JP3709958B2 - Plate-shaped member storage container, inner box structure thereof, and injection mold for inner box molding - Google Patents

Plate-shaped member storage container, inner box structure thereof, and injection mold for inner box molding Download PDF

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JP3709958B2
JP3709958B2 JP01308598A JP1308598A JP3709958B2 JP 3709958 B2 JP3709958 B2 JP 3709958B2 JP 01308598 A JP01308598 A JP 01308598A JP 1308598 A JP1308598 A JP 1308598A JP 3709958 B2 JP3709958 B2 JP 3709958B2
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plate
outer box
inner box
leg
main body
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JPH11208766A (en
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良浩 清野
光弘 遠藤
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Sumco Corp
Mitsubishi Materials Corp
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Sumco Corp
Mitsubishi Materials Corp
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  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Packaging Frangible Articles (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、複数の半導体ウェーハ(以下、ウェーハという)、ディスク、若しくは基盤などの板状部材を保管したり、運搬するのに用いて好適な板状部材収納容器の内部に収容され、板状部材収納容器内に複数の板状部材を整然と収容するのに使用される樹脂製の内箱構造に関し、特に、成形時の樹脂流れを良好にした板状部材収納容器の内箱構造に関する。
【0002】
【従来の技術】
板状部材のひとつであるウェーハはシリコン等の単結晶インゴットを軸直角方向に薄くスライスして得られるが、これは薄くて脆く、しかも汚染を極端に嫌うため、その搬送には充分な配慮が必要である。すなわち、ウェーハをクリーンな状態で輸送するために、ウェーハをウェーハ収納インラインバスケット(内箱)に入れた状態でウェーハ収納容器(輸送用ウェーハ出荷ボックス)に収納し、これに、上蓋を被せて気密状態に封じ込め、さらに、ウェーハ収納容器の外部を包装し衝撃を緩和する緩衝材とともに段ボール梱包して、輸送する。このように、ウェーハ収納容器は、一般に、前記内箱を収納する外箱本体と、外箱本体を封じ込める上蓋とで構成されており、内部をクリーンな状態に常に保つためには、外箱本体と上蓋との接合部分を完全にシールする必要がある。そして、このようなウェーハ収納用容器においては、上蓋を外箱本体に固定することと、簡単な操作で上蓋の外箱本体への係止を解除することが共に要求される。
【0003】
そこで、ウェーハなどの板状部材を整然と収納して搬送することのできる従来の板状部材収納容器として、たとえば図10ないし図13に示すようなウェーハ収納容器が提案されており、以下図面を参照して簡単に説明する。
【0004】
図10の外観斜視図及び図11の分解斜視図に示すように、ウェーハ収納容器は、外箱1と外箱1内に収納される内箱2を含んで構成され、一方の外箱1は、外箱本体3とこの外箱本体3に対して開閉可能な上蓋4とに分割される。外箱本体3には、平面視がほぼ矩形状の開口部の全周にわたってコ字状断面のシール溝5が設けられ、シール部材としてのパッキン6がシール溝5に嵌合して配設されている。外箱本体3は四隅のコーナー部に設けられた上下方向の4本の脚部3aで自立し、対向する一対の側面の脚部3a,3a間には本体凹部3bが設けられ、この凹部を形成する側壁上部にフック・レバー部材7が取り付けられると共に、他の対向する側面には、収納容器を持ち運ぶ時に使用する搬送凹部3cが設けられている。なお、図中の符号8は複数のウェーハ押さえ溝8aを備えたウェーハ押さえを示し、上蓋4の内側に着脱可能に取り付けられている。
【0005】
内箱2は、図11に示すように、複数枚のウェーハを整然とした状態で収納するため樹脂成形材料を射出成形した容器であり、平面視が矩形の上部を開口し、相対向する一対の側壁2a,2aの内側には縦方向に長い複数の凹溝2bが等ピッチで設けられている。この凹溝2bは、後述する係止状態で上蓋4側のウェーハ押さえ溝8aとそれぞれ対向する位置関係にあり、1組の凹溝2b及びウェーハ押さえ溝8aに一枚のウェーハW(図12参照)を収納して保持する。また、この内箱2は、側壁2a,2aに連なるそれぞれの下端部が脚部2c,2cとなり、脚部2cの下端面を外箱本体3の底面部に接することで載置されている。
【0006】
さて、上述したフック・レバー部材7は、図12及び図13に示されたように、フック部9とレバー部10との2部品が回動可能に結合されたものである。ほぼ長方形の板状部材であるフック部9には上部に係合凹部11,11が穿設され、下部に設けられた軸受け部12にレバー部10の連結軸13が回動可能に軸支されている。一方、レバー部10は、同じくほぼ長方形の板状部材に連結軸13及び取付軸14の2本の軸が平行に設けられると共に、下端部の中央付近を一部下方に向けて延長した指掛け部15を備えている。取付軸14は、フック・レバー部材7を外箱本体3に回動自在に支持させるための軸で、外箱本体3の対向する側壁のそれぞれに一対ずつ突設したリブ3d,3dの軸穴16,16を両端部がそれぞれ貫通することにより、支持される。
【0007】
そして、平面視がほぼ矩形状の上蓋4には、相対向する開口部周縁側壁にそれぞれ一対の係合突起17,17が突設されている。この係合突起17,17は、それぞれがフック部9の係合凹部11,11に入り込んで係止される形状となっており、ここでは係合凹部11よりやや小さい矩形状とし、その外周面は外側へ向けて若干広がる傾斜面にしてある。また、上蓋4の開口部周縁には、外箱本体3のシール溝5に対向するコ字状断面のシール溝18(図10(d)参照)が設けられている。このシール溝18は、外箱本体3のシール溝5を形成する両側壁の外側に嵌合するように、その大きさを設定してある。なお、シール溝18の底面及びこれに対向する外箱本体3のシール溝5の底面には、それぞれリブを全周にわたって突設してある。
【0008】
以下、上述した係止構造の作用をフック・レバー部材7による係止操作及び係止解除操作とともに説明する。
図12の断面図は係止状態を示したもので、上蓋4が外箱本体3の上端開口部に被せられて係止されている状態においては、上蓋4のシール溝が、外箱本体3のシール溝5の外側に嵌合しており、外箱本体3のシール溝5に配設されたパッキン6を両底面のリブ間で押圧することにより、圧縮変形させられたパッキン6のシール作用によって上蓋4と外箱本体3との接合部から収納容器内への外気の浸入が防止されている。このような係止状態では、レバー部10及び指掛け部15は脚部3a間の本体凹部3bに納まっている。
【0009】
