JP3610334B2 - Disassembly method and dismantling apparatus for transformer core coil structure - Google Patents

Disassembly method and dismantling apparatus for transformer core coil structure Download PDF

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JP3610334B2
JP3610334B2 JP2001344995A JP2001344995A JP3610334B2 JP 3610334 B2 JP3610334 B2 JP 3610334B2 JP 2001344995 A JP2001344995 A JP 2001344995A JP 2001344995 A JP2001344995 A JP 2001344995A JP 3610334 B2 JP3610334 B2 JP 3610334B2
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yoke
iron core
coil structure
piece
transformer
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JP2003151842A (en
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政次 藤田
清之 西野
功 小野寺
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佐藤鉄工株式会社
北陸電機製造株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、使用済不燃性変圧器からPCB(絶縁油)を抜き取り、ケース内から抜き出した鉄心コイル構成体を解体する方法とそれに使用する装置に関する。
【0002】
【従来の技術】
使用済不燃性変圧器は、ケース内に鉄心コイル構成体をPCBに浸漬した状態となっているため、PCBをケースから抜き取ってケース内を洗浄した後であっても、鉄心コイル構成体にはPCBが付着している。鉄心コイル構成体は、主に鉄心とコイルから構成されている。鉄心はヨーク片とポール片を並べ合わせた積層鋼板を用いており、鋼板の間に染みこんだPCBが積層構造のままでは除去しずらく、ヨーク片とポール片に分離してから洗浄することが望まれる。また、コイルの紙にはPCBが含浸しているので、通常の洗浄作業ではPCBが除去できず、現時点では真空加熱炉内に投入して、真空加熱炉に接続した吸引機でPCBを吸い取る方法でしか、PCBを除去できない。このようにPCBを除去する手法が異なり、しかも、真空加熱炉はできるだけ小さい方が設備費用等の面から望ましいことから、鉄心コイル構成体を鉄心とコイルに分離して、別々に取り扱えるようにすることが望ましい。
【0003】
鉄心コイル構成体を鉄心とコイルに分離するためには、鉄心のヨークを外して、鉄心のポールの先端からコイルを引き抜けるようにする必要がある。そのために洗浄済みの鉄心コイル構成体のヨークをガス等で切断すると、熱によってPCBが酸化してダイオキシンになることから、押し切りでヨークを切断する方法が従来は採用されている。
【0004】
ところが押し切りでは、大きなプレス荷重を必要とするので、刃物の寿命が短くなるし、しかも、設備費やランニングコストの面でも高価になるとの欠点があった。また、鉄心は、前述したようにヨーク片とポール片を並べ合わせた積層鋼板を用いているので、押し切りすると、元の大きさよりもヨーク片及びポール片が細かくばらばらになって、その後にPCBを除去するための取り扱いが面倒になる。
【0005】
【発明が解決しようとする課題】
本発明は上記実情を考慮して開発されたもので、その目的は、ヨークを外す際の荷重を小さくし、しかも、後工程でのPCBの除去作業を容易にするためにヨーク片及びポール片の元の形状を保持することである。
【0006】
【課題を解決するための手段】
本発明に使用する変圧器の鉄心コイル構成体は、縦向きのポール片と横向きのヨーク片を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク間にポールを左右に並列した鉄心が形成され、その鉄心の上下ヨークを前後から挟持プレートでそれぞれ挟み、各ポールをコイルで取り囲み、隣り合うコイル間に隙間を有するものである。
【0007】
さらに、鉄心の積層構造は、発明の実施の形態で詳述するが、ポール片とヨーク片が90°で突き合わさる90°接合タイプと、45°で突き合わさる45°接合タイプと、ヨーク片の縦幅が異なる異幅タイプの三種類がある。
【0008】
請求項1から4の発明は、変圧器の鉄心コイル構成体の解体方法に関し、請求項5から8の発明は変圧器の鉄心コイル構成体の解体装置に関する。
【0009】
請求項1の発明は、上側のヨークを挟んだ前後の挟持プレートを外した後に、下側のヨークを保持しながら、隣り合うコイルの隙間から上側のヨークの厚み幅全域に対して上向きの力を加えることにより、上側のヨークを分離することを特徴とする。なお、下側のヨークを保持する際には、下側のヨークを挟んだ挟持プレートは、付けたままでも良いし、外してあっても良い。
【0010】
下側のヨークの保持の仕方は色々あり、下側ヨークを直に保持する仕方と、下側ヨークを間接的に保持する仕方に大別される。例えば、隣り合うコイルの隙間を利用して下側のヨークを直接抱え込む仕方や、他の構成部品たとえば挟持プレートを保持することによって下側ヨークを間接的に保持する仕方等である。ここでの上下方向とは、鉄心コイル構成体を地上に対して垂直に起立した方向に限らず、鉄心コイル構成体を水平に寝かした方向をも含む概念である。
【0011】
上側ヨークを挟む前後の挟持プレートを外すのは、挟持力を解除してヨークを引き抜きやすくするためである。また、ヨークを分離すれば、残った鉄心コイル構成体はポールにコイルが付いた状態となっているが、そのままヨークが外れたポールの延長方向に沿ってコイルを引き抜くだけで、コイルを分離できる。
【0012】
また、上述した請求項1の発明は全タイプの鉄心に使用できるが、45°接合タイプと異幅タイプの鉄心に使用すれば、上向きの力が各ヨーク片の左右に殆ど均等にかかるので、全てのヨーク片がまとまったヨークとして一挙に分離することができる。但し、90°接合タイプの鉄心に使用した場合は、力が各ヨーク片の左側又は右側に偏ってかかり、ヨーク片の片側は外れたにも関わらず反対側はポールに挟まれた形態となることもあり、この場合は分離する際に別途、引き抜き力を加える必要がある。
【0013】
請求項2の発明も、全タイプの鉄心に使用できるが、45°接合タイプと異幅タイプの鉄心に使用することが適当なもので、上側のヨークを挟んだ前後の挟持プレートを外した後に、下側のヨークを保持しながら、隣り合うコイルの隙間から上側のヨークの厚み幅の一部に対して上向きの力を加えることにより、ヨーク片を分離することを特徴とする。
【0014】
請求項3の発明は、全タイプの鉄心に使用することが適当なもので、左側のコイルに対しては左側に、右側のコイルには右側に力をそれぞれ加えることにより、コイルに囲まれたポールを分離することを特徴とする。
【0015】
ポール片とヨーク片との積層による一体化が強固な場合には、請求項1から3の発明の方法では、ポールやヨークを分離しにくい場合があり、このような場合には、一体化を弱くするために、請求項4の発明のように、分離する前に鉄心の隅角部分の端面を捲ることが望ましい。
【0016】
請求項5の発明は、全タイプの鉄心に使用するもので、左右に往復動する引抜手段をフレームの左右に有し、コイルを掴む開閉可能なクランプを各引抜手段の内側先部に備えることを特徴とする。
【0017】
請求項6の発明は、45°接合タイプと異幅タイプの鉄心に使用することが適当なもので、鉄心コイル構成体を載せる台座をフレームの下側に有すると共に、台座に備えた拘束手段が下側ヨークを上方に移動不能に拘束し、フレームの上側には鉄心コイル構成体の上方に支持ビームを有し、支持ビームには上下に往復動する引抜手段を有し、隣り合うコイルの隙間から上側ヨークの厚み幅全域に引っ掛ける引掛具を引抜手段の先部に有することを特徴とする。なお、上側ヨークに引っ掛けた引掛具を引抜手段によって上昇させて上側ヨークを引き抜く前には、上側ヨークを挟む前後の挟持プレートをあらかじめ外しておく。
【0018】
台座の形状は特に限定されず、一例としてはビーム状や、板状が挙げられる。拘束手段は色々な構造があるが、例えば、複数枚のプレートをピン接合によって一体化してビーム状の台座ごと下側ヨークを抱え込むものや、板状の台座から挟持プレートの横にボルトを突出させ、ボルトに通した止め板をナットによって下方に押し込み、止め板の端部で挟持プレートを台座に押し付けるもの等が挙げられる。
【0019】
請求項7の発明は、隣り合うコイルの隙間から上側ヨークの厚み幅全域に引っ掛ける引掛具の代わりに、隣り合うコイルの隙間から上側ヨークの厚み幅の一部に引っ掛ける掻出具を用いることを特徴とする。
【0020】
請求項8の発明は、鉄心の隅角部分の端面を捲る捲りギヤを、フレームの左右に回転可能に備えていることを特徴とする。
【0021】
【発明の実施の形態】
変圧器1は図1、図2に示すように、枠組みしたベッド2の上に有底筒状のケース3の底部外周を溶接し、ケース3内に溜めた絶縁油のPCB4に鉄心コイル構成体5を浸漬し、蓋6をケース3のフランジ7に溶接又はボルトナットで固定し、鉄心コイル構成体5を吊りボルト8で蓋6に位置決め固定し、PCB4を冷却するクーラー9をケース3外に有している。
【0022】
変圧器1から鉄心コイル構成体5を取り出す仕方の一例は、まず、PCB4を抜き取り、洗浄液をケース3内に充填し、洗浄液を抜き取って、鉄心コイル構成体5のPCB濃度を下げ、その後、ボルト・ナットを外すか、蓋6とフランジ7の溶接部を切削切断するかして蓋6を外す。そして、蓋6付きの鉄心コイル構成体5を引き上げてケース3から取り出し、吊りボルト8を外して、鉄心コイル構成体5を得る。
【0023】
