JP3711632B2 - Laser welding apparatus and laser beam welding method - Google Patents

Laser welding apparatus and laser beam welding method Download PDF

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JP3711632B2
JP3711632B2 JP15894296A JP15894296A JP3711632B2 JP 3711632 B2 JP3711632 B2 JP 3711632B2 JP 15894296 A JP15894296 A JP 15894296A JP 15894296 A JP15894296 A JP 15894296A JP 3711632 B2 JP3711632 B2 JP 3711632B2
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workpiece
gas
laser beam
inlet
laser
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JPH09314367A (en
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秀彰 白井
守 漆崎
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Denso Corp
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Denso Corp
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Description

【0001】
【技術分野】
本発明は,レーザー溶接装置及びレーザービーム溶接方法に関するものであり,特に溶接部を覆うガスの供給を適正に行い,良好な溶接を可能とするレーザー溶接装置及びレーザービーム溶接方法に関する。
【0002】
【従来技術】
レーザー溶接を行う場合には,溶接部の酸化や飛散を防いだりまた反応を促進するために,溶接部をシールドガスやアシストガスで覆いつつレーザービームが照射される(所謂ガスシールド)。そして,溶接部を覆う上記被覆ガスの供給方式には,レーザービームとは別の角度から溶接部にガスを吹きつけるサイドアシスト方式や,レーザービームの光軸とノズルの軸心とをほぼ同一方向としレーザービームと同一の方向からガスを吹きつける同軸ノズル方式等が知られている。
【0003】
例えば,サイドアシスト方式のレーザー溶接装置においては,図4,図5に示すように,被加工物80を回転治具91に装着し,被加工物80の溶接面801に対して直角にレーザービーム85を照射すると共に溶接面801の法線に対して若干傾斜した角度のノズル92からシールドガスを吹きつける。同図において,符号93は,平行光を溶接面801に向けて集光するレンズである。
【0004】
また,特開平6−246470号公報には,被加工物を収容する容器の壁面に集光レンズを装着して容器を密閉構造とし,内部の空気を排出した後に被覆ガスを容器内に充填して溶接を行うレーザー溶接装置が提案されている。
【0005】
【解決しようとする課題】
しかしながら,ノズルを用いて溶接部近傍の狭い領域に被覆ガスを吹きつけるサイドアシスト方式や同軸ノズル方式では,ガスの流量や圧力の変動により,溶融金属内に周囲のガスや空気の巻き込み現象を生ずることがある。そして,溶融金属内にトラップされたガスが凝固過程で残留したり,またトラップされない場合にも表面に凹部を形成したりして,所謂ブローホール欠陥を生ずる。その結果,溶接の接合部の気密性が低下するという不具合を生ぜしめる。
【0006】
また,溶接部におけるガス雰囲気を安定的に確保し良好な溶接加工を行うことは,レーザー溶接において追求さるべき課題となっている。
本発明は,かかる従来の問題点に鑑みてなされたものであり,被覆ガスの雰囲気を安定的に確保しつつ欠陥の少ない溶接加工を行うことの出来るレーザー溶接装置及びレーザービーム溶接方法を提供しようとするものである。
【0007】
【課題を解決するための手段】
請求項1の発明は,シールドガス又はアシストガスなど溶接部の被覆ガスを連続して圧送可能なガス供給手段と,上記被覆ガスの流入口及び流出口とレーザー光の導入口とを備え上記流入,流出口の間に被加工物を収容する収容部材と,上記導入口から被加工物に向けてレーザービームを照射する光学手段と,被加工物に対するレーザービームの照射位置を変更する被加工物の移動手段又はレーザービームの移動手段とを有しており,
かつ前記被加工物の移動手段は,被加工物を取り付けて被加工物の軸心の方向に移動することが出来る移動体であり,
前記光学手段は、前記収容部材の外部に設けられ,前記流入口及び流出口は,前記軸心の方向において前記収容部材の相対する両端部に設けられており,
