JP3737651B2 - Ground improvement material supply system - Google Patents

Ground improvement material supply system Download PDF

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Publication number
JP3737651B2
JP3737651B2 JP19693599A JP19693599A JP3737651B2 JP 3737651 B2 JP3737651 B2 JP 3737651B2 JP 19693599 A JP19693599 A JP 19693599A JP 19693599 A JP19693599 A JP 19693599A JP 3737651 B2 JP3737651 B2 JP 3737651B2
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Japan
Prior art keywords
improvement material
silo
ground improvement
ground
material supply
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JP19693599A
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Japanese (ja)
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JP2001020273A (en
Inventor
伸英 木下
龍彦 中西
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Kobelco Cranes Co Ltd
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Kobelco Cranes Co Ltd
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Priority to JP19693599A priority Critical patent/JP3737651B2/en
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Description

【0001】
【発明の属する技術分野】
開示技術は、粉体噴射攪拌施工(以下DJM工法と略称)において改良材を地盤に嵌入したケーシングパイプから当該地盤中に噴出注入させて、所定の地盤改良工事等の施工を行う際の改良材の供給システムの技術分野に属する。
【0002】
【従来の技術】
周知の如く、国土が狭隘で山間林野部が多く、而も、複雑な長い海岸線が迫っているような特殊地勢の我国の条件においては、農耕牧畜は勿論のこと、住宅地や各産業施設の構築物に有効利用出来る平野部は極めて限られており、したがって、従来より遠浅海岸や河川湖沼等の流域の軟弱地盤を改良する等して、所定の改良材を当該軟弱地盤中に噴射して、地盤改良するような土木技術が盛んに用いられてきた。
【0003】
しかるに、従来の軟弱地盤改良工事施工においては、改良材が液系の改良材のものが多く、したがって、該軟弱地盤の液分と相和せず、改良材が地盤中を逸走したり、地下水を汚染したりするマイナス点が多く、これに対処するにセメント等の粉体噴射攪拌を地盤中で注入して地盤改良を行う所謂DJM等の工法が案出されて、相当の実績を挙げるようになってきている。
【0004】
該種DJM施工に用いるシステムは図2に示す様にシステム11となすプラント12のサイロ3にセメント等の改良材を積載したタンクローリー車4を該サイロ3に近接して、空気等の気体輸送により積載していた改良材をサイロ3に送給し、該サイロ3においては縦スクリューコンベヤ61を介し、横引スクリューコンベヤ65から改良材供給装置71の上部のホッパー8に供給するようにされていた。
【0005】
而して、該ホッパー8,8等は改良材供給装置71をロータリーフィーダ72やエジェクター73を介し、改良材のセメント等を図示しないケーシングパイプに供給して、地盤中に噴出注入を行っていた。
【0006】
ところが、タンクローリー車4から改良材をサイロ3に気体送給する際に、気体の圧力がサイロ3からホッパー8を通じて、改良材供給装置71まで影響を及ぼし、正確な材料管理を行えない難点があった。そのため、その間はサイロ3からホッパー8への改良材の送給は中断する必要があり、したがって、改良材の粉体噴射攪拌施工においては間断作用が行われ、その為、改良材供給装置71等の作動の中止等をする必要もあり、又、中止が困難なタイミングの場合にはタンクローリー車4をプラントシステム1の近傍に待機せざるを得ないという不都合さがあり、施工能率の低下を招く欠点があり、又、狭い駐車場等のエリアにおいて、当該タンクローリー車4群を駐列、待機させるだけの充分な余裕が無い場合もある難点があった。
【0007】
そして、このことから施工期間が長く成り、又、コスト高になるという不都合さもあった。
【0008】
【発明が解決しようとする課題】
この出願の発明の目的は前述従来技術の気体輸送のセメント等の改良材の粉体噴射攪拌施工の数々の優れた利点を有しながらも、その施工プラントのシステムにおける気体輸送改良材のサイロからスクリューコンベヤにかけての滞留の問題点を解決すべき技術的課題とし、改良材装置のロータリーフィーダやエジェクターの機能に何等障害を与える事なく、スムーズに改良材をサイロに投入することができ、駐車場におけるタンクローリー車等の待機もしなくて済むようにし、施工能率が良く、安価で安全で、而も、高能率に粉体噴射攪拌が行えるようにして、建設産業における土木技術利用分野に益する優れた地盤供給のシステムの提供せんとするものである。
【0009】
【課題を解決するための手段】
上述目的は、タンクローリー車から送給された地盤改良材を一時的に貯留するためのサイロと;施工地点へ向けて地盤改良材を送給するための改良材供給装置と;前記サイロ内の地盤改良材を前記改良材送給装置へ輸送するための輸送経路と;前記輸送経路の中途部に設けられた気体遮断弁と;一端が前記サイロに接続され他端が前記輸送経路に接続されたバイパス通路と;を有する地盤改良材供給システムによって達成される。この場合、前記輸送経路はスクリューコンベヤから成ることが好ましく、また、予め設定したタイミングで前記気体遮断弁がスクリューの動きに連動するようにされていることが好ましい。
【0010】
【作用】
上述構成において、セメント等の改良材を地盤中に噴射して、粉体噴射攪拌施工を行い地盤改良工事等を行うに際し、改良材を積載したタンクローリー車をプラントのシステムの敷地ヤードに駐車し、空気輸送等の気体輸送を介して、該タンクローリー車に積載してある改良材をプラントのサイロに送給し、該サイロから改良材供給装置上部のホッパーに縦スクリュー、及び、横引スクリューにより、供給するに際し、該ホッパーの上部の圧力部の球形弁を清掃する為に用いられる空気等の気体が充満して、改良材供給装置の下部に設けられたロータリーフィーダやエジェクター等の背圧と干渉するような不具合があるのに対し、横引スクリューのホッパーの先端部分からバイパス通路をサイロをバイパスするようにしてその制御は縦スクリューコンベヤの上部に設けられた遮断弁をスクリューに連動させて、自動的に改良材の輸送、及び、停止を行って、改良材供給装置におけるロータリーフィーダやエジェクターに対する送給がスムーズに行え、設計通りの粉体噴射攪拌によるDJMの施工が行われるようにし、また、バイパス通路を設けることによってスクリューコンベヤ内における輸送気体の停滞をより更に防止するようにしたものである。
【0011】
また、上述構成において、改良材を積載したタンクローリー車より気体輸送によりサイロに投入するに際し、改良材供給装置に設けた材料供給管理装置の誤作動を防止するべくバイパス通路をサイロに接続させることにより、ロータリーフィーダやエジェクターの背圧による干渉が無いようにし、また、サイロからホッパーにかけての輸送経路の中途にバタフライバルブ等の遮断弁を設けて、予め設定したタイミングで遮断弁がスクリューコンベヤに連動するようにして、駐機場におけるタンクローリー車の駐機状態の混雑を防ぎ、能率的に粉体噴射攪拌が行われるようにしたものである。
【0012】
【発明の実施の形態】
この出願の発明の実施しようとする形態を実施例の態様として図1に基づいて説明すれば以下の通りである。
【0013】
尚、図2は同一符号を用いて説明するものとする。
【0014】
図1に示す態様において、1はこの発明の中心をなすプラントシステムであり、当該態様においてはセメント等の粉体噴射攪拌による地盤改良を行う態様であり、そのプラント2の一方側には在来態様同様にサイロ3が設けられており、タンクローリー車4に積載したセメント等の改良材を空気等の気体輸送して該サイロ3に貯留するものである。
【0015】
而して、サイロ3においては在来態様同様に縦スクリューコンベヤ61により、いったん上昇させて、上部の曲折部63より横引スクリューコンベヤ65にバトンタッチ的に改良材を輸送してホッパー8に供給されるようにされているが、この出願の発明においては当該ホッパー8,8の上部の横引スクリューコンベヤ65にあっては空気が停滞する部分15が生じる(図においてハッチングで示す部分15に空気が充満する)為に当該部分からバイパス通路13を分岐させてサイロ3にフィードバックするようにされている。
【0016】
尚、縦スクリューコンベヤ61においても、バタフライバルブの遮断弁12を閉めると気体が停滞する為に、該縦スクリューコンベヤ61の上部の曲折部63からもバイパス通路14をサイロ3にフィードバックされるようにされている。
【0017】
上述の如く、この出願の発明によれば、粉体噴射攪拌の施工中において、ロータリーフィーダー71やエジェクター72の機能に何等障害を与えることなく、スムーズに改良材をサイロに投入することができ、更に、その間、停滞部15における気体の停滞はバイパス通路13,14を介し、サイロ3にフィードバックされる。