鉄心コイル構成体5は図3から図6に示すように、積層鋼板からなる鉄心10の上下に対向するヨーク11を断面コ字状の挟持プレート12で前後から挟みボルト・ナットで締め付け固定し、鉄心10の左右に並列するポール13を円筒状のコイル14で取り囲み、隣り合うコイルの間に隙間Sを開けてある。ポール13にはコイル14の上下にブレスリング15、コイル受け木16を通し、上下の挟持プレート12を連結ボルト17で締め付けて両挟持プレート12、12間にコイル14を位置決めしてある。また、鉄心10を据付台18の上に載せ、据付台18と下側の挟持プレート12を、連結プレート19を介して固定してある。なお、符号20はコイル押えボルトである。
【0024】
鉄心10は図7から図11に示すように、積層鋼板であって全体としては上下に対向するヨーク11,11間にポール13を左右に並列したものであり、ポール13の本数に合わせて二相用(図10、図11)と三相用(図7から図9)がある。また、その積層構造は、横向きのヨーク片21と縦向きのポール片22を内側に角穴が開く形状に突き合わせて並べて「口」字状又は「日」字状のユニット板23を形成し、各図の(イ)と(ロ)のように、ヨーク片21とポール片22の並べ方を変えたユニット板23を前後に重ね合わせ、ヨーク片21の端部が前後に重ねたポール片22の端部で挟まれ、一方、ポール片22の端部が前後のヨーク片21の端部や中央縁部で挟まれる形態で接合した構造である。なお、ヨーク片21及びポール片22の前後面にワニスを塗って固めたものもある。
【0025】
上述した鉄心の積層構造は、主に三つのタイプに分けられる。図7(イ)(ロ)及び図10(イ)(ロ)に示すものは、ヨーク片21とポール片22が90°で突き合わさる90°接合タイプで、細長い長方形のヨーク片21とポール片22を三枚ずつ又は二枚ずつ用いてユニット板23を形成する。また、図8(イ)(ロ)及び図11(イ)(ロ)に示すものは、ポール片とヨーク片が45°で突き合わさる45°接合タイプで、二枚のヨーク片21と、三枚又は二枚のポール片22とからなり、各片の突き合わさる辺が45°に傾斜したものを用いる。さらに、図9(イ)(ロ)に示すものは、異幅タイプで、ヨーク片21とポール片22が二枚ずつで、ヨーク片21に縦幅の異なるものを用いる。
【0026】
鉄心コイル構成体の解体装置の第一実施形態は図12から図15に示すように、フレーム24の下部に台座としてのビーム25を有し、台座用ビーム25上に枕木を介して鉄心コイル構成体5を載せ、下側ヨーク11を前後から挟むクランプ26を、台座用ビーム25の両側に対向して配置してある。また、フレーム24の上部には支持ビーム27を、台座用ビーム25に対して平行に設け、支持ビーム27に沿って上側ヨーク11の引抜手段28を移動可能に設けると共に、下側ヨーク11を上方に移動不能に拘束する板状の拘束手段29を、台座用ビーム25に着脱可能に設け、台座用ビーム25に沿って、鉄心10の隅角部の端面を捲る捲り手段30を移動可能に設けてある。なお、図12と図13では、捲り手段30は左側にのみ設けてあり、右側には設けてないが、右側の捲り手段30は便宜上省略してある。
【0027】
クランプ26には、シリンダを用い、ピストンロッドの先部に押え板を取り付けてある。
【0028】
引抜手段28は、支持ビーム27に沿って移動するスライダー31を有し、スライダー31にシリンダ32を垂下し、ピストンロッド33の先部に、チェーンを介して板状の引掛具34を吊り下げてある。
【0029】
引掛具34は、複数枚のプレートを一部重ね合わせた状態でピン接合して四角形に組み、全体としての横幅を、隣り合うコイルの隙間S以下にしたものである。また、下側のプレートの上辺は、上側ヨーク11の断面形状に合わせることが望ましく、上側ヨークの断面形状が四角形の場合は水平に、断面形状が円形の場合は円弧状にする。このようにすれば、積層構造のヨーク11には、隙間Sに面する下辺の厚み幅全域に、引掛具34の下側プレートの上辺が当たることになり、各ヨーク片21に塑性変形が生じない。仮に、引掛具34の代わりにワイヤーや鎖を用いたとすると、ヨーク片21が積層方向に塑性変形するおそれがあり、その場合、ポール片22とヨーク片21の接合力が増大し、ヨーク11をポール13から引き抜き難くなる。
【0030】
拘束手段29も、引掛具34と同様に、複数枚のプレートを一部重ね合わせた状態でピン接合し、下側ヨーク11をH形材の台座用ビーム25ごと抱え込む形状に組んだものである。
【0031】
捲り手段30は、台座用ビーム25に沿って移動するスライダー35を有し、スライダー35の上部にシリンダ36を縦向きに固定し、ガイド37に沿って昇降するピストンロッド38の先部にプレートを介して捲りギヤ39を、上下方向を中心軸にして回転可能に支持し、捲りギヤ39をモータで回転させる。捲りギヤ39で鉄心10の上側隅角部端面を捲る場合は、ピストンロッド38を上方に移動させて高さを合わせ、捲りギヤ39を回転させつつ、ピストンロッド38自身を上下方向を中心軸にして回転をさせて、捲りギヤ39をピストンロッド38を中心にして鉄心10の積層方向に揺動する。
【0032】
鉄心コイル構成体5を解体する場合は、まず、連結ボルト17を外すか、PCBが酸化しない温度にまで切削速度を落として連結ボルト17を上下のヨーク11,11間の範囲内で切断し、隣り合うコイル14,14の隙間Sを前後に開放する。なお、連結ボルト17の位置は、図6では×印で表してあり、隣り合うコイル14,14の隙間Sの前後である。次に、コイル押えボルト20、上下の挟持プレート12、据付台18、連結プレート19を外してから、台座用ビーム25上に鉄心コイル構成体5を立てて載せる。そして、クランプ26で前後から下側ヨーク11を締め付けて保持し、隣合うコイルの隙間Sから拘束手段29と引掛具34をそれぞれ差し込んで、下側ヨーク11を拘束手段29で拘束し、上側ヨーク11に引掛具34を引っ掛ける。続いて、引抜手段28のピストンロッド33を上昇させて上側ヨーク11を外す。
【0033】
鉄心コイル構成体の解体装置の第二実施形態は図16に示すように、フレーム24の底となる板状の台座25に鉄心コイル構成体5を寝かせて載せ、フレーム24の左右に起立する両コラム40,40に沿って捲りギヤ39を昇降可能に設けたものである。
【0034】
鉄心コイル構成体の解体装置の第三実施形態は図17から図20に示すように、引掛具34の代わりに、上側ヨーク11の下辺の厚み幅の一部に引っ掛ける板状の掻出具41を用いたことを特徴とするもので、鉄心コイル構成体5の下側ヨーク11の保持には第一実施形態と同様に拘束手段29を用いる。
【0035】
掻出具41の取付構造は、フレーム24の前後左右に引抜手段28のシリンダ42を起立し、四本のシリンダ42から出入りするピストンロッド43の先部に天板44を水平に支持し、天板44の真下に鉄心コイル構成体5を配置させる。天板底面の前後左右にナット45を取り付け、左右(図中、奥行き方向)のナット45,45間にシャフト46をねじ込んで架設し、シャフト46の所定箇所に支え枠47を垂下し、支え枠内に横向きの板状掻出具41を前後にスライド可能に挿入し、掻出具の一部に噛み合うギヤ48を回して、掻出具41を前進後退させる。従って、シャフト46をモータで回転させれば、シャフト46ごと掻出具41が左右に移動し、隣り合うコイルの隙間Sの前方又は後方に掻出具41を合わせることができる。また、その状態で図18に示すように、天板44ごと掻出具41を下降させ、図19に示すように、掻出具41を上側ヨーク11に向かって前進させて、上側ヨークの下辺の一部に当て、さらに図20に示すように、天板44ごと掻出具41を上昇させると、下側ヨーク11を構成するヨーク片21が何枚か外れる。
【0036】
なお、第三実施形態では、鉄心コイル構成体5からヨーク片21を前後両面から同時に掻き出して外す構造となっているが、片面のみから掻き出す構造であっても良い。また、台座25に鉄心コイル構成体5を立てて載せ、掻出具41を昇降させる構造となっているが、鉄心コイル構成体5を水平に寝かせて載せ、掻出具41を水平に保ちながら往復動させる構造であっても良い。
【0037】
鉄心コイル構成体の解体装置の第四実施形態は、上側ヨーク11を外した鉄心コイル構成体5からコイル14を引き抜くもので、図21から図24に示すように、フレーム24の上枠にシリンダ49を載せ、上側ヨークを外した鉄心コイル構成体5の上方でピストンロッド50を昇降させ、ピストンロッド50の先部に逆U字状の支持板51を固定し、支持板51の両先部に、水平に支持したクランプ52をピニオン53によって前進・後退可能に連結してある。なお、クランプは、ラックRの先部に押さえ板を取り付けた構造である。図21に示すように、ピストンロッド50を上昇させた状態から図22に示すようにクランプ52がコイル14の横に達するまでピストンロッド50を下降させ、図23に示すようにクランプ52を内向きに前進させコイル14を掴む。そして、図24に示すようにピストンロッド50を上昇させてコイル14をポール13から引き抜く。
【0038】
第四実施形態での拘束手段29は、鉄心コイル構成体5の構造を利用して第一実施形態とは異なる構造を用いている。即ち、鉄心コイル構成体5が下側のヨーク11の前後に挟持プレート12を付けた構造であることを利用して、板状の台座25からボルトを上方に突出させ、ボルトに止め板Tを通し、ナットをねじ込んで止め板Tの端部で挟持プレート12を台座25に押し付けている。符号Pは、高さ調整用のスペーサである。
【0039】
鉄心コイル構成体5の解体装置の第五実施形態は図25から図30に示すように、フレーム24の左右のコラム54,54間に、上下が開口した保持ケース55を回転可能に支持し、上方から吊り下げた鉄心コイル構成体5を下降させて、保持ケース55の上方開放口から内部に移動させる。保持ケース55内の左右には、左右に往復動する引抜手段56を有し、引抜手段56の内側先部に開閉可能なクランプ57を有し、図28に示すように両クランプ57,57で鉄心コイル構成体5の左右のコイル14,14を掴んで保持する。また、中間のコイル14を前後から挟むクランプ58を保持ケース55の前後に有している。
【0040】
