CN218593294U

CN218593294U - Vertical mould dismouting mould equipment of concrete panel

Info

Publication number: CN218593294U
Application number: CN202222919749.9U
Authority: CN
Inventors: 杨祺凯
Original assignee: Sichuan Xingxinxing New Material Technology Co ltd
Current assignee: Sichuan Xingxinxing New Material Technology Co ltd
Priority date: 2022-11-02
Filing date: 2022-11-02
Publication date: 2023-03-10
Anticipated expiration: 2032-11-02

Abstract

The utility model provides a concrete slab vertical mould dismouting mould equipment, install on the side about the frame and control the gliding board assembly: the lifting handle and the lifting handle support form a movable jaw, the jaw is controlled by a push-pull oil cylinder and a deflector rod to clamp the vertical mold, and the jaw plays a role of lifting a partition plate of the vertical mold under the action of a jacking oil cylinder; the loosening assembly is clamped and pressed on the partition plate of the vertical die through two shifting teeth, and two oil cylinders are adopted to perform low-amplitude extending and retracting movement so as to separate the partition plate from the prefabricated plate; and the loading and unloading positioning mechanism enables the three positioning plates to descend under the action of the lifting oil cylinder so as to push out the prefabricated plates between the partition plates downwards and position the vertical mold partition plates at the same time. The device has compact and reasonable structure, the basic operation of the whole form removal and filling process is automatically realized through machinery, the labor intensity of personnel is reduced, and the improvement of the production efficiency is facilitated.

Description

Vertical mould dismouting mould equipment of concrete panel

Technical Field

The utility model relates to a reinforced concrete panel production facility technical field especially relates to a vertical mould dismouting mould equipment of reinforced concrete prefabricated panel.

Background

At present, the manufacturing method of the reinforced concrete precast slab is divided into a flat-laying type (a mold is laid on the ground for pouring) and a vertical mold for pouring according to the mold. The vertical die casting has the characteristic of small occupied production field, namely more finished products are produced in the same production field in one casting period. As shown in fig. 1, the vertical mold (6) has the following structure (see fig. 7 and 8): the left baffle plate 8a, the right baffle plate 8b and the plurality of baffle plates 4 are inserted into the insertion holes 2 of the bottom plate 1 to form a vertical plate type pouring space, and two lifting rods are longitudinally inserted into holes (two rows of holes are close to the left baffle plate and the right baffle plate and are positioned at the upper parts of the baffle plates) (not shown in the figure) on all the baffle plates in fig. 7 so as to lift or hoist the hoisting equipment. The mould dismounting and the mould mounting of the vertical mould are realized by manual operation, and the defects of high labor intensity, low production efficiency and the like exist.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a vertical mould dismouting mould equipment of concrete panel aims at reducing the tedious manual labor of personnel, through the automatic dismantlement and the assembly that realize the mould of mechanization, and then improves production efficiency.

The purpose of the utility model is realized like this: the utility model provides a concrete slab vertical mold dismouting mould equipment, is provided with the left and right sliding plate assembly that the structure is the same, bilateral symmetry, as lift founds the mould baffle on the side about cuboid shaped steel frame broadside direction respectively, and left sliding plate assembly becomes: the left surface of a sliding plate parallel to the left side surface of the rack is fixedly provided with four roller pairs, the four roller pairs are clamped on two strip-shaped plates on the left side surface of the rack in a group two by two to form a rolling pair, the lower part of the right surface of the sliding plate is fixedly provided with two handle supports, a rotating shaft is movably erected on the two handle supports, two handles are movably clamped on two side surfaces of each handle support, the two handles are fixed on the rotating shaft and form a movable jaw for grasping a vertical die lifting rod with the handle supports, the middle position of the upper part of the right surface of the sliding plate is hinged with a push-pull cylinder, the outer end of a piston rod of the push-pull cylinder is hinged with the upper end of a shift lever, the lower end of the shift lever is fixed in the middle of the rotating shaft, jacking oil is vertically installed on a lower left frame of the rack, the middle upper part of the left surface of the sliding plate is fixedly provided with two lug plates, and the shaft is longitudinally erected on the two lug plates and is inserted and fixed in a hole on the piston rod extending upwards from the jacking oil cylinder;