図12の係止状態を解除するためには、指掛け部15と外箱本体3の側壁との間に指を差し入れ、レバー部10を矢印Fの方向へ引けばよい。この時、レバー部10の下端部を延長した指掛け部15と、円形のウェーハ形状に合わせて内向きに傾斜する外箱本体3の側壁との間には、充分な操作スペースが確保されている。このようにしてレバー部10を引くと、係止部は図13に示す(a)ないし(d)の順に変化し、係止状態が解除されて上蓋4を開くことができる。そこで、これを簡単に説明すると、(a)は係止状態にあり、取付軸14を支点として回転したレバー部11の連結軸13がフック部9を引き下げ、この結果、係止凹部11の上面が係止突起17を引き下げているのが分かる。(b)はフック・レバー部材7が取付軸14を支点として係止位置から若干解除方向(反時計方向)に回転移動した状態を示しており、係止凹部11の下面が係止突起17の下面に接触し始めている。(c)はさらに回転移動した状態を示しており、レバー部10の操作により係止凹部11の下面が係止突起17の下面を押し上げるので、接合部で密着していた上蓋4は、持ち上げられるようにして外箱本体3からわずかに離れる。このような状態になれば、(d)に示すように、上箱4を手で容易に持ち上げて開くことができる。なお、上蓋4を被せて外箱本体3に係止する場合は、上述した解除操作と逆の順序で操作すればよく、係合突起17に係合凹部11を引っかけた後、レバー部10を外箱本体側へ向けて押圧すればよい。
【0010】
このように、上述した係止構造では、レバー部10を操作するだけで容易に係止及び係止解除の操作をすることができ、しかも係止解除の操作の中で上蓋4を持ち上げて密着状態の接合部を切り離すので、特に容器内外の圧力差があった場合には、接合部の密着が少しでも解除されることによって圧力差が解消され、上蓋4を開く作業性が良好であると共に、係止状態では、フック・レバー部材7が上蓋4を引き下げた状態に保持するので、温度変化や圧力変化が生じた場合であってもパッキン6に対し適当な圧縮力を維持できるようになり、良好なシール性を確保できる。
【0011】
【発明が解決しようとする課題】
ところで、上述した従来の内箱2は、射出成形する際のゲートがそれぞれの脚部2c,2cの側面内側、すなわち図11のG付近に設けられている。このようなゲート位置とした場合、金型の中に射出された成形材料はただちに金型壁面に衝突して方向転換しなければならず、従って大きな損失を伴い、末端まで成形材料を確実に射出して成形するには不利である。また、上述した従来の内箱2は、脚部2c,2cの下端面を外箱本体3の底面部に接する面接触の状態で載置されているので、気圧変化などの影響で外箱本体3に変形が生じた場合、この面接触が不安定になる恐れがある。
【0012】
本発明は、上記従来技術の有する問題点に鑑みてなされたものであり、射出成形時のゲート位置を工夫することによって金型内の成形材料の流れをよくし、これをもって成形性が向上する板状部材収納容器の内箱構造を提供することを目的としている。
また、本発明は、良好な成形性を有する板状部材収納容器の内箱構造を可能にする射出成形金型を提供することを目的としている。
さらに、本発明は、外箱本体に変形が生じても、安定した状態で内箱を収納しておくことができる板状部材収納容器を提供することを目的としている。
【0013】
【課題を解決するための手段】
本発明における板状部材収納容器の内箱構造は、外箱本体と、該外箱本体の上部に被せられて接合される上蓋との間が係止手段により押圧されて気密状態を保つ板状部材収納容器の中に収納され、複数の板状部材である半導体ウェーハを整然と収納する射出成形された板状部材収納容器の内箱構造であって、
平面視矩形の上部が開口し、相対向する一対の側壁の内側に縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部としたものにおいて、
前記脚部は共にほぼ長方形の板状部材であり、これら脚部の底面にそれぞれ2カ所、合計4カ所の凹部が形成され、前記凹部には射出成形時のゲート痕が存在し、該ゲート痕が前記凹部内に収まるように設定されており、
前記脚部の凹部が、前記外箱本体の底面に突設され前記内箱の脚部底面を載置する受け座からずらした位置に設けられるとともに、
前記脚部が前記受け座のない所では外箱本体の底面から浮いた状態にあり、前記ゲート痕および前記凹部が前記外箱本体底部と接触することがないことにより、上記課題を解決した。
本発明における板状部材収納容器の内箱成形用の射出成形金型は、上記の板状部材収納容器の内箱を一体成形するための射出成形金型であって、
樹脂通路を有する固定型板と、固定型板との対向面にコア部が突設された可動型板と、前記コア部の両側面に離接可能に設けられた一対のスライドコアとにより前記内箱形状をなすキャビティを画成し、ほぼ長方形の板状部材とした前記内箱の脚部底面に対応する前記キャビティの上面部に前記樹脂通路と連通するゲートを配設したことにより、上記課題を解決した。
本発明における板状部材収納容器は、板状部材である半導体ウェーハを収納した内箱と、
該内箱を収容する外箱本体と、
該外箱本体の上部に被せられて接合される上蓋と、
前記外箱本体と前記上蓋との間を押圧し気密状態を保つ係止手段と、を有し、
前記内箱は、平面視矩形の上部が開口し、相対向する一対の側壁の内側に複数の板状部材である半導体ウェーハを整然と収納する縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部とされ、
前記脚部が共にほぼ長方形の板状部材であり、これら脚部の底面に設けた凹部に射出成形時のゲート痕が存在し、該ゲート痕が前記凹部内に収まるように設定される板状部材収納容器において、
前記外箱本体の底面に前記内箱の脚部底面を載置する受け座を突設し、該受け座を前記脚部の凹部からずらした位置に設けるとともに、
前記受け座が、相対向する一対の脚部の両端部にそれぞれ対応して前記外箱本体の底面部に4カ所突設され、
前記脚部が前記受け座のない所では外箱本体の底面から浮いた状態にあり、前記ゲート痕および前記凹部が前記外箱本体底部と接触することがないことにより、上記課題を解決した。
また、本発明の第1の発明は、外箱本体と、該外箱本体の上部に被せられて接合される上蓋との間が係止手段により押圧されて気密状態を保つ板状部材収納容器の中に収納され、複数の板状部材を整然と収納する射出成形された板状部材収納容器の内箱構造であって、平面視矩形の上部が開口し、相対向する一対の側壁の内側に縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部としたものにおいて、前記脚部の底面に凸部が形成されていることを特徴とするものである。この場合、前記凸部が前記脚部の底面に設けられた凹部から突出するゲート痕であることを特徴とする。
【0014】
また、第2の発明は、平面視矩形の上部が開口し、相対向する一対の側壁の内側に縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部とした板状部材収納容器の内箱を一体成形するための射出成形金型であって、
樹脂通路を有する固定型板と、固定型板との対向面にコア部が突設された可動型板と、前記コア部の両側面に離接可能に設けられた一対のスライドコアとにより前記内箱形状をなすキャビティを画成し、ほぼ長方形の板状部材とした前記内箱の脚部底面に対応する前記キャビティの上面部に前記樹脂通路と連通するゲートをそれぞれ2カ所ずつ合計4カ所配設したことを特徴とするものである。
【0015】
さらに、第3の発明は、板状部材を収納した内箱を収容する外箱本体と、該外箱本体の上部に被せられて接合される上蓋との間が係止手段により押圧されて気密状態を保ち、前記内箱は、平面視矩形の上部が開口し、相対向する一対の側壁の内側に縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部として、該脚部の底面に設けた凹部に射出成形時のゲート痕が存在する板状部材収納容器において、
前記外箱本体の底面に前記内箱の脚部底面を載置する受け座を突設し、該受け座を前記脚部の凹部からずらした位置に設けたことを特徴とするものである。
この場合、前記受け座を、相対向する一対の脚部の両端部にそれぞれ対応して前記外箱本体の底面部に4カ所突設するとよい。
【0016】
以下、本発明の作用について説明する。本発明における第1の発明では、内箱の脚部の底面に凹部を設け、該凹部に射出成形時のゲート痕が存在するので、このようなゲート痕を形成する位置にあるゲートから射出された成形材料は、側壁を形成する金型のキャビティに沿ってほぼまっすぐに流れることができ、ただちに方向転換を強いられるようなことはない。また、本発明における第2の発明では、第1の発明による内箱を射出成形することができる射出成形用金型が提供される。そして、本発明における第3の発明では、外箱本体の底面に受け座を突設し、該受け座を脚部底面のゲート位置からずらした位置に設定したので、内箱は外箱本体の受け座によって外箱本体の底面から若干浮いた状態で支持される。特に、一対の脚部の両端部を4カ所の受け座で支持すれば、変形が生じた場合でも安定した支持が可能である。
【0017】
【発明の実施の形態】
以下、本発明の実施形態を図面を参照して説明する。なお、以下に説明する実施形態は、本発明の数例にすぎず、本発明はその特許請求の範囲を逸脱しない範囲内において、設計変更等の変形例を含むものである。
