JP3604273B2 - Aggregate sieving device - Google Patents

Aggregate sieving device Download PDF

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Publication number
JP3604273B2
JP3604273B2 JP05367498A JP5367498A JP3604273B2 JP 3604273 B2 JP3604273 B2 JP 3604273B2 JP 05367498 A JP05367498 A JP 05367498A JP 5367498 A JP5367498 A JP 5367498A JP 3604273 B2 JP3604273 B2 JP 3604273B2
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Japan
Prior art keywords
sieve
mortar
edge frame
aggregate
aggregate sieving
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Expired - Fee Related
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JP05367498A
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Japanese (ja)
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JPH11244786A (en
Inventor
伯 純 一 佐
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Nittoc Constructions Co Ltd
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Nittoc Constructions Co Ltd
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Priority to JP05367498A priority Critical patent/JP3604273B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、鋼繊維入りモルタル・コンクリートに混入している規格外の骨材を除去する骨材ふるい装置に関する。
【0002】
【従来の技術】
例えば、ダムの湛水法面等侵食された補修を行なう場合、ノズルを手持ちで作業する時はホースの太さは直径50mm程度が限界であり、その場合に使用される鋼繊維で補強された鋼繊維入りモルタル・コンクリートは直径が0.6mm径で長さ25〜30mm程度の鋼繊維が加えられている。
【0003】
ここで、鋼繊維入りモルタルを内径50mmのホースで圧送する場合、直径15mm以上の骨材を取り除いておかないと、当該50mmホースが詰まってしまう。換言すれば、内径50mmのホースで鋼繊維入りモルタルを圧送する場合、直径15mm以上の骨材は規格外の骨材となる。そして、規格外の骨材が混入している鋼繊維入りモルタルを内径50mmのホースで圧送すると当該ホースが閉塞してしまう可能性が極めて大きい。
【0004】
そのため、生コン車から圧送ポンプ車にモルタルを供給するときに格子状フルイで規格外の骨材を除去したり、或いは、亀甲金網等の縁枠に(バイブレータを取り付けた)振動ふるいを設置して、不適当な混合物を除去する事は、従来から行われていた。
【0005】
ここで、格子状ふるいの大きさが最低25mm以上でなければ長さ25〜30mmの繊維は通らない。しかし、格子状ふるいの大きさが25mm以上であれば、直径15〜25mmの骨材(規格外の骨材)、例えば25mm前後の砂利、が当該ふるいを通過してしまう。そして規格外の骨材がふるいを通過して鋼繊維入りモルタル・コンクリートに混在する結果、吹き付け作業においてホース内の閉塞が頻繁に発生して支障を来してしまう、という問題を惹起する。
【0006】
これに対して、規格外の骨材を除くために25mm以下のふるいをポンプ車のホッパ上に水平に取り付け、モルタルを人力(2人の作業者による)で均しながら、鋼繊維が通過するようにふるいをかけているが、手間と時間が掛かり、効率が悪い。
【0007】
【発明が解決しようとする課題】
本発明は上記した従来技術の問題点に鑑みて提案されたもので、人手を要せず、効率悪くする事無く、鋼繊維を通過させ、且つ、規格外の骨材を除去することが出来る様な骨材ふるい装置の提供を目的としている。
【0008】
【課題を解決するための手段】
本発明の骨材ふるい装置は、鋼繊維入りモルタル・コンクリートに混入している規格外の骨材を除去する骨材ふるい装置において、帯鋼で構成された縦梁と鉄筋で構成された振動部材とがふるいの縁枠内に平行に交互に所定間隔で固定されており、前記縁枠に鉄筋の長手方向に対し直角方向に加振する加振手段を取り付けている。
【0009】
係る構成を具備する本発明によれば、加振手段を駆動することにより、振動部材が振動するが、振動部材はその長手方向の中央部付近で十分に大きな振幅となる様に設定されており、縦梁と振動部材との間隔は、加振により、例えば約12.4〜18.4mmの範囲で変動する。その結果、規格内の骨材(例えば直径15mm以内)は殆どが縦梁と振動部材との間を通過する。一方、規格外の骨材は、縦梁と振動部材との間を通過できない。
【0010】
そして、鋼繊維は振動部材が振動することにより、モルタルのなかで、振動部材の長手方向に整列される。そして縦梁と振動部材との間(例えば幅寸法12.4〜18.4mmの空間)の長いスリットから自在にホッパ内に落下する。
【0011】
