JP3724134B2 - Furnace split type converter - Google Patents

Furnace split type converter Download PDF

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Publication number
JP3724134B2
JP3724134B2 JP22904997A JP22904997A JP3724134B2 JP 3724134 B2 JP3724134 B2 JP 3724134B2 JP 22904997 A JP22904997 A JP 22904997A JP 22904997 A JP22904997 A JP 22904997A JP 3724134 B2 JP3724134 B2 JP 3724134B2
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JP
Japan
Prior art keywords
furnace
furnace body
converter
split type
throttle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP22904997A
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Japanese (ja)
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JPH1161224A (en
Inventor
一之 加藤
望 田村
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JFE Steel Corp
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JFE Steel Corp
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Priority to JP22904997A priority Critical patent/JP3724134B2/en
Publication of JPH1161224A publication Critical patent/JPH1161224A/en
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  • Manufacture Of Iron (AREA)
  • Furnace Housings, Linings, Walls, And Ceilings (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、転炉の構造に係わり、炉体を上下方向の複数個所で切り離し自在にした炉体分割式転炉に関する。
【0002】
【従来の技術】
金属、特に鋼や鉄合金を溶製する転炉は、炉内に保持した溶融状態にある金属(以下、溶湯という)に酸素等の酸化性ガスを供給して酸化反応を起こさせるため、極めて高温に曝される。また、近年、精錬中に溶湯から発生するCOガスを転炉内で所謂2次燃焼させて、その燃焼熱を該溶湯に回収し、精錬に要するエネルギー・コストを削減することが行われるようになった。
【0003】
この2次燃焼は、溶湯面に上吹ランスを介して酸素ガスを吹き付けることで起こすので、通常、炉体の傾動軸(上下方向のほぼ中間位置)より上方に相当する炉内空間で生じることになる。従って、この2次燃焼が生じる領域を囲む炉壁耐火物は、他の部分(炉底等)のものよりも損耗が早く、転炉の補修間隔を律速する事項となっている。また、当然、補修(以下、炉修という)中は操業を停止しなければならないが、現在、その期間は5〜7日にもなっており、この期間短縮が望まれている。
【0004】
ところで、この期間短縮手段の1つに炉修作業の合理化がある。
例えば、転炉から出鋼した溶鋼を受け入れ、アルゴン雰囲気で脱炭させるために使用するAOD(Argon Oxygen Decabrization) 炉では、炉体の上部と下部を分離可能とし、損耗の激しい上部を迅速に取替え、炉修時間を短縮させている。また、特開平4−235209号公報及び特開平8−2334662号公報は、炉体を上下で2ないし3分割して交換自在とし、適宜必要な個所を取り替えて転炉にしたり、電気炉にして使用する製鋼炉を提案している。
【0005】
しかしながら、前記AOD炉は、元来、円筒型の直胴部にフランジを介してコーンと呼ばれる絞り形状のカバー部を載置、連接した簡易転炉で、溶鋼を大量生産する通常の転炉のように、大規模な排ガス回収装置を炉上に持っていない。そのため、前記コーンの交換作業は、操業を行う場所で炉体を直立させたままで行うことができた。
【0006】
さらに、特開平4−235209号公報及び特開平8−2334662号公報記載の製鋼炉は、溶鋼の大量生産用のものである。そのため、炉体の分離取替作業を行おうとすれば、炉上設備が邪魔となり、炉体を90°(横転)もしくは180°(倒立)させた状態で行う必要がある。しかしながら、十分に使用され、レンガの損耗した炉でこのような状態の作業を行うと、炉体の直胴部レンガを支えることができず、該レンガが脱落するという重大な問題があり、前記公報で提案された炉は、実用し難いものである。
【0007】
【発明が解決しようとする課題】
本発明は、かかる事情に鑑み、横転または倒立状態で炉体上部を下部と分離しても、直胴部レンガの脱落が生じない分割式転炉を提供することを目的としている。
【0008】
【課題を解決するための手段】
発明者は、上記目的を達成するため、炉体を分割した上で、さらに横転、あるいは倒立させても、レンガが元通りに支持される炉体及びレンガ積みの構造について鋭意研究し、その成果を発明として完成させた。
すなわち、本発明は、炉底部の上に、筒状の直胴部と絞り部とを相互に分割自在に順次連接した転炉であって、前記直胴部と絞り部との分割位置を、該直動部と絞り部の境界よりも絞り部側にずらしてなることを特徴とする炉体分割式転炉である。
【0009】
また、本発明は、前記絞り部の上下に分割する位置を、それぞれフランジで形成し、該フランジを互いにボルト・ナット又はコッタで締結させてなることを特徴とする炉体分割式転炉である。