被覆ガスを上記流入口から連続圧送しつつ被加工物にレーザービームを照射するよう構成されていることを特徴とするレーザー溶接装置にある。
本発明においては,被覆ガスを収容部材に連続して供給することから,内部の空気は排除され,溶接中において被加工物の周囲は被覆ガスで覆われており,かつ被覆ガスは被加工物と被加工物を収容する収容部材との間を流動して留まることがない。
【0008】
そして,従来装置の場合のように溶接部の近傍だけにガスを集中させる必要がなく,そのために流速を大きくする必要が無くなることから,供給するガスの量(流量)が少なくて済むようになる。即ち,比較的低速度で被覆ガスを供給しても溶接部のシールドが低下することが無くなり,良好な溶接加工が可能となる。
【0009】
また,溶接部に対してスポット状にガスを吹きつけないことから,溶融金属内にガスや空気の巻き込み現象を生ずること無く,溶融金属内にガスをトラップすることも無い。そのため,金属内にガスが完全にトラップされて残留したり,トラップされずに内部から表面にかけて連続的につながって穴あき状態となる欠陥を生じたりすることがない。
上記のように,請求項1のレーザー溶接装置によれば,被覆ガスの使用量を抑制しつつ良好に溶接加工を行うことが出来る。
【0010】
また,流入口と流出口とを対向させることにより,ガスの流れをスムースかつ均一にすることが出来る。
また,前記被加工物の移動手段は,被加工物を軸心の方向に移動する。このように構成することにより,レーザービームの光源の位置を固定しても溶接部に照射されるレーザービームを均一とすることが出来る。
【0011】
次に,請求項2の発明は,シールドガス又はアシストガスなど溶接部の被覆ガスを,被加工物と被加工物を収容する収容部材との間に連続して流入させながら,上記被加工物の溶接部にレーザービームを照射する方法であって,
上記光学手段を上記収容部材の外部に設けるとともに、上記被覆ガスの流入口と流出口を上記被加工物の軸心の方向において上記収容部材の相対する両端部に設けることで,上記被覆ガスを上記被加工物の周囲に対して層状に流し,
上記収容部材の内部において、上記被加工物を上記軸心の方向に移動させて,レーザビームを照射することを特徴とするレーザービーム溶接方法にある。
この場合には,溶接部に対してスポット状にガスを吹きつけないことから,溶融金属内にガスや空気の巻き込み現象を生ずることなく,金属内にガスが完全にトラップされて残留したり,トラップされずに内部から表面にかけて連続的につながって穴あき状態となる欠陥を生じたりすることがない。
【0012】
【発明の実施の形態】
実施形態例
本例は,図1に示すように,シールドガス89を連続して圧送するガス供給手段20と,シールドガス89の流入口11及び流出口12とレーザー光61の導入口13とを備え流入,流出口11,12の間に被加工物80を収容する収容部材10と,上記導入口13から被加工物80に向けてレーザービームを照射する光学手段30と,被加工物80に対するレーザービームの照射位置を変更する被加工物80の移動手段40とを有しており,被覆ガス89を流入口11から連続圧送しつつ被加工物80ににレーザービームを照射するレーザー溶接装置1である。
【0013】
また,被加工物80は,円柱面の溶接部を有しており,被加工物80の移動手段40は,被加工物80を取り付けて円柱軸心を中心にして回転すると共に上記軸心の方向に移動することの出来る回転移動体である。
そして,収容部材10の流入口11及び流出口12は,相対する両端部に設けられている。
【0014】
以下,それぞれについて説明を補足する。
被加工物80の移動手段40は,図1に示すように,被加工物80を把持するチャック41と,チャック41を回転させると共に上下方向に移動させる駆動部材42とからなる。駆動部材42は,モーターによりチャック41の軸を回転駆動する。
また,ガス供給手段20は,ガスボンベ21と,ポンプ22と,流入口12に連結されたパイプ23とからなり,シールドガス89を収容部材10に圧送することができる。
【0015】
光学手段30は,レーザー光源31と,レーザー光源31から放射されたレーザー光を送るファイバーケーブル32と,ファイバーケーブル32から放射された光を一旦発散させた後集光するレンズ群33からなる。上記レンズ群33は,レーザー光を平行光とするコリメートレンズ331(図1)と,平行光を集光する集光レンズ332(図2,図3)とからなる。なお,同図において,符号34は,レーザー光源31を励振する電源装置である。
【0016】
収容部材10は,図2,図3に示すように,筒型の容器の側面(円柱面)にレーザー光61の導入口13を設け,上下の端面に被覆ガス89の流入口11と流出口12とを設けてある。そして,被覆ガス89は図2の矢印で示すように,被加工物80の周囲に層状の流れを形成する。
なお,流入口11と流出口12の配置を反対にし,被覆ガス89を逆の方向に流すようにすることも出来る。
【0017】
次に,本装置を用いた場合と,図4,図5に示した従来の装置を用いた場合の溶接特性に関する具体的な実験例を示す。