the loosening assembly is used for separating a prefabricated plate from a partition plate in a vertical die by high-frequency left-right swing, wherein a mounting plate is fixed on two vertical steel bars on the rear side surface of a rack, two oil cylinders are longitudinally arranged on the rear side surface of the mounting plate, piston rods of the two oil cylinders extend out of holes in the mounting plate from back to front, two fixing pieces positioned on the inner sides of the two oil cylinders are arranged on the front side surface of the mounting plate, a push-pull shaft is rotatably and transversely erected on the two fixing pieces, two outer ends of the push-pull shaft movably penetrate out of two holes in the two piston rods, a shifting tooth is respectively fixed on each outer end of the push-pull shaft, two connecting rods are transversely fixed between the two shifting teeth, an air cylinder is arranged in the middle of the rear side surface of the mounting plate, and a steel wire rope connected with the upper end of the piston rod of the air cylinder is connected to one connecting rod above the two shifting teeth after bypassing a fixed pulley arranged on the rack;

the upper discharging positioning mechanism is characterized in that a base is arranged on two longitudinal steel bars on the top surface of a frame, a lifting oil cylinder is vertically arranged on the top surface of the base, the lower end of a piston rod of the lifting oil cylinder penetrates through a hole in the base downwards and then is fixed or hinged on a fixed shaft, the fixed shaft is erected on two fixed supports on the upper surface of a lower plate, the left side and the right side of the lifting oil cylinder are respectively provided with the same guide structures, the guide structures are fixedly connected with fixed seats on the lower plate after guide posts penetrate through the hole in the base from top to bottom and a sleeve fixed on the bottom surface of the base towards the sleeve, and three positioning plates used as vertical molds for positioning and pushing out the prefabricated plates are longitudinally fixed on the bottom surface of the lower plate.

The three positioning plates are fixed in a way that two pairs of vertical clamping plates are fixed on the bottom surface of the lower plate, and the positioning plates are clamped between the two pairs of vertical clamping plates and are fixed through rivets or bolts; when the loosening assembly is not used, the two shifting teeth are in a vertical state, when the loosening assembly is used, a piston rod of an air cylinder mounted on the rear side face of the mounting plate extends upwards, a steel wire rope is put down through a fixed pulley, so that the connecting rod drives the two shifting teeth to be pulled down to be in a horizontal state, the two shifting teeth are clamped and pressed on all partition plates of the vertical die, the piston rods of the oil cylinders are in a low-amplitude telescopic working condition by starting of the two oil cylinders, and the partition plates of the vertical die are driven by the shifting teeth to shake left and right to separate from the prefabricated plate.

The roller pair is structurally characterized in that two parallel U-shaped plates are respectively provided with a rotating shaft, and a roller is fixed on the rotating shaft.

The frame adopts rag bolt fixed subaerial.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model has the advantages of reasonable structure and simple operation to it is convenient during the use, and the range of application is wider, is fit for popularizing and applying.

2. The whole mould removing and assembling process is basically and automatically realized through machinery, so that the heavy labor intensity of workers is reduced, and the production efficiency can be more effectively improved.

3. The utility model discloses a special corollary equipment of form removal and die-filling for reinforced concrete prefabricated plate vertical mould.

Drawings

Fig. 1 is a perspective view of the assembly of the present invention.

Fig. 1a, 1b and 1c are a front view, a top view and a left view of fig. 1, respectively.

Fig. 2 is a perspective view of the slide plate assembly of the present invention.

Fig. 2a, 2b are front and left side views of fig. 2, respectively.

Fig. 3 is a perspective view of the loading and unloading positioning mechanism of the present invention.

Fig. 3a and 3b are front and left side views of fig. 3, respectively.

Fig. 4 is a perspective view of the loosening assembly of the present invention.

Fig. 4a and 4b are front and left side views of fig. 4, respectively.

Fig. 5a and 5b are schematic views of the handle of the slide plate assembly shown in fig. 2b in two states, respectively.

Fig. 6a and 6b are schematic views of the loosening assembly shown in fig. 4b in two states, respectively.

Fig. 7 is a perspective view of the stand die shown in fig. 1 (10 is a spacer).

Fig. 8 is a schematic view of the base plate of fig. 1.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Referring to fig. 1, 2 and 3, in order to produce concrete panels with high efficiency. The utility model provides a panel vertical mould dismouting mould equipment.

