JP3608109B2 - Electric injection mechanism - Google Patents

Electric injection mechanism Download PDF

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Publication number
JP3608109B2
JP3608109B2 JP2000363310A JP2000363310A JP3608109B2 JP 3608109 B2 JP3608109 B2 JP 3608109B2 JP 2000363310 A JP2000363310 A JP 2000363310A JP 2000363310 A JP2000363310 A JP 2000363310A JP 3608109 B2 JP3608109 B2 JP 3608109B2
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Japan
Prior art keywords
screw
injection
installation member
injection mechanism
pair
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Expired - Fee Related
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JP2000363310A
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JP2002166443A (en
Inventor
金治 横谷
浩 山浦
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Nissei Plastic Industrial Co Ltd
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Nissei Plastic Industrial Co Ltd
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Priority to JP2000363310A priority Critical patent/JP3608109B2/en
Priority to US09/996,650 priority patent/US6652264B2/en
Publication of JP2002166443A publication Critical patent/JP2002166443A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/47Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
    • B29C45/50Axially movable screw
    • B29C45/5008Drive means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/1761Means for guiding movable mould supports or injection units on the machine base or frame; Machine bases or frames
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/129Wedge

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、スクリューの射出駆動を電動モータにより行う電動式射出機構に関するものである。
【0002】
【発明が解決しようとする課題】
サーボモータ等の電動モータを駆動源とし、その電動モーターによる回転運動をボールねじ軸とボールナット部材により直線運動に変換して、スクリューを射出駆動する電動式射出機構には、単一のボールねじ軸を採用したものと、複数のボールねじ軸を採用したものとがある。
【0003】
そのいずれの形式も、スクリュー駆動体を前後一対のプレート間のガイドバーに進退自在に挿通し、そのスクリュー駆動体に内設したボールナット部材に、電動モータにより回転するボールねじ軸を螺合している。またスクリュー駆動体の前部中央には、前プレートの前部中央に取付けた射出加熱筒内のスクリューの後端が回転自在に連結してある。
【0004】
このような構成では、射出加熱筒の芯とスクリュー駆動体の芯が僅かでもずれて組み立てられると、射出加熱筒とその内部のスクリューにも芯ずれが生じて噛りや折損などが起こり、またスクリュー駆動体を支持しているガイドバーとの平行度にも狂いが生じて、スクリュー駆動体の移動に対して摺動抵抗が増すようになり、これらが原因で制御上の不具合やトラブル等が発生し易い。
【0005】
この射出加熱筒とスクリュー駆動体の芯は、射出機構を構成する各部材の加工精度や組上がり精度などにより決定付けられ、組立て完成後に芯ずれの調整を行うことはきわめて困難とされている。しかし、その芯ずれの多くは荷重による影響により高さ方向に発生し易く、また稼働時における芯ずれもスクリュー駆動体の荷重によるガイドバーの撓みが原因とされていることから、組立て後においてもスクリュー駆動体の高さを、何らかの手段をもって調整できれば、芯ずれによる不都合はその殆どが解決されることになる。
【0006】
この発明は、上記事情から考えられたものであって、その目的は、組立て後にきわめて簡単な手段により、スクリュー駆動体の高さ調整を可能として、射出加熱筒とスクリュー駆動体との芯合わせを容易に行え、また稼働時における芯ずれをも防止することができる新たな電動式射出機構を提供することにある。
【0007】
【課題を解決するための手段】