被加工物80は,直径8〜9mmの円柱形のSCR−415(クロム炭素鋼)製の部材に筒形のSUS−304の部材を溶接してなる部材である。そして,レーザー光源31からは,700Wのパワーを有する波長が1.06μmの赤外光を放射させる。
また,シールドガス89は窒素ガスであり,収容部材10の流入口11の直径は,16mmとした。
【0018】
そして,ガス89の流量を表1の左欄に示すように変化させ,溶接の良否を測定した。表1の中欄は本例の溶接装置1の結果を示し,右欄は従来装置(図4,図5)を用いた場合の結果を示すものであり,丸印は良好な溶接加工が得られたことを示し,×印は溶接部に酸化やブローホール等の溶接不良が生じたことを示している。
【0019】
【表1】

Figure 0003711632
【0020】
表1から分かるように,本例の装置を用いることにより,従来よりも1/2から1/3の少ないガス流量により,良好な溶接加工を達成することが可能である。そして,本装置の場合には,ガス流量を過度に増やすと逆効果となることが分かる。
上記のように,本例によれば,被覆ガスの使用量を抑制しつつ欠陥の少ない溶接加工を行うことの出来るレーザー溶接装置を得ることができる。
【図面の簡単な説明】
【図1】実施形態例のレーザー溶接装置のシステム構成図。
【図2】図1の収容部材の溶接部周辺の拡大断面図。
【図3】図2のX−X矢視線断面図。
【図4】従来のサイドアシスト方式のレーザー溶接装置における溶接部周辺の正面断面図。
【図5】従来のサイドアシスト方式のレーザー溶接装置における溶接部周辺の平面図。
【符号の説明】
1...レーザー溶接装置,
10...収容部材,
11...流入口,
12...流出口,
13...導入口,
20...ガス供給手段,
30...光学手段,
40...移動手段,
80...被加工物,
89...被覆ガス(シールドガス,アシストガス),[0001]
【Technical field】
The present invention relates to a laser welding apparatus and a laser beam welding method, and more particularly, to a laser welding apparatus and a laser beam welding method capable of appropriately supplying a gas covering a welded portion and enabling good welding.
[0002]
[Prior art]
When laser welding is performed, a laser beam is irradiated while the weld is covered with a shielding gas or an assist gas (so-called gas shield) in order to prevent oxidation and scattering of the weld and promote reaction. The coating gas supply method for covering the welded portion includes a side assist method in which gas is blown onto the welded portion from an angle different from the laser beam, and the optical axis of the laser beam and the axis of the nozzle are substantially in the same direction. A coaxial nozzle system that blows gas from the same direction as the laser beam is known.
[0003]
For example, in a side assist type laser welding apparatus, as shown in FIGS. 4 and 5, a workpiece 80 is mounted on a rotating jig 91, and a laser beam is perpendicular to the welding surface 801 of the workpiece 80. The shield gas is blown from the nozzle 92 having an angle slightly inclined with respect to the normal line of the welding surface 801. In the figure, reference numeral 93 denotes a lens that collects parallel light toward the welding surface 801.
