JP3616378B2 - Heat treatment equipment - Google Patents

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JP3616378B2
JP3616378B2 JP2002060297A JP2002060297A JP3616378B2 JP 3616378 B2 JP3616378 B2 JP 3616378B2 JP 2002060297 A JP2002060297 A JP 2002060297A JP 2002060297 A JP2002060297 A JP 2002060297A JP 3616378 B2 JP3616378 B2 JP 3616378B2
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workpiece
row
work
heating plate
support member
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JP2003257985A (en
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勉 平田
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Espec Corp
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Espec Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、1枚づつ搬入される平板状のワークを多数枚の加熱板で加熱して搬出するようにした熱処理装置に関し、フラットパネルディスプレイ用ガラス基板等の枚葉式熱処理装置として好都合に利用される。
【0002】
【従来の技術】
放射加熱板のような発熱する加熱板でフラットパネルディスプレイ用等のガラス基板からなるワークを熱処理する装置としては、トンネル状の熱処理室内に複数の加熱板を並設し、その下をコロコンベアやシャトルビームによってワークを通過させて熱処理するようにした横型トンネル式の装置が一般的である。しかしながら、このような装置では、1段の水平搬送式であるために広大な床面積が必要になる。
【0003】
又、縦型装置としては、一般的なものとして、図16に示す如く、熱処理室22内に放射加熱板1を多段に固定設置し、それぞれの間隔の中でワークWを支持管2で支持し、ワークWを放射加熱板で加熱し、図において紙面直角方向の両側になるワークの搬出側及び搬入側にロボットを設け、熱処理の終了した段のワークWを搬出し新ワークを搬入するようにした装置が知られている。しかしながら、このような装置では、各段毎にワークの搬入及び搬出用の扉が設けられ、これを開閉する必要があるため熱ロスが多くなること、ワークの出入口側にロボットを設けるため、その動作範囲として広いスペースが必要になること、等の問題がある。
【0004】
なお、熱風循環式のように加熱板を用いない装置では、多段の段間でワークを昇降しつつ一ヶ所だけからワークを出し入れするようにした装置が一般的であるが(例えば特開平10−68592号、10−73379号公報参照)、このような装置は加熱板で加熱する形式の装置には適用できない。
【0005】
【発明が解決しようとする課題】
そこで本発明は、従来技術における上記問題を解決し、占有する配置スペースが少なく熱効率の良い熱処理装置を提供することを課題とする。
【0006】
【課題を解決するための手段】
本発明は上記課題を解決するために、1枚づつ搬入される平板状のワークを多数枚の加熱板で加熱して搬出するようにした熱処理装置において、
前記搬入から前記搬出する方向である送り方向及びこれと反対の戻り方向からなる縦方向に直角な横方向に前記加熱板から張り出す張出部を持つ長さに長尺状に形成されていて前記ワークを支持可能なように1枚のワークに対して少なくとも2本設けられるワーク支持部材と、
前記加熱板が前列加熱板として前記搬入される側に一定の間隔で上下方向に多段に配設され昇降可能にされていて前記ワークを支持したワーク支持部材を載置可能で前記ワークを加熱可能にした前列装置と、
前記加熱板が中間列加熱板として前記前列装置と並列状に前記一定の間隔で上下方向に多段に配設されていて前記ワークを加熱可能にした中間列装置と、
前記加熱板が後列加熱板として前記中間列装置に対して前記前列装置と対称に前記搬出される側に配設され昇降可能にされていて前記ワークを支持したワーク支持部材を載置可能で前記ワークを加熱可能にした後列装置と、
前記前列装置と中間列装置と後列装置とからなる3列装置のうちの隣同士の2列装置の位置に相互間の干渉を回避するように配設され前記縦方向に往復移動可能で前記ワーク支持部材の前記張出部を支持可能な受け部材を備えた前後移動装置と、
前記後列加熱板のうちの最下段の加熱板で加熱された最下段ワークを最下段ワーク支持部材から分離する分離機構を備え分離された前記最下段ワークを前記送り方向に移動して搬出するワーク搬出装置と、
前記最下段ワークを分離された前記最下段ワーク支持部材である単独ワーク支持部材を前記後列装置の位置から前記前列装置の位置に移動させるワーク支持部材戻し装置と、
新たなワークを外から前記送り方向に移動して搬入し搬入された前記新たなワークを前記単独ワーク支持部材で支持させる結合機構を備えたワーク搬入装置と、
前記前列加熱板のうちの最上段の加熱板で加熱された最上段ワークを載せた前列最上段ワーク支持部材を前記送り方向に前記後列装置の位置に移動させる最上段移動装置と、
を有することを特徴とする。
【0007】
【発明の実施の形態】
図1は本発明を適用した熱処理装置の概略の全体構成の一例を示し、図2乃至図6は各部の構造例を示す。
熱処理装置は、1枚づつ搬入される平板状のワークであるフラットパネルディスプレイ用ガラス基板等のワークWを多数枚の加熱板として通常使用されるものであり電気ヒータを内蔵して赤外線を放射するように構成された放射加熱板等からなる加熱板1で加熱して搬出するようにした装置であり、ワーク支持部材としての管2、前列装置3、中間列装置6、後列装置7、前後移動装置8、ワーク搬出装置10、ワーク支持部材戻し装置である管戻し装置12、ワーク搬入装置15、最上段移動装置17、等を有する。
【0008】
又、通常の構造部分として、断熱壁21、これで囲われた熱処理室22、装置の稼働中には常時閉鎖されている断熱扉23、ワークの搬入側及び搬出側にそれぞれ一箇所設けられている入口24及び出口25、熱処理室の下方で本体構造に結合されている支持フレーム26、断熱壁の外側でワークの予熱及び予冷効果を持たせるようにワークの入口及び出口部分を囲っているケーシング27、等を備えている。
【0009】
管2は、図5及び図6にも示す如く、搬入から搬出する方向である送り方向Y及びこれと反対の戻り方向Yからなる縦方向Yに直角な横方向Xに加熱板1から張り出す張出部2aを持つような長さに長尺状に形成されていて、ワークWを支持可能なように1枚のワークに対して少なくとも2本として本例では2本設けられている。なお、ワーク支持部材としては、加熱板1上に載せられると共に張出部2aを持つ長尺物であれば、断面が三角形や四角形等の多角形や楕円形など適当な形状のものでよい。又、加熱板1は通常ワークWより大きくなっているが、加熱板よりワークの方が大きい場合には、張出部2aはワークからも張り出すように設けられる。
【0010】
前列装置3では、加熱板1が前列加熱板1Fとして搬入される側である入口24側に一定の間隔としてピッチpで上下方向Zに多段として本例では図2乃至図4に示すように10段に配設され昇降可能にされていて、ワークWを支持した管2を載置可能でワークWを加熱可能なようにされている。
【0011】
即ち、前列加熱板1FのそれぞれをX方向の両側に立設された支柱31及び連結板32に取り付け、これらを昇降板33を介して昇降機構40で支持して昇降させるようにしていて、それぞれの前列加熱板1Fには、本例では最上段加熱板1Ftを除いて管2を載せられる前列管受け34が取り付けられていて、ワークWを支持した管2が前列管受け34に載せられると、その上の前列加熱板1FによってワークWが加熱されるようになっている。なお図1では、上記10段の加熱板を最上段加熱板1Ftと最下段加熱板1Fb と中間の8段を1段だし示した中間段加熱板1Fmとして示している。
【0012】
昇降機構40は、本例ではカムとクランクとを組み合わせた機構を採用していて、モータ41、これで回転駆動されるカム42、図4に示す如くアーム43に連結されてカム42の回転によって矢印のようにスイング動作をするカムフォロワ44、この動作によって回転される伝導軸45、そのトルクを伝達するアーム46、その自由端に連結され上下方向に動くピン47、その動きである昇降を伝達する昇降駆動板48、これに連結された昇降軸49、その昇降を案内するリニアガイド50、昇降軸49に連結され昇降及び支持された前記昇降板33、等によって構成されている。
【0013】
モータ41、伝導軸45、リニアガイド50等は前記支持フレーム26に取り付けられたり支持されたりしている。なお、昇降装置としては、このような機構に代えて、エアーシリンダ等のシリンダ装置、ボールネジ機構、クランク機構等の周知の適当な直線移動機構を用いることができる。
【0014】
中間列装置6では、加熱板1が中間列加熱板1Mとして前列装置3と並列状に同じピッチpで上下Z方向に多段として本例では前列装置3と同じ10段に配設されていて、ワークWを加熱可能にしている。即ち、中間列加熱板1MのそれぞれをX方向の両側に立設された支柱61及び連結板62に取り付け、支柱61を支持フレーム26に固定して取り付けている。従って、昇降しないと共に管2を支持することもないが、中間列加熱板1Mの位置に来たワークWを加熱することができる。
【0015】
後列装置7では,加熱板1が後列加熱板1Bとして中間列装置6に対して前列装置3と対称に搬出される側である出口25の側に配設され昇降可能にされていて、ワークWを支持した管2を載置可能でワークWを加熱可能にしている。
【0016】
即ち、後列加熱板1Bは前列加熱板1Fと同ピッチで同段数配設され、後列加熱板1BのそれぞれをX方向の両側に立設された支柱71及び連結板72に取り付け、これらを昇降板73を介して本例では前列装置用の昇降機構40を兼用してこれで支持して昇降させるようにしている。それぞれの後列加熱板1Bには、同様に最上段加熱板1Btを除いて管2を載せられる後列管受け74が取り付けられていて、ワークWを支持した管2が後列管受け74に載せられると、その上の後列加熱板1BによってワークWが加熱されるようになっている。
【0017】
昇降装置40を兼用する構造としては、伝導軸45を前列装置3側に加えて後列装置7側にも延設し、後列装置7に対しても、アーム46、ピン47、昇降駆動板48、昇降軸49及びリニアガイド50を設け、昇降軸49を前記昇降板73に連結するようにしている。
【0018】