【0018】
尚、この出願の発明には詳述していないが、バタフライバルブの遮断弁12の開閉については、予め、指定したタイミングによりスクリューの動作に連動するように自動的にするなど種々の態様が採用可能である。
【0019】
【発明の効果】
以上、基本的にこの出願の発明によれば、DJM等の粉体噴射攪拌施工による地盤改良施工工事等を行うに際し、セメント等の改良材を一旦タンクローリー車に積載して、駐機場に搬入した状態から、該タンクローリー車より気体輸送してサイロに該改良材を搬入し、更に、縦スクリューコンベヤや横引スクリューコンベヤを介し、改良材供給装置上部のホッパーに供給するに際し、該ホッパーの直上部に気体や改良材が停滞するのを避けるべく改良材の気体輸送を中断したり、又、駐機場におけるタンクローリー車等を待機させる必要が無く、横引スクリューコンベヤ、及び、縦スクリューコンベヤからのバイパス通路をサイロにフィードバック的に連通させたことにより、ホッパーの上部の横引スクリューコンベヤに停滞する空気や改良材がサイロにフィードバックされる為にバタフライバルブの遮断弁をスクリューの中途部位に設けても、連続的な改良材のタンクローリー車の連続気体輸送が行われ、駐機場における該タンクローリー車の整然として搬入作業を行うことが出来るという優れた効果が奏される。
【0020】
そして、施工中にあっても改良材の気体輸送を中断すること無く、連続して行える為に、粉体噴射攪拌等の地盤改良工事が設計通りにスムーズに行われ、効率良く、設計通りの精度で仕上げが行われるという優れた効果が奏される。
【0021】
したがって、構築された改良地盤に対する信頼性も向上するという優れた効果が奏される。
【0022】
又、プラントシステムにあっては在来態様のサイロからの縦スクリューコンベヤや横引スクリューコンベヤにバタフライバルブ等を設け、更に、スクリューコンベヤにバイパス通路をサイロにフィードバック的に接続するだけという簡単な、作業でよい為にイニシャルコストもかからず、保守点検整備や操作も簡単であるという効果が奏される。
【0023】
そして、バタフライバルブ等の遮断弁の開閉をスクリューに連動させて、予め設定されたタイミングで連動されたようにすることは同業者の技術としては極めて易しいものである。
【図面の簡単な説明】
【図1】 この出願の発明の概略側面図である。
【図2】 従来技術に基づくシステムの概略側面図である。
【符号の説明】
1 システム
2 プラント
3 サイロ
4 タンクローリー車
5 停滞部
8 ホッパー
12 エア遮断弁
13 バイパス通路
14 バイパス通路
61 縦スクリューコンベヤー
63 屈曲部
65 横引スクリューコンベヤ
71 改良材供給装置
[0001]
BACKGROUND OF THE INVENTION
The disclosed technology is an improvement material when performing a predetermined ground improvement work, etc., by injecting and injecting the improved material into a ground from a casing pipe fitted into the ground in powder jet stirring construction (hereinafter abbreviated as DJM method). Belongs to the technical field of supply systems.
[0002]
[Prior art]
As is well known, in the special conditions of Japan, where the land is narrow and there are many mountain forests, and the complex long coastline is approaching, not only farming and livestock, but also residential areas and industrial facilities. The plain area that can be effectively used for the structure is extremely limited.Therefore, by improving the soft ground in the basin such as shallow coasts and river lakes, a predetermined improvement material is injected into the soft ground. Civil engineering techniques to improve the ground have been actively used.
[0003]
However, in the conventional soft ground improvement construction work, the improvement material is often a liquid type improvement material, so it does not balance with the liquid content of the soft ground, and the improvement material runs away in the ground or groundwater In order to cope with this, so-called DJM and other methods have been devised to improve the ground by injecting powder jet agitation such as cement into the ground to cope with this. It is becoming.
[0004]
As shown in FIG. 2, the system used for this kind of DJM construction is such that a tank truck 4 loaded with an improvement material such as cement is mounted on a silo 3 of a plant 12 as a system 11 in close proximity to the silo 3 and transported by gas such as air. The loaded improvement material was fed to the silo 3, and the silo 3 was supplied to the hopper 8 at the upper part of the improvement material supply device 71 from the horizontal pulling conveyor 61 via the vertical screw conveyor 61. .
[0005]
Thus, the hoppers 8, 8, etc. supply the improved material supply device 71 to the casing pipe (not shown) through the rotary feeder 72 and the ejector 73, and perform injection injection into the ground. .
[0006]
However, when the improved material is fed from the tank truck 4 to the silo 3, the gas pressure affects the improved material supply device 71 from the silo 3 through the hopper 8, and there is a problem that accurate material management cannot be performed. It was. Therefore, it is necessary to interrupt the supply of the improved material from the silo 3 to the hopper 8 during that time. Therefore, the intermittent operation is performed in the powder injection stirring construction of the improved material. It is also necessary to stop the operation of the vehicle, and in the case where it is difficult to stop the operation, there is a disadvantage that the tank truck 4 has to stand by in the vicinity of the plant system 1, which causes a reduction in construction efficiency. There are drawbacks, and there is a problem that there is a case where there is not enough room to park and wait for the four groups of tank trucks in an area such as a narrow parking lot.
[0007]
And from this, there was also a disadvantage that the construction period was long and the cost was high.
[0008]
