JP3649400B2 - Pre-regeneration processing method and equipment for self-hardening foundry sand - Google Patents
Pre-regeneration processing method and equipment for self-hardening foundry sand Download PDFInfo
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- JP3649400B2 JP3649400B2 JP2002153196A JP2002153196A JP3649400B2 JP 3649400 B2 JP3649400 B2 JP 3649400B2 JP 2002153196 A JP2002153196 A JP 2002153196A JP 2002153196 A JP2002153196 A JP 2002153196A JP 3649400 B2 JP3649400 B2 JP 3649400B2
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Description
【0001】
【発明の属する技術分野】
本発明は、自硬性鋳物砂の再生前処理方法およびその設備に係り、より詳しくは注湯後の自硬性鋳型をばらし回収して再生するに当たり、再生処理する前の回収砂を処理する方法およびその設備に関する。
【0002】
【従来技術と課題】
従来、自硬性鋳物砂で造型した鋳型を注湯後にばらす場合に生じる自硬性鋳物砂ガラは、そのほとんどが廃棄処分されていた。そのため、近年、廃棄物のリサイクルを図るべく自硬性鋳物砂ガラを回収して再生処理し、ライン砂あるいは中子砂として再利用しようとする動きがあるが、自硬性鋳物砂ガラを含む回収砂を再生処理するのに好適で十分なものはまだ開発されていないのが現状である。
【0003】
本発明は、上記の事情に鑑みて成されたもので、その目的は、自硬性鋳物砂ガラを含む回収砂を再生処理するに当たり、再生処理する前に好適な状態に処理する方法およびその設備を提供することにある。
【0004】
【課題を解決するための手段】
上記の目的を達成するために、請求項1の自硬性鋳物砂の再生前処理方法は、注湯後の自硬性鋳型をばらし回収して再生するに当たり、再生処理する前の回収砂を処理する方法であって、自硬性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳物砂ガラを小さい塊状にする工程と、この粉砕した回収砂から鉄片を除去する工程と、この鉄片を除去した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する工程と、分離した塊状自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする工程と、前記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置に送り込む工程と、を含むことを特徴とする。
【0005】
なお、本発明において、塊状自硬性鋳物砂ガラの単粒子状自硬性鋳物砂への粉砕は、振動する粉砕槽内で振動する複数のセラミックス製球状体によって行うとよい。
【0006】
【発明の実施の形態】
以下、本発明を適用した自硬性鋳物砂の再生前処理設備の実施例について図面に基づき詳細に説明する。本設備は、図1に示すように、自硬性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳物砂ガラを小さい塊状にする第1次粉砕装置1と、この粉砕した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する分離装置としての篩装置2と、粉砕した回収砂から鉄片を除去する鉄片除去装置としての磁選機6と、分離した塊状自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする第2次粉砕装置3と、前記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置に送り込む搬送装置としてのベルトコンベヤ4と、で構成してある。
【0007】
そして、前記第1次粉砕装置1は、バケットコンベヤ5および前記磁選機6を介して前記篩装置2に接続している。なお、前記第1次粉砕装置1は幅4mmのスリットを有する底部を備えた汎用の粉砕装置である。また、前記第2次粉砕装置3は、図2および図3に示すように、複数のコイルばね7・7を介し弾性支持されて機台8上に設置された円筒状の粉砕槽9と、この粉砕槽9の下面にブラケット10を介して装着された振動機11と、前記粉砕槽9に装入されて振動の付与により塊状自硬性鋳物砂ガラを粉砕可能なセラミック製球状体(図示せず)と、で構成してある。
【0008】
そして、前記粉砕槽9の底部分は三重構造になっていて、最上部には単粒子状自硬性鋳物砂の通過可能な網目2.0mm以下の金網12が水平状に張設してあり、さらに中段位置には右下がり状に傾斜した底板本体13が装着してある。また、前記粉砕槽9の胴壁における前記金網12の上方には不純物排出用シュート14が、また前記底板本体13の上方には単粒子状自硬性鋳物砂排出用シュート15がそれぞれ設けてあって、単粒子状自硬性鋳物砂は単粒子状自硬性鋳物砂排出用シュート15から排出されるようになっている。また、図1に示すように、前記篩装置2の真下には自硬性鋳物砂を一時貯蔵するホッパ16が配設してある。なお、前記セラミック製球状体は、直径が約30mmであって、70〜100個(前記粉砕槽9内に一層以内に収まる程度の量)装入してある。
