JP3586404B2 - Work carrier device for double-sided surface grinder - Google Patents

Work carrier device for double-sided surface grinder Download PDF

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Publication number
JP3586404B2
JP3586404B2 JP2000011813A JP2000011813A JP3586404B2 JP 3586404 B2 JP3586404 B2 JP 3586404B2 JP 2000011813 A JP2000011813 A JP 2000011813A JP 2000011813 A JP2000011813 A JP 2000011813A JP 3586404 B2 JP3586404 B2 JP 3586404B2
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guide plate
carrier disk
side guide
suction
carrier
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JP2001198779A (en
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幸雄 尾▲崎▼
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NISSEI INDUSTRY CORPORATION
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NISSEI INDUSTRY CORPORATION
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Description

【0001】
【発明の属する技術分野】
本発明は、回転軸心方向に間隔を持って対向する一対の研削砥石を備えた両頭平面研削盤に、研削砥石の回転軸心と平行な軸心回りに回転するキャリア円板を備え、キャリア円板に保持したワークを、キャリア円板の回転により順次研削砥石間に供給する両頭平面研削盤のワークキャリア装置に関するものである。
【0002】
【従来の技術】
この種のワークキャリア装置は、図4に示すように、キャリア円板1の同一円周上の複数箇所に軸方向に貫通するワーク収容孔2を有しており、このワーク収容孔2にワークWを軸方向両方に突出状に収容し、キャリア円板1の回転に伴い対向する一対の研削砥石3,4間を通過させるようになっており、これにより、ワークWの両端面が両研削砥石3,4で同時に平面研削される。
【0003】
ところで、上記ワークキャリア装置では、ワークWの厚さよりも薄いキャリア円板1が必要となるため、例えば電子部品の基本材料のようにワークWが超薄物になると、キャリア円板1の剛性が不足し、キャリア円板1に波打ち現象が生じる。このようにキャリア円板1が波打つと、図5に示すように、搬送中のワークWがキャリア円板1の下側に潜り込んでしまい、スムーズなワーク搬送が不可能となる。
【0004】
従来、このような問題の改善策として、図6に示すように、キャリア円板1を複数の押えローラ5で上方からスプリング等によりガイド板6に押さえたり、図7に示すように、ガイド板6に吸引装置(図示せず)に接続する多数の小径吸引孔7を設け、この小径吸引孔7の吸引作用によりキャリア円板1を吸引するようにしている。
【0005】
【発明が解決しようとする課題】
しかし、図6のローラ押え方式においては、キャリア円板1を押えローラ5で部分的に押さえているため、押えローラ5で押さえていない個所ではキャリア円板1が浮き上がり、搬送中のワークWがキャリア円板1の下側に潜り込む現象が生じてしまい、上記問題を充分に解決するには至っていない。
【0006】
次に、図7の吸引方式においては、キャリア円板1を吸引する小径吸引孔7がガイド板6にある間隔を持って形成されているため、キャリア円板1は小径吸引孔7が形成されている個所でしか吸引されず、キャリア円板1の回転方向の円周上では吸引と非吸引が繰り返し行なわれることになる。そのため、図8に示すように、小径吸引孔7と小径吸引孔7の間ではキャリア円板1が浮き上がり、搬送中のワークWがキャリア円板1の下側に潜り込む現象が生じてしまい、上記問題を充分に解決するには至っていない。
【0007】
また、図7の吸引方式においては、キャリア円板1のワーク収容孔2に収容されたワークWも吸引するため、ワークWに付着したゴミやバリを吸引してしまい、小径吸引孔7がワークWに付着したゴミやバリにより詰まることがある。
【0008】
また、図7の吸引方式においては、図9に示すように、小径吸引孔7とキャリア円板1のワーク収容孔2およびこれに収容されたワークWの内径孔が重なり合うと、小径吸引孔7が露出して研削液(研削砥石3,4でワークWを研削するときに研削熱や研削屑を奪って研削を効率良く行なうためのもので、別途に設けられた研削液タンクからポンプで研削砥石3,4の研削部分に供給され、その後、研削液タンクに戻る)に曝されるため、研削液の中のスラッジ(研削液タンクに戻った研削液を研削屑や脱落した研削砥石3,4の粉等の所謂スラッジをフィルタ等で濾過した後、再び研削砥石3,4の研削部分に供給しているが、濾過しきらなかった細かいスラッジが残ったままになっている)が小径吸引孔7から吸引装置に入り込んで吸引装置を損傷させたり、また、小径吸引孔7が詰まることがある。ちなみに、小径吸引孔7が詰まると、吸引力が低下してキャリア円板1が浮き上がり、ワークWがキャリア円板1の下側に潜り込むトラブルの発生の原因となる。そのため、小径吸引孔7が詰まると、小径吸引孔7を清掃しなければならないが、多数の小径吸引孔7が形成されているため、清掃が極めて困難であり、多大な時間を要する。
【0009】
