JP2003151842A - Deassembling method and deassembling device for core coil structure of transformer - Google Patents

Deassembling method and deassembling device for core coil structure of transformer

Info

Publication number
JP2003151842A
JP2003151842A JP2001344995A JP2001344995A JP2003151842A JP 2003151842 A JP2003151842 A JP 2003151842A JP 2001344995 A JP2001344995 A JP 2001344995A JP 2001344995 A JP2001344995 A JP 2001344995A JP 2003151842 A JP2003151842 A JP 2003151842A
Authority
JP
Japan
Prior art keywords
iron core
yoke
coil structure
transformer
piece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001344995A
Other languages
Japanese (ja)
Other versions
JP3610334B2 (en
Inventor
Masaji Fujita
政次 藤田
Kiyoyuki Nishino
清之 西野
Isao Onodera
功 小野寺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HOKURIKU ELECTRIC Manufacturing
Hokuriku Electric Co Ltd
Sato Tekko Co Ltd
Original Assignee
HOKURIKU ELECTRIC Manufacturing
Hokuriku Electric Co Ltd
Sato Tekko Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HOKURIKU ELECTRIC Manufacturing, Hokuriku Electric Co Ltd, Sato Tekko Co Ltd filed Critical HOKURIKU ELECTRIC Manufacturing
Priority to JP2001344995A priority Critical patent/JP3610334B2/en
Publication of JP2003151842A publication Critical patent/JP2003151842A/en
Application granted granted Critical
Publication of JP3610334B2 publication Critical patent/JP3610334B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Motors, Generators (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

PROBLEM TO BE SOLVED: To reduce a load when a yoke of a core is removed from the core coil structure of a transformer and furthermore keep original shapes of a yoke piece and a pole piece. SOLUTION: In the core coil structure of a transformer, a core 10 with a pole 13 arranged in parallel at right and left is formed between yokes 11, 11. A vertical pole piece 22 and a lateral yoke piece 21 are arranged and are put together back and forth by changing the arrangement thereof, and edge faces of the pole piece and the yoke piece are integrated mutually by lamination and face up and down each other, upper and lower yokes of the core are held by a holding plate 12 from back and forth, each pole 13 is enclosed with a coil 14 and a space S is formed between adjacent coils. In a deassembling method of the core coil structure, after the holding plate 12 holding an upper yoke is removed, the upper yoke is separated by applying an upward force to the entire range of the thickness of the upper yoke from a space between adjacent coils while holding a lower yoke.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、使用済不燃性変圧
器からPCB(絶縁油)を抜き取り、ケース内から抜き
出した鉄心コイル構成体を解体する方法とそれに使用す
る装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of extracting PCB (insulating oil) from a used non-combustible transformer and disassembling the core coil structure extracted from the case, and an apparatus used for the method.

【0002】[0002]

【従来の技術】使用済不燃性変圧器は、ケース内に鉄心
コイル構成体をPCBに浸漬した状態となっているた
め、PCBをケースから抜き取ってケース内を洗浄した
後であっても、鉄心コイル構成体にはPCBが付着して
いる。鉄心コイル構成体は、主に鉄心とコイルから構成
されている。鉄心はヨーク片とポール片を並べ合わせた
積層鋼板を用いており、鋼板の間に染みこんだPCBが
積層構造のままでは除去しずらく、ヨーク片とポール片
に分離してから洗浄することが望まれる。また、コイル
の紙にはPCBが含浸しているので、通常の洗浄作業で
はPCBが除去できず、現時点では真空加熱炉内に投入
して、真空加熱炉に接続した吸引機でPCBを吸い取る
方法でしか、PCBを除去できない。このようにPCB
を除去する手法が異なり、しかも、真空加熱炉はできる
だけ小さい方が設備費用等の面から望ましいことから、
鉄心コイル構成体を鉄心とコイルに分離して、別々に取
り扱えるようにすることが望ましい。
2. Description of the Related Art A used non-combustible transformer has an iron core coil structure soaked in a PCB inside the case. Therefore, even after the PCB is taken out of the case and the inside of the case is washed, The PCB is attached to the coil structure. The iron core coil structure is mainly composed of an iron core and a coil. The iron core is made of laminated steel plates in which yoke pieces and pole pieces are arranged side by side. It is difficult to remove the PCB that has penetrated between the steel plates with the laminated structure. Separate the yoke pieces and pole pieces from each other before cleaning. Is desired. In addition, since the coil paper is impregnated with PCB, the PCB cannot be removed by normal cleaning work. At this time, the PCB is sucked into a vacuum heating furnace and sucked with a suction device connected to the vacuum heating furnace. Only then can the PCB be removed. PCB like this
Is different, and it is desirable that the vacuum heating furnace is as small as possible from the viewpoint of equipment cost, etc.
It is desirable to separate the iron core coil structure into an iron core and a coil so that they can be handled separately.

【0003】鉄心コイル構成体を鉄心とコイルに分離す
るためには、鉄心のヨークを外して、鉄心のポールの先
端からコイルを引き抜けるようにする必要がある。その
ために洗浄済みの鉄心コイル構成体のヨークをガス等で
切断すると、熱によってPCBが酸化してダイオキシン
になることから、押し切りでヨークを切断する方法が従
来は採用されている。
In order to separate the iron core coil structure into the iron core and the coil, it is necessary to remove the yoke of the iron core so that the coil can be pulled out from the tip of the pole of the iron core. Therefore, when the yoke of the cleaned iron core coil structure is cut with gas or the like, the PCB is oxidized by heat to become dioxin, and thus the method of cutting the yoke by push cutting has been conventionally used.

【0004】ところが押し切りでは、大きなプレス荷重
を必要とするので、刃物の寿命が短くなるし、しかも、
設備費やランニングコストの面でも高価になるとの欠点
があった。また、鉄心は、前述したようにヨーク片とポ
ール片を並べ合わせた積層鋼板を用いているので、押し
切りすると、元の大きさよりもヨーク片及びポール片が
細かくばらばらになって、その後にPCBを除去するた
めの取り扱いが面倒になる。
However, the press-cutting requires a large press load, which shortens the life of the blade and, moreover,
There is a drawback that the equipment cost and running cost are also high. Further, since the iron core uses the laminated steel plate in which the yoke pieces and the pole pieces are arranged side by side as described above, when they are pressed and cut, the yoke pieces and the pole pieces become smaller than the original size, and then the PCB is removed. The handling for removal is troublesome.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記実情を考
慮して開発されたもので、その目的は、ヨークを外す際
の荷重を小さくし、しかも、後工程でのPCBの除去作
業を容易にするためにヨーク片及びポール片の元の形状
を保持することである。
SUMMARY OF THE INVENTION The present invention was developed in consideration of the above circumstances, and an object thereof is to reduce the load when removing the yoke and to facilitate the work of removing the PCB in the subsequent process. To maintain the original shape of the yoke piece and the pole piece.

【0006】[0006]

【課題を解決するための手段】本発明に使用する変圧器
の鉄心コイル構成体は、縦向きのポール片と横向きのヨ
ーク片を並べると共にその並べ方を変えて前後に重ね合
わせ且つポール片とヨーク片の端部同士が積層により一
体化されて上下に対向するヨーク間にポールを左右に並
列した鉄心が形成され、その鉄心の上下ヨークを前後か
ら挟持プレートでそれぞれ挟み、各ポールをコイルで取
り囲み、隣り合うコイル間に隙間を有するものである。
According to the iron core coil structure of a transformer used in the present invention, a vertically oriented pole piece and a horizontally oriented yoke piece are arranged, and the arrangement of the pole pieces is changed so that the pole pieces and the yoke are stacked in front and back. The ends of one piece are integrated by stacking, and an iron core with poles arranged side by side is formed between the yokes that face each other vertically.The upper and lower yokes of the iron core are sandwiched by sandwiching plates from the front and back, and each pole is surrounded by a coil. , Has a gap between adjacent coils.

【0007】さらに、鉄心の積層構造は、発明の実施の
形態で詳述するが、ポール片とヨーク片が90°で突き
合わさる90°接合タイプと、45°で突き合わさる4
5°接合タイプと、ヨーク片の縦幅が異なる異幅タイプ
の三種類がある。
Further, the laminated structure of the iron core will be described in detail in the embodiment of the invention. The 90 ° joint type in which the pole piece and the yoke piece meet at 90 ° and the 4 ° structure at 45 °.
There are three types, a 5 ° joint type and a different width type in which the vertical width of the yoke piece is different.