【0018】
図1ないし4は本発明による内箱20の構造を示しており、図1は側壁20aの外側から見た正面図、図2は平面図、図3は図2の左側面図、図4は図1のA部を拡大した図である。内箱20の全体構成は従来技術で説明した図11の内箱2と概ね同様であり、平面視がほぼ矩形状をした上面21はウェーハWを受け入れるために開口し、この開口を形成する相対向する一対の上端面22,22にそれぞれ側壁20a,20aが下方へ向けて連なっている。側壁20a,20aのほぼ下側の半分は共に同一の円筒周面の一部を形成し、この円筒周面の下端部分が切除されて開口部23を形成している。この側壁20a,20aの内側には、縦方向に長い凹溝20bがそれぞれ等ピッチで多数(図2の場合25列)形成され、また、側壁20a,20aには、対向する1組の凹溝20b,20bがそれぞれ平行な同一平面上に位置しているので、図3に想像線で示すように、1組の凹溝20b,20bに一枚のウェーハWを収納でき、従って、図示の内箱20は合計25枚のウェーハを収納できる。
【0019】
側壁20a,20aはさらに、それぞれが開口部23を形成する部分から下方へ垂下され、互いに平行な脚部20c,20cを形成している。この脚部20c,20cは共にほぼ長方形の板状部材で、その底面24にはそれぞれ2カ所、合計4カ所の射出成形時のゲート痕25が存在する。このゲート痕25は、底面24に設けた凹部26内に納まるように設定されている。すなわち、この内箱20を射出成形する際、成形材料を射出するゲート位置が底面24に設けた凹部26内となるように設定されている。なお、図中の符号27は内箱20を外箱本体3に収納する際の位置決め溝、28,29a,29bは一対の側壁20a,20a間を連結する部材、28aはオリフラ合わせ用ローラとの干渉を防ぐために切り欠いた部分をそれぞれ示している。
【0020】
続いて、上述した内箱20を射出成形するための金型の構造を図5に基づいて説明する。この金型50は、固定型板51と、コア部52を備え上下方向に移動可能な可動型板53と、この可動型板53と共に上下し、かつ、左右方向にスライドして分割される可動側スライドコア54とによって、上述した形状と同一のキャビティ55を形成している。この場合のキャビティ55は、内箱20を上下逆にした状態で成形するように形成され、コア部52及び可動側スライドコア54,54の上端部に位置する固定型板51には、ゲート56,56を設けた入子57が取り付けられている。ゲート56,56は、固定型板51に設けられた樹脂通路58を介して成形材料59の供給源に連結されている。
【0021】
このような金型構造とすれば、内箱20の脚部底面24に対応するキャビティ55の上面部にゲート56が配設されることになる。このように、キャビティ55の最も高い位置から下向きに射出された成形材料59は、キャビティ55に射出された後もほぼまっすぐに流れ、射出されてすぐに金型壁面に衝突するようなことはない。従って、壁面に衝突して急激に流れ方向を変えるような大きな損失がなく、成形材料59が末端までスムーズに流れることができる良好な成形性の金型構造となる。
【0022】
次に、上述した金型50で成形され、かつ、上述した構造を有する内箱20を外箱本体3に載置し、上蓋4を被せて係止した状態を説明する。
図6は本発明による外箱本体3を示す平面図で、平面視が矩形状の上部が開口し、その全周にわたってシール溝5が設けられている。底面31には、内箱20の脚部20c,20cに対応して、それぞれに一対の受け座32,32、同じく一対の位置決めリブ33,33、及び中央位置決めリブ34を設けてある。受け座32は、脚部20cの底面24が両端部で載置される位置にそれぞれ設けられ、その上面は同一高さの平面としてある。また、この位置決め台座32には、脚部20cの外側面を拘束する位置決め突起35をそれぞれ突設してある。位置決めリブ33は、この位置決め突起35と同様に、脚部20cの外側面を拘束し、また、中央位置決めリブ34は、脚部20cの位置決め溝27との係合により、内箱20を図6の紙面で上下方向に位置決めする。
【0023】
図7に示した上蓋4は、上蓋4を内側から見た平面図で、ほぼ矩形状にシール溝18が全周にわたって形成され、その内側には、直線部とコーナー部とがつながるあたりに補強リブ41を設けてある。この補強リブ41は、後述する係止状態で内箱20を押さえる機能を有する。
【0024】
以下、上述した内箱20を収容した外箱本体3に上蓋4を係止状態を図8に示して説明する。なお、係止手段を構成するフック・レバー部材7及び係合突起17の操作及び作用は従来と同様なので、ここではその詳細な説明は省略する。
このような係止状態では、ウェーハWを収納した内箱20が外箱本体3の底面31に載置され、ウェーハWはウェーハ押さえ8によって、また、内箱20は上端面20が上蓋4の補強リブ41により、それぞれ下向きに押さえられている。内箱20は、脚部20c,20cの両端で底面24が4カ所の受け座32に支持され、図9に示すように、受け座32のない所では外箱本体3の底面31から浮いた状態にある。しかも、受け座32はゲート痕25のない位置に設けられているので、底部31と接触することはなく、従って、外箱本体3などが変形した場合でも、凹部26を形成する角部が底部31の表面をこすり、これによって削られた異物が生じてウェーハWに悪影響を及ぼすことを防止できる。また、内箱20は、補強リブ41による上方からの押さえに加えて、位置決めリブ33や位置決め突起35などにより横方向の移動も阻止されているので、収納容器内に安定した状態で収容されると共に保持される。
【0025】
これまで説明した実施形態では、係止手段にフック・レバー部材7及び係止突起17を採用していたが、上述した本発明は、これに限定されることはなく、上蓋4を外箱本体3へ押圧した状態を維持できる他の構成のものでもよい。
【0026】
【発明の効果】
上述した本発明によれば、それぞれ次のような効果を奏する。本発明における第1の発明によれば、成形材料の流れが良好で成形性が向上するので、歩留まりが高くなる。また、本発明における第2の発明によれば、成形材料の流れが良好で成形性がよく、従って歩留まりも高い射出成形金型を提供できる。さらに、本発明における第3の発明によれば、内箱を安定した状態で収納して保持でき、しかも内部で無用の異物を発生させるような干渉が生じることもない。
【図面の簡単な説明】
【図1】 本発明に係わる板状部材収納容器の内箱構造を示す正面図である。
【図2】 図1の平面図である。
【図3】 図1の側面図である。
【図4】 (a)は図1のA部を拡大した図、(b)は(a)のB矢視図である。
【図5】 本発明係わる射出成形金型の構成を示す断面図である。
【図6】 本発明に係わる外箱本体の構成を示す平面図である。
【図7】 本発明に係わる上蓋の構成を示す内面側の平面図である。
【図8】 本発明に係わる板状部材収納容器の係止状態を示す断面図である。
【図9】 外箱本体の所定の位置に内箱を載置した状態を図8のC−C線に沿って見た断面図である。
【図10】 板状部材収納容器の外観を示す斜視図である。
【図11】 図10の板状部材収納容器の構成を示す分解斜視図である。
【図12】 係止状態にある従来の板状部材収納容器の断面図である。
【図13】 係止手段の動作を示す図で、(a)は係止状態を示す要部断面図、(b)はフック部による上蓋の押し下げが解除された状態を示す要部断面図、(c)はフック部が上蓋を押し上げ始めた状態を示す要部断面図、(d)は上蓋が開いた状態を示す要部断面図である。
【符号の説明】
1 外箱
2,20 内箱
3 外箱本体
4 上蓋
5,18 シール溝
6 パッキン(シール部材)
7 フック・レバー部材(係止手段)
11 係合凹部
17 係合突起(係止手段)
20a 側壁
20b 凹溝
20c 脚部
25 ゲート痕
26 凹部
32 受け座
33 位置決めリブ
34 中央位置決めリブ
35 位置決め突起
41 補強リブ
51 固定型板
52 コア部
53 可動型板
54 可動側スライドコア
55 キャビティ
56 ゲート
57 入子
58 樹脂通路
59 成形材料
W ウェーハ
[0001]
BACKGROUND OF THE INVENTION
