JP2003340545A - Method and equipment for pretreating self-hardening molding sand for regeneration - Google Patents

Method and equipment for pretreating self-hardening molding sand for regeneration

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Publication number
JP2003340545A
JP2003340545A JP2002153196A JP2002153196A JP2003340545A JP 2003340545 A JP2003340545 A JP 2003340545A JP 2002153196 A JP2002153196 A JP 2002153196A JP 2002153196 A JP2002153196 A JP 2002153196A JP 2003340545 A JP2003340545 A JP 2003340545A
Authority
JP
Japan
Prior art keywords
self
sand
hardening
foundry sand
hardening foundry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002153196A
Other languages
Japanese (ja)
Other versions
JP3649400B2 (en
Inventor
Masato Takenaka
竹中正人
Yoshiteru Tanizaki
谷崎義照
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Priority to JP2002153196A priority Critical patent/JP3649400B2/en
Publication of JP2003340545A publication Critical patent/JP2003340545A/en
Application granted granted Critical
Publication of JP3649400B2 publication Critical patent/JP3649400B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method which can treat recovered sand containing self- hardening molding sand debris to bring the sand to a suitable state for regeneration treatment. <P>SOLUTION: This method for pretreating self-hardening molding sand for regeneration includes the steps of: grinding the recovered sand containing self- hardening molding sand debris into small lumps; removing iron pieces from the ground recovered sand; separating the recovered sand with the iron pieces removed therefrom into self-hardening molding sand and lump-shaped self- hardening molding sand debris; further grinding the separated lump-shaped self-hardening molding sand debris into single-particle self-hardening molding sand; and supplying the ground self-hardening molding sand and single-particle self-hardening molding sand into a regeneration apparatus. <P>COPYRIGHT: (C)2004,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、自硬性鋳物砂の再
生前処理方法およびその設備に係り、より詳しくは注湯
後の自硬性鋳型をばらし回収して再生するに当たり、再
生処理する前の回収砂を処理する方法およびその設備に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of pretreating self-hardening foundry sand and its equipment, and more particularly to a method of disassembling and recovering a self-hardening mold after pouring before regenerating it. The present invention relates to a method for treating recovered sand and its equipment.

【0002】[0002]

【従来技術と課題】従来、自硬性鋳物砂で造型した鋳型
を注湯後にばらす場合に生じる自硬性鋳物砂ガラは、そ
のほとんどが廃棄処分されていた。そのため、近年、廃
棄物のリサイクルを図るべく自硬性鋳物砂ガラを回収し
て再生処理し、ライン砂あるいは中子砂として再利用し
ようとする動きがあるが、自硬性鋳物砂ガラを含む回収
砂を再生処理するのに好適で十分なものはまだ開発され
ていないのが現状である。
2. Description of the Related Art Conventionally, most of the self-hardening molding sand debris generated when pouring a mold made of self-hardening molding sand after pouring has been discarded. Therefore, in recent years, there is a movement to recover and recycle self-hardening molding sand debris to recycle waste, and to reuse it as line sand or core sand. It is the present situation that a suitable and sufficient one for recycling treatment has not yet been developed.

【0003】本発明は、上記の事情に鑑みて成されたも
ので、その目的は、自硬性鋳物砂ガラを含む回収砂を再
生処理するに当たり、再生処理する前に好適な状態に処
理する方法およびその設備を提供することにある。
The present invention has been made in view of the above circumstances, and an object thereof is a method of reclaiming recovered sand containing self-hardening foundry sands to a suitable state before reclaiming. And to provide its equipment.