更に、図7の吸引方式においては、ガイド板6はワークWと常に接触しているため、ワークWの軌道面が摩耗してキャリア円板1の下側に潜り込むことがある。そのため、ワークWの軌道面が摩耗してキャリア円板1の下側に潜り込む危険性が生じたときにはガイド板6を交換する必要がある。また、ガイド板6はその名前の通りワークWを両研削砥石3,4間に安定良く案内するためのもので、極めて加工精度に影響する重要部品であり、消耗部品として位置づけて定期的に交換が必要である。ちなみに、両頭平面研削盤は20〜25年間稼動させるため、保守費用はユーザにとって大きな問題である。従って、ガイド板6は極力低コストでユーザに提供されなければならい。しかしながら、ガイド板6には多数の小径吸引孔7が形成されているため、その多数の小径吸引孔7をまとめて吸引装置に接続するのに構造が複雑になるとともに、ガイド板製作工数も多くなり、極めて高コストになってユーザにとって大きな問題となる。
【0010】
本発明は、上述した事情に鑑みてなされたものであり、キャリア円板の内外周部を当該キャリア円板の回転円周方向に連続的に吸引することにより、搬送中のワークのキャリア円板の下側への潜り込みをより確実に防止できる両頭平面研削盤のワークキャリア装置を提供することを目的としている。
【0011】
【課題を解決するための手段】
本発明は、上記目的を達成するため、両頭平面研削盤の一対の研削砥石(13),(14)の回転軸心と平行な軸心回りに回転するキャリア円板(11)と、キャリア円板(11)の研削砥石(13),(14)の入口側に位置する部分の下方に配置された入口側ガイド板(16)と、キャリア円板(11)の研削砥石(13),(14)への出口側に位置する部分の下方に配置された出口側ガイド板(17)とを備え、キャリア円板(11)に保持したワーク(W)を、キャリア円板(11)の回転に伴って入口側ガイド板(16)上を搬送させることにより順次研削砥石(13),(14)間に供給すると共に、研削砥石(13),(14)により研削されたワーク(W)をキャリア円板(11)の回転に伴って出口側ガイド板(17)上を搬送し、出口側ガイド板(17)の終端を通過したところで排出シュートから排出する両頭平面研削盤のワークキャリア装置において、入口側ガイド板(16)および出口側ガイド板(17)の内周に沿って配設すると共に、入口側ガイド板 (16) の始端および出口側ガイド板 (17) の終端の相互間に設けた小円弧状のキャリア円板吸引部材(19),(19)に、小円弧状のキャリア円板吸引部材 (19),(19) の円周方向の全長に亘って円弧状に吸引溝 (21),(21) を形成し、小円弧状のキャリア円板吸引部材 (19),(19) に設けた吸引溝 (21),(21) によって、キャリア円板 (11) の内周部のうち、両頭平面研削盤の一対の研削砥石(13),(14)の外側に位置する部分のほぼ全体を当該キャリア円板 (11) の回転円周方向に連続的に吸引し、かつ、入口側ガイド板(16)および出口側ガイド板(17)の外周に沿って配設した大円弧状のキャリア円板吸引部材(20),(20)に、大円弧状のキャリア円板吸引部材 (20),(20) の円周方向の全長に亘って円弧状に吸引溝 (22),(22) を形成し、大円弧状のキャリア円板吸引部材 (20),(20) に設けた吸引溝 (22),(22) によって、キャリア円板(11)の外周部を当該キャリア円板(11)の回転円周方向に連続的に吸引するようにしている。
【0012】
また、ガイド板を必要に応じてキャリア円板の回転円周方向で複数に分割するようにしている。
【0013】
【発明の実施の形態】
以下、本発明の好適な一実施例を図1〜図3に基づいて説明する。
【0014】
図1は本発明に係る両頭平面研削盤のワークキャリア装置の平面図(但し、キャリア円板は想像線で図示する)、図2および図3は図1のA−A線およびB−B線における拡大縦断面図である。
【0015】
図1〜図3において、11は薄板状の水平なキャリア円板で、水平面内を回転可能なキャリア円板支持台12上に同心状に支持され、ワーク搬送方向(想像線の矢印方向)に回転する。キャリア円板11は想像線で図示した上下一対の研削砥石13,14間を外周部が通過するように配置され、その外周部の同一円周上の複数箇所に軸方向に貫通するワーク収容孔15を有する。16はキャリア円板11の研削砥石13,14の入口側に位置する部分の下方に配置された入口側ガイド板、17はキャリア円板11の研削砥石13,14の出口側に位置する部分の下方に配置された出口側ガイド板で、キャリア円板11のワーク収容孔15に収容されたワークWを抜け落ちないように支える。入口側ガイド板16および出口側ガイド板17はキャリア円板11の回転円周方向で複数(例えば2〜4個)に分割され、静止部材であるガイド板支持台18にボルト等で固定される。19,19は入口側ガイド板16および出口側ガイド板17の内周に沿って配設された小円弧状のキャリア円板吸引部材、20,20は入口側ガイド板16および出口側ガイド板17の外周に沿って配設された大円弧状のキャリア円板吸引部材で、ガイド板支持台18にボルト等で固定される。両キャリア円板吸引部材19,20には円周方向の全長に亘って円弧状に吸引溝21,22が上面に開口して形成され、吸引溝21,22は吸引ポケット23,24、ガイド板支持台18に形成した吸引孔25,26およびガイド板支持台18に取付けた吸引口部材27,28を介して吸引装置29に接続される。
【0016】
次に、本実施例の作動を説明する。まず、研削砥石13,14を回転駆動するとともに、キャリア円板11を矢印方向に回転駆動する。また、吸引装置29を駆動してキャリア円板吸引部材19,20の円弧状の吸引溝21,20に吸引力を働かせ、キャリア円板11の内外周部をキャリア円板吸引部材19,20に吸引する。従って、キャリア円板11はキャリア円板吸引部材19,20に吸引されながら回転する。次いで、ローディング装置(図示せず)により回転中のキャリア円板11のワーク収容孔15にワークWを順次供給し、ワークWをキャリア円板11の回転に伴って入口側ガイド板16上を矢印方向へと搬送させ、研削砥石13,14間に供給させる。これにより、ワークWは研削砥石13,14間を通過する間に両端面が研削砥石13,14により同時に平面研削される。この後、研削されたワークWはキャリア円板11の回転に伴って出口側ガイド板17上を搬送され、出口側ガイド板18の終端を通過したところでキャリア円板11のワーク収容孔15から落下して排出シュート(図示せず)により排出される。