The present invention is stored in a plate-shaped member storage container suitable for use in storing or transporting a plurality of semiconductor wafers (hereinafter referred to as wafers), disks, or base plates. The present invention relates to a resin inner box structure used for orderly storing a plurality of plate-like members in a member storage container, and more particularly to an inner box structure of a plate-like member storage container in which the resin flow during molding is improved.
[0002]
[Prior art]
Wafers, which are one of the plate-like members, are obtained by thinly slicing a single crystal ingot such as silicon in the direction perpendicular to the axis, but this is thin and brittle, and extremely dislikes contamination. is necessary. In other words, in order to transport wafers in a clean state, the wafers are stored in a wafer storage container (transportation wafer shipping box) in a wafer storage in-line basket (inner box) and covered with an upper lid for airtightness. It is sealed in a state, and further, the outside of the wafer storage container is packed and cardboard packed together with a shock-absorbing material to reduce the impact, and then transported. As described above, the wafer storage container is generally composed of an outer box main body that stores the inner box and an upper lid that encloses the outer box main body. It is necessary to completely seal the joint between the lid and the upper lid. In such a wafer storage container, it is required to both fix the upper lid to the outer box body and to release the locking of the upper lid to the outer box body by a simple operation.
[0003]
Therefore, as a conventional plate-shaped member storage container capable of orderly storing and transporting a plate-shaped member such as a wafer, for example, a wafer storage container as shown in FIGS. 10 to 13 has been proposed. And explain briefly.
[0004]
As shown in the external perspective view of FIG. 10 and the exploded perspective view of FIG. 11, the wafer storage container includes an outer box 1 and an inner box 2 stored in the outer box 1. The outer box body 3 and the upper lid 4 that can be opened and closed with respect to the outer box body 3 are divided. The outer box body 3 is provided with a seal groove 5 having a U-shaped cross section over the entire periphery of the opening having a substantially rectangular shape in plan view, and a packing 6 as a seal member is fitted into the seal groove 5 and disposed. ing. The outer box body 3 is self-supporting with four vertical leg portions 3a provided at the corners of the four corners, and a main body recess portion 3b is provided between a pair of opposite side leg portions 3a, 3a. A hook lever member 7 is attached to the upper portion of the side wall to be formed, and a transport recess 3c used for carrying the storage container is provided on the other opposing side surface. Note that reference numeral 8 in the drawing denotes a wafer presser having a plurality of wafer presser grooves 8a, which is detachably attached to the inner side of the upper lid 4.
[0005]
As shown in FIG. 11, the inner box 2 is a container in which a resin molding material is injection-molded in order to store a plurality of wafers in an orderly manner. Inside the side walls 2a, 2a, a plurality of concave grooves 2b that are long in the vertical direction are provided at equal pitches. The concave groove 2b is in a positional relationship facing the wafer pressing groove 8a on the upper lid 4 side in a locked state, which will be described later, and one wafer W is formed in one set of the concave groove 2b and the wafer pressing groove 8a (see FIG. 12). ) Is stored and held. In addition, the inner box 2 is placed by the lower end portions of the inner box 2 being connected to the side walls 2 a and 2 a being leg portions 2 c and 2 c, and the lower end surface of the leg portion 2 c being in contact with the bottom surface portion of the outer case main body 3.