上記目的によるこの発明は、前部中央にスクリュー内装の射出加熱筒を備えた前プレートと、射出駆動用の電動モータを備えた後プレートと、両プレートを固定した設置部材と、その前後一対のプレートに連結して該プレート間の左右に設けた複数本のガイドバーと、そのガイドバーに挿通してプレート間に進退自在に配設したスクリュー駆動体と、そのスクリュー駆動体の両側に内設したボールナット部材とそれぞれ螺合して、上記前プレートと後プレートにわたり回転自在に並設した一対のボールねじ軸とによる駆動手段とからなり、
上記スクリュー駆動体の下部両側に、上記設置部材との間に介在して、スクリュー駆動体を摺動自在に支え、かつ高さ調整手段を備えた上記射出加熱筒とスクリュー駆動体の芯合わせ部材を設けてなる、というものである。
【0008】
また上記設置部材は、基盤の上面に嵌合して敷設した盤体からなり、その設置部材の上面両側と上記スクリュー駆動体との間に上記芯合わせ部材を設けてなる、というものである。
【0009】
さらに上記芯合わせ部材は、当接面を互いに傾斜面に形成して交互に重合した一対の楔状の部材からなり、その両方を相対的に可動自在に調整ねじにより連結して、一方を上記スクリュー駆動体の下面に止着し、他方を上記設置部材の上面に載置してなる、というものである。
【0010】
【発明の実施の形態】
図中1は前プレート、2は後プレートで、前プレート1は前部中央に射出用のスクリュー3を回転かつ進退自在に内装した射出加熱筒4を備え、後プレート2はサーボモータ等による射出駆動用の電動モータ5を備えている。
【0011】
この前後一対のプレート1,2は、四隅部をガイドバー6,6により連結して、機台9の基盤8の上面に敷設した設置部材7に固設してある。この設置部材7は盤体からなり、その盤体を凹面に形成した基盤8の上面に嵌合して敷設してある。
【0012】
10はスクリュー駆動体で、四隅部を上記ガイドバー6,6に挿通して、前後一対の上記プレート1,2の間に進退自在に配設されており、その前面中央に上記スクリュー3の後端が回転自在に連結してある。またスクリュー駆動体10の左右両側の中央には、一対のボールナット部材12,12が一体に内設してある。このボールナット部材12,12には、上記前プレート1と後プレート2にわたり回転自在に軸承して並設した一対のボールねじ軸11,11が、それぞれ螺合してある。
なお、図では省略したが、スクリュー駆動体10には材料計量用の電動モータとスクリュー回転機構が取付けてある。
【0013】
上記ボールねじ軸11の後プレート2の外端部にはプーリー13が取付けてあり、そのプーリー13と上記電動モータ5のプーリー14とにはタイミングベルト15が巻回してある。これによりボールねじ軸11は電動モータ5により回転し、その回転運動は上記ボールナット部材12により直線運動に変換されて、上記スクリュー駆動体10がスクリュー3と共に前進駆動し、上記射出加熱筒4の前部内に計量された樹脂の射出が行われる。
【0014】
16は上記射出加熱筒4とスクリュー駆動体10の芯合わせ部材で、当接面を互いに傾斜面に形成して交互に重合した一対の楔状の部材からなり、その両方は相対的に可動自在に側部の調整ねじ17により連結してある。
【0015】
この芯合わせ部材16の一方は、スクリュー駆動体10のガイドバー内側の下面に上部材16aとして止着され、他方は設置部材7の両側上面に下部材16bとして載せ設けられて、相互の重なり度合を上記調整ねじ17の回動により可変して、スクリュー駆動体10の高さをガイドバー6,6と共に変え、これにより射出加熱筒4とスクリュー駆動体10の芯合わせが行えるようにしてある。
【0016】
また芯合わせ部材16の取付けに際しては、設置部材7の両側上面に滑り板18を敷き設け、この上に下部材16bを載置して、スクリュー駆動体10の下部両側が設置部材7に常時支持された状態にあっても、その進退駆動がスムーズに生じて、芯合わせ部材16による高さ調整位置が、稼働時にも維持されるようにするのが好ましい。
【0017】
また芯合わせ部材16の取付け個所も、スクリュー駆動体10の大型化にともない、図示のように、後部にも取付けて前後4個所でスクリュー駆動体10の高さ調整と支持とを行うのが好ましい。
【0018】
上記構成では、一対のボールねじ軸による二軸式の駆動手段を備えた電動式射出機構であっても、芯合わせ部材16の取付けによって、組立て後においてもスクリュー駆動体10の高さをタイバー6と共に調整できるので、射出機構の加工精度や組立状態などから、射出加熱筒4とスクリュー駆動体10の芯合わせが必要とされる場合でも、左右又は前後左右の芯合わせ部材16,16を個々に操作してスクリュー駆動体10の高さ位置を調整するだけで容易に行い得る。
【0019】
また芯合わせ部材16に楔状の上下部材16a,16bを採用したものにあっては、構造がきわめてシンプルで取付けも簡単に済み、高さ調整もねじの回動により相互の傾斜面の重なり度合いの変更により行うことができるので、微妙な芯ずれでも修正が可能となる。
【0020】
さらにまた、スクリュー駆動体10の両側が芯合わせ部材16により機台側に接地した状態にあるので、スクリュー駆動体側の荷重がガイドバー6と芯合わせ部材16との両方で分担されることになり、これによりガイドバー6の荷重による撓みが原因となる芯ずれも防止されるようになる。
【図面の簡単な説明】
【図1】この発明に係わる電動式射出機構の一部を断面で示す側面図である。
【図2】同上のA−A線断面図である。
【符号の説明】
1 前プレート
2 後プレート
3 スクリュー
4 射出加熱筒
5 電動モータ
6 ガイドバー
7 設置部材
8 基盤
9 機台
10 スクリュー駆動体
11 ボールねじ軸
12 ボールナット部材
16 芯合わせ部材
16a 上部材
16b 下部材
17 調整ねじ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electric injection mechanism that uses an electric motor to drive a screw.