【0008】請求項1から4の発明は、変圧器の鉄心コ
イル構成体の解体方法に関し、請求項5から8の発明は
変圧器の鉄心コイル構成体の解体装置に関する。
The inventions of claims 1 to 4 relate to a method for disassembling an iron core coil assembly of a transformer, and the inventions of claims 5 to 8 relate to an apparatus for disassembling an iron core coil assembly of a transformer.

【0009】請求項1の発明は、上側のヨークを挟んだ
前後の挟持プレートを外した後に、下側のヨークを保持
しながら、隣り合うコイルの隙間から上側のヨークの厚
み幅全域に対して上向きの力を加えることにより、上側
のヨークを分離することを特徴とする。なお、下側のヨ
ークを保持する際には、下側のヨークを挟んだ挟持プレ
ートは、付けたままでも良いし、外してあっても良い。
According to the first aspect of the present invention, after the front and rear sandwiching plates sandwiching the upper yoke are removed, the lower yoke is held and the entire width of the thickness of the upper yoke is maintained from the gap between the adjacent coils. It is characterized in that the upper yoke is separated by applying an upward force. When holding the lower yoke, the holding plates sandwiching the lower yoke may be left attached or removed.

【0010】下側のヨークの保持の仕方は色々あり、下
側ヨークを直に保持する仕方と、下側ヨークを間接的に
保持する仕方に大別される。例えば、隣り合うコイルの
隙間を利用して下側のヨークを直接抱え込む仕方や、他
の構成部品たとえば挟持プレートを保持することによっ
て下側ヨークを間接的に保持する仕方等である。ここで
の上下方向とは、鉄心コイル構成体を地上に対して垂直
に起立した方向に限らず、鉄心コイル構成体を水平に寝
かした方向をも含む概念である。
There are various ways of holding the lower yoke, and they are roughly classified into a method of directly holding the lower yoke and a method of indirectly holding the lower yoke. For example, a method of directly holding the lower yoke by utilizing a gap between adjacent coils, a method of indirectly holding the lower yoke by holding another component such as a sandwiching plate, and the like. The vertical direction here is a concept including not only the direction in which the iron core coil structure is erected vertically to the ground, but also the direction in which the iron core coil structure is laid horizontally.

【0011】上側ヨークを挟む前後の挟持プレートを外
すのは、挟持力を解除してヨークを引き抜きやすくする
ためである。また、ヨークを分離すれば、残った鉄心コ
イル構成体はポールにコイルが付いた状態となっている
が、そのままヨークが外れたポールの延長方向に沿って
コイルを引き抜くだけで、コイルを分離できる。
The holding plates before and after holding the upper yoke are removed in order to release the holding force and to easily pull out the yoke. Also, when the yoke is separated, the remaining iron core coil structure has a coil attached to the pole, but the coil can be separated simply by pulling out the coil along the extension direction of the pole from which the yoke is removed. .

【0012】また、上述した請求項1の発明は全タイプ
の鉄心に使用できるが、45°接合タイプと異幅タイプ
の鉄心に使用すれば、上向きの力が各ヨーク片の左右に
殆ど均等にかかるので、全てのヨーク片がまとまったヨ
ークとして一挙に分離することができる。但し、90°
接合タイプの鉄心に使用した場合は、力が各ヨーク片の
左側又は右側に偏ってかかり、ヨーク片の片側は外れた
にも関わらず反対側はポールに挟まれた形態となること
もあり、この場合は分離する際に別途、引き抜き力を加
える必要がある。
Further, although the invention of claim 1 described above can be used for all types of iron cores, if it is used for the 45 ° joint type and different width type iron cores, the upward force is almost evenly distributed to the left and right of each yoke piece. Because of this, all the yoke pieces can be separated at once in a single yoke. However, 90 °
When used for a joint type iron core, the force is biased to the left side or right side of each yoke piece, and although one side of the yoke piece may come off, the other side may be sandwiched between poles, In this case, it is necessary to apply a pulling force separately when separating.

【0013】請求項2の発明も、全タイプの鉄心に使用
できるが、45°接合タイプと異幅タイプの鉄心に使用
することが適当なもので、上側のヨークを挟んだ前後の
挟持プレートを外した後に、下側のヨークを保持しなが
ら、隣り合うコイルの隙間から上側のヨークの厚み幅の
一部に対して上向きの力を加えることにより、ヨーク片
を分離することを特徴とする。
The invention of claim 2 can also be used for all types of iron cores, but it is suitable to be used for 45 ° joint type and different width type iron cores, and the front and rear clamping plates sandwiching the upper yoke are used. After the removal, the yoke pieces are separated by applying an upward force to a part of the thickness width of the upper yoke from the gap between the adjacent coils while holding the lower yoke.

【0014】請求項3の発明は、全タイプの鉄心に使用
することが適当なもので、左側のコイルに対しては左側
に、右側のコイルには右側に力をそれぞれ加えることに
より、コイルに囲まれたポールを分離することを特徴と
する。
The present invention according to claim 3 is suitable for use in all types of iron cores. By applying a force to the left side coil to the left side and a right side coil to the right side, the coil is applied to the coil. Characterized by separating the enclosed poles.

【0015】ポール片とヨーク片との積層による一体化
が強固な場合には、請求項1から3の発明の方法では、
ポールやヨークを分離しにくい場合があり、このような
場合には、一体化を弱くするために、請求項4の発明の
ように、分離する前に鉄心の隅角部分の端面を捲ること
が望ましい。
In the case where the integration of the pole piece and the yoke piece by lamination is strong, the method of the inventions according to claims 1 to 3
In some cases, it may be difficult to separate the poles and yokes. In such a case, in order to weaken the integration, it is possible to turn the end face of the corner portion of the iron core before separating as in the invention of claim 4. desirable.

【0016】請求項5の発明は、全タイプの鉄心に使用
するもので、左右に往復動する引抜手段をフレームの左
右に有し、コイルを掴む開閉可能なクランプを各引抜手
段の内側先部に備えることを特徴とする。
The invention of claim 5 is used for all types of iron cores, and has extraction means for reciprocating left and right on the left and right of the frame, and an openable and closable clamp for gripping the coil is provided at the inner tip of each extraction means. To prepare for.

【0017】請求項6の発明は、45°接合タイプと異
幅タイプの鉄心に使用することが適当なもので、鉄心コ
イル構成体を載せる台座をフレームの下側に有すると共
に、台座に備えた拘束手段が下側ヨークを上方に移動不
能に拘束し、フレームの上側には鉄心コイル構成体の上
方に支持ビームを有し、支持ビームには上下に往復動す
る引抜手段を有し、隣り合うコイルの隙間から上側ヨー
クの厚み幅全域に引っ掛ける引掛具を引抜手段の先部に
有することを特徴とする。なお、上側ヨークに引っ掛け
た引掛具を引抜手段によって上昇させて上側ヨークを引
き抜く前には、上側ヨークを挟む前後の挟持プレートを
あらかじめ外しておく。
The invention of claim 6 is suitable for use in the 45 ° joint type and different width type iron cores, and has a pedestal for mounting the iron core coil structure on the lower side of the frame and provided for the pedestal. A restraint means restrains the lower yoke upwardly so that it cannot move, a support beam is provided above the iron core coil structure on the upper side of the frame, and the support beam is provided with a pulling means that reciprocates up and down and is adjacent to each other. It is characterized in that a hooking tool for hooking the entire width of the thickness of the upper yoke from the gap of the coil is provided at the tip of the extracting means. Before raising the hooking tool hooked on the upper yoke by the pulling-out means to pull out the upper yoke, the holding plates before and after the upper yoke is sandwiched are previously removed.

【0018】台座の形状は特に限定されず、一例として
はビーム状や、板状が挙げられる。拘束手段は色々な構
造があるが、例えば、複数枚のプレートをピン接合によ
って一体化してビーム状の台座ごと下側ヨークを抱え込
むものや、板状の台座から挟持プレートの横にボルトを
突出させ、ボルトに通した止め板をナットによって下方
に押し込み、止め板の端部で挟持プレートを台座に押し
付けるもの等が挙げられる。
The shape of the pedestal is not particularly limited, and examples thereof include a beam shape and a plate shape. There are various structures for the restraint means, for example, a plurality of plates are integrated by pin bonding to hold the lower yoke together with the beam-shaped pedestal, or a bolt is projected from the plate-shaped pedestal to the side of the holding plate. , A stopper plate pushed through a bolt is pushed downward by a nut, and an end portion of the stopper plate presses a holding plate against a pedestal.