[0006]
Now, as shown in FIGS. 12 and 13, the hook lever member 7 described above is a member in which two parts of the hook portion 9 and the lever portion 10 are rotatably coupled. Engaging recesses 11 and 11 are formed in the upper portion of the hook portion 9 which is a substantially rectangular plate-like member, and the connecting shaft 13 of the lever portion 10 is pivotally supported by a bearing portion 12 provided in the lower portion. ing. On the other hand, the lever part 10 is a finger-shaped part which is provided with two shafts of a connecting shaft 13 and a mounting shaft 14 provided in parallel on a substantially rectangular plate-like member and partially extends downward near the center of the lower end part. 15 is provided. The mounting shaft 14 is a shaft for pivotally supporting the hook lever member 7 on the outer box body 3, and a pair of ribs 3d, 3d projecting from the opposing side walls of the outer box body 3 respectively. 16 and 16 are supported by both end portions penetrating each other.
[0007]
Then, a pair of engaging projections 17, 17 are provided on the upper lid 4 having a substantially rectangular shape in plan view on the peripheral edge side walls of the opening. Each of the engaging protrusions 17 and 17 has a shape that enters and engages with the engaging recesses 11 and 11 of the hook portion 9. Here, the engaging protrusions 17 and 17 have a rectangular shape that is slightly smaller than the engaging recess 11. Has an inclined surface that extends slightly outward. In addition, a seal groove 18 (see FIG. 10D) having a U-shaped cross section facing the seal groove 5 of the outer box body 3 is provided on the periphery of the opening of the upper lid 4. The size of the seal groove 18 is set so as to fit outside the both side walls forming the seal groove 5 of the outer box body 3. In addition, ribs are provided so as to protrude from the bottom surface of the seal groove 18 and the bottom surface of the seal groove 5 of the outer box body 3 facing the seal groove 18 over the entire circumference.
[0008]
Hereinafter, the operation of the above-described locking structure will be described together with the locking operation and the locking release operation by the hook lever member 7.
The cross-sectional view of FIG. 12 shows a locked state. In a state where the upper lid 4 is put on the upper end opening of the outer box main body 3 and locked, the seal groove of the upper lid 4 is formed in the outer box main body 3. The seal 6 is fitted to the outside of the seal groove 5 and is pressed between the ribs on both bottoms by pressing the packing 6 disposed in the seal groove 5 of the outer box body 3 so as to seal the seal 6. Thus, the intrusion of outside air from the joint between the upper lid 4 and the outer box body 3 into the storage container is prevented. In such a locked state, the lever part 10 and the finger hook part 15 are stored in the main body recessed part 3b between the leg parts 3a.
[0009]
In order to release the locked state of FIG. 12, a finger is inserted between the finger hook portion 15 and the side wall of the outer box body 3 and the lever portion 10 is pulled in the direction of arrow F. At this time, a sufficient operation space is secured between the finger hooking portion 15 that extends the lower end portion of the lever portion 10 and the side wall of the outer box body 3 that is inclined inward in accordance with the circular wafer shape. . When the lever portion 10 is pulled in this way, the locking portion changes in the order of (a) to (d) shown in FIG. 13, the locking state is released, and the upper lid 4 can be opened. Therefore, this will be briefly described. (A) is in a locked state, and the connecting shaft 13 of the lever portion 11 rotated with the mounting shaft 14 as a fulcrum pulls down the hook portion 9, and as a result, the upper surface of the locking recess 11. It can be seen that pulls down the locking projection 17. (B) shows a state in which the hook lever member 7 is slightly rotated in the releasing direction (counterclockwise) from the locking position with the mounting shaft 14 as a fulcrum. Being in contact with the bottom surface. (C) shows a state of further rotational movement, and the lower surface of the locking recess 11 pushes up the lower surface of the locking projection 17 by the operation of the lever portion 10, so that the upper lid 4 that has been in close contact with the joint is lifted. In this way, it is slightly separated from the outer box body 3. If it will be in such a state, as shown in (d), the upper box 4 can be easily lifted and opened by hand. In addition, when covering the top lid 4 and locking it to the outer box body 3, the operation may be performed in the reverse order of the above-described releasing operation. After the engaging recess 11 is hooked on the engaging protrusion 17, the lever portion 10 is moved. What is necessary is just to press toward an outer case main body side.
[0010]
As described above, in the above-described locking structure, the locking and unlocking operations can be easily performed only by operating the lever portion 10, and the upper lid 4 is lifted and adhered in the unlocking operation. Since the joint part in the state is cut off, particularly when there is a pressure difference between the inside and outside of the container, the adhesion of the joint part is released as much as possible so that the pressure difference is eliminated and the workability of opening the upper lid 4 is good. In the locked state, the hook lever member 7 holds the upper lid 4 in a lowered state, so that an appropriate compressive force can be maintained on the packing 6 even when a temperature change or a pressure change occurs. Good sealing performance can be secured.
[0011]
[Problems to be solved by the invention]
By the way, in the conventional inner box 2 described above, a gate for injection molding is provided inside the side surfaces of the leg portions 2c and 2c, that is, in the vicinity of G in FIG. In such a gate position, the molding material injected into the mold must immediately collide with the mold wall surface and change direction, so there is a large loss and the molding material is reliably injected to the end. This is disadvantageous for molding. Further, since the above-described conventional inner box 2 is placed in a surface contact state in which the lower end surfaces of the legs 2c and 2c are in contact with the bottom surface of the outer box body 3, the outer box body is affected by changes in atmospheric pressure. When the deformation occurs in 3, this surface contact may become unstable.
[0012]
The present invention has been made in view of the above-described problems of the prior art. By devising the gate position at the time of injection molding, the flow of the molding material in the mold is improved, thereby improving the moldability. It aims at providing the inner box structure of a plate-shaped member storage container.
Another object of the present invention is to provide an injection mold that enables an inner box structure of a plate-shaped member storage container having good moldability.
Furthermore, an object of the present invention is to provide a plate-shaped member storage container that can store an inner box in a stable state even when the outer box body is deformed.
[0013]
[Means for Solving the Problems]
The inner box structure of the plate-shaped member storage container according to the present invention is a plate-like structure in which an outer box main body and an upper lid that is put on and joined to an upper portion of the outer box main body are pressed by a locking means to keep an airtight state. An inner box structure of an injection-molded plate-shaped member storage container that is housed in a member storage container and systematically stores semiconductor wafers that are a plurality of plate-shaped members,
A leg that is open in the upper part of the rectangular in plan view, has a plurality of vertically long concave grooves formed inside a pair of opposing side walls, and has the lower end of the side wall placed on the bottom surface of the outer box body In what is part,
Each of the leg portions is a substantially rectangular plate-like member, and two concave portions are formed on the bottom surfaces of the leg portions, respectively, for a total of four concave portions, and there are gate marks at the time of injection molding in the concave portions. Is set to fit in the recess,
The recess of the leg is provided at a position shifted from a receiving seat that projects from the bottom of the outer box body and places the bottom of the leg of the inner box,
The above- mentioned problem has been solved by the fact that the leg portion is in a state of floating from the bottom surface of the outer box main body without the receiving seat, and the gate trace and the concave portion do not contact the bottom of the outer box main body .