[0002]
[Problems to be solved by the invention]
A single ball screw is used for an electric injection mechanism that uses an electric motor such as a servo motor as a drive source, converts the rotational movement of the electric motor into linear movement by a ball screw shaft and a ball nut member, and drives the screw to be injected. There are those using a shaft and those using a plurality of ball screw shafts.
[0003]
In any of these types, a screw drive body is inserted into a guide bar between a pair of front and rear plates so as to freely advance and retract, and a ball screw shaft that is rotated by an electric motor is screwed into a ball nut member provided in the screw drive body. ing. The rear end of the screw in the injection heating cylinder attached to the front center of the front plate is rotatably connected to the front center of the screw driver.
[0004]
In such a configuration, when the core of the injection heating cylinder and the core of the screw drive body are slightly shifted and assembled, the injection heating cylinder and the screw inside thereof are also misaligned, causing biting or breakage, and the screw. The parallelism with the guide bar that supports the drive unit is also distorted, and the sliding resistance increases with respect to the movement of the screw drive unit, which causes control problems and troubles. Easy to do.
[0005]
The cores of the injection heating cylinder and the screw drive body are determined by the processing accuracy and assembly accuracy of each member constituting the injection mechanism, and it is extremely difficult to adjust the misalignment after the assembly is completed. However, most of the misalignment is likely to occur in the height direction due to the influence of the load, and the misalignment during operation is caused by the deflection of the guide bar due to the load of the screw drive body. If the height of the screw driver can be adjusted by any means, most of the inconvenience due to misalignment can be solved.
[0006]
The present invention has been conceived from the above circumstances, and its purpose is to enable the height adjustment of the screw drive body to be adjusted by an extremely simple means after assembly, and to align the injection heating cylinder and the screw drive body. It is an object of the present invention to provide a new electric injection mechanism that can be easily performed and can prevent misalignment during operation.
[0007]
[Means for Solving the Problems]
According to the above-described object, the present invention provides a front plate having a screw-injection injection heating cylinder at the front center, a rear plate having an electric motor for injection driving, an installation member to which both plates are fixed, and a pair of front and rear thereof. A plurality of guide bars that are connected to the plate and provided on the left and right sides of the plates, a screw drive body that is inserted through the guide bar and is freely movable between the plates, and is provided on both sides of the screw drive body. Each of which is screwed with the ball nut member, and comprises a driving means by a pair of ball screw shafts arranged in a rotatable manner across the front plate and the rear plate,
The injection heating cylinder and the screw driving member centering member provided on both lower sides of the screw driving member between the installation member and slidably supporting the screw driving member and provided with height adjusting means. It is to be provided.
[0008]
Further, the installation member is formed of a board body fitted and laid on the upper surface of the base, and the centering member is provided between both upper surface sides of the installation member and the screw driving body.
[0009]
Further, the centering member is made up of a pair of wedge-shaped members that are alternately superposed with the contact surfaces formed into inclined surfaces, both of which are relatively movably connected by an adjusting screw, one of which is the screw. It is fixed to the lower surface of the driving body, and the other is placed on the upper surface of the installation member.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
In the figure, reference numeral 1 denotes a front plate, 2 denotes a rear plate, and the front plate 1 includes an injection heating cylinder 4 in which an injection screw 3 is rotatably and reciprocally mounted at the front center, and the rear plate 2 is injected by a servo motor or the like. An electric motor 5 for driving is provided.
