JP3684350B2 - Separation device - Google Patents

Separation device Download PDF

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Publication number
JP3684350B2
JP3684350B2 JP2001365430A JP2001365430A JP3684350B2 JP 3684350 B2 JP3684350 B2 JP 3684350B2 JP 2001365430 A JP2001365430 A JP 2001365430A JP 2001365430 A JP2001365430 A JP 2001365430A JP 3684350 B2 JP3684350 B2 JP 3684350B2
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JP
Japan
Prior art keywords
separation
transfer
image
needle
photosensitive drum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2001365430A
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Japanese (ja)
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JP2003167443A (en
Inventor
正展 前嶌
真洋 堤
栄司 丹村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kyocera Corp
Kyocera Document Solutions Inc
Original Assignee
Kyocera Corp
Kyocera Mita Corp
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Priority to JP2001365430A priority Critical patent/JP3684350B2/en
Publication of JP2003167443A publication Critical patent/JP2003167443A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、複写機、プリンタ、ファクシミリ等の画像形成装置に関し、トナー像を転写した用紙等の被記録媒体を除電する、分離装置に関する。
【0002】
【従来の技術】
電子写真方式の画像形成装置においては、感光体ドラムのような静電潜像担持体表面を帯電装置にて一様に帯電させ、その帯電域に画像露光を行って、原稿画像に対応する静電潜像を形成し、この潜像を現像装置で現像して可視トナー像とし、このトナー像を転写装置により記録材上に転写し、記録材上のトナーを定着装置により定着して画像を得る。
【0003】
このような画像形成装置において、トナー像を転写する転写装置としては、転写チャージャーを用いるものや転写ローラを用いるものが知られている。転写ローラを用いる場合、転写ローラは像担持体又は中間転写体に記録材を間に挟んで圧接すると共に、トナーを記録材に引きつけるために、トナー像と逆極性の電圧が印加される。例えば、トナーが正に帯電されているときは、転写ローラには負電圧が印加されることで負に帯電され、これにより正に帯電されているトナー像は、転写ローラの負電荷に吸引されて、記録材に転写される。
【0004】
ところがこの時、負電圧が印加された転写ローラで圧接される記録材は、転写ローラと像担持体又は中間転写体との間を通過するときに、負に帯電され、さらに正に帯電したトナー像を保持する像担持体又は中間転写体それ自身も正の帯電傾向を有しているため、転写位置を通過した記録材は像担持体又は中間転写体に吸引されてしまい、記録材詰りを起こすこととなる。
なお、これらのことは、帯電極性が逆の場合も同様である。
【0005】
そこで、転写ローラによりトナー像を記録材に転写する画像形成装置においては、通常記録材が像担持体や中間転写体に吸引され密着しないように、像担持体等から記録材を分離するための分離装置を備えており、このような分離装置として、分離針を用いるものが知られている。
この場合、設置されている分離針によって記録材の電荷が放電により逃がされ、記録材の像担持体や中間転写体への吸着力を弱めて、記録材はこれらから容易に分離されることとなる。
【0006】
しかしながら分離針の尖端と像担持体や中間転写体の距離よりも近くに他の部材があると、分離針の尖端から放電を起こしてしまうために、その部分には分離針の尖端を設けないような形状のものが使用されている。
例えば、特開平6−3969において、分離針を支持するホルダーの一部に、記録材の搬送を案内する案内部を一体成形し、案内部は記録材の搬送方向に伸びた形状のもので、案内部に対応する除電針の部位には、切り欠きを設ける技術が開示されている。