The utility model discloses a structure of panel vertical mold dismouting mould equipment specifically does: the main body of the equipment is divided into five parts, the first part is a rack 1 which is formed by welding steel structural section pieces, and the strength and the durability of the rack 1 are effectively ensured; the second part is a left sliding plate assembly 2 which mainly functions as a lifting vertical mould clapboard and consists of a jacking oil cylinder 211, an ear plate 212, a shaft 213, a sliding plate 214, a push-pull air cylinder 215, a shift lever 216, a rotating shaft 217, a handle bracket 218, a handle 219, a guide wheel 220 and the like; the third part is a right sliding plate assembly 3, the structure composition of which is the same as that of the left sliding plate assembly 2; the fourth part is an upper discharging positioning mechanism 4 which mainly has two functions, namely, the plate is pushed out by pressing down, and the vertical mold positioning baffle plate is positioned, and mainly comprises an installation base 411, a guide post 412, a lifting oil cylinder 413, a guide sleeve 414, a fixed seat 415, a lower plate 416, a positioning plate clamping piece 417, a positioning plate 418 (the shape is similar to that of a baffle plate 8b in fig. 7), a support 419, a fixed shaft 420 and the like; the fifth part is a loosening assembly 5 which mainly has the main function of separating the plate from the mold partition plate by high-frequency and low-amplitude left-right swinging so as to facilitate rear demolding, and the loosening assembly comprises a mounting plate 511, a shifting tooth 512, a connecting shaft 513 push-pull shaft 514, a fixing piece 515, an oil cylinder 516, a guide shaft 517, an air cylinder 518, a guide sleeve 519, a bearing 520, a shaft 521, a wire wheel 522, a steel wire 523 and the like.

Furthermore, the rack 1 is formed by welding steel structural section pieces, so that the strength and the durability of the rack 1 are effectively ensured;

further, the left sliding plate assembly 2 mainly functions as a lifting vertical mold partition plate and comprises a jacking oil cylinder 211, an ear plate 212, a shaft 213, a sliding plate 214, a push-pull air cylinder 215, a shift lever 216, a rotating shaft 217, a handle bracket 218, a handle 219, a guide wheel 220 and the like;

further, the loading and unloading positioning mechanism 4 mainly has two functions, namely, pushing down and pushing out the plate, and positioning a vertical mold partition plate, and mainly comprises an installation base 411, a guide post 412, a lifting oil cylinder 413, a guide sleeve 414, a fixed seat 415, a lower plate 416, an unloading positioning plate fastener 417, an unloading positioning plate 418, a support 419, a fixed shaft 420 and the like;

further, the loosening assembly 5 mainly functions in separating the plate from the mold partition plate through high-frequency and low-amplitude left-right swinging so as to facilitate rear demolding, and comprises a mounting plate 511, a shifting tooth 512, a connecting shaft 513 push-pull shaft 514, a fixing piece 515, an oil cylinder 516, a guide shaft 517, an air cylinder 518, a guide sleeve 519, a bearing 520, a shaft 521, a fixed pulley 522, a steel wire rope 523 and the like.

The utility model provides a vertical mould dismouting mould equipment of concrete panel, is provided with the left and right sliding

plate assembly

2, 3 that the structure is the same, bilateral symmetry, be used as 6 baffles of lift founding mould on the side about 1 broadside direction of cuboid shaped steel frame respectively, and left sliding plate assembly becomes: four roller pairs are fixed on the left surface of a sliding plate 214 parallel to the left side surface of the rack, the four roller pairs are clamped on two strip plates on the left side surface of the rack in a group two by two to form a rolling pair, two handle brackets 218 are fixed on the lower part of the right surface of the sliding plate, a rotating shaft 217 is movably erected on the two handle brackets, two handles 219 are movably clamped on two side surfaces of each handle bracket, the two handles are fixed on the rotating shaft and form a movable jaw with the handle brackets for grasping a lifting rod of the vertical die 6, a push-pull cylinder 215 is articulated at the middle position of the upper part of the right surface of the sliding plate, the outer end of a piston rod of the push-pull cylinder is articulated with the upper end of a shift lever 216, the lower end of the shift lever is fixed in the middle part of the rotating shaft 217, jacking oil 211 is vertically installed on the lower left frame of the rack, two lug plates 212 are fixed on the middle upper part of the left surface of the sliding plate 214, a shaft 213 is longitudinally erected on the two lug plates, and the shaft 213 is inserted and fixed in a hole on the piston rod extending upwards from the jacking cylinder;