[0011]
The pair of front and rear plates 1 and 2 are fixed to an installation member 7 laid on the upper surface of the base 8 of the machine base 9 with the four corners connected by guide bars 6 and 6. This installation member 7 consists of a board | plate body, and is fitted and laid by the upper surface of the base | substrate 8 formed in the concave surface.
[0012]
A screw driver 10 is inserted into the guide bars 6 and 6 at the four corners and is disposed between the front and rear plates 1 and 2 so as to be able to advance and retract. Ends are rotatably connected. A pair of ball nut members 12 and 12 are integrally provided in the center of the left and right sides of the screw driver 10. A pair of ball screw shafts 11 and 11 that are rotatably supported in parallel over the front plate 1 and the rear plate 2 are screwed to the ball nut members 12 and 12, respectively.
Although not shown in the drawing, the screw driver 10 is provided with an electric motor for measuring materials and a screw rotating mechanism.
[0013]
A pulley 13 is attached to the outer end portion of the rear plate 2 of the ball screw shaft 11, and a timing belt 15 is wound around the pulley 13 and the pulley 14 of the electric motor 5. Thereby, the ball screw shaft 11 is rotated by the electric motor 5, and the rotational motion is converted into a linear motion by the ball nut member 12, and the screw driver 10 is driven forward together with the screw 3, so that the injection heating cylinder 4 The metered resin is injected into the front part.
[0014]
Reference numeral 16 denotes a centering member for the injection heating cylinder 4 and the screw driver 10, which is composed of a pair of wedge-shaped members that are alternately superposed with their contact surfaces formed into inclined surfaces, both of which are relatively movable. It is connected by a side adjusting screw 17.
[0015]
One of the centering members 16 is fixed to the lower surface inside the guide bar of the screw driver 10 as an upper member 16a, and the other is mounted on the upper surfaces of both sides of the installation member 7 as lower members 16b. Is adjusted by the rotation of the adjusting screw 17 to change the height of the screw driver 10 together with the guide bars 6 and 6 so that the injection heating cylinder 4 and the screw driver 10 can be aligned.
[0016]
When the centering member 16 is attached, sliding plates 18 are laid on the upper surfaces of both sides of the installation member 7, and the lower member 16 b is placed thereon, and the lower sides of the screw driver 10 are always supported by the installation member 7. Even in this state, it is preferable that the advancing and retreating drive occurs smoothly so that the height adjustment position by the core alignment member 16 is maintained even during operation.
[0017]
In addition, as the screw driver 10 is increased in size, the centering member 16 is preferably attached to the rear part as shown in the figure, and the height adjustment and support of the screw driver 10 are preferably performed at the four front and rear positions. .
[0018]
In the above configuration, even if the electric injection mechanism is provided with a biaxial drive means using a pair of ball screw shafts, the height of the screw drive body 10 can be adjusted even after assembly by attaching the centering member 16. Therefore, the left and right or front / rear / left / right centering members 16, 16 are individually connected even when centering of the injection heating cylinder 4 and the screw driver 10 is required due to the processing accuracy and assembly state of the injection mechanism. The operation can be easily performed only by adjusting the height position of the screw driver 10 by operating.
[0019]
Further, when the wedge-shaped upper and lower members 16a and 16b are used as the centering member 16, the structure is very simple and the mounting is easy, and the height adjustment is also possible by the rotation of the screw. Since it can be performed by changing, even a slight misalignment can be corrected.
[0020]
Furthermore, since both sides of the screw driver 10 are grounded to the machine base by the centering member 16, the load on the screw driver side is shared by both the guide bar 6 and the centering member 16. As a result, misalignment caused by bending due to the load of the guide bar 6 is also prevented.
[Brief description of the drawings]
FIG. 1 is a side view showing a cross section of a part of an electric injection mechanism according to the present invention.