これを具体的図2に示すと、感光体ドラム4に対して、矢印の方向に記録材が搬送されて分離針121で除電される場合、ガイド部材124に取り付けられた搬送ガイドとなるリブ125が分離針121の尖端に隣接して位置するため、図4(a)に示す様にリブ125に対応する部位には、分離針121から放電しないように切り欠き123を設けた形状になっている。
【0007】
【発明の解決しようとする課題】
ところが、前述したようにガイド部材124の搬送ガイドを行うリブ125に対応する部位に切り欠き123を設けると、切り欠き部123に隣接する尖端部は、隣の尖端部との間隔が広くなってしまうため、このような尖端部は、バイアス電圧を印加する際に、電荷が集中し、この部位に対応する感光体ドラム4上に、異常放電による放電破壊が起き、画像黒点が発生するという問題点があった。
特に、アモルファスシリコン感光体を使用する画像形成装置においては、過度に電荷が集中すると、放電破壊によるピンホールが生じることになりかねない。
本発明は、このような問題を解決することにある。
【0008】
【課題を解決するための手段】
上記目的を達成するために、請求項1の発明によれば、トナー像を担持して回転する像担持体の表面と対峙する転写部材に転写電圧を印加し、転写部材を通過する用紙等の被記録媒体に前記トナー像を転写させ、前記転写部位より用紙の搬送下流側に配置されて、用紙の搬送ガイド部材に転写部材の長手方向に沿って板状の分離針を取り付けるように構成した画像形成装置の分離装置において、前記分離針が切り欠き部を有し、前記分離針の切り欠き部に隣接する尖端部が、他の尖端部よりも前記像担持体から遠ざかるように形成されることを特徴とする分離装置であり、切り欠きを作ることにより、隣接する尖端部と間隔の広がった分離針の尖端部に対応する感光体ドラムの部位において、分離針の尖端部を遠ざけることによって、感光体ドラム上に電荷が集中して起こる異常放電による放電破壊を防止することができる。
請求項2の発明によれば、前記分離針の切り欠き部が、前記用紙の搬送ガイド部材の補強リブに対応する部位に形成されていることを特徴とする請求項1記載の分離装置であり、前記分離針の尖端部から前記用紙の搬送ガイド部材の搬送ガイドとなるリブ側に放電することを防止することができる。
さらに請求項3の発明によれば、前記像担持体がアモルファスシリコン感光体であることを特徴とし、集中電荷による放電破壊しやすいアモルファスシリコンドラムにより効果的である。
【0009】
【発明の実施形態】
以下、本発明の実施形態に係わる画像形成装置について図面を参照して説明する。図1は本発明に係わる画像形成装置の概略構成を示す模式図である。図1に示すように、本発明に関わる画像形成装置の一例である複写機1では、複写機本体2内において、帯電装置3により図中のA方向に回転する感光体ドラム(感光体もしくは像担持体)4が一様に帯電され、原稿読取装置5で読み取られた原稿画像に基づく露光装置(レーザ走査ユニット)6からのレーザビームにより感光体ドラム4上に静電潜像が形成され、現像装置(現像手段)7により静電潜像に現像剤(以下、トナーという)が付着されてトナー像が形成される。この現像装置7へのトナーの供給は、トナーコンテナ8から行われる。
【0010】
上記のようなトナー像が形成された感光体ドラム4に向けて、給紙機構9から用紙が用紙搬送路10を経由して搬送され、転写ローラ11により感光体ドラム4表面のトナー像が用紙に転写される。そして、トナー像が転写された用紙は、分離手段12によって感光体ドラム4から分離され、定着ローラ対を有する定着装置12に搬送されてトナー像が定着される。定着装置13を通過した用紙は、複数方向に分岐した用紙搬送路14に送られて、用紙搬送路14の分岐点で分岐部材によって搬送方向が振り分けられ、そのままもしくは用紙搬送路18に送られて両面コピーされた後に、上シートトレイ102a、下シートトレイ102b又はシートトレイ103の用紙排出部から排出される。
【0011】
上記転写ローラ11は、図示しない転写バイアス部がトナーと逆極性の転写バイアスを用紙に印加することによって、感光体ドラム4表面からトナー像を転写させることとなっている。
17はクリーニング部であり、感光体ドラム4上の残留トナーを除去するものである。また給紙機構9は、複写機本体2に着脱自在に取り付けられ、用紙を収納する給紙カセット91、92と、その上方に設けられるスタックバイパス93を備えてなり、これらは用紙搬送路10によって感光体ドラム4及び現像装置7等からなる画像形成部に繋がっている。
【0012】
次に本発明に係わる感光体ドラム4から、トナー像を転写した用紙を除電する分離部12に関して、図2、3を用いて詳細に説明を行う。
図2は、感光体ドラム4とこれに隣接して設けられた分離針121を備え、補強用リブ125を有する搬送ガイド部材124を示した斜視図であり、これらの感光体ドラム4の周りの用紙の搬送、分離のようすを示す断面図が図3である。前述したように、帯電装置3により正極性にに一様に帯電された感光体ドラム4の露光部分に現像部7により静電的に付着した正帯電トナーを、転写ローラ11に負極性のバイアスを印加することによって、搬送路10から搬送されてきた用紙に転写させる。この時、用紙も負極性を帯びるため、このままでは正極性を有している感光体ドラム4に引きつけられ、巻きついてしまうこととなる。