[0004]
Japanese Patent Application Laid-Open No. 6-246470 discloses that a condensing lens is attached to the wall surface of a container that accommodates a workpiece to form a sealed structure, and after the internal air is discharged, a coating gas is filled into the container. Laser welding apparatuses that perform welding are proposed.
[0005]
[Problems to be solved]
However, in the side assist method and coaxial nozzle method, in which a coating gas is blown to a narrow area near the weld using a nozzle, the surrounding gas and air are entrained in the molten metal due to fluctuations in the gas flow rate and pressure. Sometimes. Then, the gas trapped in the molten metal remains in the solidification process, or when the trapped gas is not trapped, a recess is formed on the surface, and so-called blowhole defects are generated. As a result, there is a problem that the airtightness of the welded joint is lowered.
[0006]
In addition, ensuring a stable gas atmosphere in the weld and performing good welding is an issue to be pursued in laser welding.
The present invention has been made in view of such conventional problems, and provides a laser welding apparatus and a laser beam welding method capable of performing welding with few defects while stably ensuring an atmosphere of a coating gas. It is what.
[0007]
[Means for Solving the Problems]
The invention of claim 1 comprises a gas supply means capable of continuously pumping a coating gas of a welded part such as a shielding gas or an assist gas, an inlet and an outlet of the coating gas, and an inlet of a laser beam. , A housing member for accommodating the workpiece between the outlets, an optical means for irradiating the workpiece with the laser beam from the introduction port, and a workpiece for changing the irradiation position of the laser beam on the workpiece Moving means or laser beam moving means,
The workpiece moving means is a movable body that can be moved in the direction of the axis of the workpiece by attaching the workpiece.
The optical means is provided outside the housing member, and the inlet and the outlet are provided at opposite ends of the housing member in the axial direction.
The laser welding apparatus is configured to irradiate a workpiece with a laser beam while continuously feeding a coating gas from the inlet.
In the present invention, since the coating gas is continuously supplied to the housing member, the internal air is excluded, the periphery of the workpiece is covered with the coating gas during welding, and the coating gas is covered with the workpiece. And the accommodation member that accommodates the workpiece does not flow and stay.
[0008]
In addition, it is not necessary to concentrate the gas only in the vicinity of the welded portion as in the case of the conventional apparatus, and therefore it is not necessary to increase the flow velocity, so that the amount of gas supplied (flow rate) can be reduced. . That is, even if the coating gas is supplied at a relatively low speed, the shield of the welded portion does not decrease, and good welding can be performed.
[0009]
Further, since gas is not sprayed in a spot shape on the welded portion, gas or air is not trapped in the molten metal, and gas is not trapped in the molten metal. Therefore, there is no possibility that the gas is completely trapped in the metal and does not remain, or a defect that is continuously trapped from the inside to the surface without being trapped is caused.
As described above, according to the laser welding apparatus of the first aspect, it is possible to perform the welding process satisfactorily while suppressing the amount of the coating gas used.
[0010]
Also, by facing the flow inlet and outlet, Ru can be smoothly and uniformly the flow of gas.
The workpiece moving means moves the workpiece in the axial direction. This By configuring as, even when fixing the position of the laser beam source Ru can be a uniform laser beam irradiated to the weld.
[0011]
Next, the invention of claim 2 is directed to the work piece while continuously flowing a coating gas for a welded portion such as a shielding gas or an assist gas between the work piece and a housing member for containing the work piece. A method of irradiating a welded part of a laser beam with a laser beam,
The optical means is provided outside the housing member, and the coating gas inlet and outlet are provided at opposite ends of the housing member in the direction of the axis of the workpiece. Flow in layers around the workpiece,
In the interior of the receiving member, the workpiece is moved in the direction of the axis, in the laser beam welding method, which comprises irradiating a laser beam.