FIG. 2 is a sectional view taken along line AA of the above.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Front plate 2 Rear plate 3 Screw 4 Injection heating cylinder 5 Electric motor 6 Guide bar 7 Installation member 8 Base 9 Machine base 10 Screw drive body 11 Ball screw shaft 12 Ball nut member 16 Centering member 16a Upper member 16b Lower member 17 Adjustment screw

Claims (3)

前部中央にスクリュー内装の射出加熱筒を備えた前プレートと、射出駆動用の電動モータを備えた後プレートと、両プレートを固定した設置部材と、その前後一対のプレートに連結して該プレート間の左右に設けた複数本のガイドバーと、そのガイドバーに挿通してプレート間に進退自在に配設したスクリュー駆動体と、そのスクリュー駆動体の両側に内設したボールナット部材とそれぞれ螺合して、上記前プレートと後プレートにわたり回転自在に並設した一対のボールねじ軸とによる駆動手段とからなり、
上記スクリュー駆動体の下部両側に、上記設置部材との間に介在して、スクリュー駆動体を摺動自在に支え、かつ高さ調整手段を備えた上記射出加熱筒とスクリュー駆動体の芯合わせ部材を設けてなることを特徴とする電動式射出機構。
A front plate provided with a screw-injection injection heating cylinder in the center of the front part, a rear plate provided with an electric motor for driving the injection, an installation member fixed to both plates, and a pair of front and rear plates connected to the plate A plurality of guide bars provided on the left and right sides, a screw drive body that is inserted through the guide bar and disposed between the plates, and a ball nut member that is provided on both sides of the screw drive body. In combination, it comprises a drive means with a pair of ball screw shafts arranged rotatably along the front plate and the rear plate,
The injection heating cylinder and the screw driving member centering member provided on both lower sides of the screw driving member between the installation member and slidably supporting the screw driving member and provided with height adjusting means. An electric injection mechanism characterized by comprising:
上記設置部材は、基盤の上面に嵌合敷設した盤体からなり、その設置部材の上面両側と上記スクリュー駆動体との間に上記芯合わせ部材を設けてなることを特徴とする請求項1記載の電動式射出機構。2. The installation member according to claim 1, wherein the installation member includes a board body fitted and laid on the upper surface of the base, and the centering member is provided between both upper surface sides of the installation member and the screw driving body. Electric injection mechanism. 上記芯合わせ部材は、当接面を互いに傾斜面に形成して交互に重合した一対の楔状の部材からなり、その両方を相対的に可動自在に調整ねじにより連結して、一方を上記スクリュー駆動体の下面に止着し、他方を上記設置部材の上面に載置してなることを特徴とする請求項1又は2記載の電動式射出機構。The centering member is composed of a pair of wedge-shaped members that are alternately superposed with the contact surfaces formed into inclined surfaces, both of which are relatively movably connected by an adjusting screw, and one of them is driven by the screw. The electric injection mechanism according to claim 1 or 2, wherein the electric injection mechanism is fixed to the lower surface of the body and the other is placed on the upper surface of the installation member.
JP2000363310A 2000-11-29 2000-11-29 Electric injection mechanism Expired - Fee Related JP3608109B2 (en)

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JP4249650B2 (en) * 2004-04-14 2009-04-02 ファナック株式会社 Injection machine for injection molding machine
KR101292959B1 (en) * 2011-04-05 2013-08-02 엘에스엠트론 주식회사 Horizontality Control Apparatus for Moving Platen
JP5631814B2 (en) * 2011-06-17 2014-11-26 住友重機械工業株式会社 INJECTION DEVICE AND CORE ADJUSTING METHOD
JP5813176B1 (en) 2014-06-03 2015-11-17 ファナック株式会社 Injection machine for injection molding machine
JP5908556B1 (en) * 2014-10-03 2016-04-26 ファナック株式会社 Drive mechanism of injection molding machine
JP6339648B2 (en) * 2016-11-22 2018-06-06 ファナック株式会社 Injection device and shaft center position adjusting method
CN107053617B (en) * 2017-03-15 2023-03-28 刘镇江 Electric injection device of injection molding machine

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US3600755A (en) * 1969-05-15 1971-08-24 New Britain Machine Co Plastic injection-molding machine with variable sprue-height adjustment
DE2111978C3 (en) * 1971-03-12 1980-04-03 Karl 7298 Lossburg Hehl Injection unit of a plastic injection molding machine
JPH11511083A (en) * 1995-08-25 1999-09-28 ヘール、カルル Injection molding unit of synthetic resin injection molding machine

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