【0004】[0004]

【課題を解決するための手段】上記の目的を達成するた
めに、請求項1の自硬性鋳物砂の再生前処理方法は、注
湯後の自硬性鋳型をばらし回収して再生するに当たり、
再生処理する前の回収砂を処理する方法であって、自硬
性鋳物砂ガラを含有する前記回収砂を粉砕して前記自硬
性鋳物砂ガラを小さい塊状にする工程と、この粉砕した
回収砂から鉄片を除去する工程と、この鉄片を除去した
回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラとに分離
する工程と、分離した塊状自硬性鋳物砂ガラをさらに粉
砕して単粒子状自硬性鋳物砂にする工程と、前記粉砕し
た自硬性鋳物砂および単粒子状自硬性鋳物砂を再生装置
に送り込む工程と、を含むことを特徴とする。
In order to achieve the above-mentioned object, the method for pre-regeneration of self-hardening molding sand according to claim 1 is to separate and recover the self-hardening mold after pouring.
A method of treating the recovered sand before the reclaiming process, a step of crushing the recovered sand containing self-hardening foundry sand to make the self-hardening foundry sand into a small lump, and from this crushed recovered sand A step of removing the iron pieces, a step of separating the recovered sand from which the iron pieces have been removed into self-hardening foundry sand and massive self-hardening foundry sand, and further separating the separated massive self-hardening foundry sand by crushing into single-particle The method is characterized by including a step of making hard foundry sand and a step of feeding the crushed self-hardening foundry sand and single-particle self-hardening foundry sand to a reclaiming device.

【0005】なお、本発明において、塊状自硬性鋳物砂
ガラの単粒子状自硬性鋳物砂への粉砕は、振動する粉砕
槽内で振動する複数のセラミックス製球状体によって行
うとよい。
In the present invention, the crushing of the lump self-hardening foundry sand into single-particle self-hardening foundry sand is preferably carried out by a plurality of ceramic spherical bodies vibrating in a vibrating grinding tank.

【0006】[0006]

【発明の実施の形態】以下、本発明を適用した自硬性鋳
物砂の再生前処理設備の実施例について図面に基づき詳
細に説明する。本設備は、図1に示すように、自硬性鋳
物砂ガラを含有する前記回収砂を粉砕して前記自硬性鋳
物砂ガラを小さい塊状にする第1次粉砕装置1と、この
粉砕した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラ
とに分離する分離装置としての篩装置2と、粉砕した回
収砂から鉄片を除去する鉄片除去装置としての磁選機6
と、分離した塊状自硬性鋳物砂ガラをさらに粉砕して単
粒子状自硬性鋳物砂にする第2次粉砕装置3と、前記粉
砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を再生
装置に送り込む搬送装置としてのベルトコンベヤ4と、
で構成してある。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of a self-hardening molding sand pretreatment facility to which the present invention is applied will be described below in detail with reference to the drawings. As shown in FIG. 1, the present equipment is, as shown in FIG. 1, a primary pulverizer 1 for crushing the recovered sand containing self-hardening foundry sand to make the self-hardening foundry sand into small lumps, and the crushed recovered sand. Sieve device 2 as a separating device for separating self-hardening foundry sand and massive self-hardening foundry sand debris, and a magnetic separator 6 as an iron piece removing device for removing iron pieces from crushed recovered sand
And a secondary crushing device 3 for further crushing the separated lump self-hardening molding sand debris into single-particle self-hardening molding sand, and a reclaiming device for the crushed self-hardening molding sand and single-particle self-hardening molding sand A belt conveyor 4 as a transfer device for feeding to
It is composed of.