【0017】
本実施例によれば、入口側ガイド板16および出口側ガイド板17の内外周に沿って配設されたキャリア円板吸引部材19,20の円周方向の全長に亘って円弧状に吸引溝21,22を形成したから、キャリア円板11の内周部および外周部を当該キャリア円板11の回転円周方向に連続的に吸引することができる。これにより、キャリア円板11は波打つことなく常に平板状態に保たれ、搬送中のワークWがキャリア円板11の下側に潜り込むことがない。
【0018】
また、本実施例によれば、入口側ガイド板16および出口側ガイド板17の内外周に沿って配設されるキャリア円板吸引部材19,20に形成した円弧状の吸引溝21,22によりキャリア円板11を吸引するから、キャリア円板11のワーク収容孔15に収容されたワークWは吸引されない。これにより、ワークWに付着したゴミやバリが吸引されないため、円弧状の吸引溝21,22がワークWに付着したゴミやバリにより詰まることがない。しかも、円弧状の吸引溝21,22がキャリア円板11により常に覆われ露出していないから、円弧状の吸引溝21,22は研削液に曝されない。これにより、研削液中のスラッジが円弧状の吸引溝21,22から吸引装置29に入り込んで吸引装置29を損傷させたり、また、円弧状の吸引溝21,22が詰まることがない。万一、円弧状の吸引溝21,22が詰まっても、多数の小径吸引孔を清掃する場合に比べて清掃が容易である。
【0019】
また、本実施例によれば、キャリア円板11を吸引させる吸引溝21,22を入口側ガイド板16および出口側ガイド板17の内外周に沿い配設されたキャリア円板吸引部材19,20に形成したから、入口側ガイド板16および出口側ガイド板17に吸引溝や吸引孔を形成する必要がなく、入口側ガイド板16および出口側ガイド板17は構造が簡単になるとともに加工数も減少して低コストで製作することができる。
【0020】
また、本実施例によれば、入口側ガイド板16および出口側ガイド板17をキャリア円板11の回転円周方向で複数に分割したから、入口側ガイド板16および出口側ガイド板17を必要個所のみ交換することが可能である。即ち、入口側ガイド板16および出口側ガイド板17はワークWが研削砥石13,14間に搬入される入口付近およびワークWが研削砥石13,14間から搬出される出口付近が特に摩耗する傾向にあり、これはワークWを研削砥石13,14間に搬入するときおよびワークWを研削砥石13,14間から搬出するときに研削砥石13,14の回転力を受けてワークWが入口側ガイド板16の入口付近および出口側ガイド板17の出口付近上で勢いよく回転されるからである。従って、入口側ガイド板16および出口側ガイド板17をキャリア円板11の回転円周方向で複数に分割したことにより、入口側ガイド板16および出口側ガイド板17は全体を交換する必要がなくなり、摩耗の激しい個所(入口側ガイド板16の入口付近および出口側ガイド板17の出口付近)のみ交換すればよく、更にコストを軽減できる。従って、消耗部品として定期的に交換する必要がある入口側ガイド板16および出口側ガイド板17を極力低コストでユーザに提供することができるため、ユーザにとっての大きな問題である保守費用の低減を図れる。
【0021】
尚、上記実施例によれば、入口側ガイド板16および出口側ガイド板17をキャリア円板11の回転円周方向で複数に分割したが、入口側ガイド板16および出口側ガイド板17は必要に応じてキャリア円板11の回転円周方向で複数に分割しなくても構わない。
【0022】
【発明の効果】
以上説明したように、本発明によれば、ガイド板の内外周に配設されたキャリア円板吸引部材の円周方向の全長に亘って円弧状に吸引溝を形成し、この円弧状の吸引溝によりキャリア円板の内周部および外周部を当該キャリア円板の回転円周方向に連続的に吸引するから、キャリア円板を常に平板状態に保てて搬送中のワークがキャリア円板の下側に潜り込むことがない。また、キャリア円板を吸引する円弧状の吸引溝をガイド板の内外周に沿って配設されたキャリア円板吸引部材に形成したから、ガイド板に吸引通路を形成する必要がなく、ガイド板の構造が簡単になり加工数も減少して低コストでガイド板を製作することができる。しかも、ガイド板をキャリア円板の回転円周方向に複数に分割したから、ガイド板を必要個所のみ交換することが可能であり、更にコストを低減できる。従って、消耗部品として定期的に交換する必要があるガイド板を極力低コストでユーザに提供することができ、ユーザにとっての大きな問題である保守費用の低減を図れる。
【図面の簡単な説明】
【図1】本発明に係る両頭平面研削盤のワークキャリア装置の平面図(但し、キャリア円板は想像線で図示する)である。
【図2】図1のA−A線における拡大縦断面図である。
【図3】図1のB−B線における拡大縦断面図である。
【図4】従来のワークキャリア装置を示す図面で、(a)は平面図、(b)は一部断面した正面図である。
【図5】キャリア円板の波打ち現象を示す説明図である。
【図6】ローラ押え方式のワークキャリア装置を示す図面で、(a)は平面図、(b)は一部断面した正面図である。
【図7】吸引方式のワークキャリア装置を示す平面図である。
【図8】吸引方式のワークキャリア装置でキャリア円板の波打ち現象を示す説明図である。
【図9】吸引方式のワークキャリア装置で小径吸引孔とキャリア円板のワーク収容孔およびこれに収容されたワークの内径孔が重なり合った状態を示す説明図である。
【符号の説明】
W ワーク
11 キャリア円板
13 研削砥石
14 研削砥石
15 ワーク収容孔
16 入口側ガイド板
17 出口側ガイド板
18 ガイド板支持台
19 キャリア円板吸引部材
20 キャリア円板吸引部材
21 吸引溝
22 吸引溝
29 吸引装置