An injection mold for molding the inner box of the plate-shaped member storage container in the present invention is an injection mold for integrally molding the inner box of the plate-shaped member storage container,
The fixed mold plate having the resin passage, the movable mold plate having the core portion projecting from the surface facing the fixed mold plate, and the pair of slide cores detachably provided on both side surfaces of the core portion. By defining a cavity having an inner box shape and arranging a gate communicating with the resin passage on the upper surface portion of the cavity corresponding to the bottom surface of the leg portion of the inner box as a substantially rectangular plate-shaped member, Solved the problem.
The plate-shaped member storage container in the present invention includes an inner box that stores a semiconductor wafer that is a plate-shaped member,
An outer box body that houses the inner box;
An upper lid that is put on and joined to the upper portion of the outer box body;
Locking means that presses between the outer box main body and the upper lid to maintain an airtight state,
The inner box has a rectangular opening in plan view, and a plurality of long grooves in the vertical direction for orderly storing semiconductor wafers, which are a plurality of plate members, are formed inside a pair of opposing side walls, respectively, The lower end portion of the side wall is a leg portion placed on the bottom surface portion of the outer box body,
Both of the leg portions are substantially rectangular plate-like members, and there are plate marks that are set so that there is a gate mark at the time of injection molding in a recess provided on the bottom surface of these leg parts, and the gate mark is set in the recess. In the member storage container,
Protruding a receiving seat for placing the bottom of the leg of the inner box on the bottom of the outer box main body, and providing the receiving seat at a position shifted from the recess of the leg,
The receiving seat is protruded at four positions on the bottom surface of the outer box body corresponding to both ends of a pair of opposing leg portions,
The above-mentioned problem has been solved by the fact that the leg portion is in a state of floating from the bottom surface of the outer box main body without the receiving seat, and the gate trace and the concave portion do not contact the bottom of the outer box main body.
The first aspect of the present invention is a plate-shaped member storage container that keeps an airtight state by pressing between an outer box body and an upper lid that is put on and joined to the upper part of the outer box body by a locking means. Is an inner box structure of an injection-molded plate-like member storage container that neatly accommodates a plurality of plate-like members, and the upper portion of the rectangular in plan view is open and inside a pair of opposite side walls A plurality of concave grooves that are long in the vertical direction are formed, and the lower end portion of the side wall is a leg portion placed on the bottom surface portion of the outer box body, and a convex portion is formed on the bottom surface of the leg portion. It is characterized by being. In this case, the convex portion is a gate mark protruding from a concave portion provided on the bottom surface of the leg portion.
[0014]
Further, the second invention has an opening in the upper part of the rectangular in plan view, a plurality of long grooves in the vertical direction are formed inside the pair of opposite side walls, and the lower end of the side wall is formed on the outer box body. An injection mold for integrally molding an inner box of a plate-like member storage container as a leg part placed on the bottom part,
The fixed mold plate having the resin passage, the movable mold plate having the core portion projecting from the surface facing the fixed mold plate, and the pair of slide cores detachably provided on both side surfaces of the core portion. A cavity having an inner box shape is defined as a substantially rectangular plate-shaped member. The gate is connected to the resin passage on the upper surface of the cavity corresponding to the bottom surface of the leg of the inner box. It is characterized by being disposed .
[0015]
Further, according to a third aspect of the present invention, the locking means presses between the outer box main body that stores the inner box that stores the plate-like member and the upper lid that is put on and joined to the upper portion of the outer box main body so as to be airtight. The inner box has a rectangular opening in plan view, the inner box has a plurality of longitudinally recessed grooves formed inside the pair of opposite side walls, and the lower end of the side wall is the outer box body. In the plate-shaped member storage container in which the gate mark at the time of injection molding exists in the concave portion provided on the bottom surface of the leg portion as the leg portion placed on the bottom surface portion of
A receiving seat for placing the bottom surface of the leg portion of the inner box is projected on the bottom surface of the outer box main body, and the receiving seat is provided at a position shifted from the concave portion of the leg portion.
In this case, it is preferable that the receiving seat protrudes at four positions on the bottom surface of the outer box main body corresponding to both ends of the pair of opposing leg portions.
[0016]
The operation of the present invention will be described below. In the first invention of the present invention , a recess is provided on the bottom surface of the leg portion of the inner box, and there is a gate mark at the time of injection molding in the recess, so that the injection is made from the gate at the position where such a gate mark is formed. The molding material can flow almost straight along the mold cavity forming the side walls and is not immediately forced to change direction. Moreover, in 2nd invention in this invention , the metal mold | die for injection molding which can carry out the injection molding of the inner case by 1st invention is provided. And in 3rd invention in this invention , since the receiving seat protruded from the bottom face of the outer box main body, and this receiving seat was set in the position shifted from the gate position of the leg bottom face, the inner box is the outer box main body. It is supported by the receiving seat in a state of slightly floating from the bottom surface of the outer box main body. In particular, if both ends of the pair of legs are supported by four receiving seats, stable support is possible even when deformation occurs.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The embodiments described below are only a few examples of the present invention, and the present invention includes modifications such as design changes without departing from the scope of the claims.
[0018]
1 to 4 show the structure of the inner box 20 according to the present invention. FIG. 1 is a front view seen from the outside of the side wall 20a, FIG. 2 is a plan view, FIG. 3 is a left side view of FIG. It is the figure which expanded the A section of FIG. The overall configuration of the inner box 20 is substantially the same as that of the inner box 2 of FIG. 11 described in the prior art, and an upper surface 21 having a substantially rectangular shape in plan view is opened to receive the wafer W, and relative to form this opening. Side walls 20a and 20a are connected downward to the pair of upper end surfaces 22 and 22 that face each other. Both substantially lower halves of the side walls 20a, 20a form part of the same cylindrical peripheral surface, and the lower end portion of the cylindrical peripheral surface is cut off to form an opening 23. Inside the side walls 20a, 20a, a large number of grooves 20b that are long in the vertical direction are formed at equal pitches (25 rows in the case of FIG. 2), and a pair of opposing grooves are formed on the side walls 20a, 20a. Since 20b and 20b are located on the same parallel plane, one wafer W can be accommodated in one set of concave grooves 20b and 20b as shown by an imaginary line in FIG. The box 20 can store a total of 25 wafers.
