JP3738203B2 - Twist brush - Google Patents
Twist brush Download PDFInfo
- Publication number
- JP3738203B2 JP3738203B2 JP2001205595A JP2001205595A JP3738203B2 JP 3738203 B2 JP3738203 B2 JP 3738203B2 JP 2001205595 A JP2001205595 A JP 2001205595A JP 2001205595 A JP2001205595 A JP 2001205595A JP 3738203 B2 JP3738203 B2 JP 3738203B2
- Authority
- JP
- Japan
- Prior art keywords
- brush
- wire
- wires
- insertion space
- length direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Brushes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、口径の極めて小さいパイプや孔の内面磨き等を容易に行うことのできる捻りブラシに関するものである。
【0002】
【従来の技術】
一般に捻りブラシは、束ねられた複数のブラシ毛を複数本の金属製芯線で挟持し、この状態で複数本の芯線を同時に捻ることにより螺旋状に成形する。例えば、特開平7−246114号公報に記載の「ねじりブラシ」、及び特開平7−285056号公報に記載の「ばり等の除去方法とその除去工具」に開示された発明がその典型である。
【0003】
【発明が解決しようとする課題】
しかし、従来のこの種の捻りブラシにあっては、中心軸である芯線は複数本であるから、捻り成形されていても最低限その本数分の直径の和の太さになってしまい、口径の極めて小さいパイプや孔を貫通させることができないため、この内面磨き等を確実に達成することができなかった。
【0004】
そこで従来は、きわめて細い内部を研磨処理する場合、1本のブラシ毛のみを、或いは多角棒形状の金属線の一本のみを用い、パイプや孔に挿入して往復動させ、或いは更に端部に丸棒を延長連続させて軸回転動作させるようにして加工作業ができるようにしていたが、ばり除去の不良品が多く、優良な製品が得られなかった。
【0005】
したがって、本発明は、上記した欠点、問題点、不都合を解決するために提案されたもので、捻りブラシの中心軸を極めて細くすることにより、口径の小さいワークの内面のばりを除去できるばかりでなく、内面処理を、確実且つ簡単に達成できるようにすることを目的とする。
【0006】
【課題を解決するための手段】
前記目的を達成させるため本発明は、金属質の線材の先端の一部に、径方向に貫通するブラシ素材の挿通空部を長さ方向に沿ってスリット状に形成し、複数本のブラシ素材を前記線材の長さ方向に直交するように配置して中央部分を前記挿通空部に装着し、前記線材を装着したスリット状の挿通空部を螺旋状に捻り込むことにより、前記ブラシ素材を螺旋状に配列させてなることを特徴とする捻りブラシである。
【0007】
【発明の実施の形態】
以下に本発明の実施の形態を図面に基いて説明すると、先ず本発明における捻りブラシ1の中心軸を形成する線材2は、特に限定されないが直径が0.1〜2ミリ程度の太さの丸棒や三角、四角等の角棒状であって、その素材としては、ステンレス、鉄、ピアノ線、銅、アルミニウム、亜鉛引き線等の金属線が用いられる。
【0008】
図1の実施例では、この線材2の先端の一部に径方向に貫通する挿通空部3を、両端部が閉塞された状態で長さ方向に沿ってスリット状に形成し(図1(a)参照)、この挿通空部3内に、複数本のブラシ素材4を線材2の長さ方向に直交するように配置して、中央部分を装着する(図1(b)参照)。
【0009】
前記ブラシ素材4としては、合成樹脂線、金属線、生分解線、植物繊維、動物繊維等の何れか1種または2種以上を混合して用いることができる。
【0010】
そして、合成樹脂線としては、ナイロン、塩ビ、ポリプロピレン、生分解性プラスティック線等を例示することができ、また金属線としては、ステンレス、ピアノ線、鉄線、銅線等が、植物繊維としては、パキン、パーム等が、動物繊維としては、豚毛、馬毛、狸毛等が、夫々使用される。
【0011】
そしてこれらのブラシ素材4には、研磨砥粒を混入させたものも使用することができる。研磨砥粒としては、例えばステンレスパウダー、金パウダー、チタンパウダー等の金属製パウダー、ダイアモンドパウダー、セラミックスパウダー、無機質パウダー等であり、これらのいずれか1種または2種以上を合成樹脂、金属のブラシ素材4に混入させるものである。
【0012】
さて、上述したように線材2の挿通空部3内に複数本のブラシ素材4を装着して線材2を螺旋状に捻り込んで、ブラシ素材4を螺旋状に配列させ(図1(c)参照)、捻りブラシ1を構成する。
【0013】
ここでは、捻りブラシ1の中心軸となる線材2は1本であるから捻りブラシ1自体が極めて細くなり、口径の小さいパイプや孔の中に容易に挿入させることができ、ばり取りや研磨処理等の作業を確実、簡単に行うことができる。
【0014】
前記ブラシ素材4としてどのような材質のものを使用するか、複数種類を採用するのかどうか、そして複数の場合その組み合わせ等の選択は、ばり取りや研磨等の加工をしようとするワークの材質、加工目的等に応じて決定される。ブラシ素材4に研磨砥粒を混入させるかどうか、そしてどのような砥粒を用いるか、その組み合わせの決定等も、同様である。
【0016】
以上、本発明を図面の実施例に基づいて説明したが、本発明は上記した実施例に限定されるものではなく、特許請求の範囲に記載の構成を変更しない限りどのようにでも実施することができる。
【0017】
【発明の効果】
以上要するに本発明によれば、ブラシ素材を保持する線材は一本であって、使用目的に応じてきわめて細い形態のものを製造することができるので、口径の極めて小さいワークの内面のばり取りや研磨処理などを、簡単且つ確実に達成することができる等、多くの優れた効果を奏する。
【図面の簡単な説明】
【図1】 本発明の一実施例を示し、(a)は線材の斜視図、(b)は線材の挿通空部にブラシ素材を挿通した状態の斜視図、(c)は捻り込んで捻りブラシとした状態の斜視図である。
【符号の説明】
1 捻りブラシ
2 線材
3 挿通空部
4 ブラシ素材[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a twisting brush that can easily polish an inner surface of a pipe or a hole having a very small diameter.
