JP3723768B2 - Marine sealant and seal structure using it - Google Patents

Marine sealant and seal structure using it Download PDF

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Publication number
JP3723768B2
JP3723768B2 JP2001377706A JP2001377706A JP3723768B2 JP 3723768 B2 JP3723768 B2 JP 3723768B2 JP 2001377706 A JP2001377706 A JP 2001377706A JP 2001377706 A JP2001377706 A JP 2001377706A JP 3723768 B2 JP3723768 B2 JP 3723768B2
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Prior art keywords
marine
expandable member
seal
core material
sealing material
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JP2001377706A
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JP2003175886A (en
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隆弘 松本
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株式会社大晃産業
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【0001】
【発明の属する技術分野】
本発明は船舶の火災時に炎や熱気体が移動して延焼するのを防ぐことができる船舶用シール材とそれを用いたシール構造に関するものである。
【0002】
【従来の技術】
図8に、従来の船舶における船体デッキ1の縁部2とハッチカバー3との間のシール構造の例を示す。船体デッキ1の縁部2とハッチカバー3との間には船体外方海側より防水用断水パッキン4が船体デッキ1の縁部2に沿って設けられ、それより内側寄りに防火用シール材5が設けられている。防火用シール材5は不燃性の無機繊維、例えばセラミックファイバー等を金属箔で棒状(テープ状)に包んでこれらが二重配置で使用されている。
【0003】
また、ケーブル配線用孔やダクト設置用貫通孔が規格化されるか又は本数が一定である場合は定形の無機シール材の使用も可能であるが、ほとんどの隔室(船室)の天井等に設けられる電線や情報送受信線のケーブル配線用貫通孔やダクト設置用貫通孔には、不定形の無機シール材(パテ状の耐熱性シール材)が用いられている。
【0004】
【発明が解決しようとする課題】
前述した船体デッキ1の縁部2とハッチカバー3との間に縁部から内側寄りに用いられてきた防火用シール材5は、航海に伴う海水や曝気によって破損が著しい。そこで、通常は6ヶ月〜1年程度の航海を終えると新品の防火用シール材5へと取り替えられている。また、ケーブル配線用貫通孔やダクト設置用貫通孔に用いられている不定形の無機シール材は、一度用いられると固化する性質があるため、同じ貫通孔へ他の配線をする場合には固まった無機シール材を壊して取り除き、その後配線し、再び不定形の無機シール材を詰めるといった無駄と労力の多い作業が必要であった。本発明は従来の船舶におけるシール構造のこれらの難点を解決しようとするものである。
【0005】
【課題を解決するための手段】
上記課題を検討した結果、船舶構造体に形成される隙間又は孔から炎や熱気体が移動するのを防ぐための船舶用シール材において、積層した熱膨張性部材からなるコア材を捲回被覆管からなる外皮材により被覆し、捲回被覆管はコア材に対して被覆方向に一周以上巻きつけて重複部を構成し、高温時に該重複部が開くことによりコア材の熱膨張を許容する船舶用シール材とした。ここにいう熱膨張性部材は一方向への熱膨張性を有する無機質部材が好ましい。ここにいう一方向とは、三次元方向のうちのいずれか一つの方向を意味するものである。三次元方向へ膨張するものよりも一方向へ膨張するほうが単位断面積の同部材のシール性が優れているので好ましいのである。一方向熱膨張性部材としては公知の例えば膨張黒鉛、バーミキュライト等の異方性膨張物質を有機又は無機バインダーの存在下に無機繊維等の繊維層内に一方向へ配向するように保持させる。熱膨張性部材は単層でもよいが、効果的な熱膨張性を発揮させるために、所定の膨張希望方向へと複層に積層させることが望ましい。
【0006】
上記のようなコア材としての熱膨張性部材を被覆する外皮材は、熱収縮性被覆管又は捲回被覆管を用いる。いずれもシュリンク性と水蒸気のバリアー性に優れたポリプロピレンのような熱収縮性合成樹脂、又は、CR,NR,NBR等の合成ゴムの中から耐候性、弾性等を考慮して採用する。捲回被覆管は特に好ましく、熱膨張性部材を被覆する方向に一周以上に巻くことにより管状の被覆管をなすもので、捲回被覆管の形状としては、矩形断面が望ましいが、円形断面や多角形断面の使用もできる。捲回被覆管の長所は捲回の重複部を開いて簡単に内部に熱膨張性部材を納めることができるし、非常時に高温になると、重複部が開いて熱膨張性部材の膨張を許容するのである。
【0007】
本発明の船舶構造体におけるシール構造は、船舶構造体に形成される隙間又は孔へ上記船舶用シール材を配置し、高温時に熱膨張性部材の熱膨張により隙間を密閉して熱移動を遮断する構成とする。好ましい船舶用シール材は、膨張希望方向にコア材の熱膨張性部材を積層し、外皮材である捲回被覆管の重複部を前記膨張希望方向に構成する。この場合の隙間又は孔は、ハッチカバーと船体間や、隔壁と隔壁又は他の部材間等の隙間、ケーブル配線用貫通孔、ダクト設置用貫通孔、その他防水仕切材及び防水も兼用して必要とされる仕切材が必要な箇所などである。配置された船舶用シール材が平常時にはハッチカバーと船体間のような海水の浸入を弾性によって防ぐのである。ケーブル配線用貫通孔、ダクト設置用貫通孔(これらの孔の縁部)へ用いると、平常時には適度にケーブル配線やダクト設置用の孔を確保した状態でありながら、非常時に高温になると、孔の中央方向へ膨張して隙間を密封してしまうのである。