さらに、本発明は、前記絞り部の上下に分割する位置に、それぞれレンガ受け金物を設けてなることを特徴とする炉体分割式転炉である。
【0010】
加えて、本発明は、前記炉底部も分割自在にしてなることを特徴とする炉体分割式転炉でもある。
本発明では、前記直胴部と絞り部との分割位置を、該直胴部と絞り部の境界よりも絞り部側にある距離ずらすようにしたので、炉体の横転あるいは倒立があっても、残された絞り部のレンガが該直胴部のレンガを支持するようになり、その脱落が防止される。その際、前記絞り部の上下に分割する位置に、それぞれレンガ受け金物を設けると、脱落防止効果は一層促進される。
【0011】
【発明の実施の形態】
以下、発明をなすに至った経緯もまじえ、本発明の実施形態を説明する。
図4に、クロム鉱石を炭材で溶融還元し、ステンレス鋼製造のための母溶鋼を製造するのに使用される非分割型の転炉1を示す。そこでは、炉上方に設けた上吹酸素ランス2を介して酸素16が溶湯17面に吹き付けられ、クロム鉱石の溶融還元を行うと共に、該溶湯17から発生したCOガスが炉内の上部空間で2次燃焼が生じる。そのため、該上部空間3の雰囲気温度は1700℃にも達し、輻射熱でその周囲の耐火物4は損耗が促進される。
【0012】
ところで、上記転炉1の炉体は、通常、ボイラー用鋼板等の厚板で外皮18を形成し、その内側を耐火レンガ4、不定形耐火物等の張りつけで保護するようになっている。また、炉体は、炉底部15、その上にほぼ円筒状の直胴部14及びコーン状の絞り部13が順次連接された形状である。そして、特開平8−233466号公報や特開平4−235209号公報に記載された従来の分割式転炉では、例えば、図4に記号A及びBで矢視するように、絞り部13と直胴部14の境界、あるいは直胴部14で上下を分割するようになっていた。これでは、前記したように炉体を横転、あるいは倒立させた時、直胴部14のレンガや耐火物の自重を支えることができない。
【0013】
本発明では、この分割位置を図1に示すように前記境界より絞り部13側へずらし、直胴部のみの構造を避けるようにした。その結果、直胴部14に残った絞り部の形状及びレンガ等が、炉体を横転あるいは倒立させても、直胴部レンガの自重を支持するようになり、それらの脱落を防止するようになった。なお、この境界から分割位置までの距離は炉体の大きさによって異なるので、本発明では特に限定しないが、生産能力200トンの転炉で0.3〜2m程度である。
【0014】
また、この場合、前記絞り部の上下に分割する位置には、それぞれフランジ8を設け、該フランジ8を互いにボルト・ナット又はコッタ9で締結させるようにした。これによって、分割作業が容易に行えるようになるからである。さらに、本発明は、前記絞り部13の上下に分割する位置のフランジ8に、それぞれレンガ受け金物19を設け、内張りレンガ及び不定形耐火物4を支持するようにした。これによってレンガ等の支持が強化され、それらの脱落が完全に防止できるようになるからである。
【0015】
【実施例】
本発明に係る分割式転炉(図1参照)を用い、前記クロム鉱石の溶融還元操業を600チャージ行った。炉体上部の内張り耐火物4の損耗が激しいので、炉体上部の交換作業を実施した。
その作業は、炉体を横転(90°)させた場合と倒立(180°)させた場合の2通りで行った。まず、横転させた場合には、炉体上部をクレーン10で支えながら、作業者が図2に示すコッタ9をフランジ8から外して下部と切り離し、そのまま転炉設置場所から持ち去る。そして、別の場所で予め耐火物を施工済みの炉体上部を、転炉設置場所にクレーン10で搬入し、取り外しと逆の順序で炉体下部に取り付けた。この間の作業時間は36時間であり、炉体の冷却に要する時間も含め、炉修期間が2日で済んだ。
【0016】
次に、倒立させた場合であるが、図3に示すように炉体をリフタ付台車12で支えながら、前記同様、作業者がフランジ8からコッタ9を抜き、切り離した炉体上部のみを撤去する。そして、別の場所から耐火物施工済みの炉体上部を、転炉設置場所に該リフタ付台車12で搬入し、取り外しと逆の順序で炉体下部に取り付けた。この間の作業時間は24時間であり、炉体の冷却に要する時間も含め、炉修期間が2日で済んだ。
【0017】
なお、従来の非分割式転炉から本発明に係る分割式転炉への改造は、簡単なため、多大な設備費を要せずに安価に実施することができた。また、上記実施例では、炉体が2分割で上部の切り離し作業について説明したが、本発明は、炉底部15もその上の直胴部14と分割できる3分割転炉であっても良い。炉底部の分割は、横転や倒立の必要はなく、前記リフタ付台車12を利用してすでに実施されているからである。
【0018】
【発明の効果】
以上述べたように、本発明により、炉体の上部交換が容易に、且つ短時間で実施できるようになる。その結果、従来は5〜7日を要していた炉修期間が2日と短縮され、溶鋼の生産性向上及び作業者の負荷軽減も可能となる。
【図面の簡単な説明】
【図1】本発明に係る分割式転炉の1例を示す縦断面である。
【図2】図1の転炉を横転させて、炉体上部を交換する作業例を示す図である。
【図3】図1の転炉を倒立させて、炉体上部を交換する作業例を示す図である。
【図4】従来の非分割式転炉の一例を示す縦断面図である。
【符号の説明】
1 転炉(転炉型溶融還元炉)
2 上吹酸素ランス
3 上部空間
4 耐火物(レンガ、不定形耐火物等)
5 炉体
6 傾動軸
7 出湯口
8 フランジ
9 コッタ
10 クレーン
11 専用治具
12 リフタ付台車
13 炉体上部(絞り部)
14 直胴部
15 炉底部
16 酸素
17 溶鋼(溶湯)
18 外皮
19 レンガ受金物
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure of a converter, and relates to a furnace body division type converter in which a furnace body can be separated at a plurality of positions in the vertical direction.
[0002]
[Prior art]