【0019】請求項7の発明は、隣り合うコイルの隙間
から上側ヨークの厚み幅全域に引っ掛ける引掛具の代わ
りに、隣り合うコイルの隙間から上側ヨークの厚み幅の
一部に引っ掛ける掻出具を用いることを特徴とする。
According to a seventh aspect of the present invention, instead of the hooking tool hooked over the entire thickness width of the upper yoke from the gap between the adjacent coils, a scraping tool hooking a part of the thickness width of the upper yoke through the gap between the adjacent coils is used. It is characterized by

【0020】請求項8の発明は、鉄心の隅角部分の端面
を捲る捲りギヤを、フレームの左右に回転可能に備えて
いることを特徴とする。
The invention of claim 8 is characterized in that a turning gear for turning the end face of the corner portion of the iron core is provided rotatably to the left and right of the frame.

【0021】[0021]

【発明の実施の形態】変圧器1は図1、図2に示すよう
に、枠組みしたベッド2の上に有底筒状のケース3の底
部外周を溶接し、ケース3内に溜めた絶縁油のPCB4
に鉄心コイル構成体5を浸漬し、蓋6をケース3のフラ
ンジ7に溶接又はボルトナットで固定し、鉄心コイル構
成体5を吊りボルト8で蓋6に位置決め固定し、PCB
4を冷却するクーラー9をケース3外に有している。
BEST MODE FOR CARRYING OUT THE INVENTION As shown in FIGS. 1 and 2, a transformer 1 has an insulating oil stored in the case 3 by welding a bottom outer periphery of a case 3 having a bottomed cylindrical shape onto a framed bed 2. PCB 4
The core coil structure 5 is dipped in, the lid 6 is fixed to the flange 7 of the case 3 by welding or bolt nuts, and the core coil structure 5 is positioned and fixed to the cover 6 with the hanging bolts 8.
A cooler 9 for cooling the cooling unit 4 is provided outside the case 3.

【0022】変圧器1から鉄心コイル構成体5を取り出
す仕方の一例は、まず、PCB4を抜き取り、洗浄液を
ケース3内に充填し、洗浄液を抜き取って、鉄心コイル
構成体5のPCB濃度を下げ、その後、ボルト・ナット
を外すか、蓋6とフランジ7の溶接部を切削切断するか
して蓋6を外す。そして、蓋6付きの鉄心コイル構成体
5を引き上げてケース3から取り出し、吊りボルト8を
外して、鉄心コイル構成体5を得る。
As an example of how to take out the iron core coil structure 5 from the transformer 1, first, the PCB 4 is extracted, the cleaning liquid is filled in the case 3, and the cleaning liquid is extracted to reduce the PCB concentration of the iron core coil structure 5. After that, the bolts / nuts are removed, or the welded portion between the lid 6 and the flange 7 is cut and cut to remove the lid 6. Then, the iron core coil structure 5 with the lid 6 is pulled up and taken out from the case 3, and the hanging bolt 8 is removed to obtain the iron core coil structure 5.

【0023】鉄心コイル構成体5は図3から図6に示す
ように、積層鋼板からなる鉄心10の上下に対向するヨ
ーク11を断面コ字状の挟持プレート12で前後から挟
みボルト・ナットで締め付け固定し、鉄心10の左右に
並列するポール13を円筒状のコイル14で取り囲み、
隣り合うコイルの間に隙間Sを開けてある。ポール13
にはコイル14の上下にブレスリング15、コイル受け
木16を通し、上下の挟持プレート12を連結ボルト1
7で締め付けて両挟持プレート12、12間にコイル1
4を位置決めしてある。また、鉄心10を据付台18の
上に載せ、据付台18と下側の挟持プレート12を、連
結プレート19を介して固定してある。なお、符号20
はコイル押えボルトである。
As shown in FIG. 3 to FIG. 6, the iron core coil structure 5 includes a yoke 11 which is opposed to the upper and lower sides of an iron core 10 made of laminated steel plates, which is sandwiched by a sandwiching plate 12 having a U-shaped cross section from the front and rear and is tightened with bolts and nuts. The poles 13 which are fixed and arranged in parallel on the left and right of the iron core 10 are surrounded by a cylindrical coil 14,
A gap S is provided between adjacent coils. Paul 13
The brace ring 15 and the coil receiving tree 16 are passed above and below the coil 14, and the upper and lower holding plates 12 are connected to the connecting bolt 1
Tighten with 7 and coil 1 between both clamping plates 12, 12.
4 is positioned. Further, the iron core 10 is placed on the mounting table 18, and the mounting table 18 and the lower sandwiching plate 12 are fixed via a connecting plate 19. Note that reference numeral 20
Is a coil holding bolt.

【0024】鉄心10は図7から図11に示すように、
積層鋼板であって全体としては上下に対向するヨーク1
1,11間にポール13を左右に並列したものであり、
ポール13の本数に合わせて二相用(図10、図11)
と三相用(図7から図9)がある。また、その積層構造
は、横向きのヨーク片21と縦向きのポール片22を内
側に角穴が開く形状に突き合わせて並べて「口」字状又
は「日」字状のユニット板23を形成し、各図の(イ)
と(ロ)のように、ヨーク片21とポール片22の並べ
方を変えたユニット板23を前後に重ね合わせ、ヨーク
片21の端部が前後に重ねたポール片22の端部で挟ま
れ、一方、ポール片22の端部が前後のヨーク片21の
端部や中央縁部で挟まれる形態で接合した構造である。
なお、ヨーク片21及びポール片22の前後面にワニス
を塗って固めたものもある。
The iron core 10 is, as shown in FIGS. 7 to 11,
A yoke 1 which is a laminated steel plate and is vertically opposed as a whole
The pole 13 is arranged in parallel between 1 and 11,
For two phases according to the number of poles 13 (Fig. 10, Fig. 11)
There are three phases (Figs. 7 to 9). In addition, the laminated structure is such that a horizontally oriented yoke piece 21 and a vertically oriented pole piece 22 are aligned in a manner that a square hole is opened inside to form a "mouth" -shaped or "day" -shaped unit plate 23, (A) of each figure
As shown in (b) and (b), the unit plates 23 in which the yoke pieces 21 and the pole pieces 22 are arranged side by side are overlapped with each other, and the ends of the yoke pieces 21 are sandwiched between the ends of the overlapped pole pieces 22. On the other hand, the structure is such that the ends of the pole pieces 22 are joined in such a manner that they are sandwiched between the ends of the front and rear yoke pieces 21 and the central edge.
In addition, there is also one in which the front and rear surfaces of the yoke piece 21 and the pole piece 22 are coated with varnish and hardened.

【0025】上述した鉄心の積層構造は、主に三つのタ
イプに分けられる。図7(イ)(ロ)及び図10(イ)
(ロ)に示すものは、ヨーク片21とポール片22が9
0°で突き合わさる90°接合タイプで、細長い長方形
のヨーク片21とポール片22を三枚ずつ又は二枚ずつ
用いてユニット板23を形成する。また、図8(イ)
(ロ)及び図11(イ)(ロ)に示すものは、ポール片
とヨーク片が45°で突き合わさる45°接合タイプ
で、二枚のヨーク片21と、三枚又は二枚のポール片2
2とからなり、各片の突き合わさる辺が45°に傾斜し
たものを用いる。さらに、図9(イ)(ロ)に示すもの
は、異幅タイプで、ヨーク片21とポール片22が二枚
ずつで、ヨーク片21に縦幅の異なるものを用いる。
The above laminated structure of the iron core is mainly classified into three types. 7 (a) (b) and FIG. 10 (a)
In (b), the yoke piece 21 and the pole piece 22 are 9
The unit plate 23 is formed by using three or two long and narrow rectangular yoke pieces 21 and pole pieces 22 of a 90 ° joint type that abut at 0 °. Moreover, FIG.
(B) and FIG. 11 (a) and (b) show a 45 ° joint type in which a pole piece and a yoke piece abut at 45 °, and two yoke pieces 21 and three or two pole pieces. Two
2 is used, and the abutting side of each piece is inclined at 45 °. Further, the ones shown in FIGS. 9A and 9B are of different width type, two yoke pieces 21 and two pole pieces 22 are used, and the yoke pieces 21 having different vertical widths are used.