このように前列装置3と後列装置7とに昇降装置40を兼用すれば、装置の簡素化や低コスト化を図ることができる。そして本例では、後述するように、前列加熱板1Fと後列加熱板1Bとが同じ動作をできるようにしているので、このように同じ昇降装置を使用することにより、作動の同期化を図る必要がなくなり、作動を一層確実に行わせることができる。なお、後列装置7に対して別の昇降装置を設けることも可能である。
【0019】
前後移動装置8は、前列装置3と中間列装置6と後列装置7とからなる3列装置のうちの隣同士の2列装置の位置に相互間の干渉を回避するように配設されていて、縦方向Yに往復移動可能で管2の張出部2aを支持可能な受け部材として縦移動管受け81を備えている。
【0020】
即ち、図2乃至図6と共に図7(a)でも分かりやすく示す如く、加熱板1でワークWが加熱されるように加熱板1の数に対応して設けられる管2を受けられる縦移動管受け81のそれぞれの位置を、X方向(図1〜3では紙面に直角な方向)において加熱板1の範囲内にありこの上で管2を受ける管受け34及び74より外側の位置にして、この縦移動管受け81を、X方向の両側に加熱板1と干渉しないように立設されY方向に移動しても加熱板1及びその支柱31、61、71の存在範囲外の位置になるように配設したX方向の両側の支柱82に取り付け、これらを両側と上の連結板83、84で連結すると共に、支柱82を本例では縦移動機構9で縦移動されるビーム91に結合している。
【0021】
この縦移動管受け81は、縦方向Yには移動可能であるが、上下Z方向には一定位置にあり、図3に示す如く10段の後列加熱板及び固定された10段の中間段加熱板下の位置に対応して同様に10段に設けられている。なお図1では、上記10段の縦移動管受け81を最上段縦移動管受け81tと最下段縦移動管受け81b と中間の8段を1段で示した中間段縦移動管受け81mとして示している。
【0022】
縦移動機構9は、図8にも模式的に分かりやすく示すように、横方向Xの両側で縦方向Yの全体に伸びたビーム91に取り付けられリニアガイド92と嵌合する連結板93、これに取り付けられたボールナット94、軸受95等で回転自在に支持されたボールネジ96、これを回転させるサーボモータ97、等によって構成されている。なお、これに代えて、エアーシリンダ等の他の機構を採用可能である。
【0023】
ワーク搬出装置10は、後列加熱板1Bのうちの最下段加熱板1Bb で加熱された最下段ワークWb を管2から分離する分離機構11を備え、これによって分離された最下段ワークWbを送り方向Yに移動して搬出可能にする装置である。この搬出には、本例では前記縦移動機構9を兼用し、そのビーム91にX方向の中心側に伸びるように配設した搬出スライダー101を用いている。なお、これに代えて独立の縦移動装置を用いることも可能である。
【0024】
分離機構11は、本例では、図7(b)にも示す如く、昇降可能でワークWの範囲外の位置に設けられた分離用昇降管受け111、これと干渉することなくワークWだけが載せられる分離用ワーク受け112、縦Y方向に移動可能で分離用昇降管受け111の下降動作によってこれと干渉することなく管2だけが載せられる分離用縦移動管受け113、等によって構成されている。部材113はスライダーのビーム91に直接取り付けられている。但し、ビーム91に取り付けられた前後移動装置8の支柱82に取り付けられてもよい。
【0025】
この中で、分離用昇降管受け111は、本例では後列加熱板1Bが取り付けられた支柱71に取り付けられ、その昇降機構40で昇降されるようになっている。なお、構造が多少複雑になるが、管受け111は別の昇降装置で昇降されてもよい。
【0026】
一方、分離用ワーク受け112を昇降させる昇降機構200は、本例では昇降機構40と同様のものであり、兼用されているモータ41、これで回転駆動されるカム202、図4に示す如くアーム203に連結されてカム202の回転によって矢印のようにスイング動作をするカムフォロワ204、この動作によって回転される伝導軸205、そのトルクを伝達するアーム206、その自由端に連結され上下方向に動くピン207、その動きである昇降を伝達する昇降板208、これに連結され分離用ワーク受け112を昇降させる昇降軸209、その昇降を案内するリニアガイド210、等によって構成されている。
【0027】
伝導軸205、リニアガイド210等は前記支持フレーム26に支持されたり取り付けられたりしている。なお、昇降装置としては、このような機構に代えて、エアーシリンダ等のシリンダ装置、ボールネジ機構、クランク機構等の周知の適当な直線移動機構を用いることができることは昇降装置40の場合と同様である。
【0028】
管戻し装置12は、最下段ワークWb を分離された最下段管である単独ワーク支持部材としての単独管2c を後列装置7の位置から前列装置3の位置に移動させる装置であり、本例では、前側及び後側戻し用ワーク支持部材受けとして戻し用縦移動管受け13及び前記分離用縦移動管受け113と、中間列装置6の位置に設けた戻し用昇降ワーク支持部材受けとして単独管受け144とを設けている。なお、単独管2c は、図1では、単独管になって戻される途中の中間列装置6にあるものを太い線で単独管2c として示している。
【0029】
縦移動可能にされる戻し用縦移動管受け13は、本例では分離用縦移動管受け113と同様にスライダーのビーム91に直接取り付けられていてこれによって縦移動可能にされている。
【0030】
単独管受け144は戻し昇降機構14として構成されている。戻し昇降機構14は、本例では、前記昇降装置200の伝導軸205によって昇降されるアームで昇降されるレバー141、その中間支点142、レバー141の他端141aに結合された逆動作昇降軸143、これに取り付けられた前記単独管受け144、等によって構成されている。管受け13と144とは、図7(c)にも示すように互いに干渉しない位置関係になっている。なお、これらを独立の移動機構や昇降機構にすることも可能である。
【0031】
ワーク搬入装置15は、外から新たなワークである新ワークWnを送り方向Yに移動して搬入し新ワークWnを単独管2cで支持させる結合機構16を備えている。新ワークWnを搬入する機構としては、本例ではワーク搬出装置10と同様に縦移動機構9を兼用し、そのビーム91にX方向の中心側に伸びるように立設した搬入スライダー151を用いている。なお、これに代えて独立の縦移動装置を用いることも可能である。
【0032】
結合機構16は、本例では分離機構11と同様の構造になっていて、昇降可能でワークWの範囲外の位置にあって戻し用縦移動管受け13に載って前列装置側に移動してきた単独管2cを取り上げられるように設けられた結合用昇降管受け161、図7(d)にも示す如くこれと干渉することなく搬入されてきた新ワークWnを昇降させて単独管2cによって取り上げられるようにワークの範囲内に設けられた結合用ワーク受け162、等によって構成されている。
【0033】
結合用昇降管受け161は、本例では前列加熱板1Fが取り付けられた支柱31に取り付けられ、その昇降機構40で昇降されるようになっている。なお、構造が多少複雑になるが、別の昇降装置で昇降されてもよい。結合用ワーク受け162は、分離用ワーク受け112を昇降させる昇降機構200で昇降される。即ち、その伝導軸205からアーム等を介してリニアガイド210’で案内され昇降される昇降軸209´に結合されている。
【0034】
最上段移動装置17は、前列加熱板1Fのうちの最上段の加熱板1Ftで加熱された最上段ワークを載せた最上段ワーク支持部材を送り方向Yに後列装置7の位置に移動させる装置であり、本例では、中間列装置6の最上段位置で最上段管2tを支持可能で昇降可能にされた中間列最上段ワーク支持部材昇降支持機構である上端管昇降機構18を備えている。この機構18は、図7(e)にも示す如く前後移動装置8の縦移動管受け81との間で管2tをやり取りできるようにこれと干渉しない位置に設けられている。
【0035】
上端管昇降機構18は、本例では、戻し昇降機構14と同様に昇降装置200の伝導軸205を使用している。即ち、この軸のトルクを上下動に変換し、リニアガイド181を介して昇降軸182を昇降可能にし、これに管2tを受ける最上段管受け183を取り付けている。なお、これを独立の昇降機構にすることも可能である。
【0036】
以上の諸装置によってワークWの搬入、上昇、横送り、下降、搬出の全動作が可能になるが、本例の装置では、搬入側でのワークのスライダーへの搭載及び搬出時のスライダーからの取出の便宜のため、搬入及び搬出側でワークWを昇降させる昇降機構19を設けている。この昇降機構19も昇降装置40を利用したものであり、伝導軸205で昇降されリニアガイド191で案内される昇降軸192、Y方向の中心位置に狭い幅で二列に延設された支持板193、等で構成されている。
【0037】
図1及び図9乃至図15は、以上のような熱処理装置においてワークが熱処理されるまでの移動状態を示す。
本例の熱処理装置は、結局のところ、縦移動だけの機構と昇降だけの機構との組合せで構成されていると共に、縦移動では、1台のサーボモータ97でビーム91を往復移動させ、縦移動機構の全てをこれに結合し、昇降では、各種昇降機構からなる昇降部分を1台のモータ41で駆動し、カム及び回転伝導軸を加熱板用とその他用との2種類の42、202及び45、205にした構成にされている。従って、装置の構造及び動きが極めて簡素化されていて、作動の信頼性が高い。
【0038】
このような機構において、モータでは、通常、回転動作のタイミング及び回転量が自動制御され、これらに対応して各機構が目的にあったタイミングで必要十分なだけの動作量になるように定められる。以下では、このように駆動される各機構の動作について説明する。
【0039】
図1は、仮に基準状態として、ビーム91の送り方向Yへの移動により、同時に、搬入スライダー151によって新ワークWnが前列装置3に搬入され、全ての縦移動管受け81(以下単に「受け81」と略す)にワークWが載せられて前後移動装置8が中間列装置6及び後列装置7の位置に来て、最終段で分離された最終段ワークWbが搬出スライダー101によって熱処理室22外に搬出されると共に、前後列装置3、7の加熱板1F、1Bが下降していて中間列加熱板1Mと同じ高さの基準位置Pになり、一方、逆動作昇降軸143が上昇していてワークWbから分離された太い線で示す単独管2cが単独管受け144に取り上げられている状態を示す。熱処理の1タクト動作の終了兼開始状態を示している。
【0040】
図9は、後列装置7のワークW及び管2の下降と単独管2cの縦移動が開始され、図1の状態から加熱板1F及び1Bが中間位置Pまで上昇し、加熱板1Bが受け81からワーク及び管を取り上げ、一方、単独管受け144が逆動作によって下降し、単独管2cが戻し用縦移動管受け13に載せられ、更に、最上段移動装置17の上端管昇降機構18が最上段移動装置としても使用される前後移動装置8の最上段受け81t上の最上段管2t及びその上の最上段ワークWtを最上段管受け183上に取り上げた状態を示す。なお、最終段の加熱板1Bbより下には加熱板がなく、従って後列管受け74の無い位置では、分離用昇降管受け111によって最終段の管2b及びワークWbが受けられる。