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention provides a double-sided surface grinder having a pair of grinding wheels opposed to each other with an interval in the direction of the rotation axis, a carrier disk rotating around an axis parallel to the rotation axis of the grinding wheel, The present invention relates to a work carrier device of a double-sided surface grinding machine for sequentially supplying a work held on a disk between grinding wheels by rotating a carrier disk.
[0002]
[Prior art]
As shown in FIG. 4, this type of work carrier device has work accommodation holes 2 penetrating in the axial direction at a plurality of positions on the same circumference of a carrier disk 1. W is housed in a protruding shape in both the axial directions, and is passed between a pair of grinding wheels 3 and 4 facing each other as the carrier disk 1 rotates. Surface grinding is performed simultaneously with grinding wheels 3 and 4.
[0003]
By the way, in the above-mentioned work carrier device, since the carrier disk 1 thinner than the thickness of the work W is required, when the work W becomes an ultra-thin object such as a basic material of an electronic component, the rigidity of the carrier disk 1 is reduced. Insufficiency causes a waving phenomenon in the carrier disk 1. When the carrier disk 1 undulates in this way, as shown in FIG. 5, the workpiece W being transported falls under the carrier disk 1, and smooth workpiece transport becomes impossible.
[0004]
Conventionally, as a measure for solving such a problem, as shown in FIG. 6, the carrier disk 1 is pressed against the guide plate 6 by a plurality of pressing rollers 5 from above with a spring or the like, or as shown in FIG. A large number of small-diameter suction holes 7 connected to a suction device (not shown) are provided in 6, and the carrier disk 1 is sucked by the suction action of the small-diameter suction holes 7.
[0005]
[Problems to be solved by the invention]
However, in the roller pressing method shown in FIG. 6, since the carrier disk 1 is partially pressed by the pressing roller 5, the carrier disk 1 is lifted up at a position where the carrier disk 1 is not pressed by the pressing roller 5, and the workpiece W being conveyed is not moved. The phenomenon of getting under the carrier disk 1 occurs, and the above problem has not been sufficiently solved.
[0006]
Next, in the suction method shown in FIG. 7, since the small-diameter suction holes 7 for sucking the carrier disk 1 are formed at a certain interval in the guide plate 6, the small-diameter suction holes 7 are formed in the carrier disk 1. The suction and non-suction are repeatedly performed on the circumference of the carrier disk 1 in the rotation direction. Therefore, as shown in FIG. 8, the carrier disk 1 is lifted between the small-diameter suction holes 7 and the work W being conveyed falls under the carrier disk 1. The problem has not been fully solved.
