting the extrusion direction (direction orthogonal to each other in this embodiment).
図１及び図２に示すように、練製食品成形型１０は、押し出し方向に分割され、色の異なる練材料が各々供給される四つの材料充填用型パーツ２１〜２４と、色の異なる五種類の練材料を色別の図柄要素に同時に成形する図柄型パーツ４０と、最も下流に配置された第四練材料充填用型パーツ２４と図柄型パーツ４０との間に設けられた材料案内用型パーツ５０とを有している。 As shown in FIGS. 1 and 2, the kneaded food molding die 10 is divided into four material filling mold parts 21 to 24 which are divided in the extrusion direction and are supplied with kneaded materials having different colors, and five different colors. For material guidance provided between the design type part 40 that simultaneously molds different types of kneading material into color-coded design elements, and the fourth kneading material filling mold part 24 and the design type part 40 that are arranged most downstream. It has a mold part 50.
以下の説明では、色の異なる五種類の練材料を、それぞれ「第一練材料」、「第二練材料」、「第三練材料」、「第四練材料」及び「第五練材料」と称し、特に区別しない場合には単に「練材料」と称す。また、四つの材料充填用型パーツ２１〜２４を、それぞれ「第一練材料充填用型パーツ２１」、「第二練材料充填用型パーツ２２」、「第三練材料充填用型パーツ２３」及び「第四練材料充填用型パーツ２４」と称し、特に区別しない場合には「材料充填用型パーツ２１〜２４」と称す。また、第一練材料充填用型パーツ２１、第二練材料充填用型パーツ２２、第三練材料充填用型パーツ２３、第四練材料充填用型パーツ２４、図柄型パーツ４０及び材料案内用型パーツ５０を、特に区別しない場合には単に「型パーツ」と称す。 In the following explanation, five types of kneading materials with different colors are referred to as "first kneading material", "second kneading material", "third kneading material", "fourth kneading material" and "fifth kneading material", respectively. If there is no particular distinction, it is simply called "kneading material". In addition, the four material filling mold parts 21 to 24 are "first kneading material filling mold part 21", "second kneading material filling mold part 22", and "third kneading material filling mold part 23", respectively. And "fourth kneading material filling mold parts 24", and when not particularly distinguished, they are referred to as "material filling mold parts 21 to 24". In addition, the first kneading material filling mold part 21, the second kneading material filling mold part 22, the third kneading material filling mold part 23, the fourth kneading material filling mold part 24, the design mold part 40, and the material guide The mold part 50 is simply referred to as a "mold part" unless otherwise specified.
練製食品成形型１０は、第一練材料充填用型パーツ２１、第二練材料充填用型パーツ２２、第三練材料充填用型パーツ２３、第四練材料充填用型パーツ２４、材料案内用型パーツ５０及び図柄型パーツ４０を、この順に押し出し方向に連ねて接合することにより全体的に略円筒状に形成される。そして、練製食品成形型１０の内部には、第一練材料の押出流路、第二練材料の押出流路、第三練材料の押出流路及び第四練材料の押出流路部が、各々別々に形成される。 The kneaded food molding mold 10 includes a first kneading material filling mold part 21, a second kneading material filling mold part 22, a third kneading material filling mold part 23, a fourth kneading material filling mold part 24, and a material guide. By connecting the mold part 50 and the design part 40 in this order in the extrusion direction and joining them, the shape is formed into a substantially cylindrical shape as a whole. Inside the kneaded food molding mold 10, there are an extrusion flow path of the first kneading material, an extrusion flow path of the second kneading material, an extrusion flow path of the third kneading material, and an extrusion flow path portion of the fourth kneading material. , Each is formed separately.
第一練材料充填用型パーツ２１、第二練材料充填用型パーツ２２、第三練材料充填用型パーツ２３、第四練材料充填用型パーツ２４、材料案内用型パーツ５０及び図柄型パーツ４０は、これらを押し出し方向に貫通する図示しない締結部材により、押し出し方向に締め付けて固定されている。 1st kneading material filling mold part 21, 2nd kneading material filling mold part 22, 3rd kneading material filling mold part 23, 4th kneading material filling mold part 24, material guide mold part 50 and design mold part The 40 is fastened and fixed in the pushing direction by a fastening member (not shown) that penetrates them in the pushing direction.
第一練材料充填用型パーツ２１、第二練材料充填用型パーツ２２、第三練材料充填用型パーツ２３、第四練材料充填用型パーツ２４、材料案内用型パーツ５０及び図柄型パーツ４０は、何れも合成樹脂製の型パーツである。これらは図示しない三次元印刷装置を用いて各々作製されたものである。 1st kneading material filling mold part 21, 2nd kneading material filling mold part 22, 3rd kneading material filling mold part 23, 4th kneading material filling mold part 24, material guide mold part 50 and design mold part Reference numeral 40 denotes a mold part made of synthetic resin. These are each manufactured using a three-dimensional printing apparatus (not shown).
図２及び図５に示すように、練材料が充填される場合には、練製食品製造装置１００の練材料成形部１１０内に本実施形態に係る練製食品成形型１０が挿入配置された状態において、第一練材料は、第一練材料充填用型パーツ２１と第二練材料充填用型パーツ２２との間の空間Ｓ１に供給される。第二練材料は、第二練材料充填用型パーツ２２と第三練材料充填用型パーツ２３との間の空間Ｓ２に供給される。 As shown in FIGS. 2 and 5, when the kneaded material is filled, the kneaded food molding die 10 according to the present embodiment is inserted and arranged in the kneaded material molding portion 110 of the kneaded food manufacturing apparatus 100. In the state, the first kneading material is supplied to the space S1 between the first kneading material filling mold part 21 and the second kneading material filling mold part 22. The second kneading material is supplied to the space S2 between the second kneading material filling mold part 22 and the third kneading material filling mold part 23.