引抜手段56は、保持ケース55の左右に突出する回転軸をシリンダ59で形成し、シリンダ59をコラム54で軸支すると共に、ピストンロッド60を保持ケース55の内側で左右に往復動可能に設け、ピストンロッド60の先部にクランプ57を備えた構造である。
【0041】
左右のクランプ57は図27に示すように、ピストンロッド54の先部に開閉用シリンダ61を有し、開閉用シリンダ61の前後から一対のピストンロッド62を前後に往復動可能に設け、ピストンロッド62の先部に、コイルを掴む爪63を内向きに突出したもので、爪63の先部をく字状に屈曲してコイルを掴みやすくしてある。
【0042】
また、中間用のクランプ58は、シリンダを用い、ピストンロッドの先部に押え板を取り付けてある。
【0043】
左右と中間のクランプで全てのコイルを掴んだ状態から、鉄心コイル構成体5の上下挟持プレート12,12及び据付台18等を外して、鉄心10とコイル14のみの形態にし、図28に示すように保持ケースを90度回転させて鉄心コイル構成体5を寝かせた状態にし、図29に示すように左側のクランプ57を左側へ、右側のクランプ57を右側へ引抜手段56で移動させると、左右のポール13がコイル14ごと外れる。再度、保持ケース55を90度回転させて、左右のクランプ57の把持力を弱め、フレーム24の下に置いた籠の中に左右のポール13をコイル14ごと落とす。中間用の二つのクランプ58,58で残りの鉄心コイル構成体5を掴んでいるので、保持ケース55を再び90度回転させ、上下のヨーク11の左右にループ64をそれぞれ巻き、各ループ64を上下に同時に引っ張ると、上下のヨーク11が外れる。この後の手順は図面にしてないが、さらに、保持ケース55を90度回転させ、中間用クランプ58,58の把持力を弱めて、中間のポール13をコイル14ごと籠の中に落とす。
【0044】
【発明の効果】
請求項1と3の発明は、鉄心がポール片とヨーク片の端部同士が積層により一体化された構造であることを巧みに利用し、その重ね合わせた面が滑るように上下方向又は左右方向にヨーク又はコイルを引っ張るものであるので、上側ヨーク又はコイル付きのポールを小さな荷重で分離でき、しかも、ヨーク片及びポール片が元の形状を保持することになり、その結果、分離したヨークや、コイル付きのポールを、さらにヨーク片、ポール片、コイルに分離することも容易となる。また、請求項1の発明は、コイル間に隙間があることをも巧みに利用して上側のヨークに上向きの力を加えている。
【0045】
請求項2の発明は、上側ヨークの厚み幅の一部に対して力を加えるので、鉄心コイル構成体からヨーク片を小さな荷重で分離できる。
【0046】
請求項4の発明は、鉄心の隅角部分の端面を捲れば、ポール片とヨーク片の積層による一体化が弱くなるので、ヨークとポールを分離しやすくなる。
【0047】
請求項5の発明は、コイルを掴んだクランプを引抜手段によって移動させるので、コイル付きのポールを分離できる。
【0048】
請求項6の発明は、拘束手段によって下側のヨークを拘束し、引掛具を上側のヨークの厚み幅全域に引っ掛けて引抜手段で引き抜くので、上側のヨークを分離することができる。
【0049】
請求項7の発明は、掻出具によって上側のヨーク片を何枚か分離できる。
【0050】
請求項8の発明は、捲りギヤによって鉄心の隅角部分の端面を捲れば、ポール片とヨーク片の積層による一体化が弱くなるので、ヨークとポールを分離しやすくなる。
【図面の簡単な説明】
【図1】正面側から見た変圧器の内部構造を示す縦断面図である。
【図2】側面から見た変圧器の内部構造を示す縦断面図である。
【図3】変圧器から取り出した鉄心コイル構成体の平面図である。
【図4】図3の正面図である。
【図5】図3の側面図である。
【図6】図4のA−A線断面図である。
【図7】(イ)(ロ)三相用の鉄心の積層構造を示す正面図である。
【図8】(イ)(ロ)三相用の鉄心の積層構造の他の例を示す正面図である。
【図9】(イ)(ロ)三相用の鉄心の積層構造の他の例を示す正面図である。
【図10】(イ)(ロ)二相用の鉄心の積層構造を示す正面図である。
【図11】(イ)(ロ)二相用の鉄心の積層構造の他の例を示す正面図である。
【図12】変圧器の鉄心コイル構成体の解体装置の第一実施形態を示す正面図である。
【図13】第一実施形態で上側ヨークを外した状態を示す正面図である。
【図14】引掛具を上側ヨークに引っ掛け、拘束手段で下側ヨークを拘束した状態を示す第一実施形態の断面図である。
【図15】下側ヨークをクランプした状態を示す第一実施形態の要部断面図である。
【図16】変圧器の鉄心コイル構成体の解体装置の第二実施形態を示す正面図である。
【図17】変圧器の鉄心コイル構成体の解体装置の第三実施形態を示す正面図である。
【図18】第三実施形態で、天板を下降した状態を示す正面図である。
【図19】第三実施形態で、掻出具の先部を上側ヨークの一部に引っ掛けた状態を示す正面図である。
【図20】第三実施形態で、掻出具の先部でヨーク片を掻き出した状態を示す正面図である。
【図21】変圧器の鉄心コイル構成体の解体装置の第四実施形態を示す正面図である。
【図22】第四実施形態で、クランプをコイルの横に下ろした状態を示す正面図である。
【図23】第四実施形態で、コイルをクランプで掴んだ状態を示す正面図である。
【図24】第四実施形態で、コイルを引き抜いた状態を示す正面図である。
【図25】変圧器の鉄心コイル構成体の解体装置の第五実施形態を示す正面図である。
【図26】第五実施形態の保持ケース内に鉄心コイル構成体を投入した状態を示す正面図である。
【図27】第五実施形態でコイルを掴む直前の状態を示す平面図である。
【図28】第五実施形態でコイルを引き抜く直前の状態を示す平面図である。
【図29】第五実施形態で左右のコイルをポールごと引き抜いた状態を示す平面図である。
【図30】第五実施形態でヨークを引き抜く直前の状態を示す正面図である。
【符号の説明】
5 鉄心コイル構成体
10 鉄心
11 ヨーク
12 挟持プレート
13 ポール
14 コイル
S 隙間
21 ヨーク片
22 ポール片
24 フレーム
25 台座(台座用ビーム)
27 支持ビーム
28,56 引抜手段
29 拘束手段
34 引掛具
39 捲りギヤ
41 掻出具
57 クランプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of removing a PCB (insulating oil) from a used incombustible transformer and disassembling an iron core coil structure extracted from the case, and an apparatus used therefor.
[0002]
[Prior art]
The used non-combustible transformer is in a state where the core coil structure is immersed in the PCB in the case. Therefore, even after the PCB is removed from the case and the inside of the case is washed, PCB is attached. The core coil structure is mainly composed of an iron core and a coil. The iron core uses a laminated steel plate with yoke pieces and pole pieces arranged side by side. PCB soaked in between the steel plates is difficult to remove with the laminated structure, and it must be cleaned after separating it into the yoke pieces and pole pieces. Is desired. Also, since the coil paper is impregnated with PCB, the PCB cannot be removed by a normal cleaning operation. At present, the PCB is put into a vacuum heating furnace, and the PCB is sucked by a suction machine connected to the vacuum heating furnace. Only then can the PCB be removed. In this way, the PCB removal method is different, and the vacuum furnace is preferably as small as possible from the viewpoint of equipment costs, etc., so that the core coil structure can be separated into an iron core and a coil and handled separately. It is desirable.
[0003]
In order to separate the iron core coil structure into the iron core and the coil, it is necessary to remove the yoke of the iron core and pull out the coil from the tip of the pole of the iron core. For this reason, when the yoke of the core coil structure that has been cleaned is cut with gas or the like, the PCB is oxidized by heat to become dioxins. Therefore, a method of cutting the yoke by push-off has been conventionally employed.