[0007]
In addition, in the suction method shown in FIG. 7, since the work W accommodated in the work accommodation hole 2 of the carrier disk 1 is also sucked, dust and burrs attached to the work W are sucked, and the small-diameter suction hole 7 becomes It may be clogged by dust or burrs attached to W.
[0008]
In the suction method shown in FIG. 7, when the small-diameter suction hole 7 overlaps the work accommodation hole 2 of the carrier disk 1 and the inner diameter hole of the work W accommodated therein as shown in FIG. Is exposed and the grinding fluid (for grinding the work W with the grinding wheels 3 and 4 to remove the grinding heat and grinding debris and perform the grinding efficiently. The grinding is performed by a pump from a separately provided grinding fluid tank. Since it is supplied to the grinding portions of the grindstones 3 and 4 and then exposed to the grinding fluid tank, the sludge in the grinding fluid (the grinding fluid returned to the grinding fluid tank removes grinding chips and dropped grinding wheels 3 and 4). After filtering so-called sludge such as powder of No. 4 with a filter or the like, the sludge is supplied again to the grinding portions of the grinding wheels 3 and 4, but fine sludge that has not been filtered still remains.) Suction into the suction device through hole 7 Or damage the location, also sometimes small suction hole 7 is clogged. Incidentally, if the small-diameter suction hole 7 is clogged, the suction force is reduced and the carrier disk 1 is lifted up, which causes a problem that the work W gets under the carrier disk 1. Therefore, when the small-diameter suction holes 7 are clogged, the small-diameter suction holes 7 must be cleaned. However, since a large number of small-diameter suction holes 7 are formed, cleaning is extremely difficult and requires a lot of time.
[0009]
Further, in the suction method shown in FIG. 7, since the guide plate 6 is always in contact with the work W, the orbital surface of the work W may be worn and may sink below the carrier disk 1. Therefore, when there is a danger that the raceway surface of the work W will wear and dive below the carrier disk 1, the guide plate 6 needs to be replaced. The guide plate 6 is for guiding the work W between the two grinding wheels 3 and 4 in a stable manner as the name implies, and is an important part that greatly affects the machining accuracy. is necessary. Incidentally, since the double-sided surface grinder is operated for 20 to 25 years, the maintenance cost is a big problem for the user. Therefore, the guide plate 6 must be provided to the user at the lowest possible cost. However, since a large number of small-diameter suction holes 7 are formed in the guide plate 6, the structure is complicated to connect the large number of small-diameter suction holes 7 to the suction device at the same time. Therefore, the cost becomes extremely high, which is a big problem for the user.
[0010]
The present invention has been made in view of the above-described circumstances, and continuously sucks the inner and outer peripheral portions of a carrier disk in the rotation circumferential direction of the carrier disk, so that the carrier disk of the workpiece being conveyed. It is an object of the present invention to provide a work carrier device of a double-sided surface grinding machine capable of more reliably preventing the undercut of the work piece from slipping underneath.
[0011]
[Means for Solving the Problems]
The present invention provides a carrier disk (11) that rotates about an axis parallel to a rotation axis of a pair of grinding wheels (13) and (14) of a double-sided surface grinder, in order to achieve the above object. An inlet-side guide plate (16) arranged below a portion of the plate (11) located on the inlet side of the grinding wheels (13) and (14), and a grinding wheel (13) of the carrier disk (11) The workpiece (W) held on the carrier disk (11) is provided with an exit-side guide plate (17) arranged below the portion located on the exit side to (14), and the carrier disk (11) is rotated. The workpiece (W) ground by the grinding wheels (13) and (14) is supplied while being sequentially fed between the grinding wheels (13) and (14) by being conveyed on the inlet side guide plate (16). In the work carrier device of the double-sided surface grinding machine, which is conveyed on the exit side guide plate (17) with the rotation of the carrier disk (11) and discharged from the discharge chute when passing the end of the exit side guide plate (17). , Thereby disposed along the inner circumference of the mouth-side guide plate (16) and the outlet-side guide plate (17), provided between each other at the end of the inlet-side guide plate beginning and an outlet-side guide plate (16) (17) small arcuate carrier disc suction member (19), in (19), a small arc-shaped carrier disc suction member (19), suction grooves in an arc over the circumferential direction of the length of (19) ( 21) and (21), and the inner peripheral portion of the carrier disk (11) is formed by suction grooves (21) and (21) provided in the small circular arc-shaped carrier disk suction members (19) and (19). Of the pair of grinding wheels (13) of the double-sided surface grinding machine, (13), substantially the entire portion located outside the (14) is continuously sucked in the rotating circumferential direction of the carrier disk (11) , and inlet-side guide plate (16) and the outlet-side guide plate large arc-shaped carrier disc suction member which is disposed along the outer periphery (17) (20), (20), the large arc-shaped carrier disc suction member (20), (20) , the suction grooves (22), (2) in an arc shape over the entire length in the circumferential direction 2) , the outer peripheral portion of the carrier disk (11) is moved by the suction grooves (22), (22) provided in the large circular carrier disk suction members (20), (20). The suction is continuously performed in the circumferential direction of (11).