[0002]
[Prior art]
Generally, a twist brush is formed into a spiral shape by sandwiching a plurality of bundled bristles with a plurality of metal core wires and simultaneously twisting the plurality of core wires in this state. For example, the invention disclosed in “Torsion brush” described in Japanese Patent Application Laid-Open No. 7-246114 and “Method for removing burrs and its removal tool” described in Japanese Patent Application Laid-Open No. 7-285056 are typical.
[0003]
[Problems to be solved by the invention]
However, in this type of conventional twisting brush, since there are a plurality of core wires as the central axis, even if twisted, the diameter becomes the sum of the diameters of the minimum number, and the caliber Since it is impossible to penetrate through extremely small pipes and holes, it was not possible to reliably achieve this internal polishing.
[0004]
Therefore, conventionally, when polishing an extremely thin interior, only one brush bristle or only one polygonal bar-shaped metal wire is used and inserted into a pipe or hole to reciprocate or further end However, it was possible to carry out the machining operation by extending the round bar continuously and rotating the shaft, but there were many defective products for removing the flash, and an excellent product could not be obtained.
[0005]
Therefore, the present invention has been proposed in order to solve the above-mentioned drawbacks, problems, and disadvantages. By making the central axis of the twisting brush extremely thin, it is possible to remove the flash on the inner surface of a workpiece having a small diameter. The object is to make it possible to reliably and easily achieve the inner surface treatment.
[0006]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the present invention forms a plurality of brush materials by forming, in a part of the tip end of a metallic wire rod, a slit material insertion space of a brush material that penetrates in the radial direction along the length direction. Is arranged so as to be orthogonal to the length direction of the wire, the central portion is mounted on the insertion space, and the slit-shaped insertion space on which the wire is mounted is spirally twisted, whereby the brush material is A twist brush characterized by being arranged in a spiral.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings. First, the
[0008]
In the embodiment of FIG. 1, an insertion space portion 3 that penetrates in a radial direction at a part of the tip of the
[0009]
As the brush material 4, any one or a combination of synthetic resin wires, metal wires, biodegradable wires, plant fibers, animal fibers, and the like can be used.
[0010]
And as a synthetic resin wire, nylon, vinyl chloride, polypropylene, biodegradable plastic wire and the like can be exemplified, and as a metal wire, stainless steel, piano wire, iron wire, copper wire, etc., as plant fiber, Pakin, palm, etc., and pig hair, horse hair, eyelash, etc. are used as animal fibers, respectively.
[0011]
These brush materials 4 can also be used with abrasive grains mixed therein. Examples of the abrasive grains include metal powders such as stainless powder, gold powder, and titanium powder, diamond powder, ceramic powder, and inorganic powder. The material 4 is mixed.
[0012]
Now, as described above, a plurality of brush materials 4 are mounted in the insertion space 3 of the
[0013]
Here, since there is only one
[0014]
What kind of material should be used as the brush material 4, whether to use a plurality of types, and in the case of a plurality of combinations thereof, the material of the workpiece to be processed such as deburring or polishing, It is determined according to the processing purpose. The determination of whether or not to mix abrasive grains into the brush material 4 and what kind of abrasive grains to use is the same.
[0016]
Although the present invention has been described based on the embodiments shown in the drawings, the present invention is not limited to the above-described embodiments, and may be implemented in any way as long as the configuration described in the claims is not changed. Can do.
[0017]
【The invention's effect】
In short, according to the present invention, there is only one wire holding the brush material, and an extremely thin shape can be manufactured according to the purpose of use. There are many excellent effects such that the polishing process can be achieved easily and reliably.
[Brief description of the drawings]
1A and 1B show an embodiment of the present invention, where FIG. 1A is a perspective view of a wire, FIG. 1B is a perspective view of a state where a brush material is inserted into an insertion space of the wire, and FIG. It is a perspective view of the state used as a brush.
[Explanation of symbols]
DESCRIPTION OF
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001205595A JP3738203B2 (en) | 2001-07-06 | 2001-07-06 | Twist brush |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001205595A JP3738203B2 (en) | 2001-07-06 | 2001-07-06 | Twist brush |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2005250812A Division JP2006000674A (en) | 2005-08-31 | 2005-08-31 | Torsion brush |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2003019673A JP2003019673A (en) | 2003-01-21 |
JP3738203B2 true JP3738203B2 (en) | 2006-01-25 |
Family
ID=19041875
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2001205595A Expired - Lifetime JP3738203B2 (en) | 2001-07-06 | 2001-07-06 | Twist brush |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3738203B2 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005199362A (en) * | 2004-01-13 | 2005-07-28 | Yuichiro Niizaki | Bristle material and polishing brush |
JP2007167362A (en) * | 2005-12-22 | 2007-07-05 | Yuichiro Niizaki | Twist brush |
JP2019136801A (en) * | 2018-02-07 | 2019-08-22 | ステイト工業株式会社 | Twisting brush and method for manufacture thereof |
-
2001
- 2001-07-06 JP JP2001205595A patent/JP3738203B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JP2003019673A (en) | 2003-01-21 |
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