この様に、鋼繊維入りモルタル・セメントは本発明の骨材ふるい装置を通過することで規格外の大きい骨材が除去され、鋼繊維はふるいを通過してホッパに供給されてポンプで圧送される。そして、規格外の骨材が除去されるため、ノズルに達する途中でホース内の閉塞が発生することがない。その結果、閉塞の防止、或いは、閉塞が発生したときの対処のための人手を必要としない。
【0012】
本発明の実施に際して、ふるいの縁枠はモルタル・コンクリートを圧送する吹付用ポンプ車のホッパ上部に鉄筋が傾斜する態様で取り付けられているのが好ましい。
ふるいを通過できなかった規格外の骨材の除去を容易にするためである。
【0013】
また、前記加振手段がバイブレータで構成されていることが好ましい。
【0014】
【発明の実施の形態】
以下、図面を参照して、本発明の実施の形態を説明する。
図1は、本発明に係る骨材ふるい装置がポンプ車のホッパに装着された態様を示す側断面図である。図1において、ホッパ1の上部に骨材ふるい装置2にバイブレータ板3が取付孔3aでボルト11により取り付けられている。そのバイブレータ板3には、図2を参照すると、鉄筋で構成された振動部材6を鉄筋と直角方向(図における左右方向)に加振する加振手段であるバイブレータ4が取り付けられている。
【0015】
また、そのバイブレータ板3は全体を符号2で示すふるいの縁枠7a(縁枠全体を示す場合は符号7を用いる)に固着され、縁枠7は7aの対辺7bと両側7cとで台形状に形成され、両側の縁枠7cは縁枠7bに向かって水平に対して10度下向きに傾斜している。この傾斜角αは5〜25度が好ましい。傾斜角αが5度より小であると、規格外の砂利が除去されずにふるい上に溜る。一方、傾斜角αが25度より大であるとモルタルがふるい上面より流出するので好ましくない。
【0016】
そして、図2のB−B断面を示す図4を参照して、縁枠7aと7bとは帯鋼で構成された複数の縦梁5で連結され、縁枠7b側は鋼板で形成された補強部材9が縦梁5及び縁枠7bとの間に溶接されている。
【0017】
図3を参照して、鉄筋で構成された振動部材6は縦梁5の中間にふるい2の下側(ホッパ側)に配置されて両端部は縁枠7aと7bとに固着されており、図示の例では縦梁5の間隔寸法W(芯−芯)は40mmであり振動部材6の直径は6mmで、縦梁の厚さは3.2mmとしているので、縦梁の内側間隔寸法は36.8mm、振動部材6と縦梁との内側間隔寸法は15.4mmとなっている。
【0018】
なお、図1において、符号20は撹拌翼、21はシリンダ、22はピストン、23は出口パイプ、24はテーパ管、25は搬送管,Mはモルタル、Sは砂利をそれぞれ示している。
【0019】
また、部材の寸法は上記の例に限定されるものでなく、それぞれの工事の現場の状況に対応して設定されればよい。
【0020】
次に、作用に付いて説明する。
図5に示すように、生コン車Nから圧送ポンプ車Pに鋼繊維入りモルタル・コンクリートMが供給される場合、ホッパ1の上部には骨材ふるい装置2が傾斜(図示の例では10度)して設置されている。そして、バイブレータ4を駆動すれば、図2の振動部材6は縁枠7aで左右方向に加振され、振動部材6がその長手方向の中央部付近で振幅が4〜6mmとなるよう設定されている。
【0021】
縦梁と振動部材との間隔は加振により約12.4〜18.4mmの範囲で変動し、縁枠7aと7bとに近い部分では振動部材6の振幅は極めて小さくなるため、規格内の骨材(15mm以内)は殆ど通過し、規格外の骨材は殆ど通過できない。そして、通過出来なかった規格外の骨材は、ふるい2が傾斜しているため、図1、及び図5に示す通り除去される。
【0022】
そして、鋼繊維は振動部材6が振動することでモルタルのなかで振動部材6の長手方向に整列されて前記の12.4〜18.4mmの長いスリットから自在にホッパ内に落下する。
【0023】
なお、縦梁5はその高さが30〜40mm程度あればモルタルの抵抗で振動部材6と共に振動することはない。
【0024】
したがって、鋼繊維入りモルタル・セメントは骨材ふるい装置を通過することで規格外の大きい骨材が除去され、繊維はふるいを通過してホッパに供給されポンプで圧送されるためノズルに達する途中でホース内の閉塞が発生することがなく、そのための人手を必要としない。
【0025】
【発明の効果】
本発明は上記のように構成されており、ふるいが平行に設けられた縦梁と振動部材とで構成され、規格外の大きい骨材が通過できない間隔に形成され、ふるいが傾斜して取り付けられ加振されているので、規格外の骨材が自動選別される。そして、ふるいのための人件費を特に必要としない。したがって、効率的であり、工期の短縮にも寄与できる。
【図面の簡単な説明】
【図1】本発明の一実施形態である骨材ふるい装置の側断面図。
【図2】骨材ふるい装置の平面図。
【図3】図2のA−A断面図。
【図4】図2のB−B断面図。
【図5】作用効果を説明する図。
【符号の説明】
1・・・ホッパ
2・・・骨材ふるい装置
3・・・バイブレータ板
4・・・バイブレータ
5・・・縦梁
6・・・振動部材
7・・・縁枠
9・・・補強部材
M・・・モルタル
N・・・生コン車
P・・・ポンプ車
S・・・砂利
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an aggregate sieving apparatus for removing nonstandard aggregates mixed in mortar / concrete containing steel fibers.
[0002]
[Prior art]
For example, when performing repairs that are eroded such as flooded slopes of dams, when working with the nozzle by hand, the thickness of the hose is limited to about 50 mm in diameter, and it was reinforced with the steel fiber used in that case The mortar / concrete containing steel fiber has a diameter of 0.6 mm and a length of about 25 to 30 mm.