the loosening assembly is used for separating the prefabricated plate from the partition plate in the vertical die 6 by high-frequency left-right swing, wherein a mounting plate 511 is fixed on two vertical steel bars on the rear side surface of a rack, two oil cylinders 516 are longitudinally mounted on the rear side surface of the mounting plate, piston rods of the two oil cylinders extend out of holes in the mounting plate from back to front, two fixing pieces 515 positioned on the inner sides of the two oil cylinders are arranged on the front side surface of the mounting plate, a push-pull shaft 514 is transversely erected on the two fixing pieces 515 in a rotatable mode, two outer ends of the push-pull shaft movably penetrate out of the two holes in the two piston rods, a shifting tooth 512 is respectively fixed on each of the two outer ends, two connecting rods 522 are transversely fixed between the two shifting teeth, an air cylinder 518 is arranged in the middle of the rear side surface of the mounting plate, and a steel wire rope 523 connected with the upper end of the piston rod of the air cylinder is connected to one connecting rod above the two shifting teeth after bypassing a fixed pulley arranged on the rack;

the upper discharging and positioning mechanism is characterized in that a base 411 is arranged on two longitudinal steel bars on the top surface of a frame, a lifting oil cylinder 413 is vertically arranged on the top surface of the base, the lower end of a piston rod of the lifting oil cylinder downwards passes through a hole on the base and then is fixed or hinged on a fixed shaft 420, the fixed shaft is erected on two fixed supports 419 on a lower plate, the left side and the right side of the lifting oil cylinder are respectively provided with the same guide structures, the guide structures are fixedly connected with a fixed seat 415 on the lower plate after a guide post 412 passes through the hole on the base from top to bottom and a sleeve direction sleeve 414 fixed on the bottom surface of the base, and three positioning plates 418 for positioning a partition plate of a vertical mold 6 and pushing out a prefabricated plate downwards are longitudinally fixed on the bottom surface of the lower plate.

Figure 2a shows that the runner plate is rectangular or square. Referring to fig. 1, two strip plates are welded to the left side of the frame. In fig. 4, the two cylinders are perpendicular to the mounting plate. Fig. 4a shows that two shifting teeth are fixed on the two outer ends of the push-pull shaft respectively.

The three positioning plates 418 are all fixed in such a way that two pairs of vertical clamping plates are fixed on the bottom surface of the lower plate 416, and the positioning plates are clamped between the two pairs of vertical clamping plates and fixed through rivets or bolts; when the loosening assembly is not used, two shifting teeth are in a vertical state, when the loosening assembly is used, a piston rod of a cylinder 518) installed on the rear side face of the installation plate 511 extends upwards, a steel wire rope 523 is put down through a fixed pulley 522, so that a connecting rod drives the two shifting teeth to be pulled down to be in a horizontal state, the two shifting teeth are clamped and pressed on all partition plates of the vertical mold 6, the piston rod of the oil cylinder is in a low-amplitude telescopic working condition due to starting of the two oil cylinders, and the partition plates of the vertical mold 6 swing left and right under the driving of the shifting teeth to be separated from the prefabricated plates.

The roller pair structure is that two parallel U-shaped plates are respectively provided with a rotating shaft, and a roller is fixed on the rotating shaft.

The frame is fixed on the ground by adopting foundation bolts.

The method for disassembling and assembling the die of the equipment comprises the following steps: after a vertical plate mold, namely a vertical mold 6, is well cast with a reinforced concrete precast slab on a casting platform, after the vertical mold is placed for a certain time, after concrete is solidified to a certain degree, the vertical mold is conveyed into a mold assembling and disassembling device of the vertical mold by a forklift or a conveying mechanism, after the position is well determined, a left sliding plate 214 and a right sliding plate 214 are driven by an oil cylinder 211 to descend to a certain height, then a push-pull air cylinder 215 is used for holding a lifting rod of the mold together with a lifting rod 219 through a lifting rod 217, an air cylinder 518 extends out to put down a shifting tooth 512 to clamp a partition plate of the vertical mold, an oil cylinder 516 extends out and retracts in a high-frequency low-amplitude manner, so that the partition plate of the vertical mold is driven by the shifting tooth 512 to swing left and right and separate a concrete slab, then the air cylinder 518 retracts to drive the shifting tooth 512, then the left sliding plate 214 and the right sliding plate 418 continue to ascend, after the lower bottom plate, namely a new precast slab is placed on a lifting oil cylinder 211, the left sliding plate 214 and the left sliding plate 418 and the lower sliding plate 418 are pushed out to clamp the partition plate of the vertical mold, after the concrete slab is completely separated, the sliding plate 214 and the lower bottom plate is lifted to wait for one time, and the lower bottom plate 219 to ascend to the highest point.