第三練材料は、第三練材料充填用型パーツ２３と第四練材料充填用型パーツ２４との間の空間Ｓ３に供給される。第四練材料は、第四練材料充填用型パーツ２４と材料案内用型パーツ５０との間の空間Ｓ４に、第五練材料は材料案内型パーツ５０と図柄型パーツ４０との間の空間Ｓ５に対して供給されるように構成されている。 The third kneading material is supplied to the space S3 between the third kneading material filling mold part 23 and the fourth kneading material filling mold part 24. The fourth kneading material is in the space S4 between the fourth kneading material filling mold part 24 and the material guide mold part 50, and the fifth kneading material is the space between the material guide mold part 50 and the design mold part 40. It is configured to be supplied to S5.
図１乃至図６に示すように、第一練材料充填用型パーツ２１、第二練材料充填用型パーツ２２、第三練材料充填用型パーツ２３及び第四練材料充填用型パーツ２４は、円盤状の基部２５と、基部２５を厚さ方向に貫通して開設された練材料充填用孔部２６と、基部２５と一体に形成され、下流側の型パーツから供給された練材料を上流側へ供給する供給パイプ部２７とを有する。 As shown in FIGS. 1 to 6, the first kneading material filling mold part 21, the second kneading material filling mold part 22, the third kneading material filling mold part 23, and the fourth kneading material filling mold part 24 are , The disc-shaped base 25, the kneading material filling hole 26 formed through the base 25 in the thickness direction, and the kneading material integrally formed with the base 25 and supplied from the mold part on the downstream side. It has a supply pipe portion 27 for supplying to the upstream side.
基部２５には、図示しない締結部材が挿通される挿通孔２８が複数個所（この例では四箇所）に設けられている。基部２５の外周部には、円環状のシール部材６０（図９参照）が取り付けられる溝２９が全周に亘り形成されている。 The base 25 is provided with insertion holes 28 (four locations in this example) through which fastening members (not shown) are inserted. A groove 29 to which an annular seal member 60 (see FIG. 9) is attached is formed on the outer peripheral portion of the base portion 25 over the entire circumference.
図３に示すように、第一練材料充填用型パーツ２１は、基部２１１（２５）と、隣接する第二練材料充填用型パーツ２２との位置関係を安定に保つための四本のバランス用支柱部２１２と、図示しない締結部材が挿通される四本の締結部材用柱２１３と、を図示しない三次元印刷装置により一体造形して構成されている。 As shown in FIG. 3, the first kneading material filling mold part 21 has four balances for maintaining a stable positional relationship between the base 211 (25) and the adjacent second kneading material filling mold part 22. The support column portion 212 and the four fastening member columns 213 through which the fastening members (not shown) are inserted are integrally formed by a three-dimensional printing device (not shown).
図４に示すように、第二練材料充填用型パーツ２２は、基部２２１（２５）と、隣接する第三練材料充填用型パーツ２３との位置関係を安定に保つための四本のバランス用支柱部２２２と、図示しない締結部材が挿通される四本の締結部材用柱２２３と、第一練材料充填用型パーツ２１から供給された第一練材料を上流側へ供給する二本の供給パイプ部（以下、「第一練材料供給パイプ部」と称す）２２５（２７）と、を三次元印刷により一体造形して構成されている。 As shown in FIG. 4, the second kneading material filling mold part 22 has four balances for maintaining a stable positional relationship between the base 221 (25) and the adjacent third kneading material filling mold part 23. Support column 222, four fastening member columns 223 through which fastening members (not shown) are inserted, and two columns for supplying the first kneading material supplied from the first kneading material filling mold part 21 to the upstream side. The supply pipe section (hereinafter referred to as "first kneading material supply pipe section") 225 (27) is integrally molded by three-dimensional printing.
すなわち、第二練材料充填用型パーツ２２の基部２２１には、練材料充填用孔部（以下、「第一練材料充填用孔部」と称す）２２４（２６）が二箇所に設けられ、各第一練材料充填用孔部２２４を延長するように二本の第一練材料供給パイプ部２２５が設けられている。 That is, the base portion 221 of the second kneading material filling mold part 22 is provided with kneading material filling holes (hereinafter referred to as "first kneading material filling holes") 224 (26) at two locations. Two first kneading material supply pipes 225 are provided so as to extend each first kneading material filling hole 224.
第一練材料充填用孔部２２４及び第一練材料供給パイプ部２２５は、第二練材料充填用型パーツ２２と第一練材料充填用型パーツ２１との間の空間Ｓ１（図２参照）に通じている。第一練材料供給パイプ部２２５の下流端は、第三練材料充填用型パーツ２３の基部２５に設けられた第一練材料用の練材料充填用孔部２６に接続されている。 The first kneading material filling hole portion 224 and the first kneading material supply pipe portion 225 are spaces S1 between the second kneading material filling mold part 22 and the first kneading material filling mold part 21 (see FIG. 2). I am familiar with. The downstream end of the first kneading material supply pipe portion 225 is connected to the kneading material filling hole 26 provided in the base 25 of the third kneading material filling mold part 23.
図５に示すように、第三練材料充填用型パーツ２３は、基部２３１（２５）と、隣接する第四練材料充填用型パーツ２４との位置関係を安定に保つための一本のバランス用支柱部２３２と、図示しない締結部材が挿通される四本の締結部材用柱２３３と、第一練材料充填用型パーツ２１から供給された第一練材料を上流側へ供給する二本の第一練材料供給パイプ部２３５（２７）と、第二練材料充填用型パーツ２２から供給された第二練材料を上流側へ供給する三本の材料供給パイプ部（以下、「第二練材料供給パイプ部」と称す）２３６（２７）と、を三次元印刷により一体造形して構成される。 As shown in FIG. 5, the third kneading material filling mold part 23 has a single balance for maintaining a stable positional relationship between the base 231 (25) and the adjacent fourth kneading material filling mold part 24. The support column 232, the four fastening member columns 233 through which the fastening members (not shown) are inserted, and the two columns for supplying the first kneading material supplied from the first kneading material filling mold part 21 to the upstream side. The first kneading material supply pipe section 235 (27) and the three material supply pipe sections (hereinafter, "second kneading") that supply the second kneading material supplied from the second kneading material filling mold part 22 to the upstream side. 236 (27), which is referred to as the "material supply pipe section", is integrally molded by three-dimensional printing.