[0003]
Here, when the mortar containing steel fibers is fed by a hose having an inner diameter of 50 mm, the aggregate of 15 mm or more in diameter must be removed before the 50 mm hose is clogged. In other words, when a mortar containing steel fibers is pumped by a hose having an inner diameter of 50 mm, aggregates having a diameter of 15 mm or more become nonstandard aggregates. When a mortar containing steel fibers mixed with non-standard aggregates is fed under pressure by a hose having an inner diameter of 50 mm, there is a great possibility that the hose will be clogged.
[0004]
Therefore, when supplying mortar from a ready-mixed concrete car to a pumping pump car, remove non-standard aggregates with a lattice sieve or install a vibration sieve (with a vibrator) on an edge frame such as a wire mesh net. Removal of unsuitable mixtures has conventionally been performed.
[0005]
Here, unless the size of the lattice sieve is at least 25 mm, fibers having a length of 25 to 30 mm will not pass. However, if the size of the lattice sieve is 25 mm or more, aggregates (non-standard aggregates) having a diameter of 15 to 25 mm, for example, gravel of around 25 mm, pass through the sieve. As a result, non-standard aggregates pass through the sieve and are mixed with the mortar / concrete containing steel fibers. As a result, a problem occurs in that the blockage in the hose frequently occurs during the spraying operation, causing a problem.
[0006]
On the other hand, in order to remove non-standard aggregates, a sieve of 25 mm or less is horizontally mounted on the hopper of the pump car, and the mortar is leveled by manpower (by two workers), and the steel fibers pass through. But it takes time and effort and is inefficient.
[0007]
[Problems to be solved by the invention]
The present invention has been proposed in view of the above-described problems of the related art, and allows steel fibers to pass through without requiring any manpower and reducing efficiency, and can remove nonstandard aggregates. The purpose is to provide such an aggregate sieving device.
[0008]
[Means for Solving the Problems]
The aggregate sieving apparatus of the present invention is an aggregate sieving apparatus for removing non-standard aggregates mixed in steel fiber-containing mortar / concrete, wherein a vibrating member composed of a longitudinal beam composed of a strip and a reinforcing bar is provided. Are fixed alternately in parallel at predetermined intervals in an edge frame of the sieve, and a vibration means for vibrating in a direction perpendicular to the longitudinal direction of the reinforcing bar is attached to the edge frame.