[0019]
The side walls 20a and 20a are further suspended downward from the portion where the opening 23 is formed, thereby forming leg portions 20c and 20c parallel to each other. Both the leg portions 20c and 20c are substantially rectangular plate-like members, and there are two gate marks 25 on the bottom surface 24 at the time of injection molding at a total of four locations. The gate mark 25 is set so as to be accommodated in a recess 26 provided on the bottom surface 24. That is, when the inner box 20 is injection-molded, the gate position for injecting the molding material is set to be within the recess 26 provided in the bottom surface 24. Reference numeral 27 in the figure denotes a positioning groove for housing the inner box 20 in the outer box body 3, 28, 29a, 29b are members for connecting the pair of side walls 20a, 20a, and 28a is an orientation flat alignment roller. Each cut-out portion is shown to prevent interference.
[0020]
Next, the structure of a mold for injection molding the inner box 20 will be described with reference to FIG. The mold 50 includes a fixed mold 51, a movable mold 53 having a core portion 52 and movable in the vertical direction, and a movable mold that moves up and down together with the movable mold 53 and slides in the horizontal direction. A cavity 55 having the same shape as described above is formed by the side slide core 54. The cavity 55 in this case is formed so as to be molded with the inner box 20 turned upside down, and the fixed mold plate 51 located at the upper end of the core 52 and the movable slide cores 54, 54 has a gate 56. , 56 are attached. The gates 56 and 56 are connected to a supply source of the molding material 59 through a resin passage 58 provided in the fixed mold 51.
[0021]
With such a mold structure, the gate 56 is disposed on the top surface of the cavity 55 corresponding to the leg bottom surface 24 of the inner box 20. Thus, the molding material 59 injected downward from the highest position of the cavity 55 flows almost straight even after being injected into the cavity 55, and does not collide with the mold wall surface immediately after being injected. . Therefore, there is no large loss that suddenly changes the flow direction when it collides with the wall surface, and the mold structure has a good moldability that allows the molding material 59 to flow smoothly to the end.
[0022]
Next, a state in which the inner box 20 formed by the above-described mold 50 and having the above-described structure is placed on the outer box body 3 and the upper lid 4 is covered and locked will be described.
FIG. 6 is a plan view showing the outer box main body 3 according to the present invention, and an upper portion having a rectangular shape in plan view is opened, and a seal groove 5 is provided over the entire circumference. On the bottom surface 31, a pair of receiving seats 32, 32, a pair of positioning ribs 33, 33, and a center positioning rib 34 are provided corresponding to the legs 20 c, 20 c of the inner box 20. The receiving seat 32 is provided at a position where the bottom surface 24 of the leg portion 20c is placed at both ends, and the top surface is a flat surface having the same height. The positioning pedestal 32 is provided with a positioning projection 35 that restrains the outer surface of the leg portion 20c. The positioning rib 33 constrains the outer surface of the leg portion 20c in the same manner as the positioning projection 35, and the center positioning rib 34 engages with the positioning groove 27 of the leg portion 20c so that the inner box 20 is placed in FIG. Position vertically on the paper.
[0023]
The top cover 4 shown in FIG. 7 is a plan view of the top cover 4 as viewed from the inside. A substantially rectangular seal groove 18 is formed over the entire circumference, and the inner side is reinforced to connect the straight part and the corner part. Ribs 41 are provided. The reinforcing rib 41 has a function of pressing the inner box 20 in a locked state described later.
[0024]
Hereinafter, a state where the upper lid 4 is locked to the outer box body 3 containing the inner box 20 described above will be described with reference to FIG. The operation and action of the hook / lever member 7 and the engaging projection 17 constituting the locking means are the same as those in the prior art, and a detailed description thereof will be omitted here.
In such a locked state, the inner box 20 containing the wafer W is placed on the bottom surface 31 of the outer box body 3. The reinforcing ribs 41 are respectively pressed downward. The inner box 20 is supported by four receiving seats 32 at both ends of the leg portions 20c and 20c, and as shown in FIG. 9, the inner box 20 floats from the bottom surface 31 of the outer box body 3 in the absence of the receiving seats 32. Is in a state. Moreover, since the receiving seat 32 is provided at a position without the gate mark 25, it does not come into contact with the bottom 31. Therefore, even when the outer box body 3 or the like is deformed, the corner portion forming the recess 26 is the bottom. The surface of 31 can be rubbed, and this can prevent foreign matter that has been scraped off and adversely affect the wafer W. Further, in addition to the pressing from above by the reinforcing rib 41, the inner box 20 is also prevented from moving in the lateral direction by the positioning rib 33, the positioning projection 35, etc., so that the inner box 20 is stably housed in the storage container. Held together.
[0025]
In the embodiment described so far, the hook lever member 7 and the locking projection 17 are employed as the locking means, but the present invention described above is not limited to this, and the upper lid 4 is attached to the outer box body. The thing of the other structure which can maintain the state pressed to 3 may be sufficient.
[0026]
【The invention's effect】
According to the present invention described above, the following effects can be obtained. According to the first aspect of the present invention, since the flow of the molding material is good and the moldability is improved, the yield is increased. Further, according to the second invention of the present invention, an injection mold having a good flow of molding material and good moldability, and thus high yield can be provided. Furthermore, according to the third aspect of the present invention , the inner box can be stored and held in a stable state, and there is no interference that generates unnecessary foreign matter inside.
[Brief description of the drawings]
FIG. 1 is a front view showing an inner box structure of a plate-shaped member storage container according to the present invention.
FIG. 2 is a plan view of FIG.
FIG. 3 is a side view of FIG. 1;
4A is an enlarged view of part A in FIG. 1, and FIG. 4B is a view taken in the direction of arrow B in FIG.
FIG. 5 is a cross-sectional view showing the configuration of an injection mold according to the present invention.
FIG. 6 is a plan view showing the configuration of the outer box body according to the present invention.
FIG. 7 is a plan view on the inner surface side showing the configuration of the upper lid according to the present invention.
FIG. 8 is a cross-sectional view showing a locked state of the plate-shaped member storage container according to the present invention.
9 is a cross-sectional view of the state in which the inner box is placed at a predetermined position of the outer box main body as viewed along the line CC in FIG.
FIG. 10 is a perspective view showing an appearance of a plate-shaped member storage container.
11 is an exploded perspective view showing the configuration of the plate-shaped member storage container of FIG.
FIG. 12 is a cross-sectional view of a conventional plate-shaped member storage container in a locked state.
13A and 13B are views showing the operation of the locking means, where FIG. 13A is a cross-sectional view of a main part showing a locked state, and FIG. 13B is a cross-sectional view of a main part showing a state in which the upper lid is pushed down by the hook part. (C) is principal part sectional drawing which shows the state which the hook part started pushing up the upper cover, (d) is principal part sectional drawing which shows the state which the upper cover opened.