【0008】
【発明の実施の形態】
以下本発明を図面に基づいて詳細に説明する。図1は本発明の船舶用シール材をハッチカバーと船体(2点鎖線表示)間に配置した例の断面図、図2は同船舶用シール材をハッチカバーの底面に装着した状態の断面図、図3は本発明の船舶用シール材の断面拡大図である。これらの図から明らかなように、ハッチカバー3と船体デッキ1間に生じるような隙間へ本発明の船舶用シール材10を使用する場合に、コア材の熱膨張性部材6を外皮材7で被覆したものを使用すると、平常時には海水の浸入を防ぐ役目を外皮材7が担い、火災発生の非常時には熱膨張性部材6が膨張して延焼を防ぐのである。熱膨張性部材6は、熱膨張性部材とセラミックファイバー等の耐熱性繊維と結合材を有してなるもの(たとえば、住友スリーエム(株)と(株)大晃産業が舶用専用として共同開発したTK-プロテクト)である。非常時に高温になり、膨張が高度に達すると、コア材の外皮材7の重複部7aが開いて熱膨張性部材6の更なる膨張を許すことも可能である。
【0009】
すなわち、熱膨張性部材は、一方向への熱膨張性を有する性格とするために、無機質部材の膨張黒鉛、バーミキュライト等の異方性膨張物質を有機又は無機バインダーの存在下に無機繊維等の繊維層内に一方向へ配向するように保持させている。熱膨張性部材は、一方向への熱膨張を効果的に発揮させるために、膨張希望方向(図3中矢印表示)へこの例では4層に積層している。船舶用シール材10は、図4に示すように、外皮材7に熱収縮性合成樹脂からなる熱収縮性被覆管を用い、熱膨張性部材6の外周に被覆して用いてもよい。
【0010】
図5は船舶用シール材10をリング状に形成した例の正面図である。この例では熱膨張性部材6を保護するために、その外周へ保護リング8を外挿している。多層に熱膨張性部材を積層する手法としては、外径の異なる環状の熱膨張性部材を外周から中心方向へ順次用いるとよい。リングは円形のみならず、四角や多角形状であっても構わない。
【0011】
リング状に形成した船舶用シール材10の使用状態を図6に示す。船室の上に形成されている隔壁9に設けられたケーブル配線用貫通孔11へ取り付けている。熱膨張性部材6から中心寄りに存在する孔を利用して複数のケーブル12が配線されている。熱膨張性部材6にある程度の可撓性或いは弾性が存在するので、ケーブル12の配線本数を増減できる。壊す必要がないのである。このように、平常時には適度にケーブル配線やダクト設置用の孔を確保した状態でありながら、非常時高温になると、図7に示すように孔の中央方向へ膨張して隙間を密封してしまうのである。これによって、延焼や燃焼ガスが移動するのを防ぐことができる。
【0012】
【発明の効果】
本発明の船舶用シール材とそれを用いたシール構造によると、平常時にはハッチカバーと船体間のような海水の浸入が懸念される箇所でシール性を発揮することができる。また、海水の浸入を防止するための他のパッキン類を必要としない。耐用年数も永い。つまり、防火用パッキンを兼用して一本で使用でき、構造も簡単、そして、従来のように6ヶ月〜1年で防火パッキンが劣化して水を含み、錆びの発生の原因となるといったことが排除できるなどの特徴がある。
【0013】
更に、ケーブル配線用貫通孔、ダクト設置用貫通孔においても、平常時配線作業やメンテナンスを簡易にできる。非常時高温になると、膨張して隙間を密封してしまうのである。これによって、延焼や熱気体、燃焼ガスが移動するのを防ぐことができる。
【図面の簡単な説明】
【図1】 本発明の船舶用シール材をハッチカバーと船体間に配置した例の断面図である。
【図2】 同船舶用シール材をハッチカバーの底面に装着した状態の断面図である。
【図3】 本発明の船舶用シール材の断面拡大図である。
【図4】 舶用シール材の他の例の断面拡大図である。
【図5】 舶用シール材をリング状に形成した例の正面図である。
【図6】 同リング状に形成した船舶用シール材の使用状態を示す断面図である。
【図7】 非常時高温になった場合の同断面図である。
【図8】 従来の船舶における船体デッキの縁部とハッチカバーとの間のシール構造の例を示す断面図である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a marine sealing material that can prevent flames and hot gas from moving and spreading during a fire in a marine vessel, and a seal structure using the same.
[0002]
[Prior art]
FIG. 8 shows an example of a seal structure between the edge 2 of the hull deck 1 and the hatch cover 3 in a conventional ship. Between the edge 2 of the hull deck 1 and the hatch cover 3, a waterproofing waterproofing packing 4 is provided along the edge 2 of the hull deck 1 from the outer sea side of the hull, and a fireproof sealant is provided on the inner side of the hull deck 1. 5 is provided. The fireproof sealing material 5 is made of a non-flammable inorganic fiber, for example, a ceramic fiber, which is wrapped in a bar shape (tape shape) with a metal foil and used in a double arrangement.
[0003]