【0026】鉄心コイル構成体の解体装置の第一実施形
態は図12から図15に示すように、フレーム24の下
部に台座としてのビーム25を有し、台座用ビーム25
上に枕木を介して鉄心コイル構成体5を載せ、下側ヨー
ク11を前後から挟むクランプ26を、台座用ビーム2
5の両側に対向して配置してある。また、フレーム24
の上部には支持ビーム27を、台座用ビーム25に対し
て平行に設け、支持ビーム27に沿って上側ヨーク11
の引抜手段28を移動可能に設けると共に、下側ヨーク
11を上方に移動不能に拘束する板状の拘束手段29
を、台座用ビーム25に着脱可能に設け、台座用ビーム
25に沿って、鉄心10の隅角部の端面を捲る捲り手段
30を移動可能に設けてある。なお、図12と図13で
は、捲り手段30は左側にのみ設けてあり、右側には設
けてないが、右側の捲り手段30は便宜上省略してあ
る。
As shown in FIGS. 12 to 15, the first embodiment of the iron core coil assembly disassembling apparatus has a beam 25 as a pedestal in the lower portion of the frame 24, and a beam 25 for the pedestal.
The iron core coil structure 5 is placed on the top of the sleeper, and the clamp 26 that sandwiches the lower yoke 11 from the front and back is attached to the pedestal beam 2
5 are arranged so as to face each other. Also, the frame 24
A support beam 27 is provided on the upper part of the parallel to the pedestal beam 25, and the upper yoke 11 is provided along the support beam 27.
And a plate-shaped restraining means 29 for restraining the lower yoke 11 so as not to move upward.
Is detachably attached to the pedestal beam 25, and a turning means 30 for wrapping the end face of the corner portion of the iron core 10 is movably provided along the pedestal beam 25. 12 and 13, the turning means 30 is provided only on the left side and not on the right side, but the turning means 30 on the right side is omitted for convenience.

【0027】クランプ26には、シリンダを用い、ピス
トンロッドの先部に押え板を取り付けてある。
A cylinder is used as the clamp 26, and a holding plate is attached to the tip of the piston rod.

【0028】引抜手段28は、支持ビーム27に沿って
移動するスライダー31を有し、スライダー31にシリ
ンダ32を垂下し、ピストンロッド33の先部に、チェ
ーンを介して板状の引掛具34を吊り下げてある。
The pulling-out means 28 has a slider 31 which moves along the support beam 27, a cylinder 32 is hung on the slider 31, and a plate-like hooking tool 34 is attached to the tip of the piston rod 33 via a chain. It's hanging.

【0029】引掛具34は、複数枚のプレートを一部重
ね合わせた状態でピン接合して四角形に組み、全体とし
ての横幅を、隣り合うコイルの隙間S以下にしたもので
ある。また、下側のプレートの上辺は、上側ヨーク11
の断面形状に合わせることが望ましく、上側ヨークの断
面形状が四角形の場合は水平に、断面形状が円形の場合
は円弧状にする。このようにすれば、積層構造のヨーク
11には、隙間Sに面する下辺の厚み幅全域に、引掛具
34の下側プレートの上辺が当たることになり、各ヨー
ク片21に塑性変形が生じない。仮に、引掛具34の代
わりにワイヤーや鎖を用いたとすると、ヨーク片21が
積層方向に塑性変形するおそれがあり、その場合、ポー
ル片22とヨーク片21の接合力が増大し、ヨーク11
をポール13から引き抜き難くなる。
The hook 34 is formed by pin-joining a plurality of plates partially overlapped with each other to form a quadrangle, and the overall width of the hook is equal to or smaller than the gap S between adjacent coils. The upper side of the lower plate is the upper yoke 11.
It is desirable to match the cross-sectional shape of the upper yoke, and when the cross-sectional shape of the upper yoke is quadrangular, it is made horizontal, and when the cross-sectional shape is circular, it is made circular arc. In this way, in the yoke 11 having the laminated structure, the upper side of the lower plate of the hooking tool 34 contacts the entire thickness width of the lower side facing the gap S, and each yoke piece 21 is plastically deformed. Absent. If a wire or a chain is used instead of the hook 34, the yoke piece 21 may be plastically deformed in the stacking direction. In that case, the joining force between the pole piece 22 and the yoke piece 21 increases and the yoke 11
Is difficult to pull out from the pole 13.

【0030】拘束手段29も、引掛具34と同様に、複
数枚のプレートを一部重ね合わせた状態でピン接合し、
下側ヨーク11をH形材の台座用ビーム25ごと抱え込
む形状に組んだものである。
Similarly to the hook 34, the restraining means 29 is pin-joined with a plurality of plates partially superposed,
The lower yoke 11 is assembled into a shape that holds the lower beam 11 together with the H-shaped pedestal beam 25.

【0031】捲り手段30は、台座用ビーム25に沿っ
て移動するスライダー35を有し、スライダー35の上
部にシリンダ36を縦向きに固定し、ガイド37に沿っ
て昇降するピストンロッド38の先部にプレートを介し
て捲りギヤ39を、上下方向を中心軸にして回転可能に
支持し、捲りギヤ39をモータで回転させる。捲りギヤ
39で鉄心10の上側隅角部端面を捲る場合は、ピスト
ンロッド38を上方に移動させて高さを合わせ、捲りギ
ヤ39を回転させつつ、ピストンロッド38自身を上下
方向を中心軸にして回転をさせて、捲りギヤ39をピス
トンロッド38を中心にして鉄心10の積層方向に揺動
する。
The turning means 30 has a slider 35 which moves along the pedestal beam 25, a cylinder 36 is fixed vertically on the slider 35, and a tip portion of a piston rod 38 which moves up and down along a guide 37. The turning gear 39 is rotatably supported about the vertical axis as a central axis through a plate, and the turning gear 39 is rotated by a motor. When the end face of the upper corner portion of the iron core 10 is turned by the turning gear 39, the piston rod 38 is moved upward to adjust the height, and while the turning gear 39 is rotated, the piston rod 38 itself is centered in the vertical direction. The turning gear 39 is swung in the stacking direction of the iron core 10 about the piston rod 38.

【0032】鉄心コイル構成体5を解体する場合は、ま
ず、連結ボルト17を外すか、PCBが酸化しない温度
にまで切削速度を落として連結ボルト17を上下のヨー
ク11,11間の範囲内で切断し、隣り合うコイル1
4,14の隙間Sを前後に開放する。なお、連結ボルト
17の位置は、図6では×印で表してあり、隣り合うコ
イル14,14の隙間Sの前後である。次に、コイル押
えボルト20、上下の挟持プレート12、据付台18、
連結プレート19を外してから、台座用ビーム25上に
鉄心コイル構成体5を立てて載せる。そして、クランプ
26で前後から下側ヨーク11を締め付けて保持し、隣
合うコイルの隙間Sから拘束手段29と引掛具34をそ
れぞれ差し込んで、下側ヨーク11を拘束手段29で拘
束し、上側ヨーク11に引掛具34を引っ掛ける。続い
て、引抜手段28のピストンロッド33を上昇させて上
側ヨーク11を外す。
When the iron core coil structure 5 is disassembled, first, the connecting bolt 17 is removed or the cutting speed is lowered to a temperature at which the PCB does not oxidize, so that the connecting bolt 17 is within the range between the upper and lower yokes 11, 11. Cut and adjacent coil 1
The gap S of 4, 14 is opened back and forth. The position of the connecting bolt 17 is indicated by a cross mark in FIG. 6, and is before and after the gap S between the adjacent coils 14, 14. Next, the coil pressing bolt 20, the upper and lower holding plates 12, the mounting table 18,
After removing the connecting plate 19, the iron core coil structure 5 is placed upright on the pedestal beam 25. Then, the lower yoke 11 is clamped and held from the front and rear by the clamp 26, the restraining means 29 and the hooking tool 34 are respectively inserted from the gaps S between the adjacent coils, and the lower yoke 11 is restrained by the restraining means 29, and the upper yoke. The hooking tool 34 is hooked on 11. Then, the piston rod 33 of the extracting means 28 is raised to remove the upper yoke 11.

【0033】鉄心コイル構成体の解体装置の第二実施形
態は図16に示すように、フレーム24の底となる板状
の台座25に鉄心コイル構成体5を寝かせて載せ、フレ
ーム24の左右に起立する両コラム40,40に沿って
捲りギヤ39を昇降可能に設けたものである。
In the second embodiment of the disassembling apparatus for the iron core coil structure, as shown in FIG. 16, the iron core coil structure 5 is laid down on a plate-like pedestal 25 which is the bottom of the frame 24, and is placed on the left and right of the frame 24. A turning gear 39 is provided so as to be able to move up and down along both standing columns 40.

【0034】鉄心コイル構成体の解体装置の第三実施形
態は図17から図20に示すように、引掛具34の代わ
りに、上側ヨーク11の下辺の厚み幅の一部に引っ掛け
る板状の掻出具41を用いたことを特徴とするもので、
鉄心コイル構成体5の下側ヨーク11の保持には第一実
施形態と同様に拘束手段29を用いる。
As shown in FIGS. 17 to 20, the third embodiment of the iron core coil disassembling apparatus is a plate-like scraping device that hooks on a part of the thickness of the lower side of the upper yoke 11 instead of the hooking tool 34. It is characterized by using the dispensing tool 41,
The restraint means 29 is used to hold the lower yoke 11 of the iron core coil structure 5, as in the first embodiment.

