JP2007098433A - Device for screening molding sand - Google Patents

Device for screening molding sand Download PDF

Info

Publication number
JP2007098433A
JP2007098433A JP2005291045A JP2005291045A JP2007098433A JP 2007098433 A JP2007098433 A JP 2007098433A JP 2005291045 A JP2005291045 A JP 2005291045A JP 2005291045 A JP2005291045 A JP 2005291045A JP 2007098433 A JP2007098433 A JP 2007098433A
Authority
JP
Japan
Prior art keywords
sand
drum type
rotary drum
sieving
screening
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2005291045A
Other languages
Japanese (ja)
Inventor
Atsushi Teranishi
敦史 寺西
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Priority to JP2005291045A priority Critical patent/JP2007098433A/en
Publication of JP2007098433A publication Critical patent/JP2007098433A/en
Pending legal-status Critical Current

Links

Landscapes

  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for screening molding sand, which device can reduce a floor space therefor, and also can reduce equipment cost. <P>SOLUTION: The screening apparatus for carrying out the screening of the returned recovery sand produced by the shake-out of the mold in order to collect the recondition-able molding sand comprises: a first rotary drum type screening device for screening the returned recovery sand with a coarse-meshed sieve; a belt conveyer for carrying the returned recovery sand screened by the first rotary drum type screening device; a second rotary drum type screening device partitioned into an upstream portion for rotationally cooling the returned recovery sand screened by the first rotary drum type screening device and a downstream portion for further screening the cooled returned recovery sand; and a vibratory screening device, which is arranged just below the second rotary drum type screening device, and carries out the further fine-meshed screening of the returned recovery sand screened by the second rotary drum type screening device. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は鋳型砂のふるい分け処理装置に関する。さらに詳しくは、設置スペースを小さくできるとともに、設備費を低減させて、再生後の鋳型砂の品質を向上させることができる鋳型砂のふるい分け処理装置に関する。   The present invention relates to a molding sand sieving apparatus. More specifically, the present invention relates to a molding sand sieving treatment apparatus that can reduce the installation space, reduce the equipment cost, and improve the quality of the reclaimed molding sand.

従来より、砂循環鋳造設備においては、注湯後の鋳型は振動コンベヤまたは回転ドラム式の分離装置により型ばらしされたのち、鋳型砂(ばらし砂)と鋳造品とに分離され、そして、この鋳型砂を回収したのち、ふるいに掛けて再利用できる鋳型砂に再生処理されている。かかる鋳型砂の処理方法として、鋳造品から分離された高温状態の回収鋳型砂を荒ふるいにかけて鋳型砂の塊りを除去したのち、サンドクーラにかけて気温+5℃程度の温度に冷却するとともに、水分を減少させ、そののち、細ふるい(開き目5×25mmの金網)および極細ふるい(開き目0.5〜0.6×2.5〜3.0mmの金網)に順に掛けるようにした方法がある(特許文献1参照)。この方法は、サンドクーラにより鋳型砂を冷却するとともに、同時に水分を減少させているため、細ふるいや極細ふるいに掛けられたとときに、目詰まりを起こすことなく、細かい砂を再生することができる。   Conventionally, in a sand circulation casting facility, a mold after pouring is separated by a vibrating conveyor or a rotating drum type separation device, and then separated into mold sand (spread sand) and a cast product. After the sand is collected, it is recycled to mold sand that can be reused by sieving. As a method for treating the mold sand, the recovered mold sand in a high temperature state separated from the cast product is roughly sieved to remove the lump of the mold sand, and then cooled to a temperature of about + 5 ° C. with a sand cooler. There is a method of reducing the size and then applying to a fine sieve (a wire mesh with an opening of 5 × 25 mm) and an ultrafine sieve (a wire mesh with an opening of 0.5 to 0.6 × 2.5 to 3.0 mm) in order. (See Patent Document 1). This method cools the mold sand with a sand cooler and at the same time reduces the water content, so that it can regenerate fine sand without clogging when it is put on a fine or ultra-fine sieve. .