[0012]
Further, the guide plate is divided into a plurality of parts in the circumferential direction of rotation of the carrier disk as required.
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, a preferred embodiment of the present invention will be described with reference to FIGS.
[0014]
FIG. 1 is a plan view of a work carrier apparatus for a double-sided surface grinding machine according to the present invention (a carrier disk is shown by imaginary lines), and FIGS. 2 and 3 are lines AA and BB in FIG. FIG.
[0015]
1 to 3, reference numeral 11 denotes a thin plate-shaped horizontal carrier disk, which is concentrically supported on a carrier disk support table 12 rotatable in a horizontal plane, in the work transfer direction (the direction of the imaginary arrow). Rotate. The carrier disk 11 is arranged so that the outer peripheral portion passes between a pair of upper and lower grinding wheels 13 and 14 shown by imaginary lines, and a workpiece accommodation hole penetrating in an axial direction at a plurality of locations on the same circumference of the outer peripheral portion. 15 Reference numeral 16 denotes an inlet-side guide plate disposed below a portion of the carrier disk 11 located on the entrance side of the grinding wheels 13 and 14, and 17 denotes a portion of the carrier disk 11 located on the outlet side of the grinding wheels 13 and 14. The work W accommodated in the work accommodation hole 15 of the carrier disk 11 is supported by the exit-side guide plate arranged below so as not to fall off. The inlet-side guide plate 16 and the outlet-side guide plate 17 are divided into a plurality (for example, 2 to 4) in the circumferential direction of rotation of the carrier disk 11 and fixed to a guide plate support 18 which is a stationary member with bolts or the like. . Reference numerals 19 and 19 denote small arc-shaped carrier disk suction members disposed along the inner circumferences of the entrance side guide plate 16 and the exit side guide plate 17, and 20 and 20 denote the entrance side guide plate 16 and the exit side guide plate 17 respectively. Is fixed to the guide plate support 18 with bolts or the like by a large circular arc-shaped carrier disk suction member disposed along the outer circumference of the carrier. Suction grooves 21 and 22 are formed in the carrier disk suction members 19 and 20 in an arc shape over the entire length in the circumferential direction and open on the upper surface, and the suction grooves 21 and 22 are formed in the suction pockets 23 and 24 and the guide plate. It is connected to a suction device 29 via suction holes 25 and 26 formed in the support base 18 and suction port members 27 and 28 attached to the guide plate support base 18.
[0016]
Next, the operation of the present embodiment will be described. First, the grinding wheels 13 and 14 are driven to rotate, and the carrier disk 11 is driven to rotate in the direction of the arrow. Further, the suction device 29 is driven to apply a suction force to the arc-shaped suction grooves 21 and 20 of the carrier disk suction members 19 and 20, and the inner and outer peripheral portions of the carrier disk 11 are moved to the carrier disk suction members 19 and 20. Suction. Therefore, the carrier disk 11 rotates while being sucked by the carrier disk suction members 19 and 20. Next, the workpiece W is sequentially supplied to the workpiece accommodating hole 15 of the rotating carrier disk 11 by a loading device (not shown), and the workpiece W is moved along the rotation of the carrier disk 11 by an arrow on the entrance side guide plate 16. And supplied between the grinding wheels 13 and 14. Thereby, both surfaces of the work W are ground simultaneously by the grinding wheels 13 and 14 while passing between the grinding wheels 13 and 14. Thereafter, the ground work W is conveyed on the outlet side guide plate 17 with the rotation of the carrier disk 11 and drops from the work accommodating hole 15 of the carrier disk 11 when passing through the end of the outlet side guide plate 18. And discharged by a discharge chute (not shown).
[0017]
According to this embodiment, the suction grooves are formed in an arc shape over the entire length in the circumferential direction of the carrier disk suction members 19 and 20 arranged along the inner and outer circumferences of the inlet side guide plate 16 and the outlet side guide plate 17. Since the carrier 21 and 22 are formed, the inner peripheral portion and the outer peripheral portion of the carrier disk 11 can be continuously sucked in the rotation circumferential direction of the carrier disk 11. Accordingly, the carrier disk 11 is always kept in a flat state without waving, and the work W being conveyed does not fall below the carrier disk 11.
[0018]
Further, according to the present embodiment, the arc-shaped suction grooves 21 and 22 formed in the carrier disk suction members 19 and 20 disposed along the inner and outer circumferences of the entrance side guide plate 16 and the exit side guide plate 17, respectively. Since the carrier disk 11 is sucked, the work W accommodated in the work accommodation hole 15 of the carrier disk 11 is not sucked. Accordingly, the dust and burrs attached to the work W are not sucked, so that the arc-shaped suction grooves 21 and 22 are not clogged with the dust and burrs attached to the work W. Moreover, since the arc-shaped suction grooves 21 and 22 are always covered with the carrier disk 11 and are not exposed, the arc-shaped suction grooves 21 and 22 are not exposed to the grinding fluid. Accordingly, sludge in the grinding fluid does not enter the suction device 29 from the arc-shaped suction grooves 21 and 22 to damage the suction device 29, and the arc-shaped suction grooves 21 and 22 are not clogged. Even if the arc-shaped suction grooves 21 and 22 are clogged, cleaning is easier than cleaning a large number of small-diameter suction holes.