【0009】
このように構成されたものは、第2次粉砕装置3の振動機11を駆動して粉砕槽9およびセラミック製球状体に振動を付与した状態の下に、注湯後の自硬性鋳型をばらし回収して得た自硬性鋳物砂ガラを含有する回収砂を、第1次粉砕装置1に投入して粉砕し、自硬性鋳物砂ガラを小さい塊状にし、続いて、この回収砂をバケットコンベヤ5を介して磁選機6に送り込み、回収砂に含まれている冷し金や針金等の金属不純物を除去した後、篩装置2に投入して回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する。こうして分離された自硬性鋳物砂を一時ホッパ16に貯蔵する一方、塊状自硬性鋳物砂ガラを第2次粉砕装置3に投入して粉砕槽9およびセラミック製球状体に衝突させるとともにセラミック製球状体同士の衝突によりさらに粉砕して、塊状自硬性鋳物砂ガラを単粒子状自硬性鋳物砂にする。その後、ホッパ16内の自硬性鋳物砂と単粒子状自硬性鋳物砂をベルトコンベヤ4により再生装置(図示せず)に送り込む。なお、塊状自硬性鋳物砂ガラに混入していた小さな鉄片は、未粉砕自硬性鋳物砂ガラと共に不純物排出用シュート14から排出される。
【0010】
なお、図4に示すように、不純物排出用シュート14と単粒子状自硬性鋳物砂排出用シュート15を同一側にそれぞれ設けてもよい。またなお、回収砂への鉄片の混入量が少ない場合には、回収砂中の鉄片を定期的に手作業で除去するようにして、不純物排出用シュート14を省略してもよい。
【0011】
【発明の効果】
上記の説明から明らかなように本発明は、注湯後の自硬性鋳型をばらし回収して再生するに当たり、再生処理する前の回収砂を処理する方法であって、自硬性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳物砂ガラを小さい塊状にする工程と、この粉砕した回収砂から鉄片を除去する工程と、この鉄片を除去した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する工程と、分離した塊状自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする工程と、前記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置に送り込む工程と、を含むから、自硬性鋳物砂ガラを含む回収砂を再生処理するに当たり、極めて好適な状態にすることができるなどの優れた実用的効果を奏する。
【図面の簡単な説明】
【図1】本発明の一実施例を示す概略正面図である。
【図2】図1のA部拡大詳細図である。
【図3】 図2の平面図である。
【図4】図2に示す装置の他の実施例を示す装置の図面であって、イは平面図、ロは正面図である。
【符号の説明】
1 第1次粉砕装置
2 篩装置
3 第2次粉砕装置
4 ベルトコンベヤ
6 磁選機[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a self-hardening foundry sand pretreatment method and its equipment, and more specifically, a method of treating recovered sand before reclaiming and recycling the self-hardening mold after pouring and collecting and regenerating. Regarding the equipment.
[0002]
[Prior art and issues]
Conventionally, most of the self-hardening foundry sand glass produced when the mold made of self-hardening foundry sand is poured after pouring has been discarded. Therefore, in recent years, there is a movement to collect and recycle the self-hardening foundry sand glass to recycle waste, and to recycle it as line sand or core sand. At present, there has not yet been developed a product that is suitable and sufficient for reprocessing.
[0003]
The present invention has been made in view of the above circumstances, and its purpose is to recycle recovered sand containing self-hardening cast sand glass and a method and equipment for processing it in a suitable state before regenerating it. Is to provide.