Converters that melt metals, especially steel and iron alloys, cause an oxidation reaction by supplying an oxidizing gas such as oxygen to a molten metal held in the furnace (hereinafter referred to as molten metal). Exposed to high temperatures. In recent years, CO gas generated from the molten metal during refining is so-called secondary combustion in the converter, and the combustion heat is recovered in the molten metal so that the energy cost required for refining is reduced. became.
[0003]
This secondary combustion occurs when oxygen gas is blown onto the molten metal surface via an upper blowing lance, so that it usually occurs in the furnace space corresponding to the upper part of the furnace body tilt axis (upwardly in the middle position). become. Therefore, the furnace wall refractory surrounding the region where the secondary combustion occurs is worn out faster than that of other parts (furnace bottom, etc.), and is a matter that determines the repair interval of the converter. Of course, the operation must be stopped during repair (hereinafter referred to as furnace repair), but the period is currently 5 to 7 days, and shortening of this period is desired.
[0004]
By the way, one of the means for shortening this period is rationalization of furnace repair work.
For example, in the AOD (Argon Oxygen Decabrization) furnace used to receive molten steel from the converter and decarburize it in an argon atmosphere, the upper and lower parts of the furnace body can be separated, and the highly worn upper part can be replaced quickly. The furnace repair time is shortened. JP-A-4-235209 and JP-A-8-2334662 disclose that the furnace body is divided into two or three parts at the top and bottom and can be exchanged, and a necessary place is changed to a converter or an electric furnace. A steel furnace to be used is proposed.
[0005]
However, the AOD furnace is originally a simple converter in which a constricted cover portion called a cone is placed and connected to a cylindrical straight body through a flange, and is a conventional converter that mass-produces molten steel. As such, there is no large exhaust gas recovery device on the furnace. Therefore, the replacement | exchange operation | work of the said cone was able to be performed with the furnace body standing upright in the place which operates.
[0006]
Furthermore, the steelmaking furnaces described in JP-A-4-235209 and JP-A-8-2334662 are for mass production of molten steel. Therefore, if an attempt is made to separate and replace the furnace body, the on-furnace equipment becomes an obstacle, and it is necessary to carry out the furnace body in a state of 90 ° (rollover) or 180 ° (inverted). However, when working in such a state in a furnace that has been fully used and the bricks are worn out, there is a serious problem that the bricks of the furnace body cannot be supported and the bricks fall off. The furnace proposed in the publication is difficult to use.