【0035】掻出具41の取付構造は、フレーム24の
前後左右に引抜手段28のシリンダ42を起立し、四本
のシリンダ42から出入りするピストンロッド43の先
部に天板44を水平に支持し、天板44の真下に鉄心コ
イル構成体5を配置させる。天板底面の前後左右にナッ
ト45を取り付け、左右(図中、奥行き方向)のナット
45,45間にシャフト46をねじ込んで架設し、シャ
フト46の所定箇所に支え枠47を垂下し、支え枠内に
横向きの板状掻出具41を前後にスライド可能に挿入
し、掻出具の一部に噛み合うギヤ48を回して、掻出具
41を前進後退させる。従って、シャフト46をモータ
で回転させれば、シャフト46ごと掻出具41が左右に
移動し、隣り合うコイルの隙間Sの前方又は後方に掻出
具41を合わせることができる。また、その状態で図1
8に示すように、天板44ごと掻出具41を下降させ、
図19に示すように、掻出具41を上側ヨーク11に向
かって前進させて、上側ヨークの下辺の一部に当て、さ
らに図20に示すように、天板44ごと掻出具41を上
昇させると、下側ヨーク11を構成するヨーク片21が
何枚か外れる。
In the mounting structure of the scraping tool 41, the cylinders 42 of the extracting means 28 are erected on the front, rear, left and right sides of the frame 24, and the top plate 44 is horizontally supported on the tip portions of the piston rods 43 that move in and out from the four cylinders 42. The core coil structure 5 is arranged directly below the top plate 44. Nuts 45 are attached to the front, rear, left and right of the bottom surface of the top plate, a shaft 46 is screwed between the left and right (in the figure, depth direction) nuts 45, 45, and a supporting frame 47 is hung at a predetermined position of the shaft 46 to support the supporting frame. A lateral plate-shaped scraping tool 41 is slidably inserted in the front and back, and a gear 48 meshing with a part of the scraping tool is rotated to move the scraping tool 41 forward and backward. Therefore, when the shaft 46 is rotated by the motor, the scraping tool 41 moves to the left and right together with the shaft 46, and the scraping tool 41 can be aligned in front of or behind the gap S between the adjacent coils. Also, in that state,
As shown in FIG. 8, lower the scraping tool 41 together with the top plate 44,
As shown in FIG. 19, the scraping tool 41 is advanced toward the upper yoke 11, and abutted against a part of the lower side of the upper yoke, and as shown in FIG. , Some of the yoke pieces 21 forming the lower yoke 11 are removed.

【0036】なお、第三実施形態では、鉄心コイル構成
体5からヨーク片21を前後両面から同時に掻き出して
外す構造となっているが、片面のみから掻き出す構造で
あっても良い。また、台座25に鉄心コイル構成体5を
立てて載せ、掻出具41を昇降させる構造となっている
が、鉄心コイル構成体5を水平に寝かせて載せ、掻出具
41を水平に保ちながら往復動させる構造であっても良
い。
In the third embodiment, the yoke pieces 21 are simultaneously scraped out from the front and rear surfaces of the iron core coil structure 5 to be removed, but the yoke pieces 21 may be scraped out from only one surface. Further, the iron core coil structure 5 is placed upright on the pedestal 25, and the raking tool 41 is moved up and down. However, the iron core coil structure 5 is laid horizontally on the pedestal 25 and reciprocated while keeping the raking tool 41 horizontal. It may be a structure that allows it.

【0037】鉄心コイル構成体の解体装置の第四実施形
態は、上側ヨーク11を外した鉄心コイル構成体5から
コイル14を引き抜くもので、図21から図24に示す
ように、フレーム24の上枠にシリンダ49を載せ、上
側ヨークを外した鉄心コイル構成体5の上方でピストン
ロッド50を昇降させ、ピストンロッド50の先部に逆
U字状の支持板51を固定し、支持板51の両先部に、
水平に支持したクランプ52をピニオン53によって前
進・後退可能に連結してある。なお、クランプは、ラッ
クRの先部に押さえ板を取り付けた構造である。図21
に示すように、ピストンロッド50を上昇させた状態か
ら図22に示すようにクランプ52がコイル14の横に
達するまでピストンロッド50を下降させ、図23に示
すようにクランプ52を内向きに前進させコイル14を
掴む。そして、図24に示すようにピストンロッド50
を上昇させてコイル14をポール13から引き抜く。
The fourth embodiment of the iron core coil assembly disassembling apparatus is one in which the coil 14 is pulled out from the iron core coil assembly 5 from which the upper yoke 11 is removed. As shown in FIGS. The cylinder 49 is placed on the frame, the piston rod 50 is moved up and down above the iron core coil structure 5 from which the upper yoke is removed, and the inverted U-shaped support plate 51 is fixed to the tip of the piston rod 50. On both ends,
A horizontally supported clamp 52 is connected by a pinion 53 so that it can be moved forward and backward. The clamp has a structure in which a pressing plate is attached to the front end of the rack R. Figure 21
22, the piston rod 50 is lowered until the clamp 52 reaches the side of the coil 14 from the state where the piston rod 50 is raised, and the clamp 52 is advanced inward as shown in FIG. Then, the coil 14 is grasped. Then, as shown in FIG. 24, the piston rod 50
Is pulled up and the coil 14 is pulled out from the pole 13.

【0038】第四実施形態での拘束手段29は、鉄心コ
イル構成体5の構造を利用して第一実施形態とは異なる
構造を用いている。即ち、鉄心コイル構成体5が下側の
ヨーク11の前後に挟持プレート12を付けた構造であ
ることを利用して、板状の台座25からボルトを上方に
突出させ、ボルトに止め板Tを通し、ナットをねじ込ん
で止め板Tの端部で挟持プレート12を台座25に押し
付けている。符号Pは、高さ調整用のスペーサである。
The restraint means 29 in the fourth embodiment uses a structure different from that of the first embodiment by utilizing the structure of the iron core coil structure 5. That is, by utilizing the fact that the iron core coil structure 5 has the structure in which the sandwiching plate 12 is attached to the front and rear of the lower yoke 11, the bolt is projected upward from the plate-shaped pedestal 25, and the stopper plate T is attached to the bolt. The clamping plate 12 is pressed against the pedestal 25 at the end portion of the stopper plate T by threading the nut through. Reference symbol P is a spacer for height adjustment.

【0039】鉄心コイル構成体5の解体装置の第五実施
形態は図25から図30に示すように、フレーム24の
左右のコラム54,54間に、上下が開口した保持ケー
ス55を回転可能に支持し、上方から吊り下げた鉄心コ
イル構成体5を下降させて、保持ケース55の上方開放
口から内部に移動させる。保持ケース55内の左右に
は、左右に往復動する引抜手段56を有し、引抜手段5
6の内側先部に開閉可能なクランプ57を有し、図28
に示すように両クランプ57,57で鉄心コイル構成体
5の左右のコイル14,14を掴んで保持する。また、
中間のコイル14を前後から挟むクランプ58を保持ケ
ース55の前後に有している。
In the fifth embodiment of the disassembling apparatus for the iron core coil structure 5, as shown in FIGS. 25 to 30, between the left and right columns 54, 54 of the frame 24 is a rotatable holding case 55 which is open at the top and bottom. The iron core coil structure 5 that is supported and hung from above is lowered and moved from the upper opening of the holding case 55 to the inside. On the left and right inside the holding case 55, there are extraction means 56 that reciprocate left and right, and the extraction means 5
28 has an openable / closable clamp 57 at the inner tip of FIG.
As shown in FIG. 5, the left and right coils 14, 14 of the iron core coil structure 5 are grasped and held by both clamps 57, 57. Also,
Clamps 58 for sandwiching the intermediate coil 14 from the front and rear are provided in front and rear of the holding case 55.

【0040】引抜手段56は、保持ケース55の左右に
突出する回転軸をシリンダ59で形成し、シリンダ59
をコラム54で軸支すると共に、ピストンロッド60を
保持ケース55の内側で左右に往復動可能に設け、ピス
トンロッド60の先部にクランプ57を備えた構造であ
る。
In the pulling-out means 56, a rotary shaft projecting to the left and right of the holding case 55 is formed by a cylinder 59, and
Is supported by a column 54, a piston rod 60 is provided inside the holding case 55 so as to be capable of reciprocating left and right, and a clamp 57 is provided at the tip of the piston rod 60.