In this case, since gas is not sprayed in the spot shape to the welded part, the gas is completely trapped and remains in the metal without causing entrainment of gas or air in the molten metal. There is no occurrence of defects that are continuously trapped from the inside to the surface without being trapped and become perforated.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
In this example, as shown in FIG. 1, the gas supply means 20 for continuously pumping the shield gas 89, the inlet 11 and outlet 12 of the shield gas 89, and the inlet 13 of the laser beam 61 are provided. A housing member 10 that accommodates the workpiece 80 between the inflow and the outlets 11 and 12, an optical means 30 that irradiates the workpiece 80 with the laser beam from the introduction port 13, and the workpiece 80. And a laser welding apparatus 1 for irradiating the workpiece 80 with the laser beam while continuously feeding the coating gas 89 from the inlet 11. It is.
[0013]
Further, the workpiece 80 has a cylindrical surface welded portion, and the moving means 40 of the workpiece 80 is attached to the workpiece 80 and rotates around the cylindrical axis, It is a rotary moving body that can move in the direction.
And the inflow port 11 and the outflow port 12 of the accommodating member 10 are provided in the opposing both ends.
[0014]
The following is a supplementary explanation for each.
As shown in FIG. 1, the moving means 40 for the workpiece 80 includes a chuck 41 that holds the workpiece 80, and a drive member 42 that rotates the chuck 41 and moves it in the vertical direction. The drive member 42 rotates the shaft of the chuck 41 by a motor.
The gas supply means 20 includes a gas cylinder 21, a pump 22, and a pipe 23 connected to the inflow port 12, and can pressure-feed the shield gas 89 to the housing member 10.
[0015]
The optical means 30 includes a laser light source 31, a fiber cable 32 that transmits laser light emitted from the laser light source 31, and a lens group 33 that once diverges the light emitted from the fiber cable 32 and collects the light. The lens group 33 includes a collimating lens 331 (FIG. 1) that converts laser light into parallel light, and a condenser lens 332 (FIGS. 2 and 3) that collects the parallel light. In the figure, reference numeral 34 denotes a power supply device for exciting the laser light source 31.
[0016]
As shown in FIGS. 2 and 3, the housing member 10 is provided with an inlet 13 for the laser beam 61 on the side surface (cylindrical surface) of the cylindrical container, and the inlet 11 and the outlet of the coating gas 89 on the upper and lower end faces. 12 are provided. The coating gas 89 forms a laminar flow around the workpiece 80 as indicated by the arrows in FIG.
The arrangement of the inlet 11 and the outlet 12 can be reversed so that the coating gas 89 flows in the opposite direction.
[0017]
Next, a specific experimental example regarding the welding characteristics when this apparatus is used and when the conventional apparatus shown in FIGS. 4 and 5 is used will be described.
The workpiece 80 is a member formed by welding a cylindrical SUS-304 member to a cylindrical member of SCR-415 (chromium carbon steel) having a diameter of 8 to 9 mm. The laser light source 31 emits infrared light having a power of 700 W and a wavelength of 1.06 μm.
The shield gas 89 is nitrogen gas, and the diameter of the inlet 11 of the housing member 10 is 16 mm.
[0018]
And the flow rate of the gas 89 was changed as shown in the left column of Table 1, and the quality of welding was measured. The middle column in Table 1 shows the results of the welding apparatus 1 of this example, the right column shows the results when the conventional apparatus (FIGS. 4 and 5) is used, and the circles indicate good welding processing. X indicates that welding defects such as oxidation or blowholes occurred in the weld.
[0019]
[Table 1]
Figure 0003711632
[0020]
As can be seen from Table 1, by using the apparatus of this example, it is possible to achieve a good welding process with a gas flow rate that is 1/2 to 1/3 smaller than the conventional one. And in the case of this apparatus, it turns out that it will become an adverse effect if the gas flow rate is increased too much.