【0007】そして、前記第1次粉砕装置1は、バケッ
トコンベヤ5および前記磁選機6を介して前記篩装置2
に接続している。なお、前記第1次粉砕装置1は幅4m
mのスリットを有する底部を備えた汎用の粉砕装置であ
る。また、前記第2次粉砕装置3は、図2および図3に
示すように、複数のコイルばね7・7を介し弾性支持さ
れて機台8上に設置された円筒状の粉砕槽9と、この粉
砕槽9の下面にブラケット10を介して装着された振動
機11と、前記粉砕槽9に装入されて振動の付与により
塊状自硬性鋳物砂ガラを粉砕可能なセラミック製球状体
(図示せず)と、で構成してある。
Then, the primary crushing device 1 has the sieve device 2 through the bucket conveyor 5 and the magnetic separator 6.
Connected to. The primary crushing device 1 has a width of 4 m.
It is a general-purpose crushing device having a bottom having a slit of m. In addition, as shown in FIGS. 2 and 3, the secondary crushing device 3 has a cylindrical crushing tank 9 which is elastically supported by a plurality of coil springs 7 and installed on the machine base 8, A vibrator 11 mounted on the lower surface of the crushing tank 9 via a bracket 10, and a ceramic spherical body (not shown) capable of being crushed in the crushing tank 9 to crush the massive self-hardening casting sand debris by applying vibration. No)), and is composed of.

【0008】そして、前記粉砕槽9の底部分は三重構造
になっていて、最上部には単粒子状自硬性鋳物砂の通過
可能な網目2.0mm以下の金網12が水平状に張設し
てあり、さらに中段位置には右下がり状に傾斜した底板
本体13が装着してある。また、前記粉砕槽9の胴壁に
おける前記金網12の上方には不純物排出用シュート1
4が、また前記底板本体13の上方には単粒子状自硬性
鋳物砂排出用シュート15がそれぞれ設けてあって、単
粒子状自硬性鋳物砂は単粒子状自硬性鋳物砂排出用シュ
ート15から排出されるようになっている。また、図1
に示すように、前記篩装置2の真下には自硬性鋳物砂を
一時貯蔵するホッパ16が配設してある。なお、前記セ
ラミック製球状体は、直径が約30mmであって、70
〜100個(前記粉砕槽9内に一層以内に収まる程度の
量)装入してある。
The bottom of the crushing tank 9 has a triple structure, and a wire mesh 12 having a mesh size of 2.0 mm or less through which the single-particle self-hardening molding sand can pass is stretched horizontally at the top. Further, a bottom plate main body 13 that is inclined downward to the right is attached to the middle position. Further, the impurity discharging chute 1 is provided above the wire net 12 on the body wall of the crushing tank 9.
4 and a chute 15 for discharging single-particle self-hardening molding sand is provided above the bottom plate body 13, and the single-particle self-hardening molding sand is discharged from the single-particle self-hardening molding sand chute 15 It is supposed to be discharged. Also, FIG.
As shown in FIG. 3, a hopper 16 for temporarily storing the self-hardening molding sand is disposed directly below the sieving device 2. The ceramic spherical body had a diameter of about 30 mm,
Up to 100 pieces (a quantity that fits within one layer in the crushing tank 9) are charged.