【0041】左右のクランプ57は図27に示すよう
に、ピストンロッド54の先部に開閉用シリンダ61を
有し、開閉用シリンダ61の前後から一対のピストンロ
ッド62を前後に往復動可能に設け、ピストンロッド6
2の先部に、コイルを掴む爪63を内向きに突出したも
ので、爪63の先部をく字状に屈曲してコイルを掴みや
すくしてある。
As shown in FIG. 27, the left and right clamps 57 have an opening / closing cylinder 61 at the front end of the piston rod 54, and a pair of piston rods 62 are provided so as to be reciprocable back and forth from the front and rear of the opening / closing cylinder 61. , Piston rod 6
A claw 63 for gripping the coil is projected inward at the tip of the claw 2. The tip of the claw 63 is bent in a dogleg shape so that the coil can be easily gripped.

【0042】また、中間用のクランプ58は、シリンダ
を用い、ピストンロッドの先部に押え板を取り付けてあ
る。
A cylinder 58 is used as the intermediate clamp 58, and a holding plate is attached to the tip of the piston rod.

【0043】左右と中間のクランプで全てのコイルを掴
んだ状態から、鉄心コイル構成体5の上下挟持プレート
12,12及び据付台18等を外して、鉄心10とコイ
ル14のみの形態にし、図28に示すように保持ケース
を90度回転させて鉄心コイル構成体5を寝かせた状態
にし、図29に示すように左側のクランプ57を左側
へ、右側のクランプ57を右側へ引抜手段56で移動さ
せると、左右のポール13がコイル14ごと外れる。再
度、保持ケース55を90度回転させて、左右のクラン
プ57の把持力を弱め、フレーム24の下に置いた籠の
中に左右のポール13をコイル14ごと落とす。中間用
の二つのクランプ58,58で残りの鉄心コイル構成体
5を掴んでいるので、保持ケース55を再び90度回転
させ、上下のヨーク11の左右にループ64をそれぞれ
巻き、各ループ64を上下に同時に引っ張ると、上下の
ヨーク11が外れる。この後の手順は図面にしてない
が、さらに、保持ケース55を90度回転させ、中間用
クランプ58,58の把持力を弱めて、中間のポール1
3をコイル14ごと籠の中に落とす。
From the state where all the coils are gripped by the left and right and middle clamps, the upper and lower holding plates 12 and 12 of the iron core coil assembly 5 and the mounting table 18 are removed to form only the iron core 10 and the coil 14. As shown in FIG. 28, the holding case is rotated by 90 degrees so that the iron core coil structure 5 is laid down, and as shown in FIG. 29, the left side clamp 57 is moved to the left side and the right side clamp 57 is moved to the right side by the extracting means 56. Then, the left and right poles 13 are removed together with the coil 14. The holding case 55 is again rotated 90 degrees to weaken the gripping force of the left and right clamps 57, and the left and right poles 13 are dropped together with the coils 14 in the basket placed under the frame 24. Since the remaining iron core coil structure 5 is gripped by the two intermediate clamps 58, 58, the holding case 55 is rotated 90 degrees again, and the loops 64 are wound around the left and right of the upper and lower yokes 11, respectively. When the upper and lower yokes 11 are pulled simultaneously, the upper and lower yokes 11 are released. Although the procedure after this is not shown in the drawing, the holding case 55 is further rotated 90 degrees to weaken the gripping force of the intermediate clamps 58, 58, and the intermediate pole 1 is removed.
Drop 3 together with coil 14 in the basket.

【0044】[0044]

【発明の効果】請求項1と3の発明は、鉄心がポール片
とヨーク片の端部同士が積層により一体化された構造で
あることを巧みに利用し、その重ね合わせた面が滑るよ
うに上下方向又は左右方向にヨーク又はコイルを引っ張
るものであるので、上側ヨーク又はコイル付きのポール
を小さな荷重で分離でき、しかも、ヨーク片及びポール
片が元の形状を保持することになり、その結果、分離し
たヨークや、コイル付きのポールを、さらにヨーク片、
ポール片、コイルに分離することも容易となる。また、
請求項1の発明は、コイル間に隙間があることをも巧み
に利用して上側のヨークに上向きの力を加えている。
According to the first and third aspects of the present invention, the iron core has a structure in which the ends of the pole piece and the yoke piece are integrated by laminating, so that the superposed surfaces can slide. Since the yoke or the coil is pulled vertically or horizontally, the upper yoke or the pole with the coil can be separated with a small load, and the yoke piece and the pole piece retain their original shapes. As a result, the separated yoke and pole with coil are attached to the yoke piece,
It also becomes easy to separate into pole pieces and coils. Also,
In the invention of claim 1, the fact that there is a gap between the coils is also skillfully used to apply the upward force to the upper yoke.

【0045】請求項2の発明は、上側ヨークの厚み幅の
一部に対して力を加えるので、鉄心コイル構成体からヨ
ーク片を小さな荷重で分離できる。
According to the second aspect of the invention, since the force is applied to a part of the thickness width of the upper yoke, the yoke piece can be separated from the iron core coil structure with a small load.

【0046】請求項4の発明は、鉄心の隅角部分の端面
を捲れば、ポール片とヨーク片の積層による一体化が弱
くなるので、ヨークとポールを分離しやすくなる。
According to the fourth aspect of the present invention, if the end face of the corner portion of the iron core is turned, the integration of the pole piece and the yoke piece by lamination becomes weak, so that the yoke and the pole are easily separated.

【0047】請求項5の発明は、コイルを掴んだクラン
プを引抜手段によって移動させるので、コイル付きのポ
ールを分離できる。
According to the fifth aspect of the present invention, since the clamp holding the coil is moved by the extracting means, the pole with the coil can be separated.

【0048】請求項6の発明は、拘束手段によって下側
のヨークを拘束し、引掛具を上側のヨークの厚み幅全域
に引っ掛けて引抜手段で引き抜くので、上側のヨークを
分離することができる。
According to the sixth aspect of the invention, the lower yoke is restrained by the restraining means, the hooking tool is hooked over the entire thickness width of the upper yoke, and is pulled out by the pulling means, so that the upper yoke can be separated.

【0049】請求項7の発明は、掻出具によって上側の
ヨーク片を何枚か分離できる。
According to the seventh aspect of the present invention, some of the upper yoke pieces can be separated by the scraping tool.

【0050】請求項8の発明は、捲りギヤによって鉄心
の隅角部分の端面を捲れば、ポール片とヨーク片の積層
による一体化が弱くなるので、ヨークとポールを分離し
やすくなる。
According to the eighth aspect of the present invention, when the end face of the corner portion of the iron core is turned by the turning gear, the integration of the pole piece and the yoke piece by lamination is weakened, so that the yoke and the pole are easily separated.

【図面の簡単な説明】[Brief description of drawings]

【図1】正面側から見た変圧器の内部構造を示す縦断面
図である。
FIG. 1 is a vertical cross-sectional view showing the internal structure of a transformer viewed from the front side.

【図2】側面から見た変圧器の内部構造を示す縦断面図
である。
FIG. 2 is a vertical cross-sectional view showing the internal structure of the transformer seen from the side surface.

【図3】変圧器から取り出した鉄心コイル構成体の平面
図である。
FIG. 3 is a plan view of the iron core coil structure taken out from the transformer.

【図4】図3の正面図である。FIG. 4 is a front view of FIG.

【図5】図3の側面図である。FIG. 5 is a side view of FIG.

【図6】図4のA−A線断面図である。6 is a cross-sectional view taken along the line AA of FIG.

【図7】(イ)(ロ)三相用の鉄心の積層構造を示す正
面図である。
7 (a) and (b) are front views showing a laminated structure of a three-phase iron core.

【図8】(イ)(ロ)三相用の鉄心の積層構造の他の例
を示す正面図である。
FIG. 8 (a) is a front view showing another example of the laminated structure of the three-phase iron core.

【図9】(イ)(ロ)三相用の鉄心の積層構造の他の例
を示す正面図である。
FIG. 9 is a front view showing another example of the laminated structure of the iron cores for (a) and (b) three phases.

【図10】(イ)(ロ)二相用の鉄心の積層構造を示す
正面図である。
10 (a) and (b) are front views showing a laminated structure of a two-phase iron core.

【図11】(イ)(ロ)二相用の鉄心の積層構造の他の
例を示す正面図である。
11 (a) and (b) are front views showing another example of a laminated structure of a two-phase iron core.

【図12】変圧器の鉄心コイル構成体の解体装置の第一
実施形態を示す正面図である。
FIG. 12 is a front view showing the first embodiment of the disassembling apparatus for the iron core coil structure of the transformer.

【図13】第一実施形態で上側ヨークを外した状態を示
す正面図である。
FIG. 13 is a front view showing a state in which an upper yoke is removed in the first embodiment.