[0009]
According to the present invention having such a configuration, the vibration member vibrates by driving the vibration means, and the vibration member is set to have a sufficiently large amplitude near the center in the longitudinal direction. The distance between the vertical beam and the vibration member fluctuates, for example, in a range of about 12.4 to 18.4 mm due to the vibration. As a result, most of the aggregate within the standard (for example, within a diameter of 15 mm) passes between the vertical beam and the vibration member. On the other hand, non-standard aggregates cannot pass between the vertical beam and the vibration member.
[0010]
Then, the steel fibers are aligned in the mortar in the longitudinal direction of the vibration member by vibrating the vibration member. Then, it freely falls into the hopper from a long slit between the vertical beam and the vibration member (for example, a space having a width dimension of 12.4 to 18.4 mm).
[0011]
In this way, the mortar cement containing steel fibers passes through the aggregate sieving apparatus of the present invention to remove large non-standard aggregates, and the steel fibers are supplied to the hopper through the sieve and pumped by the pump. You. Then, since the non-standard aggregate is removed, no blockage in the hose occurs on the way to the nozzle. As a result, there is no need for manpower to prevent blockage or to deal with blockage.
[0012]
In the practice of the present invention, the edge frame of the sieve is preferably attached to the upper part of the hopper of a spray pump truck for pumping mortar concrete in such a manner that a reinforcing bar is inclined.
This is for facilitating the removal of non-standard aggregate that could not pass through the sieve.
[0013]
Further, it is preferable that the vibrator is constituted by a vibrator.
[0014]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a side sectional view showing an embodiment in which the aggregate sieving apparatus according to the present invention is mounted on a hopper of a pump truck. In FIG. 1, a vibrator plate 3 is attached to an aggregate sieving device 2 at an upper portion of a hopper 1 by bolts 11 through attachment holes 3a. Referring to FIG. 2, the vibrator plate 3 is provided with a vibrator 4 as a vibration means for vibrating a vibrating member 6 made of a reinforcing bar in a direction perpendicular to the reinforcing bar (in the left-right direction in the figure).
[0015]
The vibrator plate 3 is fixed to an edge frame 7a of a sieve indicated by reference numeral 2 (indicating the entire edge frame, use reference numeral 7). The edge frames 7c on both sides are inclined downward by 10 degrees with respect to the horizontal toward the edge frame 7b. This inclination angle α is preferably 5 to 25 degrees. If the inclination angle α is smaller than 5 degrees, the non-standard gravel is not removed and accumulates on the sieve. On the other hand, if the inclination angle α is larger than 25 degrees, the mortar flows out from the upper surface of the sieve, which is not preferable.
[0016]
Then, referring to FIG. 4 showing a BB cross section of FIG. 2, the edge frames 7a and 7b are connected by a plurality of vertical beams 5 made of a steel strip, and the edge frame 7b side is formed of a steel plate. The reinforcing member 9 is welded between the vertical beam 5 and the edge frame 7b.
[0017]
Referring to FIG. 3, a vibrating member 6 made of a reinforcing bar is disposed in the middle of the vertical beam 5 below the sieve 2 (on the hopper side), and both ends are fixed to edge frames 7a and 7b. In the illustrated example, the interval dimension W (core-core) of the vertical beam 5 is 40 mm, the diameter of the vibrating member 6 is 6 mm, and the thickness of the vertical beam is 3.2 mm. 0.8 mm, and the inner distance between the vibration member 6 and the vertical beam is 15.4 mm.
[0018]
In FIG. 1, reference numeral 20 denotes a stirring blade, 21 denotes a cylinder, 22 denotes a piston, 23 denotes an outlet pipe, 24 denotes a tapered pipe, 25 denotes a conveying pipe, M denotes mortar, and S denotes gravel.
[0019]
Further, the dimensions of the members are not limited to the above example, and may be set according to the situation of each construction site.
[0020]
Next, the operation will be described.
As shown in FIG. 5, when mortar / concrete M containing steel fiber is supplied from the ready-mixed concrete car N to the pumping pump car P, the aggregate sieving device 2 is inclined above the hopper 1 (10 degrees in the illustrated example). It is installed. When the vibrator 4 is driven, the vibration member 6 shown in FIG. 2 is vibrated in the left-right direction by the edge frame 7a, and the vibration member 6 is set to have an amplitude of 4 to 6 mm near the center in the longitudinal direction. I have.
