JP2006000674A - Torsion brush - Google Patents

Torsion brush Download PDF

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Publication number
JP2006000674A
JP2006000674A JP2005250812A JP2005250812A JP2006000674A JP 2006000674 A JP2006000674 A JP 2006000674A JP 2005250812 A JP2005250812 A JP 2005250812A JP 2005250812 A JP2005250812 A JP 2005250812A JP 2006000674 A JP2006000674 A JP 2006000674A
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Japan
Prior art keywords
brush
wire
tip
materials
slit
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JP2005250812A
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Japanese (ja)
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Yuichiro Niizaki
優一郎 新崎
Tomoko Niizaki
朋子 新崎
Yunito Niizaki
優仁人 新崎
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Priority to JP2005250812A priority Critical patent/JP2006000674A/en
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  • Polishing Bodies And Polishing Tools (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To positively and easily achieve deburring and polishing of an inner surface of a pipe or a hole with a small bore by making a center shaft of a torsion brush extremely thin. <P>SOLUTION: An insertion void part 3 for a radially passing brush material 4 is formed at a part of the tip of a metallic wire material 2 into slit shape along a longitudinal direction in a state of one end being opened to the tip of the wire rod, and a plurality of brush materials 4 are arranged orthogonally to the length direction of the wire material 2 to mount the center portion into the insertion void part 3. The slit-like insertion void part 3 with the wire material 2 mounted is spirally twisted to spirally arrange the brush materials 4. The wire material 2 is formed of metal wire, and the brush material is formed of one or more selected out of resin lines, metal wire, biodegradable lines, vegetable fiber and animal fiber. Abrasive grains are mixed in the brush material 4. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、口径の極めて小さいパイプや孔の内面磨き等を容易に行うことのできる捻りブラシに関するものである。   The present invention relates to a twisting brush that can easily polish an inner surface of a pipe having a very small diameter or a hole.

一般に捻りブラシは、束ねられた複数のブラシ毛を複数本の金属製芯線で挟持し、この状態で複数本の芯線を同時に捻ることにより螺旋状に成形する。例えば、特開平7−246114号公報に記載の「ねじりブラシ」、及び特開平7−285056号公報に記載の「ばり等の除去方法とその除去工具」に開示された発明がその典型である。
特開平7−246114号公報 特開平7−285056号公報
Generally, a twist brush is formed into a spiral shape by sandwiching a plurality of bundled bristles with a plurality of metal core wires and simultaneously twisting the plurality of core wires in this state. For example, the invention disclosed in “Torsion brush” described in Japanese Patent Application Laid-Open No. 7-246114 and “Method for removing burrs and its removal tool” described in Japanese Patent Application Laid-Open No. 7-285056 are typical.
JP 7-246114 A Japanese Patent Laid-Open No. 7-285056

しかし、従来のこの種の捻りブラシにあっては、中心軸である芯線は複数本であるから、捻り成形されていても最低限その本数分の直径の和の太さになってしまい、口径の極めて小さいパイプや孔を貫通させることができないため、この内面磨き等を確実に達成することができなかった。   However, in this type of conventional twisting brush, since there are a plurality of core wires as the central axis, even if twisted, the diameter becomes the sum of the diameters of the minimum number, and the caliber Since it is impossible to penetrate through extremely small pipes and holes, it was not possible to reliably achieve this internal polishing.

そこで従来は、きわめて細い内部を研磨処理する場合、1本のブラシ毛のみを、或いは多角棒形状の金属線の一本のみを用い、パイプや孔に挿入して往復動させ、或いは更に端部に丸棒を延長連続させて軸回転動作させるようにして加工作業ができるようにしていたが、ばり除去の不良品が多く、優良な製品が得られなかった。   Therefore, conventionally, when polishing an extremely thin interior, only one brush bristle or only one polygonal bar-shaped metal wire is used and inserted into a pipe or hole to reciprocate or further end However, it was possible to carry out the machining operation by extending the round bar continuously and rotating the shaft, but there were many defective products for removing the flash, and an excellent product could not be obtained.

したがって、本発明は、上記した欠点、問題点、不都合を解決するために提案されたもので、捻りブラシの中心軸を極めて細くすることにより、口径の小さいワークの内面のばりを除去できるばかりでなく、内面処理を、確実且つ簡単に達成できるようにすることを目的とする。   Therefore, the present invention has been proposed in order to solve the above-mentioned drawbacks, problems, and disadvantages. By making the central axis of the twisting brush extremely thin, it is possible to remove the flash on the inner surface of a workpiece having a small diameter. The object is to make it possible to reliably and easily achieve the inner surface treatment.