[0004]
However, since the press cutting requires a large press load, there is a drawback that the life of the blade is shortened and the equipment cost and running cost are also increased. Also, as described above, the iron core uses the laminated steel plate in which the yoke pieces and the pole pieces are arranged, so when pushed out, the yoke pieces and the pole pieces become finer than the original size, and then the PCB is removed. Handling for removal is troublesome.
[0005]
[Problems to be solved by the invention]
The present invention has been developed in view of the above circumstances, and its purpose is to reduce the load when the yoke is removed, and to facilitate the removal of the PCB in a later process and the yoke piece and pole piece. Is to retain the original shape.
[0006]
[Means for Solving the Problems]
The core coil structure of the transformer used in the present invention has a vertically arranged pole piece and a horizontally oriented yoke piece, and the arrangement is changed and overlapped in the front and back, and the ends of the pole piece and the yoke piece are integrated by lamination. An iron core with poles arranged side by side between the upper and lower yokes is formed, the upper and lower yokes of the iron core are sandwiched by sandwiching plates from the front and the rear, each pole is surrounded by a coil, and there is a gap between adjacent coils Is.
[0007]
Further, the laminated structure of the iron core will be described in detail in the embodiment of the invention. The 90 ° joint type in which the pole piece and the yoke piece abut at 90 °, the 45 ° joint type in which the pole piece abuts at 45 °, and the yoke piece There are three types of different width types with different vertical widths.
[0008]
The inventions of claims 1 to 4 relate to a method of disassembling a core coil structure of a transformer, and inventions of claims 5 to 8 relate to a disassembly apparatus of the core coil structure of a transformer.
[0009]
In the first aspect of the present invention, after removing the front and rear clamping plates sandwiching the upper yoke, an upward force is applied to the entire thickness range of the upper yoke from the gap between adjacent coils while holding the lower yoke. Is added to separate the upper yoke. When holding the lower yoke, the sandwiching plate sandwiching the lower yoke may be left attached or removed.
[0010]
There are various ways of holding the lower yoke, which are roughly classified into a method of holding the lower yoke directly and a method of holding the lower yoke indirectly. For example, there are a method of directly holding the lower yoke using a gap between adjacent coils, a method of indirectly holding the lower yoke by holding other components such as a clamping plate, and the like. Here, the vertical direction is not limited to the direction in which the core coil structure is erected vertically with respect to the ground, but also includes the direction in which the core coil structure is laid horizontally.
[0011]
The reason for removing the front and rear clamping plates that sandwich the upper yoke is to release the clamping force so that the yoke can be easily pulled out. Also, if the yoke is separated, the remaining core coil structure is in a state where the coil is attached to the pole, but the coil can be separated by simply pulling out the coil along the extension direction of the pole from which the yoke has been detached. .
[0012]
Moreover, although the invention of claim 1 described above can be used for all types of iron cores, if used for 45 ° joint type and different width type iron cores, upward force is applied almost evenly to the left and right of each yoke piece, All yoke pieces can be separated at once as a united yoke. However, when used in a 90 ° -joint type iron core, the force is applied to the left or right side of each yoke piece, and one side of the yoke piece is disengaged, but the opposite side is sandwiched between poles. In this case, it is necessary to apply a pulling force separately when separating.
[0013]
The invention of claim 2 can also be used for all types of iron cores, but is suitable for use with 45 ° junction type and different width type iron cores, after removing the front and rear clamping plates with the upper yoke in between. The yoke piece is separated by applying an upward force to a part of the thickness width of the upper yoke from the gap between adjacent coils while holding the lower yoke.