特開昭59−229255号公報JP 59-229255 A

しかしながら、前記特許文献1記載の方法では、荒ふるい、サンドクーラ、細ふるいおよび極細ふるいの各工程間の回収鋳型砂の搬送には、それぞれホッパおよびベルトフィーダが用いられている。このため、ホッパおよびベルトフィーダの数が多くなり、ふるい分け処理装置の設置スペースが広くなるとともに設備費が嵩むという問題がある。   However, in the method described in Patent Document 1, a hopper and a belt feeder are used for transporting the recovered mold sand between the rough sieve, the sand cooler, the fine sieve and the ultrafine sieve, respectively. For this reason, there are problems that the number of hoppers and belt feeders is increased, the installation space for the sieving processing device is increased, and the equipment cost is increased.

そこで、本発明は、叙上の事情に鑑み、設置スペースを小さくできるとともに、設備費を低減させることができる鋳型砂のふるい分け処理装置を提供することを目的とする。   Therefore, in view of the above circumstances, an object of the present invention is to provide a molding sand sieving apparatus that can reduce the installation space and reduce the equipment cost.

本発明の鋳型砂のふるい分け処理装置は、型ばらしにより生じた戻り回収砂をふるい分けして再生可能な鋳型砂に処理する鋳型砂のふるい分け処理装置であって、前記戻り回収砂を荒いふるいに掛ける第1の回転ドラム型ふるい分け装置と、該第1の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂を搬送するベルトコンベヤと、該第1の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂を回転冷却する上流部と冷却後の戻り回収砂をさらにふるいに掛ける下流部とに区画される第2の回転ドラム型ふるい分け装置と、該第2の回転ドラム型ふるい分け装置の直下に配置され、該第2の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂をさらに細かくふるいに掛ける振動式ふるい分け装置とを備えてなることを特徴としている。   The mold sand sieving apparatus according to the present invention is a mold sand sieving apparatus for sieving returned recovered sand generated by mold separation into a reusable mold sand, and applies the returned recovered sand to a rough sieve. A first rotating drum type sieving device, a belt conveyor for transporting the return recovered sand sieved by the first rotating drum type sieving device, and a sieve by the first rotating drum type sieving device. A second rotary drum type sieving device that is divided into an upstream part for rotationally cooling the return recovered sand and a downstream part for further sieving the returned recovered sand after cooling; and immediately below the second rotary drum type sieving device. Vibrating sieving device that is arranged and further finely screens the return recovered sand that has been sieved by the second rotating drum type sieving device It is characterized in that it comprises a.

本発明によれば、ふるいに掛けられた戻り回収砂の搬送に使用されるベルトコンベヤが少ないため、ふるい分け処理装置の設置スペースを小さくできるとともに、設備費を低減させることができる。   According to the present invention, since there are few belt conveyors used for transporting the return-recovered sand placed on the sieve, it is possible to reduce the installation space for the sieving treatment apparatus and reduce the equipment cost.

