JP3564946B2 - Flip chip mounting structure - Google Patents
Flip chip mounting structure Download PDFInfo
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- JP3564946B2 JP3564946B2 JP15120297A JP15120297A JP3564946B2 JP 3564946 B2 JP3564946 B2 JP 3564946B2 JP 15120297 A JP15120297 A JP 15120297A JP 15120297 A JP15120297 A JP 15120297A JP 3564946 B2 JP3564946 B2 JP 3564946B2
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- flip chip
- chip mounting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/31—Structure, shape, material or disposition of the layer connectors after the connecting process
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/13—Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
- H01L2224/13001—Core members of the bump connector
- H01L2224/13099—Material
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/17—Structure, shape, material or disposition of the bump connectors after the connecting process of a plurality of bump connectors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
- H01L2224/73201—Location after the connecting process on the same surface
- H01L2224/73203—Bump and layer connectors
- H01L2224/73204—Bump and layer connectors the bump connector being embedded into the layer connector
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- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/8319—Arrangement of the layer connectors prior to mounting
- H01L2224/83194—Lateral distribution of the layer connectors
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- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/83909—Post-treatment of the layer connector or bonding area
- H01L2224/83951—Forming additional members, e.g. for reinforcing, fillet sealant
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- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Wire Bonding (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、フリップチップがセラミック多層基板上に実装されたフリップチップの実装構造に関する。
【0002】
【従来の技術】
従来、フリップチップをはんだバンプを用いて基板上に実装し、その後、フリップチップと基板間に、はんだの熱疲労寿命を確保するため、補強用樹脂を注入するものが提案されている(特開平8−8300号公報参照)。
このようなフリップチップの実装工程の一例を図2に示す。まず、図2(a)に示すように、セラミック多層基板1上の導体ランド2に、はんだペースト3を印刷する。次に、図2(b)に示すように、バンプ電極5およびはんだバンプ6を有するフリップチップ4をセラミック多層基板1上にマウントする。この後、図2(c)に示すように、リフロー処理を行ってはんだを溶融させ、導体ランド2とバンプ電極5とをはんだ7にて接続固定する。そして、洗浄を行った後、図2(d)に示すように、フリップチップ4の側面1辺よりディスペンサを用いて補強用樹脂8を注入し、この後、補強用樹脂8を加熱硬化させる。
【0003】
このようなフリップチップの実装構造において、補強用樹脂8の注入を良好に行うためには、セラミック多層基板1とフリップチップ4の間の注入口間隔を所定値以上に確保する必要がある。
従来、基板とフリップチップ間の間隔を所定値以上に確保する場合、フリップチップと基板間に間隔規定物を設けるもの(特開平4−84448号公報、特開平4−62945号公報参照)、フリップチップ実装時に外部からの力でフリップチップを押し上げてバンプを形成するもの(特開昭62−139386号公報参照)、はんだバンプを高融点はんだと低融点はんだにて構成するもの(特開昭59−58843号公報参照)、あるいはフリップチップのバンプ電極の高さを高くするもの(特開平7−211722号公報参照)がある。
【0004】
【発明が解決しようとする課題】
しかしながら、フリップチップと基板間に間隔規定物を設けるものは、間隔規定物を余分に必要とするとともに補強用樹脂との接合性に問題が生じる可能性があり、フリップチップ実装時に外部からの力でフリップチップを押し上げてバンプを形成するものは、そのための工程の追加および治具が必要になり、はんだバンプを高融点はんだと低融点はんだにて構成したり、フリップチップのバンプ電極の高さにするものは、はんだ材料、電極構成に特別の細工が必要となる。
【0005】
本発明は上記問題に鑑みたもので、上記した従来のものとは異なる新規な構造にて、注入口間隔を確保することを目的とする。
【0006】
【課題を解決するための手段】