【0041】
図10は、後列装置7のワークW及び管2の1ピッチpの下降動作の途中状態示し、図2の状態から、ワークW及び管2を取り上げられた受け81が戻り方向Yに少し移動して管支持位置から外れ(a)、これによって下降が可能になった加熱板1Bが受け81の位置を通り越して中間位置P=Pに下がり(b)、管2を1段下げて支持する必要のある受け81が送り方向Yに管支持位置まで復帰した状態(c)を示す。
【0042】
図11は、後列装置7の加熱板1Bが更に下降して1ピッチp下の位置Pになり、ワークW及び管2が1ピッチ下がって受け81に支持されると共に、受けのない最下段では最終段ワークWb及び最終段管2bが分離用昇降管受け111からそれぞれ分離用ワーク受け112及び分離用縦移動管受け113に移載された状態を示す。これにより、後列装置7における前後移動装置8でのワークの一段下降動作が完了し、受け81のうちの最上段受け81tは管及びワークのない空の状態になり、最下段ではワークWbと管2bとが分離されそれぞれ別に処理可能にされる。管2bは新たな単独管になる。
【0043】
図12は、ビーム91が戻り方向Yに移動し、前後移動装置8及びビーム上の他の部材13及び113がそれぞれ前列及び中間列装置3、6の位置になり、搬出スライダー101が熱処理室に入り搬入スライダー151が熱処理室から出た状態を示す。そして、これ位の時期に前工程から次に熱処理されるべきワークWが熱処理室外の昇降機構19の搬入側の支持板193に載せられると共に、熱処理済みの最終段ワークWbが搬出側の支持板193から取り上げられてその後の生産ラインに送られる。
【0044】
又、太線で示す旧単独管受け2cが新ワークWnを支持可能な状態になり、ワークを分離された管2bが次の単独管受け2c´となって中間列装置6の位置に来て、前列装置3におけるワークWの上昇及び単独管受け2cと新ワークWnとの結合が可能になる。
【0045】
図13は図9に対応する図であり、前列装置3のワークW及び管2の上昇が開始され、図12の状態から加熱板1F及び1Bが低位置Pから少し上昇した中間位置Pになり、加熱板1Fが受け81からワーク及び管を取り上げ、又、前列装置3の支柱31に取り付けられている結合機構16の結合用管受け161も上昇し、前列装置3側に来た戻し用縦移動管受け13から単独管2c及び結合用ワーク受け162から新ワークWnを取り上げて両者を結合した状態を示す。
【0046】
又、単独管受け144が逆動作によって上昇し、新単独管2c´が分離用縦移動管受け113から単独管受け144に取り上げられた状態を示す。更に、中間列装置6の位置には、管及びワークWのない空の状態になった最上段の受け81tを含む受け81が移動してきた後、最上段移動装置17の上端管昇降機構18が、最上段移動装置としても使用される前後移動装置8の最上段受け81t上に最上段管2t及びその上の最上段ワークWtを載せた状態を示している。なお、中間列装置の位置にあって最上段管受け183によってワークWtを取り上げられて前列装置の位置に移動した最上段の受け81tは空の状態になっている。
【0047】
図14は図10に対応する図で、前列装置3のワークW及び管2の1ピッチpの上昇動作を示し、図13の状態から、ワークW及び管2を取り上げられた受け81が送り方向Yに少し移動して管支持位置から外れ(a)、これによって上昇が可能になった加熱板1Fが受け81の位置を通り越して高い中間位置Pに上がり(b)、管2を1段上げて支持する必要のある受け81が戻り方向Yに管支持位置まで復帰した状態(c)を示す。
【0048】
図15は図11に対応する図で、前列装置3の加熱板1Fが下降して基準位置Pと同じ位置に復帰し、前後移動装置8においてワークW及び管2が1ピッチ上がって受け81に支持された状態を示す。これにより、前列装置3における前後移動装置8でのワークの一段上昇動作が完了し、空になっていた前列装置位置の最上段受け81tを含み前列装置3及び中間列装置6の位置の全ての受け81上に管及びワークが載せられた状態になる。そして、前後移動装置8が中間列装置6及び後列装置7の位置に移動すると、図1の基準状態に復帰することになる。
【0049】
以上のような熱処理装置によれば、ワークWの移動のために熱処理室22内にワークWの搭載されていない列ができるが、装置の占有スペースが熱処理室22と、ワークの予熱及び予冷効果を持たせるように通常設けられるワークの搬入と搬出のためのスペースだけであるため、ロボットによるワークハンドリングスペースを必要とする従来の熱処理装置よりも、装置の占有スペースを小さくすることができる。
【0050】
又、ワークが熱処理装置内で昇降及び移動されるため、ワークWを搬入及び搬出する入口及び出口をそれぞれ一定位置で一か所にすることができる。その結果、従来の装置で必要であった例えば10段の装置の各段ごとに設けられる多数の扉が不要になり、扉の開閉機構として特別のものが不要になると共に、内外気が流通する可能性のある部分が最小になるので、装置の熱効率を大幅に改善することができる。
【0051】
【発明の効果】
以上の如く本発明によれば、請求項1の発明においては、熱処理装置が所定の構成を備えたワーク支持部材と前列装置と中間列装置と後列装置と前後移動装置とワーク搬出装置とワーク支持部材戻し装置とワーク搬入装置と最上段移動装置とを有するので、加熱板があるために直接これを越えて昇降できないワークを昇降可能にし、一定位置に設けた1つの入口からワークを搬入し、所定の熱処理時間ごとに、一定位置に設けた1つの出口からワークを搬出し、従来の加熱板式の熱処理装置ではできなかったワークを循環させる枚葉処理方式によるワークの熱処理をすることができる。
【0052】
即ち、前後移動装置が前列装置と中間列装置と後列装置とからなる3列装置のうちの隣同士の2つの装置の位置に相互間の干渉を回避するように縦方向に移動可能に配設されていると共に、ワーク支持部材の張出部を載置可能な受け部材を備えているので、前後移動装置が中間列装置と後列装置の位置にあるときに、後列装置の位置において、それぞれの後列加熱板の下であってその範囲の外側の位置でワークに対応して多段に設けられる受け部材によってワークの載せられたワーク支持部材を支持し、昇降可能でワーク支持部材を載置可能な後列加熱板を上昇させ、その上に受け部材からワーク支持部材を取り上げ、縦方向に移動可能な前後移動装置をその方向に少し移動させて受け部材の位置をワーク支持部材の位置から縦方向にずらし、それぞれの後列加熱板上のワーク支持部材を通過可能になったその下の受け部材の位置を通過させて下降させ、再び受け部材を縦方向に移動させてワーク支持部材を載置可能な位置に復帰させ、それから更に後列加熱板を下降させ、その上に載っていたワーク支持部材を1段下の受け部材に載せることにより、多段の受け部材においてワーク支持部材を1段下降させることができる。
【0053】
この動作により、受け部材の最上段は空になり、最下段の受け部材に載っていたワーク支持部材はそれより下に下りることになる。そして、下に下りた最下段のワーク支持部材上の最下段ワークを、所定の熱処理時間の経過により、ワーク搬出装置によって熱処理装置から搬出することが可能になる。
【0054】
このワーク搬出装置は、最下段ワークを最下段ワーク支持部材から分離する分離機構を備えているので、分離した最下段ワークを送り方向に移動して搬出することができる。それにより、1枚のワークの熱処理を完了させてこれを搬出し、次のワーク生産工程に移すことができる。又、最下段ワーク支持部材をワークのない単独ワーク支持部材にすることができる。
【0055】
分離機構としては、例えば、最下段の後列加熱板の下に他の部材と干渉しない分離用昇降ワーク受けを設け、これによって最下段ワーク支持部材を前後移動装置から取り上げ、これを下降させ、ワークを分離用ワーク受けに載せた後管支持部材を縦移動可能な分離用縦移動ワーク支持部材受けに載せるような機構にすることができる。
【0056】
従って、空になった最上段の受け部材に次のワークが載せられ、ワークを取り上げられた単独ワーク支持部材が搬入側に戻され、搬出されたワークに代えて新ワークが搬入され、単独ワーク支持部材と新ワークとが組み合わせられれば、連続してワークを熱処理できることになる。
【0057】
これに対しては、まず、最上段移動装置を設けているので、前列加熱板のうちの最上段の加熱板で加熱された最上段ワークを載せた前列最上段ワーク支持部材を送り方向に後列装置の位置に移動させ、上記最上段に次のワーク支持部材を載せることができる。
【0058】
そのためには、例えば、中間列装置の位置で最上段ワーク受け部材を昇降させる中間列最上段ワーク支持部材昇降機構を設けて、2列装置分設けられている前後移動機構の前列側部分が中間列装置の位置に来たときに、その中間列最上段受け部材に載せられたワーク支持部材を取り上げて上昇させた状態で支持しておき、上記のように後列装置で空になった前後移動装置の後列側部分の最上段の受け部材が中間列装置の位置に来たときに、前記昇降機構を下降させて中間列最上段ワーク支持部材を空の受け部材に移載し、前後移動装置を再び後列側に移動させればよい。
【0059】
これにより、前後移動装置の前列側の最上段受け部材が空になるが、これに対しては、前列装置位置でワークを載せたワーク支持部材が補充されればよい。
【0060】
単独ワーク支持部材の循環に対しては、ワーク支持部材戻し装置を設けて、単独ワーク支持部材を後列装置の位置から前列装置の位置に移動させるようにしているので、前列装置の位置で新たなワークと結合することにより、その循環が可能になる。
【0061】
この戻すための機構の一例としては、前後移動装置と同様に中間列装置の位置を介して前後装置の位置に縦移動可能にされた前側及び後側戻し用ワーク支持部材受けを設けると共に、中間列装置の位置に昇降可能な戻し用昇降ワーク支持部材受けを設けた構成にすることができる。これにより、後側戻し用ワーク支持部材受けが単独ワーク支持部材を載せて中間列装置の位置に来たときに、これを戻し用昇降ワーク支持部材受けを上昇させて受けて保持し、前側戻し用ワーク支持部材受けが中間列装置の位置に来たときに、昇降受けを下降させて単独ワーク支持部材を前側受けに移載し、これを前列側に移動させることにより、中間列を介して後列側から前列側に単独ワーク支持部材を戻すことができる。この場合、前記分離用縦移動ワーク支持部材受けを後側戻し用ワーク支持部材受けに兼用することができる。
【0062】
新ワークの搬入とその単独ワーク支持部材との組合せに対しては、搬入装置を設けて、新たなワークを外から送り方向に移動して搬入し、搬入装置の一部分を構成する結合機構を設けて、搬入された新たなワークを単独ワーク支持部材で支持させるようにしている。
【0063】