以下、添付図面に基づいて、本発明の鋳型砂のふるい分け処理装置を説明する。本発明の一実施の形態にかかわる鋳型砂のふるい分け処理装置は、図1に示されるように、注湯後の鋳型を振動コンベヤまたは回転ドラム式の分離装置(図示せず)による型ばらしにより生じた鋳型砂や、中子砂を含む戻り回収砂S1を搬送するベルトコンベヤ1と、該ベルトコンベヤ1の搬出後方に配設される第1の回転ドラム型ふるい分け装置2と、該第1の回転ドラム型ふるい分け装置2の直下において、該第1の回転ドラム型ふるい分け装置2により荒ふるいされた戻り回収砂S2を搬送するベルトコンベヤ3と、該ベルトコンベヤ3の搬出後方に配設される第2の回転ドラム型ふるい分け装置4と、該第2の回転ドラム型ふるい分け装置4の直下に配設される振動式ふるい分け装置5とを具備している。また、本実施の形態では、前記ベルトコンベヤ1の上方に吊り下げられたマグネットセパレータ(図示せず)により搬送されている戻り回収砂S1から大型の鉄片を除去するとともに、小型の3mm以下の鉄玉を前記ベルトコンベヤ1の駆動プーリ1aに磁気を帯びさせて分離除去するようにしている。なお、図1における符号6は鉄玉の排出シュートである。本実施の形態により処理された再生可能な鋳型砂は、混練機に搬送されたのち、水とバインダーが添加されて混練される。そして、この混練砂は鋳型造型機による鋳型造型に用いられる。   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A mold sand sieving apparatus according to the present invention will be described below with reference to the accompanying drawings. As shown in FIG. 1, a mold sand sieving apparatus according to an embodiment of the present invention generates a mold after pouring by mold separation by a vibrating conveyor or a rotary drum type separation device (not shown). Belt conveyor 1 for transporting the return mold sand and return collected sand S1 including core sand, a first rotary drum type sieving device 2 disposed behind the belt conveyor 1, and the first rotation Immediately below the drum-type sieving device 2, a belt conveyor 3 that conveys the return recovered sand S <b> 2 that has been roughly screened by the first rotary drum-type sieving device 2, and a second conveyor disposed behind the belt conveyor 3. The rotary drum type sieving device 4 and the vibration type sieving device 5 disposed immediately below the second rotary drum type sieving device 4 are provided. Further, in the present embodiment, a large iron piece is removed from the return collection sand S1 conveyed by a magnet separator (not shown) suspended above the belt conveyor 1, and a small iron of 3 mm or less. The balls are separated and removed by magnetizing the drive pulley 1a of the belt conveyor 1. Note that reference numeral 6 in FIG. 1 denotes an iron ball discharge chute. The reclaimable mold sand treated according to the present embodiment is conveyed to a kneader and then kneaded with water and a binder. The kneaded sand is used for mold making by a mold making machine.

前記第1の回転ドラム型ふるい分け装置2は、型ばらしされた戻り回収砂S1を荒いふるいに掛ける装置であって、本体7と、本体7に軸受部8により回転可能に支持される回転軸(図示せず)に装着される左右方向(図1の紙面左右方向)に長い円筒形状の、たとえば開き目が約21mmのふるい9と、該ふるい9を回転駆動する駆動モータ機構(図示せず)と、該ふるい9に戻り回収砂S1を供給する供給シュート10と、該ふるい9により戻り回収砂S1を落下による衝撃によって崩壊させながら、21mm以上の砂ダマおよび中子ガラを排出する排出シュート11と、本体7の下方においてふるい分けられた戻り回収砂S2を一時貯蔵するとともに適宜前記ベルトコンベヤ3に排出する貯蔵槽12とを具備している。   The first rotary drum type sieving device 2 is a device for placing the separated return collected sand S1 on a rough sieve, and a main body 7 and a rotary shaft (supported by a bearing portion 8 for rotation on the main body 7). A sieve 9 having a cylindrical shape that is long in the left-right direction (left-right direction in FIG. 1), for example, having an opening of about 21 mm, and a drive motor mechanism (not shown) for rotationally driving the sieve 9 And a supply chute 10 that supplies the recovered sand S1 to the sieve 9 and a discharge chute 11 that discharges 21 mm or more of sand lumps and core waste while collapsing the return recovered sand S1 by the impact caused by dropping. And a storage tank 12 for temporarily storing the return recovered sand S2 screened under the main body 7 and discharging it to the belt conveyor 3 as appropriate.