そのため、分離針121に約5KVの正極性のバイアスを印加することで、感光体ドラム4側に放電が起こり、負極性に帯電された用紙が除電されると、感光体ドラム4に巻きつくことなく、搬送ガイド部材124に沿って図内矢印の方向に用紙が搬送されていくこととなる。
【0013】
次に本発明に係わる分離針121の形状について図4(b)を参照して、説明を行う。従来は、図2のようにガイド部材のリブ125にオーバーラップする分離針121お部位には、図4(a)に示すように切り欠き部123を設けているが、図4(a)に示すように分離針121の尖端部122の高さ、即ち感光体ドラム4との距離が、すべて一定であると、分離針121にバイアス電圧を印加した際に、切り欠き部123に隣接する分離針121の尖端部122aには、電荷が集中し、それに対応する感光体ドラム4の部位に異常放電による放電破壊によるピンホールが起こり、画像黒点が発生していた。
【0014】
そこで、図4(b)に示すように、分離針121の尖端部122において、切り欠き部123に隣接する尖端部122a´の高さを切り欠き部123に隣接しない尖端部122bより低くし、感光体ドラム4から離すことにより、感光体ドラム4上への電界強度を均一化し、電荷が集中することによる異常放電を防止することが可能となった。
本実施の形態においては、分離針121の形状をのこぎり刃状としたが、尖端形状はこれに限定されるものではなく、図4(c)に示すように、のこぎり状の尖端を折り曲げたり、カットしたりして、感光体ドラム4から遠ざける形状であっても良い。
【0015】
【発明の効果】
本発明を用いれば、切り欠き部を設けた分離針において、切り欠き部に隣接する分離針の尖端部を感光体ドラムから遠ざけることにより、切り欠き部に隣接する分離針の尖端部とそれに対応する感光体ドラム上の部位の電界強度を低減させることにより、この尖端部に電荷が集中して、感光体ドラムに異常放電を起こすことによる絶縁破壊を防止し、黒点等の画像不具合を回避することができた。
【図面の簡単な説明】
【図1】本発明を採用する画像形成装置の機械断面略図である。
【図2】本発明を採用する分離部の斜視図である。
【図3】本発明を採用する分離部を含む断面図である。
【図4】(a)従来の分離針の正面図である。
(b)本発明を採用する分離針の形状を示す正面図である。
(c)本発明の一実施例における分離針の形状を示す正面図である。
【符号の説明】
3;帯電装置
4;感光体ドラム
11;転写ローラ
12;分離装置
121;分離針
122;分離針の尖端部
122a;従来例における切り欠き部に隣接する分離針の尖端部
122a´;本発明における切り欠き部に隣接する分離針の尖端部
122b;切り欠き部に隣接しない分離針の尖端部
123;切り欠き部
124;搬送ガイド部材
125;ガイド部材のリブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an image forming apparatus such as a copying machine, a printer, a facsimile machine, and the like, and more particularly, to a separation apparatus that neutralizes a recording medium such as a sheet on which a toner image is transferred.
[0002]
[Prior art]
In an electrophotographic image forming apparatus, the surface of an electrostatic latent image bearing member such as a photosensitive drum is uniformly charged by a charging device, and image exposure is performed on the charged area so that a static image corresponding to a document image is obtained. An electrostatic latent image is formed, and the latent image is developed by a developing device to form a visible toner image. The toner image is transferred onto a recording material by a transfer device, and the toner on the recording material is fixed by a fixing device. obtain.