すなわち、第三練材料充填用型パーツ２３の基部２３１には、第二練材料充填用型パーツ２２と同様に、第一練材料充填用孔部２３４（２６）が二箇所に設けられ、各第一練材料充填用孔部２３４を延長するように二本の第一練材料供給パイプ部２３５が設けられている。 That is, the base 231 of the third kneading material filling mold part 23 is provided with two holes 234 (26) for filling the first kneading material, as in the case of the second kneading material filling mold part 22. Two first kneading material supply pipes 235 are provided so as to extend the first kneading material filling hole 234.
さらに、第三練材料充填用型パーツ２３の基部２３１には、第二練材料用の練材料充填用孔部（以下、「第二練材料充填用孔部」と称す）２３７（２６）が七か所に設けられ、これら第二練材料充填用孔部２３７を延長するように三本の第二練材料供給パイプ部２３６が設けられている。 Further, the base portion 231 of the third kneading material filling mold part 23 has a kneading material filling hole portion (hereinafter, referred to as “second kneading material filling hole portion”) 237 (26) for the second kneading material. It is provided at seven places, and three second kneading material supply pipe portions 236 are provided so as to extend these second kneading material filling holes 237.
この例では、三本の第二練材料供給パイプ部２３６のうち二本の第二練材料供給パイプ部２３６には、材料供給路が三つずつ設けられ、残りの一本の第二練材料供給パイプ部２３６に、材料供給路が一つ設けられている。 In this example, two of the two second kneading material supply pipes 236 of the three second kneading material supply pipes 236 are provided with three material supply paths, and the remaining one second kneading material. The supply pipe section 236 is provided with one material supply path.
第一練材料充填用孔部２３４及び第一練材料供給パイプ部２３５は、第二練材料充填用型パーツ２２の第一練材料供給パイプ部２２５に通じている。 The first kneading material filling hole 234 and the first kneading material supply pipe portion 235 are connected to the first kneading material supply pipe portion 225 of the second kneading material filling mold part 22.
第一練材料供給パイプ部２３５の下流端は、第四練材料充填用型パーツ２４の基部２５に設けられた第一練材料用の練材料充填用孔部２６に接続される。 The downstream end of the first kneading material supply pipe portion 235 is connected to the kneading material filling hole 26 for the first kneading material provided at the base 25 of the fourth kneading material filling mold part 24.
第二練材料充填用孔部２３７及び第二練材料供給パイプ部２３６は、第二練材料充填用型パーツ２２と第三練材料充填用型パーツ２３との間の空間Ｓ２に通じている。第二練材料供給パイプ部２３６の下流端は、第四練材料充填用型パーツ２４の基部２５に設けられた第二練材料用の練材料充填用孔部２６に接続される。 The second kneading material filling hole portion 237 and the second kneading material supply pipe portion 236 communicate with the space S2 between the second kneading material filling mold part 22 and the third kneading material filling mold part 23. The downstream end of the second kneading material supply pipe portion 236 is connected to the kneading material filling hole 26 for the second kneading material provided at the base 25 of the fourth kneading material filling mold part 24.
図６に示すように、第四練材料充填用型パーツ２４は、基部２４１（２５）と、第一練材料充填用型パーツ２１から供給された第一練材料を上流側へ供給する二本の第一練材料供給パイプ部２４５（２７）と、第二練材料充填用型パーツ２２から供給された第二練材料を上流側へ供給する三本の第二練材料供給パイプ部２４６（２７）と、第三練材料充填用型パーツ２３から供給された第三練材料を上流側へ供給する多数の材料供給パイプ部（以下、「第三練材料供給パイプ部」と称す）２４８（２７）と、を三次元印刷により一体造形して構成される。第四練材料充填用型パーツ２４は、バランス用支柱部及び締結部材用柱を有していない。 As shown in FIG. 6, there are two fourth kneading material filling mold parts 24, the base portion 241 (25) and the first kneading material supplied from the first kneading material filling mold part 21 to the upstream side. The first kneading material supply pipe section 245 (27) and the three second kneading material supply pipe sections 246 (27) that supply the second kneading material supplied from the second kneading material filling mold part 22 to the upstream side. ) And a large number of material supply pipe parts (hereinafter referred to as "third kneading material supply pipe parts") 248 (27) that supply the third kneading material supplied from the third kneading material filling mold part 23 to the upstream side. ) And are integrally modeled by three-dimensional printing. The fourth kneading material filling mold part 24 does not have a balance column portion and a fastening member column.
すなわち、第四練材料充填用型パーツ２４の基部２４１には、第二練材料充填用型パーツ２２及び第三練材料充填用型パーツ２３と同様に、第一練材料充填用孔部２４４（２６）が二箇所に設けられ、各第一練材料充填用孔部２４４を延長するように二本の第一練材料供給パイプ部２４５が設けられている。さらに、第四練材料充填用型パーツ２４の基部２４１には、第三練材料充填用型パーツ２３と同様に、第二練材料充填用孔部２４７（２６）が七か所に設けられ、これら第二練材料充填用孔部２３７を延長するように三本の第二練材料供給パイプ部２４６が設けられている。さらに、第四練材料充填用型パーツ２４の基部２４１には、第三練材料用の練材料充填用孔部（以下、「第三練材料充填用孔部」と称す）２４９（２６）が多数設けられ、これら第三練材料充填用孔部２４９を延長するように多数の第三練材料供給パイプ部２４８が設けられている。 That is, in the base 241 of the fourth kneading material filling mold part 24, similarly to the second kneading material filling mold part 22 and the third kneading material filling mold part 23, the first kneading material filling hole portion 244 ( 26) are provided at two places, and two first kneading material supply pipes 245 are provided so as to extend each first kneading material filling hole 244. Further, the base 241 of the fourth kneading material filling mold part 24 is provided with the second kneading material filling hole 247 (26) at seven places, similarly to the third kneading material filling mold part 23. Three second kneading material supply pipes 246 are provided so as to extend these second kneading material filling holes 237. Further, the base portion 241 of the fourth kneading material filling mold part 24 has a kneading material filling hole portion (hereinafter, referred to as “third kneading material filling hole portion”) 249 (26) for the third kneading material. A large number of third kneading material supply pipe portions 248 are provided so as to extend the holes 249 for filling the third kneading material.