結合機構としては、分離機構と同様に、例えば、最下段の前列加熱板の下にこれと共に昇降し他の部材と干渉しない結合用昇降ワーク支持部材受けを設けたものにすることができる。そして、この結合用昇降ワーク支持部材受けによって単独ワーク支持部材を例えば前記の前側戻し用ワーク支持部材受けから取り上げ、これを上昇させ、新ワークを載せた結合用ワーク受けから単独ワーク支持部材上に新ワークを取り上げることにより、新ワークと単独ワーク支持部材とを結合させることができる。これにより、ワークを新ワークとして補充して単独ワーク支持部材と結合して熱処理系に参入させることができる。
【0064】
このように搬入した新ワーク搭載ワーク支持部材の前後移動装置の受け部材への移載と、前後移動装置の前列側の受け部材の最上段へのワーク支持部材の補充は、例えば、単独ワーク支持部材が前列側へ戻るのと同時に前後移動装置が前列装置の位置に移動したときに実行させることができる。
【0065】
即ち、単独ワーク支持部材の前列側への戻りと同時に、前後移動装置が中間列及び後列装置の位置から前列及び中間列装置の位置に縦移動し、この装置の縦移動と前列装置の昇降動作との組合せにより、後列装置の場合と類似の動作により、前後移動装置の受け部材においてワーク支持部材を一段上昇させて最上段受け部材にもワーク支持部材を補充すると共に、その最下段に、例えば前記結合用昇降ワーク支持部材受けを前列加熱板と共に昇降させ、これに支持された新ワーク搭載ワーク支持部材を加えることができる。
【0066】
この動作は、前列装置の上昇による前列加熱板上への前後移動装置の受け部材上のワーク支持部材の取り上げ及び前記結合用昇降ワーク支持部材受けへの新ワーク及び単独ワーク支持部材の取り上げ、前後移動装置の縦移動によるワーク支持部材の位置からの退避、前列装置の更に上昇による前後移動装置の受け部材位置の通過、前後移動装置の復帰、及び前列装置の下降による受け部材への新ワーク搭載ワーク支持部材を含めた全ワーク支持部材の移載、という動作によって行われる。これにより、前列装置の位置では、前後移動装置の最上段までの全段の受け部材にワーク搭載ワーク支持部材が載せられたことになる。
【0067】
前列及び中間列位置にある前後移動装置の受け部材の全段にワーク支持部材が搭載されると、前後移動装置が中間列及び後列側に移動し、再びワークの下降及び搬出動作が繰り返される。
【0068】
以上のような枚葉式熱処理装置によれば、熱処理装置の加熱部分の外には、ワークの搬入と搬出のために不可避的に必要になるスペース以外のスペースが不要である。従って、熱処理装置の搬入及び搬出の両側に長いハンドの挿抜や回転動作を伴うロボットを配置する場合に必要となる広い占有スペースをなくし、全体としての熱処理装置関連設備の占有スペースを減少させることができる。その結果、ワーク生産工場における設備面積を有効活用することができる。
【0069】
又、ワークが熱処理装置内で昇降移動されるため、その搬入及び搬出部を一定のそれぞれ一ヶ所の位置にすることができる。その結果、前後列装置の各段ごとに多数の扉を設ける必要がなくなり、その開閉機構が簡単になると共に、外気と導通する可能性ある部分が最小になるので、装置の熱効率を良くすることができる。
【図面の簡単な説明】
【図1】本発明を適用した熱処理装置の全体構成の一例を示す説明図である。
【図2】上記装置の構造例を示し、正面状態の前側部分の説明図である。
【図3】上記装置の構造例を示し、正面状態の後側部分の説明図である。
【図4】上記装置の構造例を示し、側面状態の説明図である。
【図5】上記装置の構造例を示し、平面状態の前側部分の説明図である。
【図6】上記装置の構造例を示し、平面状態の後側部分の説明図である。
【図7】(a)乃至(e)は上記装置の部分構造の一例を示す斜視図である。
【図8】上記装置の縦移動機構の構成例を示す説明図である。
【図9】上記装置の動作の説明図である。
【図10】(a)乃至(c)は上記装置の動作の説明図である。
【図11】上記装置の動作の説明図である。
【図12】上記装置の動作の説明図である。
【図13】上記装置の動作の説明図である。
【図14】(a)乃至(c)は上記装置の動作の説明図である。
【図15】上記装置の動作の説明図である。
【図16】従来の加熱板式の熱処理装置の説明図である。
【符号の説明】
1 加熱板
1F 前列加熱板
1M 中間列加熱板
1B 後列加熱板
2 管(ワーク支持部材)
2a 張出部
2c 単独管(単独ワーク支持部材)
3 前列装置
6 中間列装置
7 後列装置
8 前後移動装置
10 ワーク搬出装置
11 分離機構
12 管戻し装置(ワーク支持部材戻し装置)
13 戻し用縦移動管受け(ワーク支持部材戻し装置)
14 戻し昇降機構(ワーク支持部材戻し装置)
15 ワーク搬入装置
16 結合機構
17 最上段移動装置
18 上端管昇降機構(最上段移動装置)
81 縦移動管受け(受け部材)
101 出口スライダー(ワーク搬出装置)
151 入口スライダー(ワーク搬入装置)
p ピッチ(一定の間隔)
W ワーク
Wb 最終段ワーク
Wn 新ワーク(新たなワーク)
X 横方向
送り方向(搬入から搬出する方向)
戻り方向
Y 縦方向
Z 上下方向
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a heat treatment apparatus that heats and unloads a plate-like workpiece carried in one by one with a plurality of heating plates, and is advantageously used as a single wafer heat treatment apparatus for a glass substrate for a flat panel display. Is done.
[0002]
[Prior art]
As a device for heat-treating a workpiece made of a glass substrate for a flat panel display or the like with a heating plate that generates heat such as a radiant heating plate, a plurality of heating plates are arranged in parallel in a tunnel-shaped heat treatment chamber, and a roller conveyor A horizontal tunnel type apparatus is generally used in which a workpiece is passed through a shuttle beam for heat treatment. However, in such an apparatus, since it is a one-stage horizontal conveyance type, a large floor area is required.
[0003]
As a general vertical apparatus, as shown in FIG. 16, the radiant heating plate 1 is fixedly installed in multiple stages in the heat treatment chamber 22, and the workpiece W is supported by the support tube 2 within each interval. Then, the workpiece W is heated with a radiant heating plate, and a robot is provided on the workpiece unloading side and loading side on both sides in the direction perpendicular to the paper surface in the drawing, and the workpiece W at the stage where the heat treatment has been completed is unloaded and a new workpiece is loaded. Such a device is known. However, in such an apparatus, a work loading / unloading door is provided for each stage, and it is necessary to open and close the door, which increases heat loss, and a robot is provided on the work entrance / exit side. There is a problem that a wide space is required as an operation range.
[0004]
Incidentally, in an apparatus that does not use a heating plate such as a hot-air circulation type, an apparatus in which the workpiece is taken in and out only from one place while raising and lowering the workpiece between multiple stages is generally used (for example, Japanese Patent Laid-Open No. Hei 10-2010). No. 68592, 10-73379), and such a device cannot be applied to a device of the type heated by a heating plate.
[0005]
[Problems to be solved by the invention]
Accordingly, an object of the present invention is to solve the above-mentioned problems in the prior art and to provide a heat treatment apparatus that occupies a small arrangement space and has high thermal efficiency.
[0006]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides a heat treatment apparatus in which a plate-like workpiece carried in one by one is heated and carried out by a plurality of heating plates.