前記第2の回転ドラム型ふるい分け装置4は、第1の回転ドラム型ふるい分け装置2によりふるいに掛けられた戻り回収砂S2をさらにふるいに掛ける装置であって、前記ふるいに掛けられた戻り回収砂S2を回転冷却する上流部21と冷却後の戻り回収砂S2をふるいに掛ける下流部22とに区画されている本体23と、該本体23内の上流部21に戻り回収砂S2を供給する供給シュート24と、該本体23内の下流部22から5〜20mmの砂ダマおよび中子ガラを排出する排出シュート25と、該本体23の直下においてふるい分けられた戻り回収砂を一時貯蔵するとともに適宜前記振動式ふるい分け装置5に排出する貯蔵槽26とを具備している。なお、本発明において、前記本体23の内部構造は、上流部21と下流部22とに区画されていれば、とくに限定されるものではないが、たとえば上流部21はドラム内面に撹拌板が取り付けてあり、この撹拌板により回収砂はドラム内でかき上げられ、ダマ砕きおよび冷却効率を上げている。下流部22は開き目5×25mm(線径φ2.5mm)のふるい構造となっており、ふるい目以上のものを排出するようにしている。前記上流部21における戻り回収砂は、回転されながら落下による衝撃によって崩壊を繰り返すうちに、冷やされる。このため、この上流部21は、冷却部として機能している。   The second rotary drum type sieving device 4 is a device for further sieving the return recovered sand S2 applied to the sieve by the first rotary drum type sieving device 2, and the return recovered sand applied to the sieve. A main body 23 divided into an upstream portion 21 for rotating and cooling S2 and a downstream portion 22 for sieving the returned recovered sand S2 after cooling, and a supply for supplying the recovered sand S2 to the upstream portion 21 in the main body 23 A chute 24, a discharge chute 25 for discharging sand lumps and cores of 5 to 20 mm from the downstream portion 22 in the main body 23, and the return collected sand screened directly under the main body 23 are temporarily stored and appropriately And a storage tank 26 for discharging to the vibration screening device 5. In the present invention, the internal structure of the main body 23 is not particularly limited as long as it is partitioned into an upstream portion 21 and a downstream portion 22. For example, the upstream portion 21 has a stirring plate attached to the drum inner surface. The agitating plate scoops up the collected sand in the drum to increase the efficiency of crushing and cooling. The downstream portion 22 has a sieve structure with an opening of 5 × 25 mm (wire diameter φ2.5 mm), and discharges more than the sieve. The return collected sand in the upstream portion 21 is cooled while being repeatedly collapsed due to an impact caused by falling while being rotated. For this reason, this upstream part 21 functions as a cooling part.

前記振動式ふるい分け装置5は、前記第2の回転ドラム型ふるい分け装置4によりふるいに掛けられた戻り回収砂S3をさらに細かくふるいに掛ける装置であって、基台31上にコイルばね32により支持された濾斗状の振動容器33と、該振動容器33に振動を与える振動モータ34と、該振動容器33内に水平に張設された開き目が約3mmのふるい35と、3〜5mmの砂ダマおよび中子ガラを排出する排出シュート36とを具備している。なお、前記基台31には、ふるい35から落下した3mm以下の細かい砂を回収するために回収路37が設けられている。   The vibratory sieving device 5 is a device for further finely sieving the return collected sand S3, which has been passed through the second rotating drum type sieving device 4, and is supported on a base 31 by a coil spring 32. A filter funnel 33 having a filter funnel, a vibration motor 34 for applying vibration to the vibration container 33, a sieve 35 having an opening of about 3 mm extending horizontally in the vibration container 33, and sand having a thickness of 3 to 5 mm And a discharge chute 36 for discharging lumps and core waste. The base 31 is provided with a collection path 37 for collecting fine sand of 3 mm or less dropped from the sieve 35.