第一練材料充填用孔部２４４及び第一練材料供給パイプ部２４５は、第三練材料充填用型パーツ２３の第一練材料供給パイプ部２３５に通じている。第一練材料供給パイプ部２４５の下流端は、材料案内用型パーツ５０に設けられた第一練材料用の材料案内流路５４（図７（Ａ）参照）に接続される。第二練材料充填用孔部２４７及び第二練材料供給パイプ部２４６は、第三練材料充填用型パーツ２３の第二練材料供給パイプ部２３６に通じている。第二練材料供給パイプ部２４６の下流端は、材料案内用型パーツ５０に設けられた第二練材料用の材料案内流路５４（図７（Ａ）参照）に接続される。第三練材料充填用孔部２４９及び第三練材料供給パイプ部２４８は、第三練材料充填用型パーツ２３と第四練材料充填用型パーツ２４との間の空間Ｓ３（図２参照）に通じている。第三練材料供給パイプ部２４８の下流端は、材料案内用型パーツ５０に設けられた第三練材料用の材料案内流路５４（図７（Ａ）参照）に接続される。 The first kneading material filling hole portion 244 and the first kneading material supply pipe portion 245 are connected to the first kneading material supply pipe portion 235 of the third kneading material filling mold part 23. The downstream end of the first kneading material supply pipe portion 245 is connected to the material guide flow path 54 for the first kneading material (see FIG. 7A) provided in the material guide mold part 50. The second kneading material filling hole portion 247 and the second kneading material supply pipe portion 246 are connected to the second kneading material supply pipe portion 236 of the third kneading material filling mold part 23. The downstream end of the second kneading material supply pipe portion 246 is connected to the material guide flow path 54 for the second kneading material (see FIG. 7A) provided in the material guide mold part 50. The third kneading material filling hole portion 249 and the third kneading material supply pipe portion 248 are spaces S3 between the third kneading material filling mold part 23 and the fourth kneading material filling mold part 24 (see FIG. 2). I am familiar with. The downstream end of the third kneading material supply pipe portion 248 is connected to the material guide flow path 54 for the third kneading material (see FIG. 7A) provided in the material guide mold part 50.
図１、図２及び図７に示すように、材料案内用型パーツ５０は、円盤状の基部５１と、基部５１と一体に形成された略円柱状の材料案内部５２と、を有する。基部５１には、図示しない締結部材が挿通される挿通孔５３が複数個所（この例では四箇所）に設けられている。基部５１の外周部には、円環状のシール部材６０（図９参照）が取り付けられる溝２９が全周に亘り形成されている。 As shown in FIGS. 1, 2 and 7, the material guide mold part 50 has a disk-shaped base portion 51 and a substantially cylindrical material guide portion 52 formed integrally with the base portion 51. The base 51 is provided with insertion holes 53 (four locations in this example) through which fastening members (not shown) are inserted. A groove 29 to which the annular seal member 60 (see FIG. 9) is attached is formed on the outer peripheral portion of the base portion 51 over the entire circumference.
図７に示すように、材料案内用型パーツ５０には、基部５１の背面（上流側端面）から材料案内部５２の正面（下流側端面）に亘って貫通する多数の材料案内流路５４が設けられている。これら多数の材料案内流路５４には、第一練材料用の材料案内流路、第二練材料用の材料案内流路、第三練材料用の材料案内流路及び第四練材料用の材料案内流路が含まれる。第一練材料用の材料案内流路、第二練材料用の材料案内流路及び第三練材料用の材料案内流路は、第四練材料充填用型パーツ２４の第一練材料供給パイプ部２４５、第二練材料供給パイプ部２４６及び第三練材料供給パイプ部２４８からそれぞれ延びている。第四練材料用の材料案内流路は、材料案内用型パーツ５０と第四練材料充填用型パーツ２４との間の空間Ｓ４（図２参照）に通じている。各材料案内流路５４の下流端は、図柄型パーツ４０の色別すなわち材料別の材料吐出流路４４（図８（Ａ）参照）にそれぞれ接続される。 As shown in FIG. 7, the material guide mold part 50 has a large number of material guide flow paths 54 penetrating from the back surface (upstream end face) of the base 51 to the front surface (downstream end face) of the material guide 52. It is provided. In these many material guide flow paths 54, the material guide flow path for the first kneading material, the material guide flow path for the second kneading material, the material guide flow path for the third kneading material, and the material guide flow path for the fourth kneading material A material guide flow path is included. The material guide flow path for the first kneading material, the material guide flow path for the second kneading material, and the material guide flow path for the third kneading material are the first kneading material supply pipe of the fourth kneading material filling mold part 24. It extends from a portion 245, a second kneading material supply pipe portion 246, and a third kneading material supply pipe portion 248, respectively. The material guide flow path for the fourth kneading material leads to the space S4 (see FIG. 2) between the material guide mold part 50 and the fourth kneading material filling mold part 24. The downstream end of each material guide flow path 54 is connected to the material discharge flow path 44 (see FIG. 8A) for each color of the symbol-shaped part 40, that is, for each material.