【0009】このように構成されたものは、第2次粉砕
装置3の振動機11を駆動して粉砕槽9およびセラミッ
ク製球状体に振動を付与した状態の下に、注湯後の自硬
性鋳型をばらし回収して得た自硬性鋳物砂ガラを含有す
る回収砂を、第1次粉砕装置1に投入して粉砕し、自硬
性鋳物砂ガラを小さい塊状にし、続いて、この回収砂を
バケットコンベヤ5を介して磁選機6に送り込み、回収
砂に含まれている冷し金や針金等の金属不純物を除去し
た後、篩装置2に投入して回収砂を自硬性鋳物砂と塊状
自硬性鋳物砂ガラとに分離する。こうして分離された自
硬性鋳物砂を一時ホッパ16に貯蔵する一方、塊状自硬
性鋳物砂ガラを第2次粉砕装置3に投入して粉砕槽9お
よびセラミック製球状体に衝突させるとともにセラミッ
ク製球状体同士の衝突によりさらに粉砕して、塊状自硬
性鋳物砂ガラを単粒子状自硬性鋳物砂にする。その後、
ホッパ16内の自硬性鋳物砂と単粒子状自硬性鋳物砂を
ベルトコンベヤ4により再生装置(図示せず)に送り込
む。なお、塊状自硬性鋳物砂ガラに混入していた小さな
鉄片は、未粉砕自硬性鋳物砂ガラと共に不純物排出用シ
ュート14から排出される。
The thus constructed device is self-hardening after pouring under the condition that the oscillating machine 11 of the secondary crushing device 3 is driven to apply vibration to the crushing tank 9 and the ceramic spherical body. The recovered sand containing the self-hardening molding sand debris obtained by separating the mold and collecting it is put into the primary crushing device 1 and crushed to make the self-hardening molding sand debris into small lumps. After being sent to the magnetic separator 6 via the bucket conveyor 5 to remove metal impurities such as chilled wire and wire contained in the recovered sand, the recovered sand is put into the sieving device 2 to collect the recovered sand into the self-hardening molding sand and the lump-shaped automatic sand. Separated into hard foundry sand. The self-hardening foundry sand separated in this way is temporarily stored in the hopper 16, while the lump self-hardening foundry sand is thrown into the secondary crushing device 3 to collide with the crushing tank 9 and the ceramic spheres and the ceramic spheres. The particles are further crushed by collision with each other, and the lump self-hardening foundry sand is made into single-particle self-hardening foundry sand. afterwards,
The self-hardening foundry sand and the single-particle self-hardening foundry sand in the hopper 16 are sent to a regenerator (not shown) by the belt conveyor 4. The small iron pieces mixed in the massive self-hardening foundry sand are discharged from the impurity discharging chute 14 together with the uncrushed self-hardening foundry sand.

【0010】なお、図4に示すように、不純物排出用シ
ュート14と単粒子状自硬性鋳物砂排出用シュート15
を同一側にそれぞれ設けてもよい。またなお、回収砂へ
の鉄片の混入量が少ない場合には、回収砂中の鉄片を定
期的に手作業で除去するようにして、不純物排出用シュ
ート14を省略してもよい。
As shown in FIG. 4, a chute 14 for discharging impurities and a chute 15 for discharging single-particle self-hardening molding sand are used.
May be provided on the same side. Furthermore, when the amount of iron pieces mixed in the recovered sand is small, the iron pieces in the recovered sand may be periodically manually removed, and the impurity discharging chute 14 may be omitted.

【0011】[0011]

【発明の効果】上記の説明から明らかなように本発明
は、注湯後の自硬性鋳型をばらし回収して再生するに当
たり、再生処理する前の回収砂を処理する方法であっ
て、自硬性鋳物砂ガラを含有する前記回収砂を粉砕して
前記自硬性鋳物砂ガラを小さい塊状にする工程と、この
粉砕した回収砂から鉄片を除去する工程と、この鉄片を
除去した回収砂を自硬性鋳物砂と塊状自硬性鋳物砂ガラ
とに分離する工程と、分離した塊状自硬性鋳物砂ガラを
さらに粉砕して単粒子状自硬性鋳物砂にする工程と、前
記粉砕した自硬性鋳物砂および単粒子状自硬性鋳物砂を
再生装置に送り込む工程と、を含むから、自硬性鋳物砂
ガラを含む回収砂を再生処理するに当たり、極めて好適
な状態にすることができるなどの優れた実用的効果を奏
する。
As is apparent from the above description, the present invention is a method of treating the recovered sand before reclaiming when separating and recovering the self-hardening mold after pouring. A step of crushing the recovered sand containing foundry sand to make the self-hardening foundry sand into a small lump, a step of removing iron pieces from the crushed recovered sand, and a recovered sand from which the iron pieces have been removed are self-hardening. A step of separating the molding sand and the lump self-hardening molding sand rag, a step of further crushing the separated lump self-hardening molding sand slag into a single-particle self-hardening molding sand, and the crushed self-hardening molding sand and singular Since it includes a step of feeding the particulate self-hardening foundry sand to the reclaiming device, in reclaiming the recovered sand containing the self-hardening foundry sand, it has an excellent practical effect such as being able to be in an extremely suitable state. Play.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す概略正面図である。FIG. 1 is a schematic front view showing an embodiment of the present invention.