It is formed in a long shape with a length having an overhanging portion projecting from the heating plate in the transverse direction perpendicular to the longitudinal direction consisting of the feeding direction which is the direction of carrying out from the carrying-in and the returning direction opposite to the feeding direction. At least two workpiece support members provided for one workpiece so as to support the workpiece;
The heating plate is arranged as a front row heating plate on the side to be carried in multiple stages in the vertical direction at regular intervals so that it can be moved up and down, and a workpiece support member supporting the workpiece can be placed and the workpiece can be heated. The front row device,
An intermediate row device in which the heating plate is arranged in multiple stages in the vertical direction at the predetermined interval in parallel with the front row device as an intermediate row heating plate, and the workpiece can be heated;
The heating plate is arranged as a rear row heating plate on the side to be carried out symmetrically with respect to the middle row device with respect to the middle row device, and can be moved up and down, and a work supporting member supporting the work can be placed thereon. A back row device that makes the workpiece heatable,
Among the three-row devices composed of the front row device, the middle row device, and the rear row device, the workpieces are disposed so as to avoid mutual interference at the positions of the adjacent two-row devices, and are capable of reciprocating in the vertical direction. A back-and-forth movement device comprising a receiving member capable of supporting the overhanging portion of the support member;
A workpiece that includes a separation mechanism that separates the lowermost workpiece heated by the lowermost heating plate of the rear row heating plates from the lowermost workpiece support member, and moves the separated lowermost workpiece in the feeding direction and carries it out. An unloading device;
A work support member return device that moves a single work support member, which is the lowermost work support member separated from the lowermost work, from the position of the rear row device to the position of the front row device;
A workpiece loading device provided with a coupling mechanism for moving a new workpiece from the outside in the feeding direction to carry in and carrying the new workpiece supported by the single workpiece support member;
An uppermost stage moving device for moving a front row uppermost work support member on which the uppermost work heated by the uppermost heating plate of the front row heating plates is moved to the position of the rear row apparatus in the feeding direction;
It is characterized by having.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows an example of a schematic overall configuration of a heat treatment apparatus to which the present invention is applied, and FIGS. 2 to 6 show structural examples of each part.
The heat treatment apparatus normally uses a work W such as a glass substrate for a flat panel display, which is a flat work carried in one by one, as a large number of heating plates, and incorporates an electric heater to emit infrared rays. It is a device that is heated and carried out by a heating plate 1 composed of a radiant heating plate or the like, and is a tube 2 as a work supporting member, a front row device 3, an intermediate row device 6, a rear row device 7, and a back and forth movement It has the apparatus 8, the workpiece carrying-out apparatus 10, the pipe returning apparatus 12 which is a workpiece supporting member returning apparatus, the workpiece carrying-in apparatus 15, the uppermost stage moving apparatus 17, etc.
[0008]
In addition, as a normal structural part, a heat insulating wall 21, a heat treatment chamber 22 surrounded by the heat insulating wall 21, a heat insulating door 23 which is always closed during operation of the apparatus, and a work loading side and a carrying side are provided at one place respectively. An inlet 24 and an outlet 25, a support frame 26 coupled to the main body structure below the heat treatment chamber, and a casing surrounding the work inlet and outlet portions so as to have a work preheating and cooling effect outside the heat insulating wall. 27, etc.
[0009]
As shown in FIG. 5 and FIG. 1 And the return direction Y opposite to this 2 One piece of work so as to be able to support the work W, which is formed in a long shape having a projecting portion 2a projecting from the heating plate 1 in the transverse direction X perpendicular to the longitudinal direction Y. In contrast, at least two are provided in this example. In addition, as long as the workpiece supporting member is a long object that is placed on the heating plate 1 and has the overhanging portion 2a, the workpiece may have an appropriate shape such as a polygon such as a triangle or a rectangle or an ellipse. The heating plate 1 is usually larger than the workpiece W, but when the workpiece is larger than the heating plate, the overhanging portion 2a is provided so as to overhang the workpiece.
[0010]
In the front row apparatus 3, the heating plate 1 has a plurality of stages in the vertical direction Z at a pitch p at a constant interval on the inlet 24 side, which is the side where the heating plate 1 is carried in as the front row heating plate 1 F. In this example, as shown in FIGS. It is arranged in a stage and can be moved up and down, so that the pipe 2 supporting the work W can be placed and the work W can be heated.
[0011]
That is, each of the front row heating plates 1F is attached to the support column 31 and the connection plate 32 that are erected on both sides in the X direction, and these are supported by the elevating mechanism 40 via the elevating plate 33 and are moved up and down. The front row heating plate 1F is attached with a front row tube receiver 34 on which the tube 2 can be placed except for the uppermost heating plate 1Ft in this example, and the tube 2 supporting the workpiece W is placed on the front row tube plate 34. The workpiece W is heated by the front row heating plate 1F thereon. In FIG. 1, the 10 heating plates are shown as an upper heating plate 1Ft and a lower heating plate 1Fb, and an intermediate heating plate 1Fm in which eight intermediate plates are shown as one stage.
[0012]
In this example, the lifting mechanism 40 employs a mechanism in which a cam and a crank are combined. The lifting mechanism 40 is connected to a motor 41, a cam 42 driven to rotate by this, and an arm 43 as shown in FIG. A cam follower 44 that swings like an arrow, a transmission shaft 45 that is rotated by this operation, an arm 46 that transmits torque, a pin 47 that is connected to the free end and moves in the up-and-down direction, and that lift is transmitted. The lift drive plate 48, a lift shaft 49 connected thereto, a linear guide 50 for guiding the lift, and the lift plate 33 connected to the lift shaft 49 to be lifted and supported.
[0013]
The motor 41, the transmission shaft 45, the linear guide 50, and the like are attached to or supported by the support frame 26. In addition, as a raising / lowering apparatus, it replaces with such a mechanism and can use well-known suitable linear movement mechanisms, such as cylinder apparatuses, such as an air cylinder, a ball screw mechanism, and a crank mechanism.
[0014]
In the middle row device 6, the heating plate 1 is arranged in the same row p as the middle row heating plate 1M as the middle row heating plate 1M in the upper and lower Z directions at the same pitch p, and is arranged in the same ten steps as the front row device 3 in this example. The workpiece W can be heated. That is, each of the intermediate row heating plates 1M is attached to the columns 61 and the connecting plates 62 that are erected on both sides in the X direction, and the columns 61 are fixedly attached to the support frame 26. Accordingly, the workpiece W that has reached the position of the intermediate row heating plate 1M can be heated, although it does not move up and down and does not support the tube 2.
[0015]
In the rear row apparatus 7, the heating plate 1 is disposed on the outlet 25 side, which is a side to be carried out symmetrically with the front row apparatus 3 with respect to the intermediate row apparatus 6 as the rear row heating plate 1 </ b> B. The tube 2 that supports can be placed, and the workpiece W can be heated.
[0016]
That is, the rear row heating plates 1B are arranged at the same pitch and the same number as the front row heating plates 1F, and each of the rear row heating plates 1B is attached to the columns 71 and the connecting plates 72 standing on both sides in the X direction. In this example, the elevating mechanism 40 for the front row apparatus is also used as a support mechanism, and is supported by the elevating mechanism 40. Similarly, each rear row heating plate 1B is provided with a rear row tube receiver 74 on which the tube 2 can be placed except for the uppermost heating plate 1Bt, and the tube 2 supporting the workpiece W is placed on the rear row tube receiver 74. The workpiece W is heated by the rear row heating plate 1B thereon.
[0017]
As a structure also used as the lifting device 40, the conduction shaft 45 is extended to the rear row device 7 side in addition to the front row device 3 side, and the arm 46, the pin 47, the lifting drive plate 48, A lifting shaft 49 and a linear guide 50 are provided, and the lifting shaft 49 is connected to the lifting plate 73.
[0018]
In this way, if the front row device 3 and the rear row device 7 are also used as the lifting device 40, the device can be simplified and the cost can be reduced. In this example, as will be described later, since the front row heating plate 1F and the rear row heating plate 1B can perform the same operation, it is necessary to synchronize the operation by using the same lifting device as described above. And the operation can be performed more reliably. It is also possible to provide another lifting device for the rear row device 7.
[0019]
The front-rear moving device 8 is arranged to avoid mutual interference at the position of the adjacent two-row device among the three-row devices composed of the front row device 3, the intermediate row device 6, and the rear row device 7. A longitudinally movable tube receiver 81 is provided as a receiving member that can reciprocate in the longitudinal direction Y and can support the protruding portion 2a of the tube 2.
[0020]
That is, as shown in FIG. 7A together with FIGS. 2 to 6, a longitudinally moving tube that can receive tubes 2 provided corresponding to the number of heating plates 1 so that the workpiece W is heated by the heating plate 1. Respective positions of the receiver 81 are within the range of the heating plate 1 in the X direction (the direction perpendicular to the paper surface in FIGS. 1 to 3) and are positioned outside the tube receivers 34 and 74 that receive the tube 2 thereon. Even if this longitudinally moving tube receiver 81 is erected so as not to interfere with the heating plate 1 on both sides in the X direction and moves in the Y direction, the heating plate 1 and its supporting columns 31, 61, 71 are out of the existing range. Are attached to the support columns 82 on both sides in the X direction so that they are connected by connecting plates 83 and 84 on both sides and above, and the support column 82 is coupled to the beam 91 that is vertically moved by the longitudinal movement mechanism 9 in this example. doing.
[0021]
The vertical moving tube receiver 81 is movable in the vertical direction Y, but is at a fixed position in the vertical Z direction, and as shown in FIG. Corresponding to the position under the plate, it is similarly provided in 10 steps. In FIG. 1, the 10-stage vertical moving tube receiver 81 is shown as an uppermost vertical moving tube receiver 81t and a lowermost vertical moving tube receiver 81b, and an intermediate 8-stage vertical moving tube receiver 81m showing the middle 8 stages. ing.
[0022]
As shown schematically in FIG. 8, the vertical movement mechanism 9 is a connecting plate 93 that is attached to a beam 91 that extends in the whole of the vertical direction Y on both sides of the horizontal direction X, and is fitted to the linear guide 92. And a ball screw 96 rotatably supported by a bearing 95, a servo motor 97 for rotating the ball screw 96, and the like. Instead of this, other mechanisms such as an air cylinder can be employed.
[0023]
The workpiece carry-out device 10 includes a separation mechanism 11 that separates the lowermost workpiece Wb heated by the lowermost heating plate 1Bb of the rear heating plate 1B from the pipe 2, and feeds the lowermost workpiece Wb separated thereby by the feed direction. Y 1 It is a device that makes it possible to carry it out and to carry it out. In this carry-out, a carry-out slider 101 which is also used as the vertical movement mechanism 9 in this example and is arranged on the beam 91 so as to extend toward the center in the X direction is used. Instead of this, it is also possible to use an independent vertical movement device.