本発明者は、フリップチップのバンプ電極の微細化、バンプ電極数の増加を図るため、バンプ電極のピッチ(バンプピッチ)が300μmでチップサイズが10mm□(10mm×10mm)のフリップチップをセラミック多層基板に実装することを試みたところ、フリップチップを実装する領域(以下、フリップチップ実装部という)に局部的な反りが発生することを見い出した。
【0007】
本発明者は、この局所的な反りについて検討を行った。セラミック多層基板を形成する場合、図3(a)に示すように、グリーンシート10に、導体を充填したスルーホール11を形成するとともに引出し配線12を形成し、各グリーンシート10を積層した後、焼成を行うが、焼成初期の段階では、図3(b)に示すように、2層目の引出し配線12が図中の矢印のように収縮しはじめ、引出し配線12のない部分のグリーンシート10が押し出され反りが発生する。また、焼成の最終段階では、図3(c)に示すように、グリーンシート10が収縮しはじめるが、このときには引出し配線12はすでに固くなりはじめているので、フリップチップ実装部には図に示すような大きな凸状のドーム型の反り1aが発生する。
【0008】
このような反り1aが形成された場合、補強用樹脂がフリップチップの中央部に入りにくくなるため、何らかの方法で注入口間隔を大きくする必要がある。
本発明者は、さらに、反り1aについて鋭意検討をした結果、2層目の引出し配線12の配線密度を調節することにより、反り1aの高さを調節できることを見い出した。すなわち、図4に示すように、導体ランド2をフリップチップ実装部13の外周に形成し、その引き出し配線12を、それぞれの導体ランド2から外方に形成した場合、導体ランド2で囲まれた領域の内側には、引き出し配線12が形成されていないため、セラミック多層基板1の焼成時に、フリップチップ実装部13において大きな収縮が生じ、反り1aの高さを大きくすることができる。なお、導体ランド2としては、上述したフリップチップの場合、フリップチップ実装部13の外周に100程度形成することができる。
【0009】
図5に、上述した場合のフリップチップ実装部13の反り1aを、3次元レーザ変位計を用いて測定した結果を示す。フリップチップ実装部13の中央部で40μm程度の反りが発生していることが分かる。
なお、反り1aを大きくするためには、2層目の引出し配線12のみならず、3層目以下の引出し配線においても導体ランド2で囲まれた領域の内側に形成しないようにするのが好ましい。
【0010】
本発明者は、上述した検討を基に、補強用樹脂の注入に妨げとなっていた反り1aを、逆に、注入口間隔を規定する間隔規定物として利用することを着想し、本発明を想到するに至った。
すなわち、本発明の特徴とするところは、請求項1に記載したように、セラミック多層基板(1)におけるフリップチップ実装部(13)に形成される反り(1a)を、補強用樹脂(8)の注入口の間隔を規定する高さにしたことを特徴としている。
【0011】
従って、従来のもののように余分な間隔規定物を設けることなく、所望の注入口間隔を確保して、補強用樹脂を良好に注入することができる。
この場合、請求項2に記載したように、反り(1a)は、フリップチップ(4)の下面と当接する高さになっているのが好ましい。
また、具体的には、請求項3に記載したように、バンプ電極(5)のピッチが300μm以下の場合に、反り(1a)を40μm以上の高さにすれば、補強用樹脂の注入を良好に行うことができる。
【0012】
【発明の実施の形態】
以下、本発明を図に示す実施形態について説明する。
図1に、フリップチップ実装部13において、フリップチップ4をセラミック多層基板1にマウントし、リフロー処理を行った後、補強用樹脂8を注入する工程を示す。
【0013】
図1(a)の工程においては、フリップチップ4をセラミック多層基板1にマウントする。セラミック多層基板1には、図3、図4で示したように、導体が充填されたスルーホール11および引出し配線12により内部配線が形成されており、セラミック多層基板1上には導体ランド2が形成されている。フリップチップ4は、10mm□サイズのもので、その下面外周部には300μmのピッチで等間隔に複数のバンプ電極5が形成されている。また、バンプ電極5には、はんだバンプ6が形成されている。
【0014】
また、セラミック多層基板1には、高さ約40μmの反り1aが形成されている。ここで、バンプ電極5、はんだバンプ6、導体ランド2、はんだペースト3のそれぞれの厚さの合計は、40μmより大きく設定されており、このため、フリップチップ4をセラミック多層基板1にマウントしたとき、フリップチップ4と反り1aの間には、図に示すように隙間が生じている。
【0015】
次に、図1(b)の工程において、リフロー処理を行う。このリフロー処理によって、はんだ3、6を溶融・硬化させ、バンプ電極5と導体ランド2とを、はんだ7により接続固定する。この場合、はんだ3、6の溶融によって、フリップチップ4がセラミック多層基板1側に下がり、フリップチップ4の下面と反り1aの上部とが当接する。従って、フリップチップ4とセラミック多層基板1間の注入口間隔hが、反り1aの高さである約40μmになる。
【0016】
そして、洗浄を行った後、図1(c)に示すように、フリップチップ4とセラミック多層基板1の間に、ガラスフィラー入りの補強用樹脂8を注入する。
この場合、注入口間隔hが約40μm以上であれば、補強用樹脂8を良好に注入できることが確認できているので、反り1aにより注入口間隔hを約40μmに規定することによって、従来のもののように余分な間隔規定物を設けることなく、所望の注入口間隔hを確保して、補強用樹脂8を良好に注入することができる。
【0017】
このようにして、補強用樹脂8が注入されたフリップチップの実装構造が得られる。
なお、上述した実施形態において、反り1aの高さは、バンプ電極5と導体ランド2の高さの和より大きければ、注入口間隔hを所望の値に確保することができる。この場合、反り1aは、フリップチップ4の下面と反り1aの上部とが当接する高さになるのが好ましいが、反り1aによって注入口間隔hを規定することができれば、必ずしもフリップチップ4の下面と反り1aの上部とが当接していなくてもよい。
【0018】
また、フリップチップ4において、バンプピッチが小さくなるほどバンプ電極5が微細化し注入口間隔hが小さくなるので、バンプピッチが300μmより小さい場合でも、注入口間隔hが40μmより大きくなるように、反り1aの高さを設定すれば、補強用樹脂8を良好に注入することができる。
また、バンプ電極5と導体ランド2を電気的に接続固定する場合、はんだバンプ6、はんだペースト3を用いて行うものを示したが、それ以外の接続材料を用いて行うようにしてもよい。例えば、はんだバンプ6、はんだペースト3に代わりに導電性接着剤として銀ペーストを用いることができる。
【図面の簡単な説明】
【図1】本発明の一実施形態における、フリップチップ実装部の実装工程を示す図である。
【図2】フリップチップの全体の実装工程を示す図である。
【図3】セラミック積層基板1の焼成時に局部的な反りが発生することを説明するための図である。
【図4】導体ランド2と引き出し配線12の平面的な形成状態を示す図である。