[0014]
The invention of claim 3 is suitable for use in all types of iron cores, and is surrounded by a coil by applying a force to the left side of the left coil and to the right side of the right coil. It is characterized by separating the poles.
[0015]
When the integration of the pole piece and the yoke piece is strong, the method according to the first to third aspects may make it difficult to separate the pole and the yoke. In order to make it weak, it is desirable to scoop the end face of the corner portion of the iron core before separation as in the invention of claim 4.
[0016]
The invention of claim 5 is used for all types of iron cores, and has pulling means that reciprocate left and right on the left and right sides of the frame, and an openable and closable clamp that grips the coil is provided at the inner front part of each pulling means. It is characterized by.
[0017]
The invention of claim 6 is suitable for use in 45 ° junction type and different width type iron cores, and has a pedestal on which the iron core coil structure is placed on the lower side of the frame, and a restraining means provided in the pedestal. The lower yoke is restrained so as not to move upward, the upper side of the frame has a support beam above the core coil structure, the support beam has a pulling means that reciprocates up and down, and a gap between adjacent coils A hooking tool that hooks the entire upper yoke in the thickness range is provided at the tip of the pulling means. Note that before the upper yoke is pulled out by lifting the hook hooked on the upper yoke by the pulling means, the front and rear clamping plates that sandwich the upper yoke are removed in advance.
[0018]
The shape of the base is not particularly limited, and examples thereof include a beam shape and a plate shape. There are various structures for the restraining means.For example, a plurality of plates are integrated by pin joining to hold the lower yoke together with the beam-shaped pedestal, or a bolt is projected from the plate-shaped pedestal to the side of the clamping plate. For example, a stopper plate that is passed through a bolt is pushed downward by a nut, and the clamping plate is pressed against a pedestal at the end of the stopper plate.
[0019]
The invention of claim 7 uses a scraping tool that hooks a part of the thickness width of the upper yoke from the gap of the adjacent coil instead of a hooking tool that hooks from the gap of the adjacent coil to the entire thickness width of the upper yoke. And
[0020]
The invention according to claim 8 is characterized in that a turning gear for turning the end face of the corner portion of the iron core is provided so as to be rotatable to the left and right of the frame.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
As shown in FIGS. 1 and 2, the transformer 1 is formed by welding the outer periphery of the bottom of a bottomed cylindrical case 3 onto a framed bed 2, and forming an iron coil structure on PCB 4 of insulating oil stored in the case 3. 5, the lid 6 is fixed to the flange 7 of the case 3 by welding or bolts and nuts, the core coil component 5 is positioned and fixed to the lid 6 with the suspension bolts 8, and the cooler 9 for cooling the PCB 4 is placed outside the case 3. Have.
[0022]
An example of how to take out the core coil structure 5 from the transformer 1 is to first extract the PCB 4, fill the case 3 with cleaning liquid, extract the cleaning liquid, lower the PCB concentration of the core coil structure 5, and then Remove the lid 6 by either removing the nut or cutting and cutting the welded portion of the lid 6 and the flange 7. Then, the core coil structure 5 with the lid 6 is pulled up and taken out from the case 3, and the suspension bolt 8 is removed to obtain the core coil structure 5.
[0023]
As shown in FIGS. 3 to 6, the iron core coil structure 5 is clamped and fixed with bolts and nuts by sandwiching a yoke 11 facing the top and bottom of the iron core 10 made of laminated steel plates from the front and rear with a U-shaped sandwiching plate 12. A pole 13 parallel to the left and right of the iron core 10 is surrounded by a cylindrical coil 14, and a gap S is opened between adjacent coils. A brace ring 15 and a coil holder 16 are passed through the pole 13 above and below the coil 14, and the upper and lower clamping plates 12 are fastened with connecting bolts 17 to position the coil 14 between the clamping plates 12 and 12. In addition, the iron core 10 is placed on the mounting base 18, and the mounting base 18 and the lower clamping plate 12 are fixed via a connecting plate 19. Reference numeral 20 denotes a coil presser bolt.
[0024]
As shown in FIGS. 7 to 11, the iron core 10 is a laminated steel plate, and as a whole, poles 13 are juxtaposed between left and right yokes 11 and 11, and two poles 13 are arranged in accordance with the number of poles 13. There are phases (FIGS. 10 and 11) and three phases (FIGS. 7 to 9). In addition, the laminated structure has a “mouth” -shaped or “day-shaped” unit plate 23 formed by abutting a horizontal yoke piece 21 and a vertical pole piece 22 in a shape in which a square hole is opened on the inside. As shown in (a) and (b) of each figure, the unit plates 23 in which the arrangement of the yoke pieces 21 and the pole pieces 22 are changed are overlapped in the front and rear, and the end of the yoke piece 21 is overlapped in the front and rear. On the other hand, the pole piece 22 is joined in such a manner that the end of the pole piece 22 is sandwiched between the ends of the front and rear yoke pieces 21 and the center edge. In addition, there is also one in which the front and rear surfaces of the yoke piece 21 and the pole piece 22 are varnished and hardened.
[0025]
The above-described laminated structure of the iron core is mainly divided into three types. 7 (a) and 7 (b) and FIG. 10 (b) and FIG. 10 (b) are 90 ° junction types in which the yoke piece 21 and the pole piece 22 abut each other at 90 °, and the elongated rectangular yoke piece 21 and the pole piece. The unit plate 23 is formed using three or two of the 22 pieces. 8 (a) (b) and FIG. 11 (b) and (b) are 45 ° junction types in which the pole piece and the yoke piece abut at 45 °, and the two yoke pieces 21 and three It is composed of one or two pole pieces 22 and the side where each piece abuts is inclined at 45 °. Furthermore, what is shown in FIGS. 9A and 9B is a different width type, and two yoke pieces 21 and two pole pieces 22 are used, and the yoke pieces 21 having different vertical widths are used.
[0026]
As shown in FIGS. 12 to 15, the first embodiment of the iron coil component disassembly apparatus has a beam 25 as a pedestal at the lower part of the frame 24, and the iron coil configuration is formed on the pedestal beam 25 via a sleeper. Clamps 26 on which the body 5 is placed and the lower yoke 11 is sandwiched from the front and rear are arranged opposite to both sides of the pedestal beam 25. Further, a support beam 27 is provided in the upper part of the frame 24 in parallel with the pedestal beam 25, and the extraction means 28 of the upper yoke 11 is movably provided along the support beam 27 and the lower yoke 11 is moved upward. A plate-like restraining means 29 for restraining the iron core 10 so as to be immovable is detachably provided on the pedestal beam 25, and a turning means 30 is provided along the pedestal beam 25 so as to move the end face of the corner of the iron core 10. It is. In FIGS. 12 and 13, the turning means 30 is provided only on the left side and is not provided on the right side, but the right turning means 30 is omitted for convenience.
[0027]
A cylinder is used for the clamp 26, and a pressing plate is attached to the tip of the piston rod.
[0028]
The pulling means 28 has a slider 31 that moves along the support beam 27, a cylinder 32 is suspended from the slider 31, and a plate-shaped hook 34 is suspended from the tip of the piston rod 33 via a chain. is there.
[0029]
The hooking tool 34 is formed by pin-joining a plurality of plates in a partially overlapped state and assembling into a quadrangle, and the overall lateral width is less than or equal to the gap S between adjacent coils. The upper side of the lower plate is preferably matched to the cross-sectional shape of the upper yoke 11 and is horizontal when the cross-sectional shape of the upper yoke is a quadrangle, and is arcuate when the cross-sectional shape is circular. In this manner, the upper side of the lower plate of the hooking tool 34 hits the yoke 11 having the laminated structure over the entire thickness width of the lower side facing the gap S, and plastic deformation occurs in each yoke piece 21. Absent. If a wire or a chain is used instead of the hook 34, the yoke piece 21 may be plastically deformed in the stacking direction. In this case, the bonding force between the pole piece 22 and the yoke piece 21 increases, It becomes difficult to pull out from the pole 13.