図１、図２及び図８に示すように、図柄型パーツ４０は、円盤状の基部４１と、基部４１と一体に形成された略円柱状の図柄形成部４２と、を有する。基部４１には、図示しない締結部材が挿通される挿通孔４３が複数個所（この例では四箇所）に設けられている。 As shown in FIGS. 1, 2 and 8, the symbol-shaped part 40 has a disk-shaped base 41 and a substantially columnar symbol-forming portion 42 integrally formed with the base 41. The base 41 is provided with insertion holes 43 (four locations in this example) through which fastening members (not shown) are inserted.
図８に示すように、図柄型パーツ４０には、基部４１の背面（上流側端面）から図柄形成部４２の正面（下流側端面）側に貫通する多数の材料吐出流路４４が設けられている。これら多数の材料吐出流路４４には、第一練材料用の材料吐出流路、第二練材料用の材料吐出流路、第三練材料用の材料吐出流路及び第四練材料用の材料吐出流路が含まれる。各材料吐出流路４４は、材料案内用型パーツ５０の各材料案内流路５４からそれぞれ延びている。そして、各材料吐出流路４４の下流端は、図柄型パーツ４０の色別すなわち練材料別の図柄要素空間部４５にそれぞれ開口している。各図柄要素空間部４５は、複数の仕切壁４９によって区画形成されている。この例では、複数の仕切壁４９によって区画形成された複数の図柄要素空間部４５により、キャラクタの図柄が表現されている。 As shown in FIG. 8, the design type part 40 is provided with a large number of material discharge flow paths 44 penetrating from the back surface (upstream side end surface) of the base portion 41 to the front surface (downstream side end surface) side of the design forming portion 42. There is. In these many material discharge flow paths 44, the material discharge flow path for the first kneading material, the material discharge flow path for the second kneading material, the material discharge flow path for the third kneading material, and the material discharge flow path for the fourth kneading material Includes material discharge flow path. Each material discharge flow path 44 extends from each material guide flow path 54 of the material guide mold part 50. The downstream end of each material discharge flow path 44 is opened in the design element space portion 45 for each color of the design type part 40, that is, for each kneading material. Each symbol element space portion 45 is partitioned by a plurality of partition walls 49. In this example, the character symbol is represented by a plurality of symbol element space portions 45 partitioned by the plurality of partition walls 49.
上記のように構成される本実施形態の練製食品成形型１０は、全ての型パーツ２１〜２４、４０及び５０が、三次元印刷装置を用いて製造された合成樹脂製の型パーツであるので、全ての型パーツ又はいずれかの型パーツが金属製の型パーツである従来の練製食品成形型と比較して、低コスト且つ短期間に製造することができる。 In the kneaded food molding mold 10 of the present embodiment configured as described above, all the mold parts 21 to 24, 40 and 50 are synthetic resin mold parts manufactured by using a three-dimensional printing apparatus. Therefore, it can be manufactured at low cost and in a short period of time as compared with the conventional kneaded food molding mold in which all the mold parts or any of the mold parts are metal mold parts.
また、上記実施形態の練製食品成形型１０は、全ての型パーツ２１〜２４、４０及び５０を、この順に押し出し方向に連ねて接合することにより、五色の異なる練材料毎の複数の押出流路部を形成し得る。そして、練製食品成形型１０の互いに隣接する各材料充填用型パーツ２１〜２４の間に色毎の練材料を供給しつつ、同じ押し出し方向に同時に押し出すことにより、キャラクタの図柄の切り出しかまぼこ等を連続成形することができる。 Further, in the kneaded food molding mold 10 of the above embodiment, all the mold parts 21 to 24, 40 and 50 are joined in this order in the extrusion direction, so that a plurality of extrusion flows for each kneaded material having different five colors are formed. It can form a road section. Then, while supplying the kneaded material for each color between the material filling mold parts 21 to 24 adjacent to each other of the kneaded food molding mold 10, the kneaded material for each color is simultaneously extruded in the same extruding direction to cut out the character's pattern, such as kamaboko. Can be continuously molded.
また、上記実施形態の練製食品成形型１０は、材料案内用型パーツ５０を備えたことにより、第四練材料充填用型パーツ２４から吐出される色の異なる五種類の練材料を、図柄型パーツ４０により区画形成される色別の図柄要素空間部４５に正確に案内して、五色の図柄要素からなる高品質の図柄を有する切り出しかまぼこ等を連続成形することができる。 Further, the kneaded food molding mold 10 of the above embodiment is provided with the material guide mold part 50, so that five kinds of kneaded materials having different colors discharged from the fourth kneaded material filling mold part 24 are patterned. It is possible to continuously mold a cut-out kamaboko or the like having a high-quality pattern composed of five-colored pattern elements by accurately guiding the color-coded pattern element space portion 45 formed by the mold part 40.
また、上記実施形態の練製食品成形型１０は、各材料充填用型パーツ２１〜２４の間に、押し出し方向と交差する方向から練材料を供給する方式を採用したことにより、押し出し方向における異なる位置から色の異なる五種類の練材料を供給できるので、色の異なる五種類の練材料を押し出し方向と同じ方向から供給する従来の方式と比較して、練材料の流路を短くすることができる。したがって、この練製食品成形型１０を使用することにより、従来よりも小さい押し出し圧で五色の図柄要素からなる図柄を有する切り出しかまぼこ等を連続成形することが可能になる。 Further, the kneaded food molding die 10 of the above embodiment is different in the pushing direction because the kneaded material is supplied between the material filling mold parts 21 to 24 from the direction intersecting the pushing direction. Since five types of kneading materials with different colors can be supplied from the position, the flow path of the kneading materials can be shortened as compared with the conventional method of supplying five types of kneading materials with different colors from the same direction as the extrusion direction. it can. Therefore, by using the kneaded food molding die 10, it is possible to continuously mold a cut-out kamaboko or the like having a symbol composed of five-colored symbol elements with a smaller extrusion pressure than before.