【図2】図1のA部拡大詳細図である。FIG. 2 is an enlarged detailed view of a portion A of FIG.

【図3】図2の平面図である。FIG. 3 is a plan view of FIG. 2.

【図4】図2に示す装置の他の実施例を示す装置の図面
であって、イは平面図、ロは正面図である。
FIG. 4 is a drawing of an apparatus showing another embodiment of the apparatus shown in FIG. 2, in which a is a plan view and b is a front view.

【符号の説明】[Explanation of symbols]

1 第1次粉砕装置 2 篩装置 3 第2次粉砕装置 4 ベルトコンベヤ 6 磁選機 1 primary crusher 2 Sieve device 3 Secondary crusher 4 belt conveyor 6 magnetic separator

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】注湯後の自硬性鋳型をばらし回収して再生
するに当たり、再生処理する前の回収砂を処理する方法
であって、自硬性鋳物砂ガラを含有する前記回収砂を粉
砕して前記自硬性鋳物砂ガラを小さい塊状にする工程
と、この粉砕した回収砂から鉄片を除去する工程と、こ
の鉄片を除去した回収砂を自硬性鋳物砂と塊状自硬性鋳
物砂ガラとに分離する工程と、分離した塊状自硬性鋳物
砂ガラをさらに粉砕して単粒子状自硬性鋳物砂にする工
程と、前記粉砕した自硬性鋳物砂および単粒子状自硬性
鋳物砂を再生装置に送り込む工程と、を含むことを特徴
とする自硬性鋳物砂の再生前処理方法。
1. A method for treating recovered sand before reclaiming, which comprises recovering and recovering the self-hardening mold after pouring, in which the recovered sand containing self-hardening foundry sand is crushed. A step of making the self-hardening foundry sand small lumps, a step of removing iron pieces from the crushed recovered sand, and separating the recovered sand from which the iron pieces have been removed into self-hardening foundry sand and massive self-hardening foundry sand And a step of further crushing the separated lump self-hardening foundry sand to a single-particle self-hardening foundry sand, and feeding the crushed self-hardening foundry sand and single-particle self-hardening foundry sand to a regenerator And a method for pre-treatment for regeneration of self-hardening foundry sand.
【請求項2】請求項1に記載の自硬性鋳物砂の再生前処
理方法において、塊状自硬性鋳物砂ガラの単粒子状自硬
性鋳物砂への粉砕は、振動する粉砕槽内で振動する複数
のセラミックス製球状体によって行うことを特徴とする
自硬性鋳物砂の再生前処理方法。
2. The method for pre-regeneration of self-hardening foundry sand according to claim 1, wherein the crushing of the lump self-hardening foundry sand into single-particle self-hardening foundry sand vibrates in a vibrating grinding tank. The method for pre-regeneration of self-hardening foundry sand, characterized in that the method is performed by using the ceramic spherical body of.
【請求項3】注湯後の自硬性鋳型をばらし回収して再生
するに当たり、再生処理する前の回収砂を処理する設備
であって、自硬性鋳物砂ガラを含有する前記回収砂を粉
砕して前記自硬性鋳物砂ガラを小さい塊状にする第1次
粉砕装置と、この粉砕した回収砂を自硬性鋳物砂と塊状
自硬性鋳物砂ガラとに分離する分離装置と、粉砕した回
収砂から鉄片を除去する鉄片除去装置と、分離した塊状
自硬性鋳物砂ガラをさらに粉砕して単粒子状自硬性鋳物
砂にする第2次粉砕装置と、前記粉砕した自硬性鋳物砂
および単粒子状自硬性鋳物砂を再生装置に送り込む搬送
装置と、を備えたことを特徴とする自硬性鋳物砂の再生
前処理設備。
3. A facility for treating recovered sand before pouring and recovering the recovered self-hardening mold after pouring, and crushing the recovered sand containing self-hardening foundry sand. Primary crushing device for making the self-hardening foundry sands into small lumps, a separating device for separating the crushed recovered sands into self-hardening foundry sands and lumped self-hardening foundry sands, and iron pieces from the crushed recovered sands For removing iron pieces, a secondary crushing device for further crushing the separated massive self-hardening foundry sand to obtain single-particle self-hardening foundry sand, the crushed self-hardening foundry sand and single-particle self-hardening sand A recycling pretreatment facility for self-hardening molding sand, comprising a conveying device for feeding the molding sand to the recycling device.