[0003]
In such an image forming apparatus, as a transfer device for transferring a toner image, those using a transfer charger and those using a transfer roller are known. When a transfer roller is used, the transfer roller is pressed against the image carrier or intermediate transfer member with a recording material interposed therebetween, and a voltage having a polarity opposite to that of the toner image is applied to attract the toner to the recording material. For example, when the toner is positively charged, the transfer roller is negatively charged by applying a negative voltage, whereby the positively charged toner image is attracted to the negative charge of the transfer roller. And transferred to the recording material.
[0004]
However, at this time, the recording material pressed by the transfer roller to which a negative voltage is applied is negatively charged when passing between the transfer roller and the image carrier or intermediate transfer member, and further positively charged toner. Since the image carrier that holds the image or the intermediate transfer member itself has a positive charging tendency, the recording material that has passed through the transfer position is attracted to the image carrier or the intermediate transfer member, and the recording material is clogged. It will happen.
These are the same when the charging polarity is reversed.
[0005]
Therefore, in an image forming apparatus that transfers a toner image onto a recording material by a transfer roller, the recording material is usually separated from the image carrier so that the recording material is not attracted and adhered to the image carrier or intermediate transfer member. A separation device is provided, and as such a separation device, one using a separation needle is known.
In this case, the charge of the recording material is released by discharge by the installed separation needle, weakening the adsorption force of the recording material to the image carrier or intermediate transfer member, and the recording material is easily separated from these. It becomes.
[0006]
However, if there is another member near the distance between the tip of the separation needle and the image carrier or intermediate transfer member, discharge will occur from the tip of the separation needle, so that the tip of the separation needle is not provided at that part. The thing of the shape is used.
For example, in JP-A-6-3969, a guide part for guiding the conveyance of a recording material is integrally formed in a part of a holder for supporting a separation needle, and the guide part has a shape extending in the conveyance direction of the recording material. A technique is disclosed in which a notch is provided in a portion of the static elimination needle corresponding to the guide portion.
Specifically, in FIG. 2, when the recording material is conveyed in the direction of the arrow with respect to the photosensitive drum 4 and is neutralized by the separation needle 121, the rib 125 serving as a conveyance guide attached to the guide member 124. 4 is located adjacent to the tip of the separation needle 121, so that a portion corresponding to the rib 125 is provided with a notch 123 so as not to discharge from the separation needle 121 as shown in FIG. Yes.
[0007]
[Problem to be Solved by the Invention]
However, as described above, when the notch 123 is provided in the portion corresponding to the rib 125 that guides the conveyance of the guide member 124, the pointed portion adjacent to the notched portion 123 has a large interval between the adjacent pointed portion. Therefore, such a pointed portion has a problem that charges are concentrated when a bias voltage is applied, and discharge destruction due to abnormal discharge occurs on the photosensitive drum 4 corresponding to this portion, resulting in an image black spot. There was a point.
In particular, in an image forming apparatus using an amorphous silicon photoconductor, if charges are excessively concentrated, pinholes due to discharge breakdown may occur.
The present invention is to solve such problems.
[0008]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, a transfer voltage is applied to a transfer member facing the surface of an image carrier that carries and rotates a toner image, and a sheet or the like that passes through the transfer member The toner image is transferred to a recording medium, and is arranged on the downstream side of the sheet conveyance from the transfer portion, and a plate-like separation needle is attached to the sheet conveyance guide member along the longitudinal direction of the transfer member. in the separation device of the image forming apparatus, the separation needle notches have a pointed end portion adjacent to the cutout portion of the separation needles is formed away from said image bearing member than the other tip By separating the tip of the separation needle at a portion of the photosensitive drum corresponding to the tip of the separation needle that is widened with the adjacent tip, by making a notch. , Photoreceptor Charge on the ram can be prevented discharge breakdown due to abnormal discharge occurring concentrated.