【図14】引掛具を上側ヨークに引っ掛け、拘束手段で
下側ヨークを拘束した状態を示す第一実施形態の断面図
である。
FIG. 14 is a sectional view of the first embodiment showing a state in which the hooking tool is hooked on the upper yoke and the lower yoke is restrained by the restraining means.

【図15】下側ヨークをクランプした状態を示す第一実
施形態の要部断面図である。
FIG. 15 is a main-portion cross-sectional view of the first embodiment showing a state where the lower yoke is clamped.

【図16】変圧器の鉄心コイル構成体の解体装置の第二
実施形態を示す正面図である。
FIG. 16 is a front view showing a second embodiment of the disassembling device for the iron core coil structure of the transformer.

【図17】変圧器の鉄心コイル構成体の解体装置の第三
実施形態を示す正面図である。
FIG. 17 is a front view showing a third embodiment of a disassembling device for an iron core coil structure of a transformer.

【図18】第三実施形態で、天板を下降した状態を示す
正面図である。
FIG. 18 is a front view showing a state where the top plate is lowered in the third embodiment.

【図19】第三実施形態で、掻出具の先部を上側ヨーク
の一部に引っ掛けた状態を示す正面図である。
FIG. 19 is a front view showing a state where the tip of the scraping tool is hooked on a part of the upper yoke in the third embodiment.

【図20】第三実施形態で、掻出具の先部でヨーク片を
掻き出した状態を示す正面図である。
FIG. 20 is a front view showing a state where the yoke piece is scraped by the tip of the scraping tool in the third embodiment.

【図21】変圧器の鉄心コイル構成体の解体装置の第四
実施形態を示す正面図である。
FIG. 21 is a front view showing a fourth embodiment of the disassembling apparatus for the iron core coil structure of the transformer.

【図22】第四実施形態で、クランプをコイルの横に下
ろした状態を示す正面図である。
FIG. 22 is a front view showing a state in which the clamp is lowered beside the coil in the fourth embodiment.

【図23】第四実施形態で、コイルをクランプで掴んだ
状態を示す正面図である。
FIG. 23 is a front view showing a state where a coil is held by a clamp in the fourth embodiment.

【図24】第四実施形態で、コイルを引き抜いた状態を
示す正面図である。
FIG. 24 is a front view showing a state in which a coil is pulled out in the fourth embodiment.

【図25】変圧器の鉄心コイル構成体の解体装置の第五
実施形態を示す正面図である。
FIG. 25 is a front view showing a fifth embodiment of the disassembling device for the iron core coil structure of the transformer.

【図26】第五実施形態の保持ケース内に鉄心コイル構
成体を投入した状態を示す正面図である。
FIG. 26 is a front view showing a state where an iron core coil structure is put into the holding case of the fifth embodiment.

【図27】第五実施形態でコイルを掴む直前の状態を示
す平面図である。
FIG. 27 is a plan view showing a state immediately before gripping a coil in the fifth embodiment.

【図28】第五実施形態でコイルを引き抜く直前の状態
を示す平面図である。
FIG. 28 is a plan view showing a state immediately before the coil is pulled out in the fifth embodiment.

【図29】第五実施形態で左右のコイルをポールごと引
き抜いた状態を示す平面図である。
FIG. 29 is a plan view showing a state in which the left and right coils are pulled out together with the poles in the fifth embodiment.

【図30】第五実施形態でヨークを引き抜く直前の状態
を示す正面図である。
FIG. 30 is a front view showing a state immediately before the yoke is pulled out in the fifth embodiment.

【符号の説明】[Explanation of symbols]

5 鉄心コイル構成体 10 鉄心 11 ヨーク 12 挟持プレート 13 ポール 14 コイル S 隙間 21 ヨーク片 22 ポール片 24 フレーム 25 台座(台座用ビーム) 27 支持ビーム 28,56 引抜手段 29 拘束手段 34 引掛具 39 捲りギヤ 41 掻出具 57 クランプ 5 Iron core coil structure 10 iron core 11 York 12 clamping plate 13 poles 14 coils S gap 21 yoke pieces 22 pole pieces 24 frames 25 pedestal (beam for pedestal) 27 Support beam 28,56 Extraction means 29 restraint means 34 Hook 39 Turning gear 41 Scraping tool 57 clamp

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小野寺 功 富山県滑川市法花寺233番地 北陸電機製 造株式会社内   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Isao Onodera             233 Hohanaji Temple, Namerikawa City, Toyama Prefecture Made by Hokuriku Electric             Zou Corporation