In addition, if the hole for cable wiring or the through hole for duct installation is standardized or the number is constant, it is possible to use a fixed inorganic sealing material, but it can be used on the ceiling of most compartments (boat cabins). An amorphous inorganic sealing material (putty-like heat-resistant sealing material) is used for the cable wiring through-holes and duct installation through-holes of the electric wires and information transmission / reception lines provided.
[0004]
[Problems to be solved by the invention]
The fire-proof sealing material 5 that has been used inward from the edge between the edge 2 of the hull deck 1 and the hatch cover 3 is significantly damaged by seawater and aeration associated with voyage. Therefore, normally, after a voyage of about six months to one year is completed, the new fireproof sealing material 5 is replaced. In addition, amorphous inorganic sealing materials used for cable wiring through holes and duct installation through holes have a property of solidifying once used. It was necessary to perform wasteful and labor-intensive work such as breaking and removing the inorganic sealing material, wiring it, and then filling it again with an amorphous inorganic sealing material. The present invention seeks to overcome these disadvantages of conventional marine seal structures.
[0005]
[Means for Solving the Problems]
As a result of studying the above problems, in a marine seal material for preventing the movement of flames and hot gases from gaps or holes formed in the marine structure, the core material composed of the laminated thermally expandable members is wound around. Covered with a sheath material consisting of a tube, the wound cladding tube is wrapped around the core material one or more times in the coating direction to form an overlapping portion, and the overlapping portion opens at high temperatures to allow thermal expansion of the core material A sealing material for ships was used. The thermally expansible member here is preferably an inorganic member having thermal expansibility in one direction. Here, one direction means any one of the three-dimensional directions. It is preferable to expand in one direction than to expand in the three-dimensional direction because the same member having a unit cross-sectional area has better sealing properties. As the one-way heat-expandable member, a known anisotropic expansion substance such as expanded graphite or vermiculite is held so as to be oriented in one direction in a fiber layer such as an inorganic fiber in the presence of an organic or inorganic binder. The heat-expandable member may be a single layer, but it is desirable that the heat-expandable member be laminated in a plurality of layers in a predetermined desired expansion direction in order to exhibit effective thermal expansion.