本実施の形態では、第2の回転ドラム型ふるい分け装置4の前半部である上流部21を冷却部として機能させるとともに、後半部である下流部22をふるい効率が良い開き目5mmによるふるい分け部として機能させているので、小スペース内にて冷却と効率良い細かいふるいができる。また、ついで開き目が3mmの振動式ふるい分け装置5によりふるい分けを行うようにしているので、さらに細かいふるいが可能となる。これにより、本実施の形態では、設置スペースが小さく、設備費を低減することができるとともに、効率良く戻り回収砂を再生可能な鋳型砂に処理することができる。   In the present embodiment, the upstream portion 21 that is the first half of the second rotary drum type sieving device 4 functions as a cooling portion, and the downstream portion 22 that is the second half is used as a sieving portion with an opening of 5 mm with good sieving efficiency. Since it is functioning, cooling and efficient fine sieving can be performed in a small space. Further, since the sieving is performed by the vibration type sieving device 5 having an opening of 3 mm, further fine sieving is possible. Thereby, in this Embodiment, while an installation space is small, an installation cost can be reduced, and return return sand can be efficiently processed into recyclable casting sand.

本発明の一実施の形態にかかわる鋳型砂のふるい分け処理装置の概略構成図である。It is a schematic block diagram of the mold sand sieving processing apparatus concerning one embodiment of the present invention.

符号の説明Explanation of symbols

1、3 ベルトコンベヤ
1a 駆動プーリ
2 第1の回転ドラム型ふるい分け装置
4 第2の回転ドラム型ふるい分け装置
5 振動式ふるい分け装置
6、11、
25、36 排出シュート
7、23 本体
8 軸受部
9、35 ふるい
10、24 供給シュート
12、26 貯蔵槽
21 上流部
22 下流部
31 基台
32 コイルばね
33 振動容器
34 振動モータ
1, 3 Belt conveyor 1a Drive pulley 2 First rotating drum type sieving device 4 Second rotating drum type sieving device 5 Vibrating sieving devices 6, 11,
25, 36 Discharge chute 7, 23 Main body 8 Bearing part 9, 35 Sieve 10, 24 Supply chute 12, 26 Storage tank 21 Upstream part 22 Downstream part 31 Base 32 Coil spring 33 Vibration container 34 Vibration motor

Claims (2)

型ばらしにより生じた戻り回収砂をふるい分けして再生可能な鋳型砂に処理する鋳型砂のふるい分け処理装置であって、
前記戻り回収砂を荒いふるいに掛ける第1の回転ドラム型ふるい分け装置と、
該第1の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂を搬送するベルトコンベヤと、
該第1の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂を回転冷却する上流部と冷却後の戻り回収砂をさらにふるいに掛ける下流部とに区画される第2の回転ドラム型ふるい分け装置と、
該第2の回転ドラム型ふるい分け装置の直下に配置され、該第2の回転ドラム型ふるい分け装置によりふるいに掛けられた戻り回収砂をさらに細かくふるいに掛ける振動式ふるい分け装置
とを備えてなることを特徴とする鋳型砂のふるい分け処理装置。
A mold sand sieving treatment apparatus for sieving the return recovered sand generated by mold separation into a reusable mold sand,
A first rotating drum type sieving device for passing the return recovered sand over a rough sieve;
A belt conveyor for transporting the recovered sand collected by the first rotating drum type sieving device;
The second rotary drum type sieving is divided into an upstream part for rotating and cooling the return recovered sand applied to the sieve by the first rotary drum type sieving device and a downstream part for further passing the recovered return sand after cooling to the sieve. Equipment,
And a vibration type sieving device that is arranged directly below the second rotating drum type sieving device and further finely sifts the recovered sand collected by the second rotating drum type sieving device. A molding sand screening device.
前記第2の回転ドラム型ふるい分け装置の下流部の開き目が約5mmである請求項1記載の鋳型砂のふるい分け処理装置。
2. The molding sand sieving apparatus according to claim 1, wherein an opening of a downstream portion of the second rotary drum type sieving apparatus is about 5 mm.
JP2005291045A 2005-10-04 2005-10-04 Device for screening molding sand Pending JP2007098433A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005291045A JP2007098433A (en) 2005-10-04 2005-10-04 Device for screening molding sand

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005291045A JP2007098433A (en) 2005-10-04 2005-10-04 Device for screening molding sand

Publications (1)