[0030]
Similarly to the hooking tool 34, the restraining means 29 is also formed by pin-joining a plurality of plates in a partially overlapped state, and assembling the lower yoke 11 into a shape that holds the pedestal beam 25 of the H-shaped material. .
[0031]
The turning means 30 has a slider 35 that moves along the pedestal beam 25, a cylinder 36 is fixed vertically on the upper portion of the slider 35, and a plate is placed at the tip of a piston rod 38 that moves up and down along a guide 37. The turn gear 39 is rotatably supported with the vertical direction as the center axis, and the turn gear 39 is rotated by a motor. When the upper corner portion end surface of the iron core 10 is turned by the turning gear 39, the piston rod 38 is moved upward to adjust the height, and the turning gear 39 is rotated while the piston rod 38 itself is centered on the vertical direction. The rotation gear 39 is swung in the stacking direction of the iron core 10 around the piston rod 38.
[0032]
When disassembling the core coil structure 5, first, the connecting bolt 17 is removed or the cutting speed is reduced to a temperature at which the PCB is not oxidized, and the connecting bolt 17 is cut within the range between the upper and lower yokes 11 and 11, A gap S between adjacent coils 14 is opened forward and backward. Note that the position of the connecting bolt 17 is indicated by a cross in FIG. 6 and is before and after the gap S between the adjacent coils 14 and 14. Next, after removing the coil presser bolt 20, the upper and lower clamping plates 12, the mounting base 18, and the connecting plate 19, the core coil component 5 is placed on the pedestal beam 25. Then, the lower yoke 11 is clamped and held from the front and rear by the clamp 26, the restraining means 29 and the hook 34 are inserted through the gap S between the adjacent coils, respectively, and the lower yoke 11 is restrained by the restraining means 29, and the upper yoke. 11 is hooked with the hook 34. Subsequently, the piston rod 33 of the pulling means 28 is raised to remove the upper yoke 11.
[0033]
As shown in FIG. 16, the second embodiment of the iron coil component disassembling apparatus lays the iron coil component 5 on the plate-like pedestal 25 serving as the bottom of the frame 24, and stands on both sides of the frame 24. A spur gear 39 is provided along the columns 40, 40 so as to be movable up and down.
[0034]
As shown in FIGS. 17 to 20, the third embodiment of the iron coil constituent body disassembling apparatus includes a plate-like scraping tool 41 that hooks on a part of the thickness width of the lower side of the upper yoke 11 instead of the hooking tool 34. The holding means 29 is used for holding the lower yoke 11 of the core coil structure 5 as in the first embodiment.
[0035]
The attachment structure of the scraping tool 41 is such that the cylinders 42 of the pulling means 28 are erected on the front, rear, left and right sides of the frame 24, and the top plate 44 is horizontally supported at the tip of the piston rod 43 that goes in and out of the four cylinders 42. The core coil structure 5 is disposed directly below 44. Nuts 45 are attached to the top, bottom, left and right of the bottom of the top plate, and a shaft 46 is screwed between the left and right (depth direction in the figure) 45 and 45, and a support frame 47 is suspended at a predetermined position of the shaft 46. A horizontally-facing plate-shaped scraping tool 41 is slidably inserted back and forth, and a gear 48 that meshes with a part of the scraping tool is rotated to move the scraping tool 41 forward and backward. Therefore, if the shaft 46 is rotated by a motor, the scraping tool 41 moves to the left and right together with the shaft 46, and the scraping tool 41 can be aligned in front of or behind the gap S between adjacent coils. Further, in this state, as shown in FIG. 18, the scraping tool 41 is lowered together with the top plate 44, and as shown in FIG. As shown in FIG. 20, when the scraper 41 is raised together with the top plate 44, several yoke pieces 21 constituting the lower yoke 11 are removed.
[0036]
In the third embodiment, the yoke piece 21 is scraped from both the front and rear surfaces simultaneously and removed from the iron core coil structure 5, but may be a structure scraped only from one side. In addition, the iron coil component 5 is placed on the pedestal 25, and the scraping tool 41 is moved up and down. However, the iron coil component 5 is laid horizontally and reciprocated while the scraping tool 41 is kept horizontal. The structure to be made may be sufficient.
[0037]
The fourth embodiment of the iron coil component disassembling apparatus is to pull out the coil 14 from the iron coil component 5 with the upper yoke 11 removed, and as shown in FIGS. 49, the piston rod 50 is moved up and down above the core coil structure 5 with the upper yoke removed, and an inverted U-shaped support plate 51 is fixed to the tip of the piston rod 50. Further, a horizontally supported clamp 52 is connected by a pinion 53 so as to be able to advance and retract. The clamp has a structure in which a pressing plate is attached to the tip of the rack R. As shown in FIG. 21, the piston rod 50 is lowered from the state where the piston rod 50 is raised until the clamp 52 reaches the side of the coil 14 as shown in FIG. 22, and the clamp 52 is directed inward as shown in FIG. To move the coil 14 forward. Then, as shown in FIG. 24, the piston rod 50 is raised and the coil 14 is pulled out from the pole 13.
[0038]
The restraining means 29 in the fourth embodiment uses a structure different from that of the first embodiment by utilizing the structure of the iron core structure 5. That is, by utilizing the structure in which the core coil structure 5 is provided with the clamping plates 12 on the front and rear sides of the lower yoke 11, the bolts are projected upward from the plate-like pedestal 25, and the retaining plate T is attached to the bolts. The nut is screwed and the clamping plate 12 is pressed against the pedestal 25 at the end of the stop plate T. Reference symbol P denotes a height adjusting spacer.
[0039]
As shown in FIGS. 25 to 30, the fifth embodiment of the disassembling apparatus for the core coil structure 5 rotatably supports a holding case 55 that opens between the left and right columns 54, 54 of the frame 24, The core coil structure 5 suspended from above is lowered and moved from the upper opening of the holding case 55 to the inside. The holding case 55 has left and right pulling means 56 that reciprocate left and right, and a clamp 57 that can be opened and closed at the inner front portion of the pulling means 56. As shown in FIG. The left and right coils 14 and 14 of the iron core coil structure 5 are grasped and held. In addition, clamps 58 sandwiching the intermediate coil 14 from the front and rear are provided on the front and rear of the holding case 55.
[0040]
The pulling means 56 is formed by a cylinder 59 having a rotating shaft that protrudes to the left and right of the holding case 55, and the cylinder 59 is pivotally supported by the column 54, and the piston rod 60 can be reciprocated left and right inside the holding case 55. The clamp rod 57 is provided at the tip of the piston rod 60.
[0041]
As shown in FIG. 27, the left and right clamps 57 have an opening / closing cylinder 61 at the tip of the piston rod 54, and a pair of piston rods 62 are provided so as to be able to reciprocate back and forth from the front and rear of the opening / closing cylinder 61. A claw 63 for gripping the coil protrudes inwardly at the tip of 62, and the tip of the claw 63 is bent in a square shape to make it easier to grip the coil.
[0042]
The intermediate clamp 58 uses a cylinder and has a press plate attached to the tip of the piston rod.