前記目的を達成させるため本発明は、金属質の線材の先端の一部に、径方向に貫通するブラシ素材の挿通空部を、一端部が線材の先端に解放された状態で長さ方向に沿ってスリット状に形成し、前記挿通空部内に、複数本のブラシ素材を前記線材の長さ方向に直交するように配置して中央部分を装着し、前記線材を装着したスリット状の挿通空部を螺旋状に捻り込むことにより、前記ブラシ素材を螺旋状に配列させてなることを特徴とする捻りブラシである。   In order to achieve the above-mentioned object, the present invention provides an insertion hollow portion of a brush material that penetrates in a radial direction at a part of a tip of a metallic wire material in a length direction with one end portion being released at the tip of the wire material. A slit-shaped insertion space in which a plurality of brush materials are arranged so as to be orthogonal to the length direction of the wire rod and a central portion is mounted in the insertion space portion. The brush material is characterized in that the brush material is arranged in a spiral shape by twisting the portion in a spiral shape.

本発明の捻りブラシは、ブラシ素材を保持する線材は一本であって、使用目的に応じてきわめて細い形態のものを製造することができるので、口径の極めて小さいワークの内面のばり取りや研磨処理などを、簡単且つ確実に達成することができる。   The twisting brush of the present invention has only one wire holding the brush material, and can manufacture a very thin shape according to the purpose of use, so that the inner surface of a workpiece having a very small diameter is deburred and polished. Processing and the like can be achieved easily and reliably.

以下に本発明の実施の形態を図面に基いて説明すると、先ず本発明における捻りブラシ1の中心軸を形成する線材2は、特に限定されないが直径が0.1〜2ミリ程度の太さの丸棒や三角、四角等の角棒状であって、その素材としては、ステンレス、鉄、ピアノ線、銅、アルミニウム、亜鉛引き線等の金属線が用いられる。   Embodiments of the present invention will be described below with reference to the drawings. First, the wire 2 forming the central axis of the twisted brush 1 according to the present invention is not particularly limited, but has a diameter of about 0.1 to 2 mm. A round bar, a triangular bar, a square bar or the like, and a metal wire such as stainless steel, iron, piano wire, copper, aluminum, or zinc drawing wire is used as the material.

図1の実施例では、この線材2の先端の一部に径方向に貫通する挿通空部3を、一端部が線材の先端に解放された状態で長さ方向に沿ってスリット状に形成し、この挿通空部3内に、複数本のブラシ素材4を線材2の長さ方向に直交するように配置して、中央部分を装着する。   In the embodiment of FIG. 1, the insertion hollow portion 3 that penetrates in a radial direction at a part of the tip of the wire 2 is formed in a slit shape along the length direction with one end being released at the tip of the wire. In the insertion space 3, a plurality of brush materials 4 are arranged so as to be orthogonal to the length direction of the wire 2, and the central portion is mounted.

即ち、挿通空部3の一端部は、いわば先割れ状に二分割されて線材2の先端に解放しており(図1(a)参照)、複数本のブラシ素材4を先端切欠き部分から挿入し(図1(b)参照)、中央部分を保持して線材2を螺旋状に捻り込むのである。そして、前記挿通空部3を充分に捻り込むことによって、捻りブラシ1を形成することができる(図1(c)参照)。   That is, one end portion of the insertion hollow portion 3 is divided into two in a so-called crack shape and is released to the tip of the wire 2 (see FIG. 1A), and a plurality of brush materials 4 are removed from the tip notch portion. It is inserted (see FIG. 1B), and the wire 2 is twisted in a spiral shape while holding the central portion. And the twisting brush 1 can be formed by fully twisting the said insertion space part 3 (refer FIG.1 (c)).

前記ブラシ素材4としては、合成樹脂線、金属線、生分解線、植物繊維、動物繊維等の何れか1種または2種以上を混合して用いることができる。   As the brush material 4, any one or a combination of synthetic resin wires, metal wires, biodegradable wires, plant fibers, animal fibers, and the like can be used.

そして、合成樹脂線としては、ナイロン、塩ビ、ポリプロピレン、生分解性プラスティック線等を例示することができ、また金属線としては、ステンレス、ピアノ線、鉄線、銅線等が、植物繊維としては、パキン、パーム等が、動物繊維としては、豚毛、馬毛、狸毛等が、夫々使用される。   And as a synthetic resin wire, nylon, vinyl chloride, polypropylene, biodegradable plastic wire and the like can be exemplified, and as a metal wire, stainless steel, piano wire, iron wire, copper wire, etc., as plant fiber, Pakin, palm, etc., and pig hair, horse hair, eyelash, etc. are used as animal fibers, respectively.

そしてこれらのブラシ素材4には、研磨砥粒を混入させたものも使用することができる。研磨砥粒としては、例えばステンレスパウダー、金パウダー、チタンパウダー等の金属製パウダー、ダイアモンドパウダー、セラミックスパウダー、無機質パウダー等であり、これらのいずれか1種または2種以上を合成樹脂、金属のブラシ素材4に混入させるものである。   These brush materials 4 can also be used with abrasive grains mixed therein. Examples of the abrasive grains include metal powders such as stainless powder, gold powder, and titanium powder, diamond powder, ceramic powder, and inorganic powder. The material 4 is mixed.