また、上記実施形態の練製食品成形型１０によれば、各材料充填用型パーツ２１〜２４の間に供給された色別の五種類の練材料を、各材料充填用型パーツ２１〜２４の練材料充填用孔部２６及び供給パイプ部２７を通して上流側へ供給することにより、色別の練材料同士が混ざり合うことなく上流側へ供給されるので、五色の図柄要素からなる高品質の図柄を有する切り出しかまぼこ等を連続成形することができる。 Further, according to the kneaded food molding mold 10 of the above embodiment, five kinds of kneaded materials for each color supplied between the material filling mold parts 21 to 24 are used for each material filling mold parts 21 to 24. By supplying the kneaded material to the upstream side through the kneading material filling hole 26 and the supply pipe part 27, the kneaded materials of different colors are supplied to the upstream side without being mixed with each other. It is possible to continuously mold a cut-out kamaboko or the like having a pattern.
つぎに、図９を参照して一実施形態に係る練製食品製造装置１００について説明する。
図９に示す練製食品製造装置１００は、上記実施形態の練製食品成形型１０を用いて、練り性食品Ｆの一種である切り出しかまぼこ等を製造する練製食品製造装置である。練製食品製造装置１００は、練製食品成形型１０が押し出し方向に互いに同軸に装着される筒状に形成された練材料成形部１１０と、練材料成形部１１０の壁に設けられた各孔部１１１を通して各材料充填用型パーツ２１〜２４内に色別の五種類の練材料Ｍ１〜Ｍ５を供給する５機の練材料供給手段１２１〜１２５を有している。
本実施の形態にあっては、５機の練材料供給手段１２１〜１２５は練材料成形部１１０の上部及び下部の双方に配置されており、練材料成形部１１０の上部及び下部に開設された５つの孔部１１１に、適宜、ホース等の供給手段が着脱可能に接合され、練材料Ｍ１〜Ｍ５が練材料成形部１１０内に挿入配置された練製食品成形型１０に適宜供給されるものである。
Next, the kneaded food manufacturing apparatus 100 according to the embodiment will be described with reference to FIG.
The kneaded food manufacturing apparatus 100 shown in FIG. 9 is a kneaded food manufacturing apparatus for producing cut-out kamaboko, which is a kind of kneaded food F, by using the kneaded food molding mold 10 of the above embodiment. The kneaded food manufacturing apparatus 100 includes a tubular kneaded material molding portion 110 in which the kneaded food molding mold 10 is mounted coaxially with each other in the extrusion direction, and holes provided in the walls of the kneaded material molding portion 110. It has five kneading material supply means 121 to 125 for supplying five kinds of kneading materials M1 to M5 for each color in each material filling mold part 21 to 24 through a portion 111.
In the present embodiment, the five kneading material supply means 121 to 125 are arranged in both the upper part and the lower part of the kneading material forming part 110, and are provided in the upper part and the lower part of the kneading material forming part 110. A supply means such as a hose is appropriately detachably joined to the five holes 111, and the kneading materials M1 to M5 are appropriately supplied to the kneaded food molding die 10 inserted and arranged in the kneading material molding section 110. Is.
練製食品成形型１０は、各材料充填用型パーツ２１〜２４及び材料案内用型パーツ５０の各基部２５の溝２９（図２参照）にシール部材６０を取り付けた状態で、練材料成形部１１０に挿し込んで装着される。四つのシール部材６０が練材料成形部１１０の内壁に全周に亘って密着することにより、練材料成形部１１０の内部は、互いに隣接する型パーツ２１〜２４及び５０間の五つの空間Ｓ１〜Ｓ５に気密状態で仕切られる。 The kneaded food molding mold 10 has a kneaded material molding portion in a state where the sealing member 60 is attached to the groove 29 (see FIG. 2) of each base 25 of each material filling mold part 21 to 24 and the material guiding mold part 50. It is attached by inserting it into 110. Since the four sealing members 60 are in close contact with the inner wall of the kneading material forming portion 110 over the entire circumference, the inside of the kneading material forming portion 110 is formed into five spaces S1 to between the mold parts 21 to 24 and 50 adjacent to each other. It is partitioned by S5 in an airtight state.
上記のように構成される練製食品製造装置１００は、練製食品成形型１０を装着した練材料成形部１１０内に、練材料成形部１１０の壁に設けられた各孔部１１１を通して色別の練材料Ｍ１〜Ｍ５を供給することにより、互いに隣接する各型パーツ２１〜２４及び５０内に、それぞれ色の異なる練材料Ｍ１〜Ｍ５を供給することができる。
したがって、この練製食品製造装置１００によれば、押し出し方向における異なる位置からそれぞれ色の異なる五種類の練材料Ｍ１〜Ｍ５を練製食品成形型１０に供給することが可能になるので、押し出し方向と同じ方向から練材料Ｍ１〜Ｍ５を供給する方式と比較して、練製食品成形型１０内における練材料Ｍ１〜Ｍ５の流路を短くでき、比較的小さい押し出し圧で五色の図柄要素からなる図柄を有する切り出しかまぼこを製造することが可能になる。
The kneaded food manufacturing apparatus 100 configured as described above is color-coded through the holes 111 provided in the wall of the kneaded material molding section 110 in the kneading material molding section 110 equipped with the kneaded food molding die 10. By supplying the kneading materials M1 to M5 of the above, the kneading materials M1 to M5 having different colors can be supplied into the respective mold parts 21 to 24 and 50 adjacent to each other.