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】 縦向きのポール片(22)と横向きのヨ
ーク片(21)を並べると共にその並べ方を変えて前後
に重ね合わせ且つポール片とヨーク片の端部同士が積層
により一体化されて上下に対向するヨーク(11,1
1)間にポール(13)を左右に並列した鉄心(10)
が形成され、その鉄心の上下ヨーク(11)を前後から
挟持プレート(12)でそれぞれ挟み、各ポール(1
3)をコイル(14)で取り囲み、隣り合うコイル(1
4,14)間に隙間(S)を有する変圧器の鉄心コイル
構成体の解体方法において、 上側のヨーク(11)を挟んだ前後の挟持プレート(1
2)を外した後に、下側のヨーク(11)を保持しなが
ら、隣り合うコイルの隙間(S)から上側のヨーク(1
1)の厚み幅全域に対して上向きの力を加えることによ
り、上側のヨーク(11)を分離することを特徴とする
変圧器の鉄心コイル構成体の解体方法。
1. A vertically oriented pole piece (22) and a horizontally oriented yoke piece (21) are arranged side by side, and the arrangement manners thereof are changed to be stacked in front and back, and the end portions of the pole piece and the yoke piece are integrated by lamination. The yokes (11, 1) facing each other vertically
Iron core (10) with poles (13) in parallel between 1)
Is formed, and the upper and lower yokes (11) of the iron core are sandwiched by the sandwiching plates (12) from the front and the back, respectively.
3) is surrounded by a coil (14) and adjacent coils (1
In the method of disassembling the iron core coil structure of a transformer having a gap (S) between the front and rear clamping plates (1), the upper yoke (11) is sandwiched.
After removing 2), while holding the lower yoke (11), the upper yoke (1) is removed from the gap (S) between the adjacent coils.
1) A method for disassembling an iron core coil structure of a transformer, characterized in that an upper yoke (11) is separated by applying an upward force to the entire thickness width.
【請求項2】 縦向きのポール片(22)と横向きのヨ
ーク片(21)を並べると共にその並べ方を変えて前後
に重ね合わせ且つポール片とヨーク片の端部同士が積層
により一体化されて上下に対向するヨーク(11,1
1)間にポール(13)を左右に並列した鉄心(10)
が形成され、その鉄心の上下ヨーク(11)を前後から
挟持プレート(12)でそれぞれ挟み、各ポール(1
3)をコイル(14)で取り囲み、隣り合うコイル(1
4,14)間に隙間(S)を有する変圧器の鉄心コイル
構成体の解体方法において、 上側のヨーク(11)を挟んだ前後の挟持プレート(1
2)を外した後に、下側のヨーク(11)を保持しなが
ら、隣り合うコイルの隙間(S)から上側のヨーク(1
1)の厚み幅の一部に対して上向きの力を加えることに
より、ヨーク片(21)を分離することを特徴とする変
圧器の鉄心コイル構成体の解体方法。
2. A vertically oriented pole piece (22) and a horizontally oriented yoke piece (21) are arranged side by side, and the arrangement manners thereof are changed to be stacked in front and back, and the end portions of the pole piece and the yoke piece are integrated by lamination. The yokes (11, 1) facing each other vertically
Iron core (10) with poles (13) in parallel between 1)
Is formed, and the upper and lower yokes (11) of the iron core are sandwiched by the sandwiching plates (12) from the front and the back, respectively.
3) is surrounded by a coil (14) and adjacent coils (1
In the method of disassembling the iron core coil structure of a transformer having a gap (S) between the front and rear clamping plates (1), the upper yoke (11) is sandwiched.
After removing 2), while holding the lower yoke (11), the upper yoke (1) is removed from the gap (S) between the adjacent coils.
1) A method for disassembling an iron core coil structure of a transformer, characterized in that a yoke piece (21) is separated by applying an upward force to a part of the thickness width of 1).
【請求項3】 縦向きのポール片(22)と横向きのヨ
ーク片(21)を並べると共にその並べ方を変えて前後
に重ね合わせ且つポール片とヨーク片の端部同士が積層
により一体化されて上下に対向するヨーク(11,1
1)間にポール(13)を左右に並列した鉄心(10)
が形成され、その鉄心の上下ヨーク(11)を前後から
挟持プレート(12)でそれぞれ挟み、各ポール(1
3)をコイル(14)で取り囲み、隣り合うコイル(1
4,14)間に隙間(S)を有する変圧器の鉄心コイル
構成体の解体方法において、 左側のコイル(14)に対しては左側に、右側のコイル
(14)には右側に力をそれぞれ加えることにより、コ
イル(14)に囲まれたポール(13)を分離すること
を特徴とする変圧器の鉄心コイル構成体の解体方法。
3. A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement direction is changed to be stacked in front and back, and the end portions of the pole piece and the yoke piece are integrated by lamination. The yokes (11, 1) facing each other vertically
Iron core (10) with poles (13) in parallel between 1)
Is formed, and the upper and lower yokes (11) of the iron core are sandwiched by the sandwiching plates (12) from the front and the back, respectively.
3) is surrounded by a coil (14) and adjacent coils (1
In the method of disassembling the iron core coil structure of a transformer having a gap (S) between the left and right coils (14), a force is applied to the left coil (14) on the left side and the right coil (14) to the right side. A method for disassembling an iron core coil structure of a transformer, characterized in that a pole (13) surrounded by a coil (14) is separated by adding.
【請求項4】 請求項1、2又は3記載の変圧器の鉄心
コイル構成体の解体方法において、分離する前に、鉄心
(10)の隅角部分の端面を捲ることを特徴とする変圧
器の鉄心コイル構成体の解体方法。
4. The method for disassembling an iron core coil structure of a transformer according to claim 1, 2 or 3, wherein the end faces of the corner portions of the iron core (10) are turned before separation. For disassembling the iron core coil structure of the above.
【請求項5】 縦向きのポール片(22)と横向きのヨ
ーク片(21)を並べると共にその並べ方を変えて前後
に重ね合わせ且つポール片とヨーク片の端部同士が積層
により一体化されて上下に対向するヨーク(11,1
1)間にポール(13)を左右に並列した鉄心(10)
が形成され、その鉄心の上下ヨーク(11)を前後から
挟持プレート(12)でそれぞれ挟み、各ポール(1
3)をコイル(14)で取り囲み、隣り合うコイル(1
4,14)間に隙間(S)を有する変圧器の鉄心コイル
構成体の解体装置において、 左右に往復動する引抜手段(56)をフレーム(24)
の左右に有し、コイル(14)を掴む開閉可能なクラン
プ(57)を各引抜手段(56)の内側先部に備えるこ
とを特徴とする変圧器の鉄心コイル構成体の解体装置。
5. A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement direction is changed to be stacked in front and back, and the end portions of the pole piece and the yoke piece are integrated by lamination. The yokes (11, 1) facing each other vertically
Iron core (10) with poles (13) in parallel between 1)
Is formed, and the upper and lower yokes (11) of the iron core are sandwiched by the sandwiching plates (12) from the front and the back, respectively.
3) is surrounded by a coil (14) and adjacent coils (1
In a disassembling device for a transformer core coil structure having a gap (S) between the frames (14, 4), a pulling means (56) reciprocating left and right is provided with a frame (24).
An apparatus for disassembling an iron core coil structure of a transformer, comprising clamps (57) which are provided on the left and right sides of and which can be opened and closed to grip a coil (14) at an inner tip of each extraction means (56).
【請求項6】 縦向きのポール片(22)と横向きのヨ
ーク片(21)を並べると共にその並べ方を変えて前後
に重ね合わせ且つポール片とヨーク片の端部同士が積層
により一体化されて上下に対向するヨーク(11,1
1)間にポール(13)を左右に並列した鉄心(10)
が形成され、その鉄心の上下ヨーク(11)を前後から
挟持プレート(12)でそれぞれ挟み、各ポール(1
3)をコイル(14)で取り囲み、隣り合うコイル(1
4,14)間に隙間(S)を有する変圧器の鉄心コイル
構成体の解体装置において、 鉄心コイル構成体(5)を載せる台座(25)をフレー
ム(24)の下側に有すると共に、台座(25)に備え
た拘束手段(29)が下側ヨーク(11)を上方に移動
不能に拘束し、フレーム(24)の上側には鉄心コイル
構成体(5)の上方に支持ビーム(27)を有し、支持
ビーム(27)には上下に往復動する引抜手段(28)
を有し、隣り合うコイルの隙間(S)から上側ヨーク
(11)の厚み幅全域に引っ掛ける引掛具(34)を引
抜手段(28)の先部に有することを特徴とする変圧器
の鉄心コイル構成体の解体装置。
6. A vertical pole piece (22) and a horizontal yoke piece (21) are arranged side by side, and the arrangement direction is changed to be stacked in front and back, and the end portions of the pole piece and the yoke piece are integrated by lamination. The yokes (11, 1) facing each other vertically
Iron core (10) with poles (13) in parallel between 1)
Is formed, and the upper and lower yokes (11) of the iron core are sandwiched by the sandwiching plates (12) from the front and the back, respectively.
3) is surrounded by a coil (14) and adjacent coils (1
In a disassembling device for a transformer core coil structure having a gap (S) between the core core structure (4) and (14), a pedestal (25) for mounting the core coil structure (5) is provided below the frame (24) and A restraining means (29) provided in (25) restrains the lower yoke (11) so as not to move upward, and a support beam (27) above the iron core coil structure (5) above the frame (24). And a support beam (27) having reciprocating up and down means (28)
And a hooking tool (34) for hooking the entire width of the thickness of the upper yoke (11) from the gap (S) between the adjacent coils at the front end of the extracting means (28). Dismantling device for components.
【請求項7】 請求項6記載の変圧器の鉄心コイル構成
体の解体装置において、 隣り合うコイルの隙間(S)から上側ヨーク(11)の
厚み幅全域に引っ掛ける引掛具(34)の代わりに、隣
り合うコイルの隙間(S)から上側ヨーク(11)の厚
み幅の一部に引っ掛ける掻出具(41)を用いることを
特徴とする変圧器の鉄心コイル構成体の解体装置。
7. The disassembling apparatus for an iron core coil structure of a transformer according to claim 6, wherein instead of the hooking device (34) hooked over the entire thickness width of the upper yoke (11) from the gap (S) between adjacent coils. A disassembling device for an iron core coil structure of a transformer, comprising a scraping tool (41) hooked on a part of a thickness width of an upper yoke (11) from a gap (S) between adjacent coils.
【請求項8】 鉄心(10)の隅角部分の端面を捲る捲
りギヤ(39)を、フレーム(24)の左右に回転可能
に備えていることを特徴とする請求項5、6又は7記載
の変圧器の鉄心コイル構成体の解体装置。
8. The turning gear (39) for turning an end surface of a corner portion of the iron core (10) is rotatably provided to the left and right of the frame (24). Disassembling device for transformer core coil structure.
JP2001344995A 2001-11-09 2001-11-09 Disassembly method and dismantling apparatus for transformer core coil structure Expired - Fee Related JP3610334B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109192496A (en) * 2018-11-30 2019-01-11 中节能西安启源机电装备有限公司 A kind of transformer core automatic overlapping and assembling process units
CN114589245A (en) * 2022-05-09 2022-06-07 常州市昌隆电机股份有限公司 High-speed notching press for machining motor iron core
CN115810476A (en) * 2022-12-16 2023-03-17 无锡普天铁心股份有限公司 Auxiliary plugging device for iron core upper yoke
CN116092786A (en) * 2022-05-26 2023-05-09 南京大全变压器有限公司 10kV oil immersed low-voltage axial double-split rectifier transformer

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109192496A (en) * 2018-11-30 2019-01-11 中节能西安启源机电装备有限公司 A kind of transformer core automatic overlapping and assembling process units
CN109192496B (en) * 2018-11-30 2023-11-07 中节能西安启源机电装备有限公司 Automatic stacking production device for transformer iron cores
CN114589245A (en) * 2022-05-09 2022-06-07 常州市昌隆电机股份有限公司 High-speed notching press for machining motor iron core
CN116092786A (en) * 2022-05-26 2023-05-09 南京大全变压器有限公司 10kV oil immersed low-voltage axial double-split rectifier transformer
CN116092786B (en) * 2022-05-26 2023-10-03 南京大全变压器有限公司 10kV oil immersed low-voltage axial double-split rectifier transformer
CN115810476A (en) * 2022-12-16 2023-03-17 无锡普天铁心股份有限公司 Auxiliary plugging device for iron core upper yoke
CN115810476B (en) * 2022-12-16 2023-08-22 无锡普天铁心股份有限公司 Auxiliary plug device of upper yoke of iron core

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