さて、上述したように線材2の挿通空部3内に複数本のブラシ素材4を装着して線材2を螺旋状に捻り込んで、ブラシ素材4を螺旋状に配列させ(図1(c)参照)、捻りブラシ1を構成する。   Now, as described above, a plurality of brush materials 4 are mounted in the insertion space 3 of the wire 2 and the wire 2 is twisted in a spiral shape so that the brush material 4 is arranged in a spiral shape (FIG. 1C). See) and the twisting brush 1 is constructed.

ここでは、捻りブラシ1の中心軸となる線材2は1本であるから捻りブラシ1自体が極めて細くなり、口径の小さいパイプや孔の中に容易に挿入させることができ、ばり取りや研磨処理等の作業を確実、簡単に行うことができる。   Here, since there is only one wire 2 serving as the central axis of the twisting brush 1, the twisting brush 1 itself becomes extremely thin and can be easily inserted into a pipe or hole having a small diameter, so that deburring or polishing treatment can be performed. Etc. can be performed reliably and easily.

前記ブラシ素材4としてどのような材質のものを使用するか、複数種類を採用するのかどうか、そして複数の場合その組み合わせ等の選択は、ばり取りや研磨等の加工をしようとするワークの材質、加工目的等に応じて決定される。ブラシ素材4に研磨砥粒を混入させるかどうか、そしてどのような砥粒を用いるか、その組み合わせの決定等も、同様である。   What kind of material should be used as the brush material 4, whether to use a plurality of types, and in the case of a plurality of combinations thereof, the material of the workpiece to be processed such as deburring or polishing, It is determined according to the processing purpose. The determination of whether or not to mix abrasive grains in the brush material 4 and what kind of abrasive grains to use is the same.

以上、本発明を図面の実施例に基づいて説明したが、本発明は上記した実施例に限定されるものではなく、特許請求の範囲に記載の構成を変更しない限りどのようにでも実施することができる。   Although the present invention has been described based on the embodiments shown in the drawings, the present invention is not limited to the above-described embodiments, and may be implemented in any way as long as the configuration described in the claims is not changed. Can do.

本発明の一実施例を示し、(a)は線材の斜視図、(b)は線材の挿通空部にブラシ素材を挿通した状態の斜視図、(c)は捻り込んで捻りブラシとした状態の斜視図である。1 shows an embodiment of the present invention, (a) is a perspective view of a wire, (b) is a perspective view of a state where a brush material is inserted into an insertion space of the wire, and (c) is a state where a twisted brush is formed by twisting. FIG.

符号の説明Explanation of symbols

1 捻りブラシ
2 線材
3 挿通空部
4 ブラシ素材
DESCRIPTION OF SYMBOLS 1 Twist brush 2 Wire material 3 Insertion empty part 4 Brush material

Claims (3)

金属質の線材の先端の一部に、径方向に貫通するブラシ素材の挿通空部を、一端部が線材の先端に解放された状態で長さ方向に沿ってスリット状に形成し、前記挿通空部内に、複数本のブラシ素材を前記線材の長さ方向に直交するように配置して中央部分を装着し、前記線材を装着したスリット状の挿通空部を螺旋状に捻り込むことにより、前記ブラシ素材を螺旋状に配列させてなることを特徴とする捻りブラシ。 An insertion hollow portion of a brush material that penetrates in the radial direction is formed in a part of the tip of the metallic wire rod in a slit shape along the length direction with one end portion being released at the tip of the wire rod, and the insertion In the empty part, a plurality of brush materials are arranged so as to be orthogonal to the length direction of the wire, and the central part is attached, and the slit-like insertion empty part attached with the wire is spirally twisted, A twist brush comprising the brush materials arranged in a spiral. ブラシ素材は樹脂線、金属線、生分解線、植物繊維、動物繊維等の何れか1種または2種以上である請求項1に記載の捻りブラシ。 The twist brush according to claim 1, wherein the brush material is one or more of resin wire, metal wire, biodegradable wire, plant fiber, animal fiber, and the like. ブラシ素材に研磨砥粒を混入させた請求項2に記載の捻りブラシ。 The twist brush according to claim 2, wherein abrasive grains are mixed in the brush material.
JP2005250812A 2005-08-31 2005-08-31 Torsion brush Pending JP2006000674A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005250812A JP2006000674A (en) 2005-08-31 2005-08-31 Torsion brush

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005250812A JP2006000674A (en) 2005-08-31 2005-08-31 Torsion brush

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2001205595A Division JP3738203B2 (en) 2001-07-06 2001-07-06 Twist brush

Publications (1)

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JP2006000674A true JP2006000674A (en) 2006-01-05

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ID=35769514

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Application Number Title Priority Date Filing Date
JP2005250812A Pending JP2006000674A (en) 2005-08-31 2005-08-31 Torsion brush

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7959492B2 (en) 2006-09-11 2011-06-14 Showa Denko K.K. Disk-shaped substrate inner circumference polishing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7959492B2 (en) 2006-09-11 2011-06-14 Showa Denko K.K. Disk-shaped substrate inner circumference polishing method

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