[0043]
From the state in which all the coils are gripped by the left and right and intermediate clamps, the upper and lower clamping plates 12 and 12 and the mounting base 18 and the like of the iron core coil structure 5 are removed to form only the iron core 10 and the coil 14, as shown in FIG. As shown in FIG. 29, when the holding case is rotated 90 degrees so that the iron core coil structure 5 is laid down, the left clamp 57 is moved to the left and the right clamp 57 is moved to the right by the pulling means 56. The left and right poles 13 are detached together with the coil 14. Again, the holding case 55 is rotated 90 degrees to weaken the gripping force of the left and right clamps 57, and the left and right poles 13 are dropped together with the coils 14 into the cage placed under the frame 24. Since the remaining core coil components 5 are gripped by the two intermediate clamps 58, 58, the holding case 55 is rotated again by 90 degrees, and the loops 64 are wound around the left and right of the upper and lower yokes 11, respectively. When the upper and lower yokes are pulled simultaneously, the upper and lower yokes 11 are detached. Although the subsequent procedure is not shown in the drawing, the holding case 55 is further rotated 90 degrees, the gripping force of the intermediate clamps 58 and 58 is weakened, and the intermediate pole 13 is dropped together with the coil 14 into the cage.
[0044]
【The invention's effect】
The inventions of claims 1 and 3 skillfully utilize the structure in which the end portions of the pole piece and the yoke piece are integrated by lamination, and the overlapped surface slides vertically or horizontally. Since the yoke or coil is pulled in the direction, the upper yoke or the pole with the coil can be separated with a small load, and the yoke piece and the pole piece retain their original shape, and as a result, the separated yoke In addition, it becomes easy to further separate the pole with a coil into a yoke piece, a pole piece, and a coil. Further, the invention of claim 1 applies an upward force to the upper yoke by skillfully utilizing the gap between the coils.
[0045]
According to the second aspect of the present invention, since a force is applied to a part of the thickness width of the upper yoke, the yoke piece can be separated from the core coil structure with a small load.
[0046]
In the invention of claim 4, if the end surface of the corner portion of the iron core is turned, the integration by stacking the pole pieces and the yoke pieces becomes weak, so that the yoke and the pole can be easily separated.
[0047]
According to the fifth aspect of the present invention, since the clamp holding the coil is moved by the extracting means, the pole with the coil can be separated.
[0048]
In the sixth aspect of the invention, the lower yoke is restrained by the restraining means, and the hooking tool is hooked over the entire thickness width of the upper yoke and pulled out by the pulling means, so that the upper yoke can be separated.
[0049]
In the invention of claim 7, several upper yoke pieces can be separated by the scraping tool.
[0050]
According to the eighth aspect of the present invention, if the end surface of the corner portion of the iron core is pinched by the turning gear, the integration of the pole piece and the yoke piece is weakened, so that the yoke and the pole can be easily separated.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view showing an internal structure of a transformer as viewed from the front side.
FIG. 2 is a longitudinal sectional view showing the internal structure of the transformer as seen from the side.
FIG. 3 is a plan view of an iron core coil structure taken out from a transformer.
4 is a front view of FIG. 3;
FIG. 5 is a side view of FIG. 3;
6 is a cross-sectional view taken along line AA in FIG.
7A and 7B are front views showing a laminated structure of three-phase iron cores.
FIGS. 8A and 8B are front views showing another example of a laminated structure of three-phase iron cores.
FIGS. 9A and 9B are front views showing another example of a laminated structure of iron cores for three phases.
FIGS. 10A and 10B are front views showing a laminated structure of iron cores for two phases.
FIGS. 11A and 11B are front views showing another example of a laminated structure of iron cores for two phases.
FIG. 12 is a front view showing a first embodiment of a dismantling apparatus for a core coil structure of a transformer.
FIG. 13 is a front view showing a state in which the upper yoke is removed in the first embodiment.
FIG. 14 is a cross-sectional view of the first embodiment showing a state in which the hook is hooked on the upper yoke and the lower yoke is restrained by the restraining means.
FIG. 15 is a cross-sectional view of the main part of the first embodiment showing a state where the lower yoke is clamped.
FIG. 16 is a front view showing a second embodiment of the dismantling apparatus for the core coil structure of the transformer.
FIG. 17 is a front view showing a third embodiment of a dismantling apparatus for a core coil structure of a transformer.
FIG. 18 is a front view showing a state where the top plate is lowered in the third embodiment.
FIG. 19 is a front view showing a state in which the tip portion of the scraping tool is hooked on a part of the upper yoke in the third embodiment.
FIG. 20 is a front view showing a state in which the yoke piece is scraped off at the tip of the scraping tool in the third embodiment.
FIG. 21 is a front view showing a fourth embodiment of a dismantling apparatus for a core coil structure of a transformer.
FIG. 22 is a front view showing a state in which the clamp is lowered to the side of the coil in the fourth embodiment.
FIG. 23 is a front view showing a state where a coil is gripped by a clamp in the fourth embodiment.
FIG. 24 is a front view showing a state in which the coil is pulled out in the fourth embodiment.
FIG. 25 is a front view showing a fifth embodiment of a dismantling apparatus for a core coil structure of a transformer.
FIG. 26 is a front view showing a state in which the core coil structure is put into the holding case of the fifth embodiment.
FIG. 27 is a plan view showing a state immediately before gripping a coil in the fifth embodiment.
FIG. 28 is a plan view showing a state immediately before the coil is pulled out in the fifth embodiment.
FIG. 29 is a plan view showing a state where left and right coils are pulled out together with poles in a fifth embodiment.
FIG. 30 is a front view showing a state immediately before the yoke is pulled out in the fifth embodiment.
[Explanation of symbols]
5 Iron core coil components
10 Iron core
11 York
12 Clamping plate
13 Paul
14 coils
S clearance
21 York piece
22 pole piece
24 frames
25 Pedestal (pedestal beam)
27 Support beam
28, 56 Pulling means
29 Restraint
34 Hook
39 Spear gear
41 Scaring tool
57 Clamp

Claims (8)

縦向きのポール片(22)と横向きのヨーク片(21)を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク(11,11)間にポール(13)を左右に並列した鉄心(10)が形成され、その鉄心の上下ヨーク(11)を前後から挟持プレート(12)でそれぞれ挟み、各ポール(13)をコイル(14)で取り囲み、隣り合うコイル(14,14)間に隙間(S)を有する変圧器の鉄心コイル構成体の解体方法において、
上側のヨーク(11)を挟んだ前後の挟持プレート(12)を外した後に、下側のヨーク(11)を保持しながら、隣り合うコイルの隙間(S)から上側のヨーク(11)の厚み幅全域に対して上向きの力を加えることにより、上側のヨーク(11)を分離することを特徴とする変圧器の鉄心コイル構成体の解体方法。
A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement is changed to overlap the front and rear, and the ends of the pole piece and the yoke piece are integrated by lamination to face each other vertically. An iron core (10) in which poles (13) are juxtaposed side by side is formed between (11, 11), and upper and lower yokes (11) of the iron core are respectively sandwiched by front and rear plates (12), and each pole (13) is sandwiched. In a method for disassembling a core coil structure of a transformer surrounded by a coil (14) and having a gap (S) between adjacent coils (14, 14),
After removing the front and rear clamping plates (12) sandwiching the upper yoke (11), the thickness of the upper yoke (11) from the gap (S) between adjacent coils is maintained while holding the lower yoke (11). A method of disassembling an iron core coil structure of a transformer, wherein the upper yoke (11) is separated by applying an upward force to the entire width.
縦向きのポール片(22)と横向きのヨーク片(21)を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク(11,11)間にポール(13)を左右に並列した鉄心(10)が形成され、その鉄心の上下ヨーク(11)を前後から挟持プレート(12)でそれぞれ挟み、各ポール(13)をコイル(14)で取り囲み、隣り合うコイル(14,14)間に隙間(S)を有する変圧器の鉄心コイル構成体の解体方法において、
上側のヨーク(11)を挟んだ前後の挟持プレート(12)を外した後に、下側のヨーク(11)を保持しながら、隣り合うコイルの隙間(S)から上側のヨーク(11)の厚み幅の一部に対して上向きの力を加えることにより、ヨーク片(21)を分離することを特徴とする変圧器の鉄心コイル構成体の解体方法。
A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement is changed to overlap the front and rear, and the ends of the pole piece and the yoke piece are integrated by lamination to face each other vertically. An iron core (10) in which poles (13) are juxtaposed side by side is formed between (11, 11), and upper and lower yokes (11) of the iron core are respectively sandwiched by front and rear plates (12), and each pole (13) is sandwiched. In a method for disassembling a core coil structure of a transformer surrounded by a coil (14) and having a gap (S) between adjacent coils (14, 14),
After removing the front and rear clamping plates (12) sandwiching the upper yoke (11), the thickness of the upper yoke (11) from the gap (S) between adjacent coils is maintained while holding the lower yoke (11). A method for disassembling a core coil structure of a transformer, wherein the yoke piece (21) is separated by applying an upward force to a part of the width.