[0021]
The distance between the vertical beam and the vibrating member fluctuates in a range of about 12.4 to 18.4 mm due to the excitation, and the amplitude of the vibrating member 6 becomes extremely small in a portion close to the edge frames 7a and 7b. Aggregates (within 15 mm) almost pass through, and non-standard aggregates hardly pass. Non-standard aggregates that cannot pass are removed as shown in FIGS. 1 and 5 because the sieve 2 is inclined.
[0022]
When the vibration member 6 vibrates, the steel fibers are aligned in the longitudinal direction of the vibration member 6 in the mortar, and fall freely into the hopper from the long slit of 12.4 to 18.4 mm.
[0023]
Note that the vertical beam 5 does not vibrate together with the vibration member 6 due to the resistance of the mortar if the height is about 30 to 40 mm.
[0024]
Therefore, the mortar / cement containing steel fiber passes through the aggregate sieving device to remove large non-standard aggregates, and the fiber passes through the sieve and is supplied to the hopper and is pumped by the pump. No blockage in the hose occurs and no manpower is required for it.
[0025]
【The invention's effect】
The present invention is configured as described above, the sieve is composed of a vertical beam and a vibrating member provided in parallel, formed at an interval where large non-standard aggregates can not pass, the sieve is attached with an inclination Since it is vibrated, non-standard aggregates are automatically selected. And, no special labor cost is required for the sieve. Therefore, it is efficient and can contribute to shortening of the construction period.
[Brief description of the drawings]
FIG. 1 is a side sectional view of an aggregate sieving apparatus according to an embodiment of the present invention.
FIG. 2 is a plan view of an aggregate sieving apparatus.
FIG. 3 is a sectional view taken along line AA of FIG. 2;
FIG. 4 is a sectional view taken along line BB of FIG. 2;
FIG. 5 is a diagram illustrating an effect.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Hopper 2 ... Aggregate sieving device 3 ... Vibrator plate 4 ... Vibrator 5 ... Vertical beam 6 ... Vibration member 7 ... Edge frame 9 ... Reinforcement member M ..Mortar N ・ ・ ・ Concrete car P ・ ・ ・ Pump S ・ ・ ・ Gravel

Claims (3)

鋼繊維入りモルタル・コンクリートに混入している規格外の骨材を除去する骨材ふるい装置において、帯鋼で構成された縦梁と鉄筋で構成された振動部材とがふるいの縁枠内に平行に交互に所定間隔で固定されており、前記縁枠に鉄筋の長手方向に対し直角方向に加振する加振手段を取り付けたことを特徴とする骨材ふるい装置。In an aggregate sieving device for removing non-standard aggregates mixed in mortar / concrete containing steel fiber, a vertical beam made of steel strip and a vibrating member made of rebar are parallel to the edge frame of the sieve. A vibrating means for vibrating in a direction perpendicular to the longitudinal direction of the reinforcing bar is attached to the edge frame. ふるいの縁枠はモルタル・コンクリートを圧送する吹付用ポンプ車のホッパ上部に鉄筋が傾斜する態様で取り付けられている請求項1の骨材ふるい装置。2. The aggregate sieving apparatus according to claim 1, wherein the edge frame of the sieve is attached to an upper part of a hopper of a spray pump truck for pumping mortar and concrete so that a reinforcing bar is inclined. 前記加振手段がバイブレータである請求項1、2のいずれかの骨材ふるい装置。3. The aggregate sieving apparatus according to claim 1, wherein said vibration means is a vibrator.
JP05367498A 1998-03-05 1998-03-05 Aggregate sieving device Expired - Fee Related JP3604273B2 (en)

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JP3604273B2 true JP3604273B2 (en) 2004-12-22

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JP4548919B2 (en) * 2000-09-29 2010-09-22 株式会社ケット科学研究所 Vibrating sieve device
CN108381744B (en) * 2018-04-11 2023-08-18 保利新联爆破工程集团有限公司 On-spot same strength mortar preparation facilities
CN110193463B (en) * 2019-06-06 2020-07-31 西南石油大学 A steel fiber dispenser for preparing fiber concrete

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