[0004]
[Means for Solving the Problems]
In order to achieve the above object, the self-hardening foundry sand pretreatment method according to claim 1 treats the recovered sand before reclaiming treatment when the self-hardening mold after pouring is separated and recovered and regenerated. A method of pulverizing the recovered sand containing self-hardening foundry sand to form a small lump of the self-hardening foundry sand, removing iron pieces from the crushed recovered sand, The step of separating the recovered recovered sand into self-hardening foundry sand and massive self-hardening foundry sand, the step of further grinding the separated massive self-hardening foundry sand into a single-particle self-hardening foundry sand, and the grinding And a step of feeding the self-curing foundry sand and the single-particle self-curing foundry sand into a regenerator.
[0005]
In addition, in this invention, it is good to grind | pulverize the lump self-hardening foundry sand glass into the single-particle self-hardening foundry sand with a plurality of ceramic spherical bodies vibrating in a vibrating crushing tank.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of self-hardening foundry sand pretreatment facilities to which the present invention is applied will be described in detail below with reference to the drawings. As shown in FIG. 1, the present facility includes a
[0007]
The
[0008]
The bottom portion of the pulverizing
[0009]
In such a configuration, the self-hardening mold after pouring is separated under a state in which the vibrator 11 of the secondary pulverizing
[0010]
In addition, as shown in FIG. 4, you may provide the chute | shoot 14 for impurity discharge, and the chute | shoot 15 for single-particle self-hardening foundry sand discharge | emission on the same side, respectively. In addition, when the amount of iron pieces mixed in the collected sand is small, the iron pieces in the collected sand may be periodically removed manually, and the
[0011]
【The invention's effect】
As is apparent from the above description, the present invention is a method for treating the recovered sand before reclaiming treatment for separating and reclaiming the self-hardening mold after pouring, and containing self-hardening foundry sand. The recovered sand is pulverized to make the self-hardened foundry sand glass into a small lump, the iron pieces are removed from the crushed recovered sand, and the recovered sand from which the iron pieces have been removed is separated from the self-hardened foundry sand and the lump-shaped self A step of separating into hard cast sand glass, a step of further pulverizing the separated bulk self-hardened cast sand glass into a monoparticulate self-hardened foundry sand, and the pulverized self-hardened foundry sand and single-particle self-hardened cast product. And the step of feeding the sand into the regenerator. Therefore, when the recovered sand containing the self-hardening cast sand glass is regenerated, it has excellent practical effects such as being able to be in a very suitable state.
[Brief description of the drawings]
FIG. 1 is a schematic front view showing an embodiment of the present invention.
FIG. 2 is an enlarged detail view of part A in FIG.
FIG. 3 is a plan view of FIG. 2;
4 is a drawing of an apparatus showing another embodiment of the apparatus shown in FIG. 2, in which A is a plan view and B is a front view.
[Explanation of symbols]
DESCRIPTION OF
Claims (6)
自硬性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳物砂ガラを小さい塊状にする工程と、
この粉砕した回収砂から鉄片を除去する工程と、
この鉄片を除去した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する工程と、
分離した塊状自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする工程と、
前記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置に送り込む工程と、
を含むことを特徴とする自硬性鋳物砂の再生前処理方法。It is a method of treating the collected sand before reclaiming treatment when separating and recovering the self-hardening mold after pouring,
Crushing the recovered sand containing self-hardening foundry sand to make the self-hardening foundry sand into a small lump,
Removing iron pieces from the crushed recovered sand;
Separating the recovered sand from which the iron pieces have been removed into self-hardening foundry sand and massive self-hardening foundry sand,
A step of further crushing the separated massive self-hardening foundry sand into a single-particle self-hardening foundry sand,
Sending the pulverized self-hardening foundry sand and single-particle self-hardening foundry sand to a regenerator;
A method for pretreatment of self-hardening foundry sand, comprising:
塊状自硬性鋳物砂ガラの単粒子状自硬性鋳物砂への粉砕は、振動する粉砕槽内で振動する複数のセラミックス製球状体によって行うことを特徴とする自硬性鋳物砂の再生前処理方法。In the pre-regeneration method of self-hardening foundry sand according to claim 1,
A pre-regeneration method for self-hardening foundry sand characterized in that pulverization of massive self-hardening foundry sand into single-particle self-hardening foundry sand is performed by a plurality of ceramic spherical bodies vibrating in a vibrating grinding tank.