[Problems to be solved by the invention]
The object of the invention of this application is from the silo of the gas transport improvement material in the system of the construction plant while having many excellent advantages of the powder injection stirring construction of the improvement material such as the cement of gas transport of the prior art described above. The technical problem to be solved is the problem of staying on the screw conveyor, and it is possible to smoothly introduce the improved material into the silo without causing any obstacles to the function of the rotary feeder and ejector of the improved material device. In order to eliminate the need to wait for tanker trucks, etc., the construction efficiency is good, the price is low, the safety is high, and the powder injection and stirring can be carried out with high efficiency. It is intended to provide a ground supply system.
[0009]
[Means for Solving the Problems]
The above-described objects include a silo for temporarily storing a ground improvement material fed from a tank truck, an improvement material supply device for supplying the ground improvement material toward a construction point, and a ground in the silo. A transport path for transporting the improved material to the improved material feeding apparatus; a gas shut-off valve provided in the middle of the transport path; one end connected to the silo and the other end connected to the transport path And a ground improvement material supply system having a bypass passage. In this case, it is preferable that the transport path is composed of a screw conveyor, and it is preferable that the gas shut-off valve is interlocked with the movement of the screw at a preset timing.
[0010]
[Action]
In the above configuration, when the improvement material such as cement is injected into the ground, the powder injection stirring construction is performed and the ground improvement work is performed, the tank truck loaded with the improvement material is parked in the site yard of the plant system, through the gas transport air transportation, etc., an improved material that is loaded on the tanker truck was fed to the plant silos, vertical screw improvement agent supply apparatus upper part of the hopper from the silo, and, by the lateral pulling screw, When supplying, gas such as air used to clean the spherical valve of the pressure part at the top of the hopper is filled, and interferes with back pressure of the rotary feeder and ejector provided at the lower part of the improvement material supply device defect is located such that relative, the control longitudinal subscriptions so as to bypass the silo the bypass passage from the tip portion of the hopper of the lateral pulling screw The shut-off valve provided in the upper portion of Konbeya in conjunction a screw, automatically transporting the modifying material, and performs a stop, feed for rotary feeder and ejector of improvement agent supply device performed smoothly, as designed The DJM is constructed by powder jet agitation, and the stagnation of the transport gas in the screw conveyor is further prevented by providing a bypass passage .
[0011]
In addition, in the above-described configuration, by connecting the bypass passage to the silo in order to prevent malfunction of the material supply management device provided in the improvement material supply device, when introducing into the silo by gas transport from the tank truck loaded with the improvement material. , so there is no interference by the back pressure of the rotary feeder and ejector, also in the middle of the transport path from silo toward hopper provided shut-off valve such as a butterfly valve, the shutoff valve is a screw conveyor at a timing set in advance In conjunction with this, it is possible to prevent powder tank agitation from being crowded in the parking lot and to efficiently perform powder injection stirring.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the invention of this application will be described as an embodiment with reference to FIG.
[0013]
2 will be described using the same reference numerals.
[0014]
In the embodiment shown in FIG. 1, reference numeral 1 denotes a plant system that forms the center of the present invention. In this embodiment, the ground is improved by powder injection and stirring of cement or the like. A silo 3 is provided in the same manner as the embodiment, and an improvement material such as cement loaded on the tank truck 4 is transported by gas such as air and stored in the silo 3.