According to a second aspect of the present invention, in the separation device according to the first aspect, the notch portion of the separation needle is formed at a portion corresponding to the reinforcing rib of the conveyance guide member of the paper. Further, it is possible to prevent discharge from the tip of the separation needle to the rib side serving as the conveyance guide of the conveyance guide member for the paper.
According to a third aspect of the present invention, the image carrier is an amorphous silicon photoconductor, which is more effective with an amorphous silicon drum that is easily damaged by discharge due to concentrated charges.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an image forming apparatus according to an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic diagram showing a schematic configuration of an image forming apparatus according to the present invention. As shown in FIG. 1, in a copying machine 1 as an example of an image forming apparatus according to the present invention, a photosensitive drum (photosensitive body or image) is rotated in a direction A in the figure by a charging device 3 in a copying machine main body 2. The carrier 4) is uniformly charged, and an electrostatic latent image is formed on the photosensitive drum 4 by the laser beam from the exposure device (laser scanning unit) 6 based on the document image read by the document reader 5. A developing device (developing means) 7 attaches a developer (hereinafter referred to as toner) to the electrostatic latent image to form a toner image. The toner is supplied to the developing device 7 from the toner container 8.
[0010]
A sheet is conveyed from the sheet feeding mechanism 9 via the sheet conveyance path 10 toward the photosensitive drum 4 on which the toner image as described above is formed, and the toner image on the surface of the photosensitive drum 4 is transferred by the transfer roller 11 to the sheet. Is transcribed. Then, the sheet on which the toner image is transferred is separated from the photosensitive drum 4 by the separating unit 12 and conveyed to the fixing device 12 having a pair of fixing rollers to fix the toner image. The paper that has passed through the fixing device 13 is sent to a paper conveyance path 14 that is branched in a plurality of directions, and the conveyance direction is sorted by a branching member at a branching point of the paper conveyance path 14 and is sent to the paper conveyance path 18 as it is. After duplex copying, the sheet is discharged from the sheet discharge portion of the upper sheet tray 102a, the lower sheet tray 102b, or the sheet tray 103.
[0011]
The transfer roller 11 is configured to transfer a toner image from the surface of the photosensitive drum 4 by a transfer bias unit (not shown) applying a transfer bias having a polarity opposite to that of the toner to the sheet.
Reference numeral 17 denotes a cleaning unit that removes residual toner on the photosensitive drum 4. The paper feed mechanism 9 is detachably attached to the copier body 2 and includes paper feed cassettes 91 and 92 for storing paper, and a stack bypass 93 provided above the paper feed cassettes 91 and 92. It is connected to an image forming unit including the photosensitive drum 4 and the developing device 7.
[0012]
Next, the separation unit 12 that neutralizes the sheet onto which the toner image is transferred from the photosensitive drum 4 according to the present invention will be described in detail with reference to FIGS.
FIG. 2 is a perspective view showing the conveyance guide member 124 including the photosensitive drum 4 and the separating needle 121 provided adjacent to the photosensitive drum 4 and having the reinforcing rib 125, and around the photosensitive drum 4. FIG. 3 is a cross-sectional view showing how the paper is conveyed and separated. As described above, the positively charged toner that is electrostatically attached by the developing unit 7 to the exposed portion of the photosensitive drum 4 that is uniformly charged to the positive polarity by the charging device 3, and the negative polarity bias is applied to the transfer roller 11. Is applied to the paper transported from the transport path 10. At this time, since the paper also has negative polarity, if it is left as it is, it will be attracted to and wound around the photosensitive drum 4 having the positive polarity.
Therefore, when a positive polarity bias of about 5 KV is applied to the separation needle 121, a discharge occurs on the photosensitive drum 4 side, and when the negatively charged paper is discharged, the paper is wound around the photosensitive drum 4. Instead, the sheet is conveyed along the conveyance guide member 124 in the direction of the arrow in the figure.
[0013]
Next, the shape of the separation needle 121 according to the present invention will be described with reference to FIG. Conventionally, as shown in FIG. 4A, the portion of the separation needle 121 that overlaps the rib 125 of the guide member as shown in FIG. As shown, when the height of the tip 122 of the separation needle 121, that is, the distance from the photosensitive drum 4 is all constant, the separation adjacent to the notch 123 is applied when a bias voltage is applied to the separation needle 121. Charges were concentrated on the tip end portion 122a of the needle 121, and a pinhole due to discharge breakdown due to abnormal discharge occurred in a portion of the photosensitive drum 4 corresponding thereto, and an image black spot was generated.