[0024]
In this example, as shown in FIG. 7 (b), the separation mechanism 11 can be lifted and lowered, and the separation hoisting tube receiver 111 provided at a position outside the range of the work W, only the work W without interfering with it. The separation work receiver 112 to be mounted, the vertical movement pipe receiver 113 for separation on which only the pipe 2 can be mounted without interfering with the vertical movement of the separation hoist pipe receiver 111 without being interfered by the lowering operation of the separation hoist pipe receiver 111, etc. Yes. The member 113 is directly attached to the slider beam 91. However, you may attach to the support | pillar 82 of the back-and-forth movement apparatus 8 attached to the beam 91. FIG.
[0025]
Among them, the separation hoisting tube receiver 111 is attached to the column 71 to which the rear heating plate 1B is attached in this example, and is lifted and lowered by the lifting mechanism 40. Although the structure is somewhat complicated, the tube receiver 111 may be lifted and lowered by another lifting device.
[0026]
On the other hand, an elevating mechanism 200 that elevates and lowers the separating workpiece receiver 112 is the same as the elevating mechanism 40 in this example, and includes a motor 41 that is also used, a cam 202 that is rotationally driven by this, and an arm as shown in FIG. A cam follower 204 that is connected to 203 and swings as indicated by an arrow by rotation of a cam 202, a transmission shaft 205 that is rotated by this operation, an arm 206 that transmits torque, and a pin that is connected to its free end and moves in the vertical direction 207, an elevating plate 208 that transmits the elevating movement as the movement, an elevating shaft 209 that is connected to the elevating plate 209 and elevates the separating work receiver 112, a linear guide 210 that guides the elevating movement, and the like.
[0027]
The conductive shaft 205, the linear guide 210, and the like are supported by or attached to the support frame 26. As for the lifting device, a cylinder device such as an air cylinder, a known appropriate linear moving mechanism such as a ball screw mechanism, a crank mechanism, etc. can be used instead of such a mechanism as in the case of the lifting device 40. is there.
[0028]
The pipe return device 12 is a device that moves the single pipe 2c as a single work supporting member, which is the lowermost stage pipe separated from the lowermost stage work Wb, from the position of the rear row apparatus 7 to the position of the front row apparatus 3. The return vertical movement tube receiver 13 and the separation vertical movement tube receiver 113 as the front and rear return work support member receivers, and the single tube receiver as the return lifting work support member receiver provided at the position of the intermediate row device 6. 144. In FIG. 1, the single pipe 2 c is shown as a single pipe 2 c with a thick line in the intermediate row device 6 being returned as a single pipe.
[0029]
In this example, the return vertical movement tube receiver 13 that can be moved vertically is directly attached to the slider beam 91 in the same manner as the separation vertical movement tube receiver 113, and is thereby movable vertically.
[0030]
The single tube receiver 144 is configured as a return lift mechanism 14. In this example, the return lifting mechanism 14 includes a lever 141 that is lifted and lowered by an arm that is lifted and lowered by the transmission shaft 205 of the lifting device 200, an intermediate fulcrum 142 thereof, and a reverse operation lifting shaft 143 that is coupled to the other end 141a of the lever 141. The single tube receiver 144 attached thereto is used. As shown in FIG. 7C, the tube receivers 13 and 144 are in a positional relationship that does not interfere with each other. In addition, it is also possible to make these into independent moving mechanisms and lifting mechanisms.
[0031]
The workpiece carry-in device 15 feeds a new workpiece Wn, which is a new workpiece, from the outside in the feed direction Y. 1 The coupling mechanism 16 is provided to move to and carry the new workpiece Wn by the single pipe 2c. As a mechanism for carrying in the new workpiece Wn, in this example, similarly to the workpiece carry-out device 10, the longitudinal movement mechanism 9 is also used, and a carry-in slider 151 standing upright on the beam 91 so as to extend toward the center in the X direction is used. Yes. Instead of this, an independent vertical movement device can be used.
[0032]
In this example, the coupling mechanism 16 has the same structure as the separation mechanism 11, can be moved up and down, is located outside the range of the workpiece W, has been placed on the return vertical movement tube receiver 13, and has moved to the front row apparatus side. As shown in FIG. 7 (d), the connecting hoisting tube receiver 161 provided so that the single pipe 2c can be picked up, the new work Wn carried in without interfering with it is lifted and picked up by the single pipe 2c. In this way, it is constituted by a coupling work receiver 162 provided in the range of the work.
[0033]
The coupling hoisting tube receiver 161 is attached to the support column 31 to which the front row heating plate 1F is attached in this example, and is moved up and down by the lifting mechanism 40. Although the structure is somewhat complicated, it may be lifted and lowered by another lifting device. The coupling work receiver 162 is lifted and lowered by a lifting mechanism 200 that lifts and lowers the separation work receiver 112. That is, it is coupled to a lifting shaft 209 ′ that is guided up and down by the linear guide 210 ′ from the conduction shaft 205 via an arm or the like.
[0034]
The uppermost moving device 17 feeds the uppermost work support member on which the uppermost work heated by the uppermost heating plate 1Ft of the front row heating plates 1F is fed in the feed direction Y 1 In this example, an intermediate row uppermost work support member lifting / lowering support mechanism capable of supporting the uppermost tube 2t at the uppermost position of the intermediate row device 6 and capable of moving up and down is provided. A certain upper end pipe lifting mechanism 18 is provided. As shown in FIG. 7E, the mechanism 18 is provided at a position that does not interfere with the pipe 2t so that the pipe 2t can be exchanged with the longitudinal movement pipe receiver 81 of the longitudinal movement apparatus 8.
[0035]
In this example, the upper end pipe lifting / lowering mechanism 18 uses the conduction shaft 205 of the lifting / lowering device 200 in the same manner as the return lifting / lowering mechanism 14. In other words, the torque of this shaft is converted into vertical movement, the lifting shaft 182 can be moved up and down via the linear guide 181, and the uppermost tube receiver 183 that receives the tube 2 t is attached thereto. It is also possible to make this an independent lifting mechanism.
[0036]
With the above devices, all the operations of loading, lifting, lateral feeding, lowering, and unloading of the workpiece W are possible. However, in the device of this example, the workpiece is mounted on the slider on the loading side and from the slider during unloading. For convenience of taking out, an elevating mechanism 19 for elevating the workpiece W on the carry-in and carry-out side is provided. The elevating mechanism 19 also uses the elevating device 40, and is an elevating shaft 192 that is moved up and down by a conductive shaft 205 and guided by a linear guide 191, a support plate that extends in two rows with a narrow width at the center position in the Y direction. 193, etc.
[0037]
1 and 9 to 15 show the movement state until the workpiece is heat-treated in the heat treatment apparatus as described above.
In the end, the heat treatment apparatus of this example is composed of a combination of a mechanism for only vertical movement and a mechanism for only vertical movement. In the vertical movement, the beam 91 is reciprocated by a single servo motor 97, and the vertical movement is performed. All of the moving mechanisms are coupled to this, and in raising and lowering, the raising and lowering parts composed of various raising and lowering mechanisms are driven by a single motor 41, and the cam and the rotation conduction shaft are two types 42 and 202 for the heating plate and others. And 45 and 205. Therefore, the structure and movement of the device are extremely simplified and the operation is highly reliable.
[0038]
In such a mechanism, in a motor, usually, the timing and amount of rotation are automatically controlled, and each mechanism is determined to have a necessary and sufficient amount of operation at a timing suitable for the purpose. . Below, operation | movement of each mechanism driven in this way is demonstrated.
[0039]
FIG. 1 shows the feed direction Y of the beam 91 as a reference state. 1 At the same time, a new work Wn is carried into the front row device 3 by the carry-in slider 151, and the workpieces W are placed on all the vertical movement tube receivers 81 (hereinafter simply referred to as “receivers 81”) to move back and forth. Comes to the position of the intermediate row device 6 and the rear row device 7, the final stage work Wb separated in the final stage is carried out of the heat treatment chamber 22 by the carry-out slider 101, and the heating plate 1F of the front and rear row apparatuses 3, 7 1B is lowered and the reference position P is the same height as the intermediate row heating plate 1M. o On the other hand, a state is shown in which the single pipe 2c indicated by the thick line separated from the work Wb is picked up by the single pipe receiver 144 while the reverse operation lifting shaft 143 is raised. The end and start states of one tact operation of heat treatment are shown.
[0040]
9 shows that the work W and the pipe 2 of the rear row apparatus 7 descend and the vertical movement of the single pipe 2c is started, and the heating plates 1F and 1B are moved to the intermediate position P from the state of FIG. 1 The heating plate 1B picks up the work and the pipe from the receiver 81, while the single pipe receiver 144 is lowered by the reverse operation, and the single pipe 2c is placed on the return vertical moving pipe holder 13 and further moved to the uppermost stage. The uppermost pipe 2t on the uppermost stage receiver 81t and the uppermost work Wt thereon are picked up on the uppermost stage pipe receiver 183. The upper-end pipe lifting mechanism 18 of the apparatus 17 is also used as the uppermost stage moving apparatus. Indicates the state. It should be noted that there is no heating plate below the last stage heating plate 1Bb. Therefore, at the position where the rear row tube receiver 74 is not present, the final stage tube 2b and the workpiece Wb are received by the separation hoisting tube receiver 111.
[0041]
FIG. 10 shows a state in which the work W and the pipe 2 of the rear row device 7 are being lowered by 1 pitch p. From the state of FIG. 2 Is moved a little to the tube support position (a), and the heating plate 1B, which can be lowered by this, passes the position of the receiver 81 and passes through the intermediate position P. 2 = P o (B), the receiver 81 that needs to support the pipe 2 by lowering it by one step is the feed direction Y. 1 Shows the state (c) of returning to the tube support position.