[0006]
A heat-shrinkable cladding tube or a wound cladding tube is used as a covering material for covering the thermally expandable member as the core material as described above. In any case, heat shrinkable synthetic resin such as polypropylene excellent in shrinkability and water vapor barrier property, or synthetic rubber such as CR, NR, NBR, etc. is adopted in consideration of weather resistance, elasticity and the like. The wound cladding tube is particularly preferred, and forms a tubular cladding tube by winding it in the direction of covering the thermally expandable member one or more times. The shape of the wound cladding tube is preferably a rectangular cross section, Polygonal cross sections can also be used. The advantage of the wound cladding tube is that it can easily open the overlapping part of the winding and put the thermally expandable member inside, and if the temperature becomes high in an emergency, the overlapping part will open and allow the expandable member to expand It is.
[0007]
Seal structure in a ship structure of the invention, arranged on the Symbol ship marine sealant into the gap or hole is formed in a ship structure, a heat transfer seals the gap due to thermal expansion of the thermally expandable member at a high temperature It is configured to shut off . In a preferred marine seal material, a thermally expandable member of a core material is laminated in a desired expansion direction, and an overlapping portion of a wound cladding tube that is a shell material is configured in the desired expansion direction. In this case, the gap or hole is necessary for the gap between the hatch cover and the hull, the gap between the bulkhead and the bulkhead or other members, the cable wiring through-hole, the duct installation through-hole, and other waterproof partitions and waterproofing. This is a place where a partition material is required. The arranged marine sealing material prevents the intrusion of seawater between the hatch cover and the hull by elasticity. When used for through holes for cable wiring and through holes for duct installation (edges of these holes), the hole for cable wiring and duct installation is adequately secured in normal times, but when the temperature becomes high in an emergency, It expands toward the center of the lip and seals the gap.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view of an example in which the marine seal material of the present invention is disposed between a hatch cover and a hull (indicated by a two-dot chain line), and FIG. 2 is a cross-sectional view of the marine seal material mounted on the bottom surface of the hatch cover. FIG. 3 is an enlarged cross-sectional view of the marine sealing material of the present invention. As is apparent from these drawings, when the marine sealing material 10 of the present invention is used in a gap that occurs between the hatch cover 3 and the hull deck 1, the core material thermally expandable member 6 is covered with the outer shell material 7. When the coated material is used, the outer skin material 7 plays a role of preventing the intrusion of seawater in normal times, and the thermal expansion member 6 expands to prevent the spread of fire in the event of a fire. The heat-expandable member 6 has a heat-expandable member, a heat-resistant fiber such as ceramic fiber, and a binder (for example, Sumitomo 3M Co., Ltd. and Daegu Sangyo Co., Ltd. jointly developed for marine use. TK-Protect). When the temperature rises in an emergency and the expansion reaches a high level, the overlapping portion 7a of the core material 7 can be opened to allow further expansion of the thermally expandable member 6.
[0009]
That is, in order to make the thermally expansible member have the property of being thermally expansible in one direction, an anisotropic expansive material such as expanded graphite and vermiculite of the inorganic member is made of inorganic fibers or the like in the presence of an organic or inorganic binder. The fiber layer is held so as to be oriented in one direction. In this example, the thermally expandable member is laminated in four layers in the desired expansion direction (indicated by an arrow in FIG. 3) in order to effectively exhibit thermal expansion in one direction . Ship marine seal 10, as shown in FIG. 4, using a heat shrinkable cladding to the outer covering layer 7 made of a heat-shrinkable synthetic resin, it may be used to cover the outer periphery of the heat-expandable member 6.
[0010]
Figure 5 is a front view of the example of forming the ship marine sealant 10 in a ring shape. In this example, in order to protect the thermally expandable member 6, a protective ring 8 is extrapolated to the outer periphery thereof. As a method of laminating the thermally expandable members in multiple layers, it is preferable to sequentially use annular thermally expandable members having different outer diameters from the outer periphery toward the center. The ring may be not only a circle but also a square or a polygon.