[0007]
[Problems to be solved by the invention]
In view of such circumstances, an object of the present invention is to provide a split type converter in which a straight body brick does not fall off even if the upper part of the furnace body is separated from the lower part in a rollover or inverted state.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, the inventors diligently researched the structure of the furnace body and the brick stack in which the brick is supported as it is even if the furnace body is divided and further overturned or inverted, and the results are obtained. Was completed as an invention.
That is, the present invention is a converter in which a cylindrical straight body part and a throttle part are sequentially connected to each other so as to be freely splittable on the furnace bottom part, and the division position of the straight body part and the throttle part is It is a furnace body division type converter characterized by being shifted to the throttle part side from the boundary between the linear motion part and the throttle part.
[0009]
Further, the present invention is a furnace body split type converter characterized in that positions divided into upper and lower parts of the throttle part are formed by flanges, and the flanges are fastened to each other by bolts, nuts or cotters. .
Furthermore, the present invention is a furnace body split type converter characterized in that a brick receiving metal is provided at a position where the brick portion is divided above and below the throttle portion.
[0010]
In addition, the present invention is also a furnace body split type converter characterized in that the furnace bottom portion is also separable.
In the present invention, the division position of the straight body part and the throttle part is shifted by a distance on the throttle part side from the boundary between the straight body part and the throttle part, so even if the furnace body rolls over or is inverted. The remaining bricks of the narrowed part support the bricks of the straight body part, and the dropping of the bricks is prevented. At that time, if a brick receiving piece is provided at each of the positions divided above and below the throttle portion, the drop-off preventing effect is further promoted.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described, including the background to the invention.
FIG. 4 shows a non-split type converter 1 used for producing a mother molten steel for producing stainless steel by melting and reducing chromium ore with a carbonaceous material. There, oxygen 16 is blown onto the surface of the molten metal 17 through an upper blown oxygen lance 2 provided above the furnace to perform smelting reduction of chromium ore, and CO gas generated from the molten metal 17 is generated in the upper space in the furnace. Secondary combustion occurs. Therefore, the atmospheric temperature of the upper space 3 reaches 1700 ° C., and the refractory 4 around it is accelerated by radiant heat.
[0012]
By the way, the furnace body of the converter 1 is formed so that the outer skin 18 is usually formed of a thick plate such as a steel plate for boiler, and the inside thereof is protected by sticking a refractory brick 4 or an irregular refractory. Further, the furnace body has a shape in which a furnace bottom portion 15, and a substantially cylindrical straight body portion 14 and a cone-shaped throttle portion 13 are sequentially connected thereto. In the conventional split type converter described in JP-A-8-233466 and JP-A-4-235209, for example, as shown by arrows A and B in FIG. The upper and lower parts are divided at the boundary of the body part 14 or at the straight body part 14. In this case, as described above, when the furnace body is turned over or inverted, the weight of the bricks and the refractory in the straight body portion 14 cannot be supported.
[0013]
In the present invention, as shown in FIG. 1, the division position is shifted from the boundary toward the narrowed portion 13 so as to avoid the structure of only the straight body portion. As a result, the shape of the throttle part and the bricks remaining in the straight body part 14 support the dead weight of the straight body part bricks even if the furnace body rolls over or inverts, so as to prevent them from falling off. became. In addition, since the distance from this boundary to a division | segmentation position changes with the magnitude | sizes of a furnace body, although it does not specifically limit in this invention, it is about 0.3-2m with the converter with a production capacity of 200 tons.
[0014]
Further, in this case, flanges 8 are respectively provided at positions divided above and below the throttle portion, and the flanges 8 are fastened to each other by bolts / nuts or cotters 9. This is because the division work can be easily performed. Further, according to the present invention, a brick receiving piece 19 is provided on each of the flanges 8 at the position divided above and below the throttle portion 13 to support the lining brick and the irregular refractory 4. This is because the support of bricks and the like is strengthened, and their falling off can be completely prevented.
[0015]
【Example】
Using the split converter (see FIG. 1) according to the present invention, the chrome ore smelting reduction operation was performed for 600 charges. Since the refractory 4 on the upper part of the furnace body was worn very much, the upper part of the furnace body was replaced.