[0019]
According to this embodiment, the suction grooves 21 and 22 for sucking the carrier disk 11 are provided along the inner and outer peripheries of the entrance-side guide plate 16 and the exit-side guide plate 17, respectively. Therefore, it is not necessary to form a suction groove or a suction hole in the inlet-side guide plate 16 and the outlet-side guide plate 17, and the inlet-side guide plate 16 and the outlet-side guide plate 17 have a simple structure and a reduced number of processes. It can be reduced and manufactured at low cost.
[0020]
Further, according to the present embodiment, since the entrance side guide plate 16 and the exit side guide plate 17 are divided into a plurality in the circumferential direction of rotation of the carrier disk 11, the entrance side guide plate 16 and the exit side guide plate 17 are required. It is possible to replace only the parts. That is, the entrance side guide plate 16 and the exit side guide plate 17 tend to wear particularly near the entrance where the work W is carried in between the grinding wheels 13 and 14 and near the exit where the work W is carried out between the grinding wheels 13 and 14. When the work W is carried in between the grinding wheels 13 and 14, and when the work W is carried out between the grinding wheels 13 and 14, the work W is subjected to the rotational force of the grinding wheels 13 and 14 so that the work W is guided by the entrance side guide. This is because it is vigorously rotated near the entrance of the plate 16 and near the exit of the exit-side guide plate 17. Therefore, since the inlet-side guide plate 16 and the outlet-side guide plate 17 are divided into a plurality in the circumferential direction of rotation of the carrier disk 11, it is not necessary to replace the entirety of the inlet-side guide plate 16 and the outlet-side guide plate 17. Only the places where the wear is severe (the vicinity of the entrance of the entrance side guide plate 16 and the vicinity of the exit of the exit side guide plate 17) need only be replaced, and the cost can be further reduced. Therefore, since the inlet side guide plate 16 and the outlet side guide plate 17 which need to be periodically replaced as consumable parts can be provided to the user at the lowest possible cost, maintenance cost, which is a major problem for the user, can be reduced. I can do it.
[0021]
According to the above embodiment, the entrance side guide plate 16 and the exit side guide plate 17 are divided into a plurality in the circumferential direction of rotation of the carrier disk 11, but the entrance side guide plate 16 and the exit side guide plate 17 are required. It is not necessary to divide the carrier disk 11 into a plurality in the circumferential direction of rotation.
[0022]
【The invention's effect】
As described above, according to the present invention, the suction groove is formed in an arc over the circumferential length of the guide plate carrier disc suction member disposed on the inner periphery of the arc-shaped suction Since the inner and outer peripheral portions of the carrier disk are continuously sucked in the circumferential direction of rotation of the carrier disk by the grooves, the workpiece being transported while the carrier disk is always kept in a flat state can be used as the carrier disk. There is no dive below. In addition, since the arc-shaped suction groove for sucking the carrier disk is formed in the carrier disk suction member disposed along the inner and outer circumferences of the guide plate, it is not necessary to form a suction passage in the guide plate, and the guide plate is not required. The structure can be simplified and the number of processes can be reduced, so that the guide plate can be manufactured at low cost. In addition, since the guide plate is divided into a plurality in the circumferential direction of rotation of the carrier disk, it is possible to replace the guide plate only at a necessary portion, and it is possible to further reduce the cost. Therefore, a guide plate that needs to be periodically replaced as a consumable part can be provided to the user at the lowest possible cost, and maintenance cost, which is a major problem for the user, can be reduced.
[Brief description of the drawings]
FIG. 1 is a plan view of a work carrier device of a double-sided surface grinding machine according to the present invention (a carrier disk is shown by imaginary lines).
FIG. 2 is an enlarged longitudinal sectional view taken along line AA of FIG.
FIG. 3 is an enlarged vertical sectional view taken along line BB of FIG. 1;
FIGS. 4A and 4B are drawings showing a conventional work carrier device, wherein FIG. 4A is a plan view and FIG.
FIG. 5 is an explanatory view showing a waving phenomenon of a carrier disk.
FIGS. 6A and 6B are drawings showing a roller holding type work carrier device, wherein FIG. 6A is a plan view and FIG.
FIG. 7 is a plan view showing a suction type work carrier device.
FIG. 8 is an explanatory view showing a waving phenomenon of a carrier disk in a suction type work carrier device.
FIG. 9 is an explanatory view showing a state in which a small-diameter suction hole, a work accommodation hole of a carrier disk, and an inner diameter hole of a work accommodated therein overlap in a suction type work carrier device.