As described above, according to this example, it is possible to obtain a laser welding apparatus that can perform welding with few defects while suppressing the amount of coating gas used.
[Brief description of the drawings]
FIG. 1 is a system configuration diagram of a laser welding apparatus according to an embodiment.
FIG. 2 is an enlarged cross-sectional view around a welded portion of the housing member of FIG.
3 is a cross-sectional view taken along line XX in FIG.
FIG. 4 is a front sectional view of the vicinity of a welded portion in a conventional side-assist type laser welding apparatus.
FIG. 5 is a plan view of the periphery of a welded portion in a conventional side-assist type laser welding apparatus.
[Explanation of symbols]
1. . . Laser welding equipment,
10. . . Receiving member,
11. . . Inflow,
12 . . Outlet,
13. . . Introduction,
20. . . Gas supply means,
30. . . Optical means,
40. . . transportation,
80. . . Work piece,
89. . . Coating gas (shield gas, assist gas),

Claims (2)

シールドガス又はアシストガスなど溶接部の被覆ガスを連続して圧送可能なガス供給手段と,上記被覆ガスの流入口及び流出口とレーザー光の導入口とを備え上記流入,流出口の間に被加工物を収容する収容部材と,上記導入口から被加工物に向けてレーザービームを照射する光学手段と,被加工物に対するレーザービームの照射位置を変更する被加工物の移動手段又はレーザービームの移動手段とを有しており,
かつ前記被加工物の移動手段は,被加工物を取り付けて被加工物の軸心の方向に移動することが出来る移動体であり,
前記光学手段は、前記収容部材の外部に設けられ,前記流入口及び流出口は,前記軸心の方向において前記収容部材の相対する両端部に設けられており,
被覆ガスを上記流入口から連続圧送しつつ被加工物にレーザービームを照射するよう構成されていることを特徴とするレーザー溶接装置。
A gas supply means capable of continuously pumping a coating gas of a welded portion such as a shield gas or an assist gas; an inlet and an outlet of the coating gas; and an inlet of a laser beam. An accommodating member for accommodating a workpiece; optical means for irradiating a laser beam from the introduction port toward the workpiece; and a workpiece moving means for changing a laser beam irradiation position on the workpiece or a laser beam Transportation means,
The workpiece moving means is a movable body that can be moved in the direction of the axis of the workpiece by attaching the workpiece.
The optical means is provided outside the housing member, and the inlet and the outlet are provided at opposite ends of the housing member in the axial direction.
A laser welding apparatus configured to irradiate a workpiece with a laser beam while continuously feeding a coating gas from the inlet.
シールドガス又はアシストガスなど溶接部の被覆ガスを,被加工物と被加工物を収容する収容部材との間に連続して流入させながら,上記被加工物の溶接部にレーザービームを照射する方法であって,
上記光学手段を上記収容部材の外部に設けるとともに、上記被覆ガスの流入口と流出口を上記被加工物の軸心の方向において上記収容部材の相対する両端部に設けることで,上記被覆ガスを上記被加工物の周囲に対して層状に流し,
上記収容部材の内部において、上記被加工物を上記軸心の方向に移動させて,レーザビームを照射することを特徴とするレーザービーム溶接方法。
A method of irradiating a welded portion of a workpiece with a laser beam while continuously flowing a coating gas of a welded portion such as a shielding gas or an assist gas between the workpiece and a housing member that accommodates the workpiece. Because
The optical means is provided outside the housing member, and the coating gas inlet and outlet are provided at opposite ends of the housing member in the direction of the axis of the workpiece. Flow in layers around the workpiece,
In the interior of the receiving member, the workpiece is moved in the direction of the axis, the laser beam welding method, which comprises irradiating a laser beam.
JP15894296A 1996-05-29 1996-05-29 Laser welding apparatus and laser beam welding method Expired - Lifetime JP3711632B2 (en)

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JP3711632B2 true JP3711632B2 (en) 2005-11-02

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