Therefore, according to the kneaded food manufacturing apparatus 100, five kinds of kneaded materials M1 to M5 having different colors can be supplied to the kamaboko molding die 10 from different positions in the pushing direction. Compared with the method of supplying the kneading materials M1 to M5 from the same direction as above, the flow path of the kneading materials M1 to M5 in the kneaded food molding mold 10 can be shortened, and the kneading materials M1 to M5 are composed of five-colored symbol elements with a relatively small extrusion pressure. It becomes possible to manufacture cut-out kamaboko having a pattern.
なお、本発明は上記実施形態に限定されない。例えば、上記実施形態では、色の異なる五種類の練材料を使用して切り出しかまぼこ等を製造するための練製食品成形型１０及び練製食品製造装置１００について示したが、本発明は、色の異なる二種類又は三種類の練材料を使用して切り出しかまぼこを製造するための練製食品成形型及び練製食品製造装置にも適用可能である。 The present invention is not limited to the above embodiment. For example, in the above-described embodiment, the kneaded food molding mold 10 and the kneaded food manufacturing apparatus 100 for manufacturing cut-out kamaboko and the like using five kinds of kneaded materials having different colors have been shown. It is also applicable to a kneaded food molding mold and a kneaded food manufacturing apparatus for producing cut kamaboko using two or three kinds of different kneading materials.
また、本発明は、色の異なる五種類以上の練材料を使用して切り出しかまぼこ等を製造するための練製食品成形型及び練製食品製造装置にも適用可能である。本発明の練製食品成形型及び練製食品製造装置は、押し出し方向における異なる位置から練製食品成形型に色別の練材料を供給できるので、押し出し方向と同じ方向から色別の練材料を供給する方式と比較して、より多色の図柄要素からなる図柄を有する切り出しかまぼこ等を製造可能である。そして、色別の多種類の練材料を使用する場合においても、色別の練材料同士の混ざり合いを防止しつつ上流側へ供給できるので、多色の図柄要素からなる図柄を有する切り出しかまぼこ等の練り製品を高品質に連続成形することができる。 The present invention is also applicable to a kneaded food molding mold and a kneaded food manufacturing apparatus for manufacturing cut-out kamaboko and the like using five or more kinds of kneaded materials having different colors. Since the kneaded food molding mold and the kneaded food manufacturing apparatus of the present invention can supply the kneaded material for each color to the kneaded food molding mold from different positions in the extrusion direction, the kneaded material for each color can be supplied from the same direction as the extrusion direction. Compared with the feeding method, it is possible to manufacture cut-out kamaboko or the like having a pattern composed of more multicolored pattern elements. Even when various types of kneaded materials for each color are used, they can be supplied to the upstream side while preventing mixing of the kneaded materials for each color, so that a cut-out kamaboko having a pattern composed of multicolored pattern elements, etc. It is possible to continuously mold high quality paste products.
また、上記実施形態では、全ての型パーツ２１〜２４、４０及び５０が、合成樹脂製の型パーツである練製食品成形型１０について示したが、本発明の練製食品成形型には、図柄型パーツが合成樹脂製の型パーツであり、その他の全て又は一部の型パーツが金属製の型パーツである練製食品成形型も含まれる。 Further, in the above embodiment, all the mold parts 21 to 24, 40 and 50 are shown for the kneaded food molding mold 10 which is a mold part made of synthetic resin, but the kneaded food molding mold of the present invention has a method. Also included is a kneaded food molding mold in which the design mold part is a mold part made of synthetic resin and all or part of the other mold parts are metal mold parts.
また、上記実施形態では、合成樹脂製の型パーツが三次元印刷装置を使用して製造されたものであるとしたが、射出成型装置など三次元印刷装置以外の装置を使用して製造された合成樹脂製の型パーツを使用することも可能である。ただし、結婚式の引出物に使用されるような少量多品種の切り出しかまぼこを製造する場合には、三次元印刷装置を使用して製造された合成樹脂製の型パーツを使用することが好ましい。三次元印刷装置を使用して製造された合成樹脂製の型パーツを使用することにより、これまで実現が不可能であったレベルの低コスト且つ短納期での切り出しかまぼこ等の多品種少量生産が可能になる。 Further, in the above embodiment, it is assumed that the mold part made of synthetic resin is manufactured by using a three-dimensional printing device, but it is manufactured by using a device other than the three-dimensional printing device such as an injection molding device. It is also possible to use mold parts made of synthetic resin. However, in the case of producing small-lot, high-mix cut-out kamaboko used for wedding gifts, it is preferable to use synthetic resin mold parts manufactured using a three-dimensional printing device. By using synthetic resin mold parts manufactured using a three-dimensional printing device, it is possible to produce high-mix low-volume products such as cut-out kamaboko with low cost and short delivery time, which was impossible until now. It will be possible.
また、上記実施形態では、キャラクタの図柄の切り出しかまぼこ等を製造するための練製食品成形型１０を例示したが、本発明は、キャラクタの図柄に限らず、文字図柄、風景図柄、植物図柄、等、多種多様な図柄の切り出しかまぼこを製造するための練製食品成形型に適用できる。 Further, in the above embodiment, the kneaded food molding mold 10 for manufacturing a cut-out kamaboko or the like of a character pattern is illustrated, but the present invention is not limited to the character pattern, but the character pattern, landscape pattern, plant pattern, It can be applied to a kneaded food molding mold for producing cut-out kamaboko with a wide variety of patterns.
また、本発明の練製食品成形型及び練製食品製造装置は、板付きの切り出しかまぼこ等の製造にも、板付なしの切り出しかまぼこ等の製造にも使用可能である。 Further, the kneaded food molding mold and the kneaded food manufacturing apparatus of the present invention can be used for manufacturing a cut-out kamaboko with a plate and the like, and for producing a cut-out kamaboko without a plate.