[Explanation of symbols]
W Work 11 Carrier disc 13 Grinding grindstone 14 Grinding grindstone 15 Work accommodation hole 16 Inlet side guide plate 17 Outlet side guide plate 18 Guide plate support base 19 Carrier disk suction member 20 Carrier disk suction member 21 Suction groove 22 Suction groove 29 Suction device

Claims (1)

両頭平面研削盤の一対の研削砥石(13),(14)の回転軸心と平行な軸心回りに回転するキャリア円板(11)と、キャリア円板(11)の研削砥石(13),(14)の入口側に位置する部分の下方に配置された入口側ガイド板(16)と、キャリア円板(11)の研削砥石(13),(14)への出口側に位置する部分の下方に配置された出口側ガイド板(17)とを備え、キャリア円板(11)に保持したワーク(W)を、キャリア円板(11)の回転に伴って入口側ガイド板(16)上を搬送させることにより順次研削砥石(13),(14)間に供給すると共に、研削砥石(13),(14)により研削されたワーク(W)をキャリア円板(11)の回転に伴って出口側ガイド板(17)上を搬送し、出口側ガイド板(17)の終端を通過したところで排出シュートから排出する両頭平面研削盤のワークキャリア装置において、入口側ガイド板(16)および出口側ガイド板(17)の内周に沿って配設すると共に、入口側ガイド板 (16) の始端および出口側ガイド板 (17) の終端の相互間に設けた小円弧状のキャリア円板吸引部材(19),(19)に、小円弧状のキャリア円板吸引部材 (19),(19) の円周方向の全長に亘って円弧状に吸引溝 (21),(21) を形成し、小円弧状のキャリア円板吸引部材 (19),(19) に設けた吸引溝 (21),(21) によって、キャリア円板 (11) の内周部のうち、両頭平面研削盤の一対の研削砥石(13),(14)の外側に位置する部分のほぼ全体を当該キャリア円板 (11) の回転円周方向に連続的に吸引し、かつ、入口側ガイド板(16)および出口側ガイド板(17)の外周に沿って配設した大円弧状のキャリア円板吸引部材(20),(20)に、大円弧状のキャリア円板吸引部材 (20),(20) の円周方向の全長に亘って円弧状に吸引溝 (22),(22) を形成し、大円弧状のキャリア円板吸引部材 (20),(20) に設けた吸引溝 (22),(22) によって、キャリア円板(11)の外周部を当該キャリア円板(11)の回転円周方向に連続的に吸引することを特徴とする両頭平面研削盤のワークキャリア装置。A carrier disk (11) that rotates around an axis parallel to the rotation axis of a pair of grinding wheels (13), (14) of a double-sided surface grinding machine, and a grinding wheel (13) of the carrier disk (11), (14) an inlet side guide plate (16) disposed below the portion located on the inlet side, and a portion of the carrier disk (11) located on the outlet side to the grinding wheels (13) and (14). A work (W) held on the carrier disk (11) with the outlet-side guide plate (17) arranged below, and the work (W) held on the carrier disk (11) is placed on the inlet-side guide plate (16) with the rotation of the carrier disk (11). The workpiece (W) ground by the grinding wheels (13) and (14) is supplied along with the rotation of the carrier disc (11), while being sequentially supplied between the grinding wheels (13) and (14) by transporting the workpiece. In a work carrier device of a double-sided surface grinding machine that conveys on the exit side guide plate (17) and discharges from the discharge chute when passing through the end of the exit side guide plate (17), the entrance side guide plate (16) and the exit side guide Thereby disposed along the inner periphery (17), the inlet-side guide plate beginning and an outlet-side guide plate (17) a small arc-shaped carrier disc suction member provided therebetween the end of the (16) (19 ), (19), suction grooves (21), (21) are formed in an arc shape over the entire circumferential length of the small circular carrier disk suction member (19), (19) , and a small circle is formed. By the suction grooves (21), (21) provided in the arc-shaped carrier disk suction members (19), (19) , a pair of grinding wheels of a double-sided surface grinding machine in the inner peripheral portion of the carrier disk (11). (13), substantially the entire portion located outside of (14) is continuously sucked in the rotating circumferential direction of the carrier disk (11) , and the inlet-side guide plate (16) and the outlet-side guide plate The large circular carrier disk suction members (20) and (20) arranged along the outer circumference of (17) are attached to the large circular carrier disk suction members (20) and (20) in the circumferential direction. arcuate suction groove over the entire length (22), to form a (22), the large arc-shaped carrier disc引部member (20), (20) the suction groove provided in (22), by (22), continuously withdrawing the rotational circumferential direction of the carrier disc to the outer periphery of the carrier disc (11) (11) A work carrier device for a double-sided surface grinder.
JP2000011813A 2000-01-20 2000-01-20 Work carrier device for double-sided surface grinder Expired - Lifetime JP3586404B2 (en)

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JP4814282B2 (en) * 2008-05-20 2011-11-16 大昌精機株式会社 Vertical double-sided surface grinding machine

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