[0014]
Therefore, as shown in FIG. 4 (b), at the pointed end portion 122 of the separation needle 121, the height of the pointed end portion 122 a ′ adjacent to the notched portion 123 is made lower than the pointed end portion 122 b not adjacent to the notched portion 123, By separating from the photosensitive drum 4, the electric field intensity on the photosensitive drum 4 can be made uniform, and abnormal discharge due to concentration of charges can be prevented.
In the present embodiment, the shape of the separating needle 121 is a saw blade shape, but the tip shape is not limited to this, as shown in FIG. The shape may be cut away from the photosensitive drum 4.
[0015]
【The invention's effect】
According to the present invention, in the separation needle provided with the notch, by separating the tip of the separation needle adjacent to the notch from the photosensitive drum, the tip of the separation needle adjacent to the notch and the corresponding portion. By reducing the electric field strength at the site on the photosensitive drum, the electric charge concentrates on the tip and prevents dielectric breakdown due to abnormal discharge on the photosensitive drum, thereby avoiding image defects such as black spots. I was able to.
[Brief description of the drawings]
FIG. 1 is a schematic mechanical cross-sectional view of an image forming apparatus employing the present invention.
FIG. 2 is a perspective view of a separation unit employing the present invention.
FIG. 3 is a cross-sectional view including a separation unit employing the present invention.
FIG. 4A is a front view of a conventional separation needle.
(B) It is a front view which shows the shape of the separating needle which employ | adopts this invention.
(C) It is a front view which shows the shape of the separation needle in one Example of this invention.
[Explanation of symbols]
3; charging device 4; photosensitive drum 11; transfer roller 12; separation device 121; separation needle 122; separation needle point 122a; separation needle point 122a 'adjacent to the notch in the conventional example; Separation needle point 122b adjacent to the notch; separation needle point 123 not adjacent to the notch 123; notch 124; transport guide member 125; guide member rib

Claims (3)

トナー像を担持して回転する像担持体の表面と対峙する転写部材に転写電圧を印加し、
転写部材を通過する用紙等の被記録媒体に前記トナー像を転写させ、
前記転写部位より用紙の搬送下流側に配置されて、用紙の搬送ガイド部材に転写部材の長手方向に沿って板状の分離針を備えるように構成した画像形成装置の分離装置において、
前記分離針が切り欠き部を有し、前記分離針の切り欠き部に隣接する尖端部が、他の尖端部よりも前記像担持体から遠ざかるように形成されることを特徴とする分離装置。
A transfer voltage is applied to a transfer member that faces the surface of the image carrier that carries and rotates the toner image,
Transferring the toner image to a recording medium such as paper passing through a transfer member;
In the separation apparatus of the image forming apparatus , which is disposed on the downstream side of the transfer of the sheet from the transfer portion and configured to include a plate-like separation needle along the longitudinal direction of the transfer member on the transfer guide member of the sheet.
The separation needle notches have a separation device tip portion adjacent to the cutout portion of the separation needles, characterized in that than the other tip portion is formed away from the image bearing member.
前記分離針の切り欠き部が、前記用紙の搬送ガイド部材の補強リブに対応する部位に形成されていることを特徴とする請求項1記載の分離装置 2. The separation apparatus according to claim 1, wherein the notch portion of the separation needle is formed at a portion corresponding to a reinforcing rib of the sheet conveyance guide member . 前記像担持体がアモルファスシリコン感光体であることを特徴とする請求項1記載の分離装置。2. The separation apparatus according to claim 1, wherein the image carrier is an amorphous silicon photosensitive member.
JP2001365430A 2001-11-30 2001-11-30 Separation device Expired - Fee Related JP3684350B2 (en)

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JP4573581B2 (en) * 2004-06-29 2010-11-04 京セラミタ株式会社 Image forming apparatus
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