縦向きのポール片(22)と横向きのヨーク片(21)を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク(11,11)間にポール(13)を左右に並列した鉄心(10)が形成され、その鉄心の上下ヨーク(11)を前後から挟持プレート(12)でそれぞれ挟み、各ポール(13)をコイル(14)で取り囲み、隣り合うコイル(14,14)間に隙間(S)を有する変圧器の鉄心コイル構成体の解体方法において、
左側のコイル(14)に対しては左側に、右側のコイル(14)には右側に力をそれぞれ加えることにより、コイル(14)に囲まれたポール(13)を分離することを特徴とする変圧器の鉄心コイル構成体の解体方法。
A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement is changed to overlap the front and rear, and the ends of the pole piece and the yoke piece are integrated by lamination to face each other vertically. An iron core (10) in which poles (13) are juxtaposed side by side is formed between (11, 11), and upper and lower yokes (11) of the iron core are respectively sandwiched by front and rear plates (12), and each pole (13) is sandwiched. In a method for disassembling a core coil structure of a transformer surrounded by a coil (14) and having a gap (S) between adjacent coils (14, 14),
The pole (13) surrounded by the coil (14) is separated by applying a force to the left side of the left coil (14) and to the right side of the right coil (14). A method of dismantling the core coil structure of the transformer.
請求項1、2又は3記載の変圧器の鉄心コイル構成体の解体方法において、分離する前に、鉄心(10)の隅角部分の端面を捲ることを特徴とする変圧器の鉄心コイル構成体の解体方法。The method of disassembling an iron core coil structure of a transformer according to claim 1, 2 or 3, wherein the end face of the corner portion of the iron core (10) is rolled before separation. Dismantling method. 縦向きのポール片(22)と横向きのヨーク片(21)を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク(11,11)間にポール(13)を左右に並列した鉄心(10)が形成され、その鉄心の上下ヨーク(11)を前後から挟持プレート(12)でそれぞれ挟み、各ポール(13)をコイル(14)で取り囲み、隣り合うコイル(14,14)間に隙間(S)を有する変圧器の鉄心コイル構成体の解体装置において、
左右に往復動する引抜手段(56)をフレーム(24)の左右に有し、コイル(14)を掴む開閉可能なクランプ(57)を各引抜手段(56)の内側先部に備えることを特徴とする変圧器の鉄心コイル構成体の解体装置。
A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement is changed to overlap the front and rear, and the ends of the pole piece and the yoke piece are integrated by lamination to face each other vertically. An iron core (10) in which poles (13) are juxtaposed side by side is formed between (11, 11), and upper and lower yokes (11) of the iron core are respectively sandwiched by front and rear plates (12), and each pole (13) is sandwiched. In a dismantling apparatus for a core coil structure of a transformer surrounded by a coil (14) and having a gap (S) between adjacent coils (14, 14),
A pulling means (56) that reciprocates left and right is provided on the left and right sides of the frame (24), and an openable and closable clamp (57) that holds the coil (14) is provided at the inner front portion of each pulling means (56). The dismantling apparatus of the core coil structure of a transformer.
縦向きのポール片(22)と横向きのヨーク片(21)を並べると共にその並べ方を変えて前後に重ね合わせ且つポール片とヨーク片の端部同士が積層により一体化されて上下に対向するヨーク(11,11)間にポール(13)を左右に並列した鉄心(10)が形成され、その鉄心の上下ヨーク(11)を前後から挟持プレート(12)でそれぞれ挟み、各ポール(13)をコイル(14)で取り囲み、隣り合うコイル(14,14)間に隙間(S)を有する変圧器の鉄心コイル構成体の解体装置において、
鉄心コイル構成体(5)を載せる台座(25)をフレーム(24)の下側に有すると共に、台座(25)に備えた拘束手段(29)が下側ヨーク(11)を上方に移動不能に拘束し、フレーム(24)の上側には鉄心コイル構成体(5)の上方に支持ビーム(27)を有し、支持ビーム(27)には上下に往復動する引抜手段(28)を有し、隣り合うコイルの隙間(S)から上側ヨーク(11)の厚み幅全域に引っ掛ける引掛具(34)を引抜手段(28)の先部に有することを特徴とする変圧器の鉄心コイル構成体の解体装置。
A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement is changed to overlap the front and rear, and the ends of the pole piece and the yoke piece are integrated by lamination to face each other vertically. An iron core (10) in which poles (13) are juxtaposed side by side is formed between (11, 11), and upper and lower yokes (11) of the iron core are respectively sandwiched by front and rear plates (12), and each pole (13) is sandwiched. In a dismantling apparatus for a core coil structure of a transformer surrounded by a coil (14) and having a gap (S) between adjacent coils (14, 14),
The pedestal (25) on which the core coil structure (5) is placed is provided on the lower side of the frame (24), and the restraining means (29) provided on the pedestal (25) prevents the lower yoke (11) from moving upward. The support beam (27) is provided above the core coil structure (5) on the upper side of the frame (24), and the support beam (27) has a drawing means (28) that reciprocates up and down. An iron coil structure for a transformer having a hooking tool (34) for hooking a gap (S) between adjacent coils over the entire width of the upper yoke (11) at the tip of the pulling means (28). Demolition device.
請求項6記載の変圧器の鉄心コイル構成体の解体装置において、
隣り合うコイルの隙間(S)から上側ヨーク(11)の厚み幅全域に引っ掛ける引掛具(34)の代わりに、隣り合うコイルの隙間(S)から上側ヨーク(11)の厚み幅の一部に引っ掛ける掻出具(41)を用いることを特徴とする変圧器の鉄心コイル構成体の解体装置。
In the dismantling apparatus for the core coil structure of the transformer according to claim 6,
Instead of the hook (34) that hooks from the gap (S) between adjacent coils to the entire thickness width of the upper yoke (11), the gap (S) between adjacent coils is part of the thickness width of the upper yoke (11). An apparatus for disassembling a core coil structure of a transformer, wherein a scraping tool (41) to be hooked is used.
鉄心(10)の隅角部分の端面を捲る捲りギヤ(39)を、フレーム(24)の左右に回転可能に備えていることを特徴とする請求項5、6又は7記載の変圧器の鉄心コイル構成体の解体装置。8. The iron core of a transformer according to claim 5, 6 or 7, wherein a turning gear (39) for turning the end face of the corner portion of the iron core (10) is provided to be rotatable to the left and right of the frame (24). A device for disassembling a coil structure.
JP2001344995A 2001-11-09 2001-11-09 Disassembly method and dismantling apparatus for transformer core coil structure Expired - Fee Related JP3610334B2 (en)

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CN109192496B (en) * 2018-11-30 2023-11-07 中节能西安启源机电装备有限公司 Automatic stacking production device for transformer iron cores
CN114589245B (en) * 2022-05-09 2022-07-12 常州市昌隆电机股份有限公司 High-speed notching press for machining motor iron core
CN116092786B (en) * 2022-05-26 2023-10-03 南京大全变压器有限公司 10kV oil immersed low-voltage axial double-split rectifier transformer
CN115810476B (en) * 2022-12-16 2023-08-22 无锡普天铁心股份有限公司 Auxiliary plug device of upper yoke of iron core

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