【請求項4】請求項3に記載の自硬性鋳物砂の再生前処
理設備において、前記第2次粉砕装置は、弾性支持され
かつ単粒子状自硬性鋳物砂が通過可能な底部を備えて塊
状自硬性鋳物砂ガラを装入可能な粉砕槽と、この粉砕槽
を振動させる振動機と、前記粉砕槽に装入されて振動の
付与により塊状自硬性鋳物砂ガラを粉砕可能なセラミッ
ク製球状体と、を備えたことを特徴とする自硬性鋳物砂
の再生前処理設備。
4. The regeneration pretreatment facility for self-hardening molding sand according to claim 3, wherein the secondary crushing device is provided with a bottom portion that is elastically supported and through which the single-particle self-hardening molding sand can pass. A crushing tank capable of loading self-hardening foundry sand, a vibrator for vibrating this crushing tank, and a ceramic spherical body which is loaded in the crushing tank and can crush massive self-hardening foundry sand by applying vibration. And a pretreatment facility for recycling self-hardening foundry sand.
【請求項5】請求項4に記載の自硬性鋳物砂の再生前処
理設備において、前記粉砕槽の底部の網目の大きさが
2.0mm以下であることを特徴とする自硬性鋳物砂の
再生前処理設備。
5. The regeneration pretreatment facility for self-hardening foundry sand according to claim 4, wherein the size of the mesh at the bottom of the crushing tank is 2.0 mm or less. Pretreatment equipment.
【請求項6】請求項4に記載の自硬性鋳物砂の再生前処
理設備において、前記セラミック製球状体は、直径が2
0〜60mmであることを特徴とする自硬性鋳物砂の再
生前処理設備。
6. The self-hardening foundry sand pretreatment facility according to claim 4, wherein the ceramic spherical body has a diameter of 2
Pre-regeneration equipment for self-hardening foundry sand, characterized in that it is 0 to 60 mm.
JP2002153196A 2002-05-28 2002-05-28 Pre-regeneration processing method and equipment for self-hardening foundry sand Expired - Fee Related JP3649400B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873268A (en) * 2012-09-25 2013-01-16 马鞍山市晨光高耐磨科技发展有限公司 Foundry self-hardening sand recycling system process
CN104759584A (en) * 2015-04-22 2015-07-08 莒州集团有限公司 Water glass waste sand regeneration optimizing treatment method and water glass waste sand regeneration optimizing treatment system

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Publication number Priority date Publication date Assignee Title
KR101643564B1 (en) * 2016-01-29 2016-07-29 (주)대동씨엠 System for regenerating waste mold sand
CN106077421B (en) * 2016-06-01 2019-04-02 苏州东海玻璃模具有限公司 A kind of gravitational casting molding sand and its preparing process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873268A (en) * 2012-09-25 2013-01-16 马鞍山市晨光高耐磨科技发展有限公司 Foundry self-hardening sand recycling system process
CN102873268B (en) * 2012-09-25 2015-04-22 马鞍山市晨光高耐磨科技发展有限公司 Foundry self-hardening sand recycling system process
CN104759584A (en) * 2015-04-22 2015-07-08 莒州集团有限公司 Water glass waste sand regeneration optimizing treatment method and water glass waste sand regeneration optimizing treatment system

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