また、上記実施形態では、切り出しかまぼこ等を製造するための練製食品成形型１０及び練製食品製造装置１００について例示したが、本発明は、押し出し方向における任意の箇所の断面に同一図柄が現れる、切り出しかまぼこ以外の魚練り製品、たとえば魚肉ソーセージを製造するための練製食品成形型及び練製食品製造装置にも有効に適用可能である。 Further, in the above embodiment, the kneaded food molding mold 10 and the kneaded food manufacturing apparatus 100 for manufacturing cut-out kamaboko and the like have been exemplified, but in the present invention, the same symbol appears in the cross section of an arbitrary portion in the extrusion direction. It can also be effectively applied to fish paste products other than cut-out kamaboko, for example, a paste food molding mold for producing fish sausage and a paste food production apparatus.
１０ 練製食品成形型
１１１ 孔部
２１ 第一練材料充填用型パーツ（材料充填用型パーツ）
２１１ 基部
２１３ 締結部材用柱
２１２ バランス用支持部
２２ 第二練材料充填用型パーツ（材料充填用型パーツ）
２２１ 基部
２２２ バランス用支持部
２２５ 第一練材料供給パイプ部
２２４ 第一練材料充填用孔部
２３ 第三練材料充填用型パーツ（材料充填用型パーツ）
２３１ 基部
２３５ 第一練材料供給パイプ部
２３６ 第二練材料供給パイプ部
２３４ 第一練材料充填用孔部
２３７ 第二練材料充填用孔部
２４ 第四練材料充填用型パーツ（材料充填用型パーツ）
２４１ 基部
２４５ 第一練材料供給パイプ部
２４４ 第一練材料充填用孔部
２４６ 第二練材料供給パイプ部
２４８ 第三練材料供給パイプ部
２４７ 第二練材料充填用孔部
２４９ 第三練材料充填用孔部
２５ 基部
２６ 練材料充填用孔部
２７ 供給パイプ部
２８ 挿通孔
４０ 図柄型パーツ
４１ 基部
４２ 図柄形成部
４４ 材料吐出流路
４５ 図柄要素空間部
４９ 仕切壁
５０ 材料案内用型パーツ
５１ 基部
５２ 材料案内部
５４ 材料案内流路
１００ 練製食品製造装置
１１０ 練材料成形部
１１１ 孔部
１２１ 第一練材料供給手段
１２２ 第二練材料供給手段
１２３ 第三練材料供給手段
１２４ 第四練材料供給手段
Ｆ 切り出しかまぼこ（練製食品）
Ｍ１ 練材料
Ｍ２ 練材料
Ｍ３ 練材料
Ｍ４ 練材料
10 Kneaded food molding mold 111 Hole 21 First kneading material filling mold parts (material filling mold parts)
211 Base 213 Pillar for fastening member 212 Balance support 22 Second kneading material filling mold part (material filling mold part)
221 Base 222 Balance support 225 1st kneading material supply pipe 224 1st kneading material filling hole 23 3rd kneading material filling mold part (material filling mold part)
231 Base 235 First kneading material supply pipe part 236 Second kneading material supply pipe part 234 First kneading material filling hole part 237 Second kneading material filling hole part 24 Fourth kneading material filling mold part (material filling mold) parts)
241 Base 245 1st kneading material supply pipe 244 1st kneading material filling hole 246 2nd kneading material supply pipe 248 3rd kneading material supply pipe 247 2nd kneading material filling hole 249 3rd kneading material filling Hole 25 Base 26 Hole for filling kneading material 27 Supply pipe 28 Insertion hole 40 Design part 41 Base 42 Design forming part 44 Material discharge flow path 45 Design element space 49 Partition wall 50 Material guide mold part 51 Base 52 Material guide 54 Material guide flow path 100 Kneaded food manufacturing equipment 110 Kneading material molding part 111 Hole 121 First kneading material supply means 122 Second kneading material supply means 123 Third kneading material supply means 124 Fourth kneading material supply Means F Cut out kamaboko (kneaded food)
M1 kneading material M2 kneading material M3 kneading material M4 kneading material
Claims (7)
色の異なる練材料が各々供給される複数の材料充填用型パーツと、Multiple material filling mold parts to which different colored kneading materials are supplied, and
前記押し出し方向において前記材料充填用型パーツの下流側に配置され、色の異なる複数の練材料を色別の図柄要素に同時に成形する合成樹脂製の図柄型パーツと、を有し、It has a synthetic resin design part that is arranged on the downstream side of the material filling mold part in the extrusion direction and simultaneously molds a plurality of kneaded materials having different colors into color-specific design elements.
前記材料充填用型パーツと前記図柄型パーツとの間には材料案内用型パーツが配置され、A material guide mold part is arranged between the material filling mold part and the design mold part.
前記材料案内用型パーツは、隣接する前記材料充填型パーツから吐出される前記色の異なる複数の練材料を、前記図柄型パーツにより区画形成される色別の各図柄要素空間部に案内することを特徴とする練製食品成形型。The material guide mold part guides a plurality of kneaded materials having different colors discharged from the adjacent material filling mold parts to each color-coded symbol element space portion formed by the symbol mold parts. A kneaded food molding mold characterized by.
各材料充填用型パーツは所定間隔を置いて押し出し方向に沿って配置され、練材料は各材料充填パーツの間において供給されることを特徴とする請求項２記載の練製食品成形型。The kneaded food molding mold according to claim 2, wherein the material filling mold parts are arranged along the extrusion direction at predetermined intervals, and the kneaded material is supplied between the material filling parts.
前記練製食品成形型が押し出し方向に互いに同軸に装着される筒状の練材料成形部と、A tubular kneaded material molding part in which the kneaded food molding mold is mounted coaxially with each other in the extrusion direction,
前記練材料成形部の壁部に設けられた各貫通孔を通して前記材料充填用型パーツ内に色別の練材料を供給する複数の練材料供給手段と、を有する練製食品製造装置。A kneaded food manufacturing apparatus having a plurality of kneaded material supply means for supplying color-coded kneaded materials into the material filling mold part through each through hole provided in the wall portion of the kneaded material molding portion.
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