【図5】3次元レーザ変位計を用いてフリップチップ実装部における反りの状態を測定した結果を示す図である。
【符号の説明】
1…セラミック多層基板、1a…反り、2…導体ランド、
4…フリップチップ、5…バンプ電極、7…はんだ、8…補強用樹脂、
13…フリップチップ実装部。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a flip chip mounting structure in which a flip chip is mounted on a ceramic multilayer substrate.
[0002]
[Prior art]
Conventionally, a method has been proposed in which a flip chip is mounted on a substrate using solder bumps, and then a reinforcing resin is injected between the flip chip and the substrate in order to secure the thermal fatigue life of the solder (Japanese Patent Application Laid-Open No. HEI 9-163568). 8-8300).
FIG. 2 shows an example of such a flip chip mounting process. First, as shown in FIG. 2A, the
[0003]
In such a flip-chip mounting structure, in order to inject the reinforcing
Conventionally, when a gap between a substrate and a flip chip is secured to a predetermined value or more, a gap regulating member is provided between the flip chip and the substrate (see JP-A-4-84448 and JP-A-4-62945). A method in which a flip chip is pushed up by an external force during chip mounting to form a bump (see Japanese Patent Application Laid-Open No. Sho 62-139386), and a method in which a solder bump is composed of a high melting point solder and a low melting point solder (Japanese Patent Application Laid-Open No. 59-1984). Japanese Unexamined Patent Application Publication No. 7-211722), or a method in which the height of a flip chip bump electrode is increased (see Japanese Patent Application Laid-Open No. 7-211722).
[0004]
[Problems to be solved by the invention]
However, a device having a spacing member between the flip chip and the substrate requires an extra spacing member and may have a problem in bonding with the reinforcing resin. In the case of forming a bump by pushing up a flip chip, additional steps and jigs are required for this, and solder bumps may be composed of high melting point solder and low melting point solder, or the height of flip chip bump electrodes Requires special work for the solder material and the electrode configuration.
[0005]
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has as its object to secure an injection port interval with a novel structure different from the above-described conventional one.
[0006]
[Means for Solving the Problems]
In order to miniaturize the bump electrode of the flip chip and increase the number of bump electrodes, the present inventor used a flip chip having a bump electrode pitch (bump pitch) of 300 μm and a chip size of 10 mm □ (10 mm × 10 mm) as a ceramic multilayer. An attempt was made to mount it on a substrate, and found that local warpage occurred in a region where a flip chip was mounted (hereinafter, referred to as a flip chip mounting portion).
[0007]
The inventor has studied this local warpage. In the case of forming a ceramic multilayer substrate, as shown in FIG. 3A, a
[0008]
When such a warp 1a is formed, it becomes difficult for the reinforcing resin to enter the central portion of the flip chip, and it is necessary to increase the gap between the injection ports by some method.