[Explanation of symbols]
1 Outer box 2, 20 Inner box 3 Outer box body 4 Upper lid 5, 18 Seal groove 6 Packing (seal member)
7 Hook lever member (locking means)
11 Engaging recess 17 Engaging projection (locking means)
20a Side wall 20b Concave groove 20c Leg 25 Gate mark 26 Recess 32 Receiving seat 33 Positioning rib 34 Central positioning rib 35 Positioning projection 41 Reinforcement rib 51 Fixed mold plate 52 Core unit 53 Movable plate 54 Movable slide core 55 Cavity 56 Gate 57 Insert 58 Resin passage 59 Molding material W Wafer

Claims (3)

外箱本体と、該外箱本体の上部に被せられて接合される上蓋との間が係止手段により押圧されて気密状態を保つ板状部材収納容器の中に収納され、複数の板状部材である半導体ウェーハを整然と収納する射出成形された板状部材収納容器の内箱構造であって、
平面視矩形の上部が開口し、相対向する一対の側壁の内側に縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部としたものにおいて、
前記脚部は共にほぼ長方形の板状部材であり、これら脚部の底面にそれぞれ2カ所、合計4カ所の部が形成され、前記凹部には射出成形時のゲート痕が存在し、該ゲート痕が前記凹部内に収まるように設定されており、
前記脚部の凹部が、前記外箱本体の底面に突設され前記内箱の脚部底面を載置する受け座からずらした位置に設けられるとともに、
前記脚部が前記受け座のない所では外箱本体の底面から浮いた状態にあり、前記ゲート痕および前記凹部が前記外箱本体底部と接触することがないことを特徴とする板状部材収納容器の内箱構造。
A plurality of plate-shaped members are housed in a plate-shaped member storage container that is pressed between the outer box main body and the upper lid that is put on and joined to the upper portion of the outer box main body and is kept in an airtight state by the locking means. It is an inner box structure of an injection-molded plate-shaped member storage container for orderly storing semiconductor wafers ,
A leg that is open at the top of the rectangular in plan view, has a plurality of vertically long concave grooves formed inside the pair of opposite side walls, and the lower end of the side wall is placed on the bottom surface of the outer box body In what is part,
The legs are both substantially rectangular plate member, respectively on the bottom surface of the leg at two concave portions of the total four positions are formed, it is in the recess there is a gate mark at the time of injection molding, the gate It is set so that the mark fits in the recess,
The concave portion of the leg portion is provided at a position that is protruded from the bottom surface of the outer box main body and shifted from the receiving seat for placing the leg bottom surface of the inner box,
A plate-shaped member storage in which the leg portion is in a state of floating from the bottom surface of the outer box main body without the receiving seat, and the gate trace and the concave portion do not contact the bottom of the outer box main body. Container inner box structure.
請求項1記載の板状部材収納容器の内箱を一体成形するための射出成形金型であって、
樹脂通路を有する固定型板と、固定型板との対向面にコア部が突設された可動型板と、前記コア部の両側面に離接可能に設けられた一対のスライドコアとにより前記内箱形状をなすキャビティを画成し、ほぼ長方形の板状部材とした前記内箱の脚部底面に対応する前記キャビティの上面部に前記樹脂通路と連通するゲートを配設したことを特徴とする板状部材収納容器の内箱成形用の射出成形金型。
An injection mold for integrally molding the inner box of the plate-shaped member storage container according to claim 1 ,
The fixed mold plate having the resin passage, the movable mold plate having the core portion projecting from the surface facing the fixed mold plate, and the pair of slide cores detachably provided on both side surfaces of the core portion. A cavity having an inner box shape is defined, and a gate communicating with the resin passage is disposed on an upper surface portion of the cavity corresponding to a bottom surface of a leg portion of the inner box which is a substantially rectangular plate-shaped member. An injection mold for molding an inner box of a plate-shaped member storage container.
板状部材である半導体ウェーハを収納した内箱と、
該内箱を収容する外箱本体と、
該外箱本体の上部に被せられて接合される上蓋と
前記外箱本体と前記上蓋との間を押圧し気密状態を保つ係止手段と、を有し、
前記内箱は、平面視矩形の上部が開口し、相対向する一対の側壁の内側に複数の板状部材である半導体ウェーハを整然と収納する縦方向に長い複数の凹溝がそれぞれ形成され、前記側壁の下端部を前記外箱本体の底面部に載置される脚部とされ、
前記脚部が共にほぼ長方形の板状部材であり、これら脚部の底面に設けた凹部に射出成形時のゲート痕が存在し、該ゲート痕が前記凹部内に収まるように設定される板状部材収納容器において、
前記外箱本体の底面に前記内箱の脚部底面を載置する受け座を突設し、該受け座を前記脚部の凹部からずらした位置に設けるとともに、
前記受け座が、相対向する一対の脚部の両端部にそれぞれ対応して前記外箱本体の底面部に4カ所突設され、
前記脚部が前記受け座のない所では外箱本体の底面から浮いた状態にあり、前記ゲート痕および前記凹部が前記外箱本体底部と接触することがないことを特徴とする板状部材収納容器。
An inner box containing a semiconductor wafer as a plate-like member ;
An outer box body that houses the inner box ;
An upper lid that is put on and joined to the upper portion of the outer box body ;
Locking means that presses between the outer box main body and the upper lid to maintain an airtight state ,
The inner box has a rectangular opening in plan view, and a plurality of long grooves in the vertical direction for orderly storing semiconductor wafers, which are a plurality of plate members, are formed inside a pair of opposing side walls, respectively, The lower end portion of the side wall is a leg portion placed on the bottom surface portion of the outer box body ,
Wherein a plate-like member leg portions are both substantially rectangular, the gate remain at the time of injection molding is present in a recess provided on the bottom surface of the leg portion, the plate which the gate remain is Ru is set to fit in the recess In the member storage container,
Projecting a seat for mounting the leg bottom of the inner box to the bottom of the outer box body, Rutotomoni provided at a position shifted the seat from the recesses of the leg portion,
The receiving seat is protruded at four positions on the bottom surface of the outer box body corresponding to both ends of a pair of opposing leg portions,
The plate member storage, wherein the leg portion is in a state of floating from the bottom surface of the outer box main body without the receiving seat, and the gate mark and the concave portion do not contact the bottom of the outer box main body. container.
JP01308598A 1998-01-26 1998-01-26 Plate-shaped member storage container, inner box structure thereof, and injection mold for inner box molding Expired - Fee Related JP3709958B2 (en)

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SG11202003883RA (en) 2017-11-15 2020-05-28 Shin Etsu Polymer Co Ltd Substrate storage container
CN109436577A (en) * 2018-10-12 2019-03-08 江苏壹萨生物科技有限公司 A kind of device injecting surfactant
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