[0042]
FIG. 11 shows a position P at which the heating plate 1B of the rear row apparatus 7 further descends and is one pitch p lower. 3 The workpiece W and the pipe 2 are lowered by one pitch and are supported by the receiver 81, and the final stage work Wb and the final stage pipe 2b are separated from the separation hoisting pipe receiver 111 at the lowermost stage without the receiving, respectively. And the state transferred to the vertical moving tube receiver 113 for separation is shown. As a result, the first-stage lowering operation of the work in the back-and-forth movement device 8 in the rear row apparatus 7 is completed, and the uppermost stage receiver 81t of the receivers 81 is in an empty state without pipes and workpieces. 2b is separated and can be processed separately. The tube 2b becomes a new single tube.
[0043]
In FIG. 12, the beam 91 returns in the Y direction. 2 And the other members 13 and 113 on the beam are positioned at the front row and intermediate row devices 3 and 6, respectively, and the carry-out slider 101 enters the heat treatment chamber and the carry-in slider 151 exits the heat treatment chamber. Indicates the state. At this time, the work W to be heat-treated next from the previous process is placed on the support plate 193 on the carry-in side of the elevating mechanism 19 outside the heat treatment chamber, and the heat-treated final-stage work Wb is the support plate on the carry-out side. It is picked up from 193 and sent to the subsequent production line.
[0044]
In addition, the old single tube receiver 2c indicated by the bold line is in a state capable of supporting the new workpiece Wn, and the pipe 2b from which the workpiece has been separated becomes the next single tube receiver 2c ′ and comes to the position of the intermediate row device 6, The workpiece W can be raised in the front row device 3 and the single tube receiver 2c can be coupled to the new workpiece Wn.
[0045]
FIG. 13 is a view corresponding to FIG. 9, and ascending of the workpiece W and the pipe 2 of the front row apparatus 3 is started, and the heating plates 1F and 1B are moved to the low position P from the state of FIG. 3 Intermediate position P slightly raised from 4 Then, the heating plate 1F picks up the workpiece and the pipe from the receiver 81, and the coupling pipe receiver 161 of the coupling mechanism 16 attached to the column 31 of the front row apparatus 3 also rises and returns to the front row apparatus 3 side. The single pipe 2c is taken from the vertical moving pipe receiver 13 and the new work Wn is picked up from the coupling work receiver 162, and both are coupled.
[0046]
Further, the single tube receiver 144 is lifted by the reverse operation, and the new single tube 2c ′ is taken up by the single tube receiver 144 from the separating vertical moving tube receiver 113. Further, after the receiver 81 including the uppermost receiver 81t that is empty without the pipe and the workpiece W has moved to the position of the intermediate row device 6, the upper end pipe lifting mechanism 18 of the uppermost moving device 17 is moved. The uppermost stage pipe 2t and the uppermost stage work Wt thereon are mounted on the uppermost stage receiver 81t of the longitudinal movement apparatus 8 that is also used as the uppermost stage moving apparatus. It should be noted that the uppermost stage receiver 81t, which has been moved to the position of the front row apparatus by being picked up by the uppermost stage pipe receiver 183 at the position of the intermediate row apparatus, is in an empty state.
[0047]
FIG. 14 is a view corresponding to FIG. 10 and shows the ascending operation of the work W of the front row apparatus 3 and the pipe 2 by 1 pitch p. From the state of FIG. Y 1 Is moved a little to the tube support position (a), and the heating plate 1F, which can be lifted by this, passes the position of the receiver 81 and is at a high intermediate position P. 5 (B), the receiver 81 which needs to support the pipe 2 by raising it by one step is in the return direction Y. 2 Shows the state (c) of returning to the tube support position.
[0048]
FIG. 15 is a view corresponding to FIG. 11, and the heating plate 1 </ b> F of the front row apparatus 3 is lowered to the reference position P. o The workpiece W and the pipe 2 are lifted by one pitch and supported by the receiver 81 in the back-and-forth moving device 8. As a result, the first-stage ascending operation of the work in the front-rear apparatus 3 in the front-row apparatus 3 is completed, and all the positions of the front-row apparatus 3 and the intermediate-row apparatus 6 including the uppermost stage receiver 81t at the front-row apparatus position that have been emptied. The pipe and workpiece are placed on the receiver 81. When the back-and-forth moving device 8 moves to the positions of the middle row device 6 and the rear row device 7, the state returns to the reference state of FIG.
[0049]
According to the heat treatment apparatus as described above, there is a row in which the work W is not mounted in the heat treatment chamber 22 for the movement of the work W. However, the space occupied by the apparatus is the heat treatment chamber 22 and the preheating and precooling effects of the work. Therefore, the space occupied by the apparatus can be made smaller than that of a conventional heat treatment apparatus that requires a work handling space by a robot.
[0050]
In addition, since the workpiece is moved up and down in the heat treatment apparatus, the inlet and the outlet for carrying in and out the workpiece W can be set to one place at a fixed position. As a result, a large number of doors provided for each stage of a 10-stage apparatus, for example, which is necessary in the conventional apparatus is not required, a special door opening / closing mechanism is not required, and the inside and outside air circulates. Since the possible parts are minimized, the thermal efficiency of the device can be greatly improved.
[0051]
【The invention's effect】
As described above, according to the present invention, in the first aspect of the present invention, the heat treatment apparatus has a work support member having a predetermined configuration, a front row apparatus, an intermediate row apparatus, a rear row apparatus, a forward / backward movement apparatus, a work carry-out apparatus, and a work support. Since it has a member return device, a workpiece carry-in device, and an uppermost moving device, it is possible to move up and down a workpiece that cannot be moved up and down directly because there is a heating plate, and carries the workpiece from one inlet provided at a fixed position, For each predetermined heat treatment time, the work can be heat-treated by a single wafer processing system in which the work is unloaded from one outlet provided at a fixed position and the work that is not possible with a conventional heating plate heat treatment apparatus is circulated.
[0052]
In other words, the forward / backward moving device is arranged to be movable in the vertical direction so as to avoid mutual interference at the position of two adjacent devices among the three-row devices composed of the front row device, the middle row device, and the rear row device. And a receiving member on which the projecting portion of the work support member can be placed, so that when the back-and-forth moving device is at the position of the intermediate row device and the rear row device, The workpiece support member on which the workpiece is placed is supported by a receiving member provided in multiple stages corresponding to the workpiece under the rear row heating plate and outside the range, and the workpiece support member can be moved up and down. Raise the rear row heating plate, pick up the workpiece support member from the receiving member on it, move the longitudinally movable device a little in that direction, and move the position of the receiving member in the vertical direction from the position of the workpiece support member Shift Pass the work support member on each rear row heating plate through the position of the receiving member below it and lower it, move the receiving member in the vertical direction again to a position where the work support member can be placed The work support member can be lowered by one stage in the multi-stage receiving member by returning it and then further lowering the rear row heating plate and placing the work support member placed thereon on the lower stage receiving member.
[0053]
By this operation, the uppermost stage of the receiving member is emptied, and the work supporting member that was placed on the lowermost receiving member is lowered below that. Then, the lowermost workpiece on the lowermost workpiece support member descending can be unloaded from the heat treatment apparatus by the work unloading device as a predetermined heat treatment time elapses.
[0054]
Since this workpiece carry-out device includes a separation mechanism that separates the lowermost workpiece from the lowermost workpiece support member, the separated lowermost workpiece can be moved out in the feeding direction and carried out. As a result, the heat treatment of one workpiece can be completed and the workpiece can be carried out and transferred to the next workpiece production process. Further, the lowermost work support member can be a single work support member without a work.
[0055]
As the separation mechanism, for example, a separation lifting work receiver that does not interfere with other members is provided under the lowermost rear heating plate, thereby picking up the lowermost work support member from the front-rear moving device, lowering it, and lowering the workpiece It is possible to adopt a mechanism in which the tube support member is placed on the separation-moving workpiece support member receiver that can be moved vertically after the tube is placed on the separation workpiece receiver.
[0056]
Therefore, the next workpiece is placed on the empty uppermost receiving member, the single workpiece support member picked up by the workpiece is returned to the loading side, a new workpiece is loaded instead of the unloaded workpiece, and the single workpiece is If the support member and the new workpiece are combined, the workpiece can be continuously heat-treated.
[0057]
For this, first, since the uppermost stage moving device is provided, the front row uppermost workpiece support member on which the uppermost workpiece heated by the uppermost heating plate among the front row heating plates is placed in the rear row in the feed direction. It can be moved to the position of the apparatus and the next workpiece support member can be placed on the uppermost stage.
[0058]
For this purpose, for example, an intermediate row uppermost work support member lifting mechanism for raising and lowering the uppermost work receiving member at the position of the intermediate row device is provided, and the front row side portion of the front and rear moving mechanism provided for the two row devices is in the middle. When it comes to the position of the row device, the workpiece support member placed on the uppermost receiving member in the middle row is picked up and supported, and moved back and forth as described above. When the uppermost receiving member of the rear row side part of the apparatus reaches the position of the intermediate row device, the lifting mechanism is lowered to transfer the intermediate row uppermost workpiece support member to the empty receiving member, and the forward / backward moving device May be moved to the back row side again.
[0059]
As a result, the uppermost receiving member on the front row side of the front / rear moving device is emptied. However, it is only necessary to replenish the work support member on which the work is placed at the front row device position.
[0060]
For the circulation of the single work support member, a work support member return device is provided to move the single work support member from the position of the rear row device to the position of the front row device. By connecting with the workpiece, it is possible to circulate.
[0061]
As an example of the mechanism for returning, as in the case of the front-rear moving device, the front and rear return work support member receivers that are vertically movable to the position of the front-rear device via the position of the intermediate row device are provided. It can be set as the structure which provided the raising / lowering work supporting member receptacle for return which can be raised / lowered in the position of row apparatus. As a result, when the rear-side return work support member receiver has come to the position of the intermediate row apparatus with the single work support member placed thereon, it raises the return lift work support member receiver and holds and holds it. When the work support member receiver for use has come to the position of the intermediate row device, the lift receiver is lowered to transfer the single work support member to the front side receiver, and by moving this to the front row side, The single workpiece support member can be returned from the rear row side to the front row side. In this case, the separating vertically moving work support member receiver can be used as a rear return work support member receiver.