Publication Number Publication Date
JP2007098433A true JP2007098433A (en) 2007-04-19

Family

ID=38025885

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005291045A Pending JP2007098433A (en) 2005-10-04 2005-10-04 Device for screening molding sand

Country Status (1)

Country Link
JP (1) JP2007098433A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011245495A (en) * 2010-05-24 2011-12-08 Comutars Kk Casting sand-recycling method
CN102641988A (en) * 2011-03-22 2012-08-22 如皋市大生线路器材有限公司 Investment cast shell crushing, grading and screening system
CN102756073A (en) * 2012-05-30 2012-10-31 郑州新波臣工程技术有限公司 Water glass old sand refurbishing equipment and process thereof for refurbishing old sand
CN103586979A (en) * 2013-11-06 2014-02-19 葛洲坝集团第五工程有限公司 Secondary screening system four-grading aggregate refrigeration device and method
CN106825394A (en) * 2017-02-27 2017-06-13 安徽省胜峰机械有限公司 A kind of casting sand multistage screening feed device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011245495A (en) * 2010-05-24 2011-12-08 Comutars Kk Casting sand-recycling method
CN102641988A (en) * 2011-03-22 2012-08-22 如皋市大生线路器材有限公司 Investment cast shell crushing, grading and screening system
CN102756073A (en) * 2012-05-30 2012-10-31 郑州新波臣工程技术有限公司 Water glass old sand refurbishing equipment and process thereof for refurbishing old sand
CN102756073B (en) * 2012-05-30 2014-07-16 郑州新波臣工程技术有限公司 Water glass old sand refurbishing equipment and process thereof for refurbishing old sand
CN103586979A (en) * 2013-11-06 2014-02-19 葛洲坝集团第五工程有限公司 Secondary screening system four-grading aggregate refrigeration device and method
CN103586979B (en) * 2013-11-06 2015-08-19 葛洲坝集团第五工程有限公司 A kind of regrading system four graded aggregate refrigeration plant and method
CN106825394A (en) * 2017-02-27 2017-06-13 安徽省胜峰机械有限公司 A kind of casting sand multistage screening feed device

Similar Documents

Publication Publication Date Title
EP2456559B1 (en) Rotary tumbler and metal reclaimer
JP2007098430A (en) Screening and recovering apparatus
JP5574876B2 (en) Gypsum waste material recycling equipment
JP2013117058A (en) Apparatus for producing iron-based material and regenerated sand
JP2007098433A (en) Device for screening molding sand
CN112638551B (en) Method for removing thread, thread removing device, and method for processing electronic/electric equipment component scraps
JP2008232522A (en) Paper shredder dust disposal method and its system
JP4157505B2 (en) Residual bone ash treatment system and residual bone ash treatment method
JP2016097363A (en) Crushed sand manufacturing device, and method of operating crushed sand manufacturing device
KR100787529B1 (en) Shot-ball recovery apparatus using magnetic-drum
US3848815A (en) Granulating apparatus
US3762656A (en) Shakeout and crushing apparatus
JP5316888B2 (en) Method and system for treating harmful substances in mold sand
JP2000094333A (en) Recycling method of used blast material and facility thereof
JPH09196352A (en) Device for solidifying and treating melted item in waste product melting furnace
JP5420475B2 (en) How to recycle foundry sand
JP2012166170A (en) Washing method for incineration ash and method for converting the incineration ash into cement raw material
JP3649400B2 (en) Pre-regeneration processing method and equipment for self-hardening foundry sand
JP6454293B2 (en) Sorting method and sorter for workpieces
JP2015024933A (en) Method of regeneration treatment of fine aggregate
JPH11138252A (en) Method of recovering molding sand
CN207914534U (en) Ball type sandbox sorts dust pelletizing system
JP3564035B2 (en) Method and apparatus for separating and recovering metal and slag from metal-containing raw materials
KR101815491B1 (en) Aluminum can recycling system
JP2009233494A (en) Method and system for disposing of shredder dust