The above embodiments are only used for illustrating the technical solution of the present invention, and do not limit it: although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims

1. The utility model provides a concrete slab vertical mould dismouting mould equipment, characterized by is provided with the left and right sliding plate assembly (2, 3) that the structure is the same, bilateral symmetry, as lift founds mould (6) baffle on the side about cuboid shaped steel frame (1) broadside direction respectively, and left sliding plate assembly becomes: four roller pairs are fixed on the left surface of a sliding plate (214) parallel to the left side surface of the rack, the four roller pairs are clamped on two strip plates on the left side surface of the rack in a group two by two to form a rolling pair, two handle supports (218) are fixed on the lower part of the right surface of the sliding plate, a rotating shaft (217) is movably arranged on the two handle supports, two handles (219) are movably clamped on two side surfaces of each handle support, the two handles are fixed on the rotating shaft and form a movable jaw with the handle supports for grabbing a lifting rod of the vertical die (6), a push-pull cylinder (215) is hinged at the middle position of the upper part of the right surface of the sliding plate, the outer end of a piston rod of the push-pull cylinder is hinged with the upper end of a deflector rod (216), the lower end of the deflector rod is fixed in the middle part of the rotating shaft (217), jacking oil (211) is vertically arranged on the lower left frame of the rack, two lug plates (212) are fixed on the middle upper part of the left surface of the sliding plate (214), a shaft (213) is longitudinally erected on the two lug plates, and a jacking shaft (213) is inserted and fixed in a hole on a piston rod extending upwards of a jacking oil cylinder;

the loosening assembly used for separating the prefabricated plates from the partition plates in the vertical die (6) by high-frequency left-right swing is characterized in that a mounting plate (511) is fixed on two vertical steel bars on the rear side surface of a rack, two oil cylinders (516) are longitudinally mounted on the rear side surface of the mounting plate, piston rods of the two oil cylinders extend out of holes in the mounting plate from back to front, two fixing pieces (515) positioned on the inner sides of the two oil cylinders are arranged on the front side surface of the mounting plate, a push-pull shaft (514) is rotatably and transversely erected on the two fixing pieces (515), two outer ends of the push-pull shaft movably penetrate out of two holes in the two piston rods, a shifting tooth (512) is respectively fixed on each outer end, two connecting rods (513) are transversely fixed between the two shifting teeth, an air cylinder (518) is arranged in the middle of the rear side surface of the mounting plate, and a steel wire rope (523) connected with the upper end of the piston rod of the air cylinder bypasses a fixed pulley (522) mounted on the rack and then is connected to one connecting rod above the two shifting teeth;

the upper discharging and positioning mechanism is characterized in that a base (411) is arranged on two longitudinal steel bars on the top surface of a frame, a lifting oil cylinder (413) is vertically arranged on the top surface of the base, the lower end of a piston rod of the lifting oil cylinder penetrates through a hole in the base downwards and then is fixed or hinged on a fixed shaft (420), the fixed shaft is erected on two fixed supports (419) on the upper surface of a lower plate, the left side and the right side of the lifting oil cylinder are respectively provided with the same guide structures, the guide structures are formed by fixedly connecting a guide post (412) with a fixed sleeve direction sleeve (414) on the bottom surface of the base from top to bottom and a fixed sleeve direction sleeve (415) on the lower plate, and three positioning plates (418) used for positioning a partition plate of a vertical mold (6) and pushing a prefabricated plate downwards are longitudinally fixed on the bottom surface of the lower plate.

2. The vertical die dismounting and mounting device for the concrete plate according to claim 1, wherein the three positioning plates (418) are fixed by fixing two pairs of vertical clamping plates on the bottom surface of the lower plate (416), and the positioning plates are clamped between the two pairs of vertical clamping plates and fixed by rivets or bolts; when the looseness assembly is not used, two shifting teeth are in a vertical state, when the looseness assembly is used, a piston rod of a cylinder (518) installed on the rear side face of the installation plate (511) extends upwards, a steel wire rope (523) is put down through a fixed pulley (522) to enable a connecting rod to drive the two shifting teeth to be pulled down to be in a horizontal state, so that the two shifting teeth are clamped and pressed on all partition plates of the vertical mold (6), the piston rods of the oil cylinders are in a low-amplitude telescopic working condition due to starting of the two oil cylinders, and the partition plates of the vertical mold (6) are driven by the shifting teeth to swing left and right to separate from the prefabricated plate.

3. The apparatus of claim 1, wherein the roller pair comprises two parallel U-shaped plates each having a shaft to which a roller is fixed.

4. The vertical mold stripping and installing equipment for a concrete slab as claimed in claim 1, wherein the frame is fixed to the ground by anchor bolts.