[0062]
For the combination of a new workpiece and its single workpiece support member, a loading device is provided, and a new mechanism is provided for moving the new workpiece in the feed direction from the outside and forming a part of the loading device. Thus, the new work carried in is supported by a single work support member.
[0063]
As the coupling mechanism, for example, a lifting / lowering work supporting member receiver that moves up / down with the lower front heating plate and does not interfere with other members can be provided, for example. Then, by this lifting / lowering work support member receiver, the single work support member is picked up from, for example, the front return work support member receiver, and is lifted, and the new work is placed on the single work support member from the connection work receiver. By picking up the new workpiece, the new workpiece and the single workpiece support member can be combined. Thereby, a workpiece | work can be replenished as a new workpiece | work, and it can join with a single workpiece | work support member, and can enter a heat processing system.
[0064]
The transfer of the workpiece support member loaded with the new workpiece to the receiving member of the front / rear moving device and the replenishment of the workpiece supporting member to the uppermost stage of the receiving member on the front row side of the front / rear moving device are, for example, a single workpiece support. At the same time when the member returns to the front row side, it can be executed when the front / rear moving device moves to the position of the front row device.
[0065]
That is, simultaneously with the return of the single workpiece support member to the front row side, the longitudinal movement device vertically moves from the position of the intermediate row and rear row device to the position of the front row and intermediate row device, and the vertical movement of this device and the lifting operation of the front row device In combination with the rear row device, the workpiece support member is raised by one step in the receiving member of the forward / backward movement device, and the workpiece support member is replenished to the uppermost receiving member. The joining lifting / lowering work support member receiver can be lifted / lowered together with the front row heating plate, and a new work mounting work support member supported thereby can be added.
[0066]
This operation involves picking up the work support member on the receiving member of the back-and-forth movement device on the front row heating plate by raising the front row device, picking up the new work and single work support member on the lifting work support member receiving joint, Retraction from the position of the work support member by vertical movement of the moving device, passage of the receiving member position of the front and rear moving device by further raising of the front row device, return of the front and rear moving device, and mounting of a new work on the receiving member by lowering of the front row device This is performed by an operation of transferring all work support members including the work support members. As a result, at the position of the front row apparatus, the work mounting work supporting members are placed on the receiving members of all the stages up to the uppermost stage of the front and rear moving apparatus.
[0067]
When the workpiece support members are mounted on all stages of the receiving members of the front and rear movement devices at the front row and intermediate row positions, the front and rear movement devices move to the middle row and rear row side, and the work lowering and unloading operations are repeated again.
[0068]
According to the single wafer heat treatment apparatus as described above, there is no need for a space other than the space that is inevitably necessary for loading and unloading of workpieces outside the heated portion of the heat treatment apparatus. Therefore, it is possible to eliminate a large occupied space required when a robot with a long hand insertion / extraction or a rotation operation is arranged on both sides of the carry-in and carry-out of the heat treatment device, and to reduce the occupied space of the heat treatment device related equipment as a whole. it can. As a result, the equipment area in the work production factory can be effectively utilized.
[0069]
In addition, since the work is moved up and down in the heat treatment apparatus, the carry-in and carry-out portions can be set at a fixed position. As a result, there is no need to provide a large number of doors for each stage of the front and rear row devices, the opening and closing mechanism is simplified, and the portion that can be connected to the outside air is minimized, so that the thermal efficiency of the device is improved. Can do.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing an example of the overall configuration of a heat treatment apparatus to which the present invention is applied.
FIG. 2 is a diagram illustrating an example of the structure of the apparatus, and is an explanatory diagram of a front portion in a front state.
FIG. 3 is an explanatory diagram of a rear portion of a front state, showing an example of the structure of the device.
FIG. 4 is an explanatory diagram of a side state showing an example of the structure of the device.
FIG. 5 is an explanatory diagram of a front portion in a planar state, showing a structural example of the device.
FIG. 6 is an explanatory diagram of a rear portion of the planar state, showing an example of the structure of the device.
7A to 7E are perspective views showing an example of a partial structure of the device. FIG.
FIG. 8 is an explanatory diagram showing a configuration example of a vertical movement mechanism of the device.
FIG. 9 is an explanatory diagram of the operation of the apparatus.
FIGS. 10A to 10C are explanatory diagrams of the operation of the apparatus.
FIG. 11 is an explanatory diagram of the operation of the apparatus.
FIG. 12 is an explanatory diagram of the operation of the device.
FIG. 13 is an explanatory diagram of the operation of the apparatus.
14A to 14C are explanatory diagrams of the operation of the apparatus.
FIG. 15 is an explanatory diagram of the operation of the apparatus.
FIG. 16 is an explanatory view of a conventional heating plate type heat treatment apparatus.
[Explanation of symbols]
1 Heating plate
1F Front row heating plate
1M Middle row heating plate
1B Rear row heating plate
2 Pipe (work support member)
2a Overhang
2c Single pipe (single workpiece support member)
3 Front row device
6 Middle row device
7 Back row device
8 Forward / backward moving device
10 Work carry-out device
11 Separation mechanism
12 Pipe return device (work support member return device)
13 Vertical moving tube receiver for return (work support member return device)
14 Return lift mechanism (work support member return device)
15 Work carry-in device
16 Coupling mechanism
17 Uppermost stage moving device
18 Upper end pipe lifting mechanism (top stage moving device)
81 Longitudinal tube receiver (receiving member)
101 Exit slider (work carry-out device)
151 Entrance slider (work loading device)
p pitch (fixed interval)
W Work
Wb Final stage work
Wn New work (new work)
X Horizontal direction
Y 1 Feeding direction (direction from loading to unloading)
Y 2 Return direction
Y Longitudinal direction
Z Vertical direction

Claims (1)

1枚づつ搬入される平板状のワークを多数枚の加熱板で加熱して搬出するようにした熱処理装置において、
前記搬入から前記搬出する方向である送り方向及びこれと反対の戻り方向からなる縦方向に直角な横方向に前記加熱板から張り出す張出部を持つ長さに長尺状に形成されていて前記ワークを支持可能なように1枚のワークに対して少なくとも2本設けられるワーク支持部材と、
前記加熱板が前列加熱板として前記搬入される側に一定の間隔で上下方向に多段に配設され昇降可能にされていて前記ワークを支持したワーク支持部材を載置可能で前記ワークを加熱可能にした前列装置と、
前記加熱板が中間列加熱板として前記前列装置と並列状に前記一定の間隔で上下方向に多段に配設されていて前記ワークを加熱可能にした中間列装置と、
前記加熱板が後列加熱板として前記中間列装置に対して前記前列装置と対称に前記搬出される側に配設され昇降可能にされていて前記ワークを支持したワーク支持部材を載置可能で前記ワークを加熱可能にした後列装置と、
前記前列装置と中間列装置と後列装置とからなる3列装置のうちの隣同士の2列装置の位置に相互間の干渉を回避するように配設され前記縦方向に往復移動可能で前記ワーク支持部材の前記張出部を支持可能な受け部材を備えた前後移動装置と、
前記後列加熱板のうちの最下段の加熱板で加熱された最下段ワークを最下段ワーク支持部材から分離する分離機構を備え分離された前記最下段ワークを前記送り方向に移動して搬出するワーク搬出装置と、
前記最下段ワークを分離された前記最下段ワーク支持部材である単独ワーク支持部材を前記後列装置の位置から前記前列装置の位置に移動させるワーク支持部材戻し装置と、
新たなワークを外から前記送り方向に移動して搬入し搬入された前記新たなワークを前記単独ワーク支持部材で支持させる結合機構を備えたワーク搬入装置と、
前記前列加熱板のうちの最上段の加熱板で加熱された最上段ワークを載せた前列最上段ワーク支持部材を前記送り方向に前記後列装置の位置に移動させる最上段移動装置と、
を有することを特徴とする熱処理装置。
In a heat treatment apparatus that heats and unloads a plate-shaped workpiece that is loaded one by one with a large number of heating plates,
It is formed in a long shape with a length having an overhanging portion projecting from the heating plate in the transverse direction perpendicular to the longitudinal direction consisting of the feeding direction which is the direction of carrying out from the carrying-in and the returning direction opposite to the feeding direction. At least two workpiece support members provided for one workpiece so as to support the workpiece;
The heating plate is arranged as a front row heating plate on the side to be carried in multiple stages in the vertical direction at regular intervals so that it can be moved up and down, and a workpiece support member supporting the workpiece can be placed and the workpiece can be heated. The front row device,
An intermediate row device in which the heating plate is arranged in multiple stages in the vertical direction at the predetermined interval in parallel with the front row device as an intermediate row heating plate, and the workpiece can be heated;
The heating plate is arranged as a rear row heating plate on the side to be carried out symmetrically with respect to the middle row device with respect to the middle row device, and can be moved up and down, and a work supporting member supporting the work can be placed thereon. A back row device that makes the workpiece heatable,
Among the three-row devices composed of the front row device, the middle row device, and the rear row device, the workpieces are disposed so as to avoid mutual interference at the positions of the adjacent two-row devices, and are capable of reciprocating in the vertical direction. A back-and-forth movement device comprising a receiving member capable of supporting the overhanging portion of the support member;
A workpiece that includes a separation mechanism that separates the lowermost workpiece heated by the lowermost heating plate of the rear row heating plates from the lowermost workpiece support member, and moves the separated lowermost workpiece in the feeding direction and carries it out. An unloading device;
A work support member return device that moves a single work support member, which is the lowermost work support member from which the lowermost work is separated, from the position of the rear row device to the position of the front row device;
A workpiece loading device provided with a coupling mechanism for moving a new workpiece from the outside in the feeding direction to carry in and carrying the new workpiece supported by the single workpiece support member;
An uppermost stage moving device for moving a front row uppermost work support member on which the uppermost work heated by the uppermost heating plate of the front row heating plates is moved to the position of the rear row apparatus in the feeding direction;
The heat processing apparatus characterized by having.
JP2002060297A 2002-03-06 2002-03-06 Heat treatment equipment Expired - Fee Related JP3616378B2 (en)

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