The inventor has further studied the warpage 1a and found that the height of the warpage 1a can be adjusted by adjusting the wiring density of the second-
[0009]
FIG. 5 shows a result of measuring the warpage 1a of the flip
In order to increase the warpage 1a, it is preferable that not only the second-
[0010]
The present inventor has conceived of using the warpage 1a, which has hindered the injection of the reinforcing resin, on the contrary, as an interval regulating member for defining an injection port interval, based on the above-described study, and has developed the present invention. I came to imagination.
That is, the feature of the present invention is that, as described in
[0011]
Accordingly, a desired injection port interval can be ensured and a reinforcing resin can be injected well without providing an extra interval defining material unlike the conventional one.
In this case, as described in
Further, specifically, when the pitch of the bump electrodes (5) is 300 μm or less and the warpage (1a) is set to a height of 40 μm or more, the injection of the reinforcing resin is performed. Can be performed well.
[0012]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments of the present invention shown in the drawings will be described.
FIG. 1 shows a process in which the
[0013]
In the step of FIG. 1A, the
[0014]
The
[0015]
Next, a reflow process is performed in the step of FIG. By this reflow treatment, the
[0016]
After cleaning, a reinforcing
In this case, it has been confirmed that the reinforcing
[0017]
In this way, a flip chip mounting structure into which the reinforcing
In the above-described embodiment, if the height of the warpage 1a is larger than the sum of the heights of the
[0018]
Also, in the
In the case where the
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a mounting process of a flip-chip mounting unit according to an embodiment of the present invention.
FIG. 2 is a view showing an entire mounting process of the flip chip.
FIG. 3 is a diagram for explaining that local warpage occurs when the ceramic
FIG. 4 is a diagram showing a planar formation state of a
FIG. 5 is a diagram showing a result of measuring a state of warpage in a flip chip mounting portion using a three-dimensional laser displacement meter.
[Explanation of symbols]
DESCRIPTION OF
4: Flip chip, 5: Bump electrode, 7: Solder, 8: Reinforcing resin,
13 ... Flip chip mounting part.
Claims (3)
前記セラミック多層基板(1)上で前記フリップチップ(4)が実装される領域(13)に、反り(1a)が形成されており、この反り(1a)は、前記補強用樹脂(8)の注入口の間隔を規定する高さになっていることを特徴とするフリップチップの実装構造。A plurality of bump electrodes (5) formed on the flip chip (4) and a plurality of conductor lands (2) formed on the ceramic multilayer substrate (1) are fixed by electric connection parts (7), respectively. In a flip chip mounting structure in which a reinforcing resin (8) is injected between the flip chip (4) and the ceramic multilayer substrate (1),
A warp (1a) is formed in an area (13) where the flip chip (4) is mounted on the ceramic multilayer substrate (1), and the warp (1a) is formed by the reinforcing resin (8). A flip-chip mounting structure characterized in that the height of the flip-chip is defined to define an interval between inlets.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15120297A JP3564946B2 (en) | 1997-06-09 | 1997-06-09 | Flip chip mounting structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15120297A JP3564946B2 (en) | 1997-06-09 | 1997-06-09 | Flip chip mounting structure |
Publications (2)
Publication Number | Publication Date |
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JPH10340928A JPH10340928A (en) | 1998-12-22 |
JP3564946B2 true JP3564946B2 (en) | 2004-09-15 |
Family
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JP15120297A Expired - Fee Related JP3564946B2 (en) | 1997-06-09 | 1997-06-09 | Flip chip mounting structure |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4110992B2 (en) | 2003-02-07 | 2008-07-02 | セイコーエプソン株式会社 | Semiconductor device, electronic device, electronic apparatus, semiconductor device manufacturing method, and electronic device manufacturing method |
JP4096774B2 (en) | 2003-03-24 | 2008-06-04 | セイコーエプソン株式会社 | SEMICONDUCTOR DEVICE, ELECTRONIC DEVICE, ELECTRONIC DEVICE, SEMICONDUCTOR DEVICE MANUFACTURING METHOD, AND ELECTRONIC DEVICE MANUFACTURING METHOD |
JP2004349495A (en) | 2003-03-25 | 2004-12-09 | Seiko Epson Corp | Semiconductor device and its manufacturing method, and electronic device and electronic equipment |
KR100636364B1 (en) | 2005-04-15 | 2006-10-19 | 한국과학기술원 | Bonding method for solder-pad in flip-chip package |
JP4765804B2 (en) * | 2006-07-14 | 2011-09-07 | 株式会社デンソー | Manufacturing method of semiconductor device |
JP2021048195A (en) | 2019-09-17 | 2021-03-25 | キオクシア株式会社 | Semiconductor device and method for manufacturing the same |
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1997
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