[0015]
Thus, in the silo 3, as in the conventional mode, the vertical screw conveyor 61 is raised once, and the improved material is transported from the upper bent portion 63 to the horizontal pulling conveyor 65 in a baton-touch manner and supplied to the hopper 8. However, in the invention of this application, a portion 15 in which air stagnates is generated in the horizontal draw screw conveyor 65 at the top of the hoppers 8 and 8 (air is shown in the portion 15 indicated by hatching in the figure). For this purpose, the bypass passage 13 is branched from this portion and fed back to the silo 3.
[0016]
In the vertical screw conveyor 61 as well, the gas stagnates when the butterfly valve shut-off valve 12 is closed, so that the bypass passage 14 is fed back to the silo 3 from the bent portion 63 at the top of the vertical screw conveyor 61. Has been.
[0017]
As described above, according to the invention of this application, during the construction of the powder jet stirring, it is possible to smoothly introduce the improved material into the silo without causing any obstacle to the functions of the rotary feeder 71 and the ejector 72. Further, during this time, the stagnation of the gas in the stagnation part 15 is fed back to the silo 3 via the bypass passages 13 and 14.
[0018]
Although not described in detail in the invention of this application, various aspects such as automatically opening and closing the shut-off valve 12 of the butterfly valve are automatically linked to the operation of the screw at a specified timing. Is possible.
[0019]
【The invention's effect】
Basically, according to the invention of this application, when performing ground improvement construction work such as DJM or the like by powder injection stirring construction, an improvement material such as cement was once loaded on a tank truck and carried into a parking lot. From the state, the improved material is transported into the silo by gas transportation from the tank lorry vehicle, and further supplied to the hopper at the upper portion of the improved material supply device via the vertical screw conveyor or the horizontal draw screw conveyor. There is no need to interrupt the gas transportation of the improved material or to wait for the tank truck in the parking lot to avoid the stagnation of the gas and the improved material. Bypass from the horizontal screw conveyor and the vertical screw conveyor Air stagnated in the horizontal screw conveyor at the top of the hopper and improved by connecting the passage to the silo in a feedback manner Even if a butterfly valve shut-off valve is provided in the middle of the screw for feedback to the silo, continuous tanker trucks are continuously transported for improvement, and the tank trucks are transported in an orderly manner at the parking lot. The outstanding effect that it can be performed is show | played.
[0020]
And even during construction, since the improvement material can be continuously transported without interruption, ground improvement work such as powder injection agitation is carried out smoothly as designed, efficiently and as designed An excellent effect is achieved that finishing is performed with high accuracy.
[0021]
Therefore, the outstanding effect that the reliability with respect to the constructed | assembled improved ground also improves is show | played.
[0022]
In addition, in the plant system, a simple configuration in which a vertical valve conveyor or a horizontal screw conveyor from a conventional silo is provided with a butterfly valve, and a bypass passage is simply connected to the silo in a feedback manner, Since the work is sufficient, the initial cost is not required, and maintenance, inspection, and operation are easy.
[0023]
And it is very easy as a person skilled in the art to link the opening / closing of a shut-off valve such as a butterfly valve to a screw so as to be interlocked at a preset timing.
[Brief description of the drawings]
FIG. 1 is a schematic side view of the invention of this application.
FIG. 2 is a schematic side view of a system according to the prior art.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 System 2 Plant 3 Silo 4 Tank truck 5 Stagnation part 8 Hopper 12 Air shut-off valve 13 Bypass path 14 Bypass path 61 Vertical screw conveyor 63 Bending part 65 Horizontally drawn screw conveyor 71 Improvement material supply apparatus