[0011]
FIG. 6 shows the state of use of the marine sealing material 10 formed in a ring shape. It is attached to a through hole 11 for cable wiring provided in a partition wall 9 formed on the cabin. A plurality of cables 12 are wired using holes that are located closer to the center from the thermally expandable member 6. Since the heat-expandable member 6 has a certain degree of flexibility or elasticity, the number of cables 12 can be increased or decreased. There is no need to break it. In this way, the cable wiring and duct installation holes are adequately secured in normal times, but when the temperature becomes high during an emergency, the gap expands toward the center of the hole as shown in FIG. 7 and seals the gap. It is. This can prevent the spread of fire and the movement of combustion gas.
[0012]
【The invention's effect】
According to the marine sealing material of the present invention and the seal structure using the same, the sealing performance can be exhibited at a place where seawater is likely to enter, such as between the hatch cover and the hull in normal times. Moreover, other packings for preventing the intrusion of seawater are not required. Long service life. In other words, the fireproof packing can be used as a single unit, the structure is simple, and the fireproof packing deteriorates in 6 months to 1 year as before, including water and causing rusting. There is a feature that can be eliminated.
[0013]
Furthermore, normal wiring work and maintenance can be simplified in the through hole for cable wiring and the through hole for duct installation. When the temperature rises in an emergency, it expands and seals the gap. Thereby, it is possible to prevent the spread of fire, movement of hot gas, and combustion gas.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of an example in which a marine sealing material of the present invention is disposed between a hatch cover and a hull.
FIG. 2 is a cross-sectional view showing a state where the marine sealing material is mounted on the bottom surface of the hatch cover.
FIG. 3 is an enlarged cross-sectional view of the marine sealing material of the present invention.
4 is an enlarged sectional view of another example of a ship marine sealant.
The Figure 5 ship marine sealant is a front view of the example of forming a ring shape.
FIG. 6 is a cross-sectional view showing a use state of the marine sealing material formed in the ring shape.
FIG. 7 is a cross-sectional view when the temperature becomes high in an emergency.
FIG. 8 is a cross-sectional view showing an example of a seal structure between an edge of a hull deck and a hatch cover in a conventional ship.

Claims (3)

船舶構造体に形成される隙間又は孔から炎や熱気体が移動するのを防ぐための船舶用シール材において、積層した熱膨張性部材からなるコア材を捲回被覆管からなる外皮材により被覆してなり、捲回被覆管はコア材に対して被覆方向に一周以上巻きつけて重複部を構成し、高温時に該重複部が開くことによりコア材の熱膨張を許容することを特徴とする船舶用シール材。In a marine sealing material for preventing the movement of flames and hot gases from gaps or holes formed in a ship structure, a core material made of laminated thermal expansion members is covered with a skin material made of a wound cladding tube. The wound clad tube is wound around the core material one or more times in the coating direction to form an overlapping portion, and the overlapping portion opens at a high temperature to allow thermal expansion of the core material. Marine sealant. 船舶構造体に形成される隙間又は孔へ請求項1記載の船舶用シール材を配置し、高温時に熱膨張性部材の熱膨張により隙間を密閉して熱移動を遮断する船舶におけるシール構造。Sealing structures in the gap or into the pores arranged marine sealing material according to claim 1, wherein, the ship you cut off due to thermal expansion to seal a gap heat transfer of the heat-expandable member at a high temperature舶formed on the ship structure . 船舶用シール材は、膨張希望方向にコア材の熱膨張性部材を積層し、外皮材である捲回被覆管の重複部を前記膨張希望方向に構成した請求項2記載の船舶におけるシール構造 The marine seal material is a seal structure for a marine vessel according to claim 2, wherein a thermally expandable member of a core material is laminated in a desired expansion direction, and an overlapping portion of a wound cladding tube that is a skin material is configured in the desired expansion direction .
JP2001377706A 2001-12-11 2001-12-11 Marine sealant and seal structure using it Expired - Fee Related JP3723768B2 (en)

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Applications Claiming Priority (1)

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JP4180155B2 (en) * 1998-07-21 2008-11-12 日本バルカー工業株式会社 Joint sheet forming composition, joint sheet and method for producing the same
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