The operation was performed in two ways: when the furnace body was rolled over (90 °) and inverted (180 °). First, when the roll is turned over, the worker removes the cotter 9 shown in FIG. 2 from the flange 8 while separating the cotter 9 shown in FIG. And the upper part of the furnace body in which the refractory was already constructed in another place was carried into the converter installation place with the crane 10 and attached to the lower part of the furnace body in the reverse order of removal. The working time during this period was 36 hours, and the furnace repair period was 2 days including the time required for cooling the furnace body.
[0016]
Next, as shown in FIG. 3, while the furnace body is supported by the lifter-equipped carriage 12 as shown in FIG. 3, the operator removes the cotter 9 from the flange 8 and removes only the separated upper part of the furnace body as described above. To do. And the upper part of the furnace body in which the refractory construction was applied from another place was carried into the converter installation place with the carriage 12 with the lifter and attached to the lower part of the furnace body in the reverse order of removal. The working time during this period was 24 hours, and the furnace repair period was 2 days including the time required for cooling the furnace body.
[0017]
In addition, since the modification from the conventional non-split converter to the split converter according to the present invention was simple, it could be carried out inexpensively without requiring a large facility cost. Further, in the above-described embodiment, the operation of separating the upper part by dividing the furnace body into two parts has been described. However, the present invention may be a three-divided converter that can also divide the furnace bottom part 15 from the straight body part 14 thereon. This is because the division of the bottom of the furnace does not require rollover or inversion, and has already been carried out using the carriage 12 with a lifter.
[0018]
【The invention's effect】
As described above, according to the present invention, the upper part of the furnace body can be easily replaced in a short time. As a result, the furnace repair period, which conventionally required 5 to 7 days, is shortened to 2 days, and it is possible to improve the productivity of molten steel and reduce the burden on the operator.
[Brief description of the drawings]
FIG. 1 is a longitudinal section showing an example of a divided converter according to the present invention.
FIG. 2 is a diagram showing an example of an operation of replacing the upper part of the furnace body by overturning the converter of FIG. 1;
FIG. 3 is a diagram showing an example of an operation for inverting the converter of FIG. 1 and exchanging the upper part of the furnace body.
FIG. 4 is a longitudinal sectional view showing an example of a conventional non-split converter.
[Explanation of symbols]
1 Converter (converter smelting reduction furnace)
2 Upper blown oxygen lance 3 Upper space 4 Refractory (brick, irregular refractory, etc.)
5 Furnace body 6 Tilt shaft 7 Hot water outlet 8 Flange 9 Cotter 10 Crane 11 Special jig 12 Carriage with lifter 13 Upper part of furnace body (throttle part)
14 Straight body part 15 Furnace bottom part 16 Oxygen 17 Molten steel (molten metal)
18 Skin 19 Brick receipt

Claims (4)

炉底部の上に、筒状の直胴部と絞り部とを相互に分割自在に順次連接した転炉であって、
前記直胴部と絞り部との分割位置を、該直動部と絞り部の境界よりも絞り部側にずらしてなることを特徴とする炉体分割式転炉。
A converter in which a cylindrical straight body portion and a throttle portion are sequentially connected to each other in a freely splittable manner on the bottom of the furnace,
A furnace body split type converter characterized in that the dividing position of the straight body part and the throttle part is shifted to the throttle part side of the boundary between the linear motion part and the throttle part.
前記絞り部の上下に分割する位置を、それぞれフランジで形成し、該フランジを互いにボルト・ナット又はコッタで締結させてなることを特徴とする請求項1記載の炉体分割式転炉。The furnace body split type converter according to claim 1, wherein the upper and lower positions of the throttle part are formed by flanges, and the flanges are fastened to each other by bolts, nuts, or cotters. 前記絞り部の上下に分割する位置に、それぞれレンガ受け金物を設けてなることを特徴とする請求項1又は2記載の炉体分割式転炉。The furnace body split type converter according to claim 1 or 2, wherein a brick receiving piece is provided at each of the upper and lower positions of the throttle portion. 前記炉底部も分割自在にしてなることを特徴とする請求項1〜3いずれかに記載の炉体分割式転炉。The furnace body split type converter according to any one of claims 1 to 3, wherein the furnace bottom part is also separable.
JP22904997A 1997-08-26 1997-08-26 Furnace split type converter Expired - Fee Related JP3724134B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101252642B1 (en) 2008-12-30 2013-04-09 주식회사 포스코 Refining furnace and refining method using thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101252642B1 (en) 2008-12-30 2013-04-09 주식회사 포스코 Refining furnace and refining method using thereof

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