自硬性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳物砂ガラを小さい塊状にする第1次粉砕装置と、
この粉砕した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離する分離装置と、
粉砕した回収砂から鉄片を除去する鉄片除去装置と、
分離した塊状自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする第2次粉砕装置と、
前記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置に送り込む搬送装置と、
を備えたことを特徴とする自硬性鋳物砂の再生前処理設備。When dismantling and recovering the self-hardening mold after pouring, it is a facility for processing the recovered sand before reprocessing,
A primary pulverizing apparatus for crushing the recovered sand containing self-hardening foundry sand and crushing the self-hardening foundry sand into a small lump;
A separation device for separating the crushed recovered sand into self-hardening foundry sand and massive self-hardening foundry sand;
An iron piece removing device for removing iron pieces from the crushed recovered sand;
A secondary pulverizing apparatus that further pulverizes the separated bulk self-hardening foundry sand into a single-particle self-hardening foundry sand;
A conveying device for feeding the pulverized self-hardening foundry sand and single-particle self-hardening foundry sand into a regenerator;
A self-hardening foundry sand pretreatment facility characterized by comprising:
前記第2次粉砕装置は、
弾性支持されかつ単粒子状自硬性鋳物砂が通過可能な底部を備えて塊状自硬性鋳物砂ガラを装入可能な粉砕槽と、
この粉砕槽を振動させる振動機と、
前記粉砕槽に装入されて振動の付与により塊状自硬性鋳物砂ガラを粉砕可能なセラミック製球状体と、
を備えたことを特徴とする自硬性鋳物砂の再生前処理設備。In the pre-regeneration facility for self-hardening foundry sand according to claim 3,
The secondary crusher
A pulverization tank which is elastically supported and has a bottom portion through which single-particle self-hardening foundry sand can pass and which can be charged with massive self-hardening foundry sand;
A vibrator that vibrates the grinding tank;
A ceramic spherical body that is charged in the crushing tank and capable of crushing massive self-hardening cast sand glass by applying vibration;
A self-hardening foundry sand pretreatment facility characterized by comprising:
前記粉砕槽の底部の網目の大きさが2.0mm以下であることを特徴とする自硬性鋳物砂の再生前処理設備。In the self-hardening foundry sand pretreatment facility according to claim 4,
A self-hardening foundry sand pretreatment facility, wherein the size of the mesh at the bottom of the crushing tank is 2.0 mm or less.
前記セラミック製球状体は、直径が20〜60mmであることを特徴とする自硬性鋳物砂の再生前処理設備。In the self-hardening foundry sand pretreatment facility according to claim 4,
The ceramic spherical body has a diameter of 20 to 60 mm, and is a pretreatment facility for self-hardening foundry sand regeneration.
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KR101643564B1 (en) * | 2016-01-29 | 2016-07-29 | (주)대동씨엠 | System for regenerating waste mold sand |
CN106077421A (en) * | 2016-06-01 | 2016-11-09 | 苏州东海玻璃模具有限公司 | A kind of gravitational casting molding sand and preparing process thereof |
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CN102873268B (en) * | 2012-09-25 | 2015-04-22 | 马鞍山市晨光高耐磨科技发展有限公司 | Foundry self-hardening sand recycling system process |
CN104759584A (en) * | 2015-04-22 | 2015-07-08 | 莒州集团有限公司 | Water glass waste sand regeneration optimizing treatment method and water glass waste sand regeneration optimizing treatment system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101643564B1 (en) * | 2016-01-29 | 2016-07-29 | (주)대동씨엠 | System for regenerating waste mold sand |
CN106077421A (en) * | 2016-06-01 | 2016-11-09 | 苏州东海玻璃模具有限公司 | A kind of gravitational casting molding sand and preparing process thereof |
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