Claims (2)

粉体噴射攪拌工法に用いられる地盤改良材を供給するためのシステムであって、A system for supplying a ground improvement material used in a powder jet stirring method,
タンクローリー車から送給された地盤改良材を一時的に貯留するためのサイロと、A silo for temporarily storing the ground improvement material delivered from the tank truck,
施工地点へ向けて地盤改良材を送給するための改良材供給装置と、An improvement material supply device for feeding ground improvement material toward the construction point;
前記サイロ内の地盤改良材を前記改良材送給装置へ輸送するための輸送経路と、A transportation route for transporting the ground improvement material in the silo to the improvement material feeding device;
前記輸送経路の中途部に設けられた気体遮断弁と、A gas shut-off valve provided in the middle of the transport path;
一端が前記サイロに接続され、他端が前記輸送経路に接続されたバイパス通路と、A bypass passage having one end connected to the silo and the other end connected to the transport path;
を有することを特徴とする地盤改良材供給システム。The ground improvement material supply system characterized by having.
前記輸送経路がスクリューコンベヤから成り、The transport path comprises a screw conveyor;
予め設定したタイミングで前記気体遮断弁がスクリューの動きに連動するようにされていることを特徴とする請求項1記載の地盤改良材供給システム。The ground improvement material supply system according to claim 1, wherein the gas shut-off valve is interlocked with the movement of the screw at a preset timing.
JP19693599A 1999-07-12 1999-07-12 Ground improvement material supply system Expired - Lifetime JP3737651B2 (en)

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JP19693599A JP3737651B2 (en) 1999-07-12 1999-07-12 Ground improvement material supply system

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JP3737651B2 true JP3737651B2 (en) 2006-01-18

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Publication number Priority date Publication date Assignee Title
JP3974937B2 (en) * 2002-06-21 2007-09-12 山伸工業株式会社 Ground improvement method

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