JP3558473B2 - How to install insulation sound absorbing material - Google Patents

How to install insulation sound absorbing material Download PDF

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Publication number
JP3558473B2
JP3558473B2 JP32360496A JP32360496A JP3558473B2 JP 3558473 B2 JP3558473 B2 JP 3558473B2 JP 32360496 A JP32360496 A JP 32360496A JP 32360496 A JP32360496 A JP 32360496A JP 3558473 B2 JP3558473 B2 JP 3558473B2
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Japan
Prior art keywords
absorbing material
sound absorbing
heat insulating
fibers
installation
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Expired - Lifetime
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JP32360496A
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Japanese (ja)
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JPH09290473A (en
Inventor
博美 綿谷
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株式会社マグ
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【0001】
【発明の属する技術分野】
本発明は、断熱吸音材の取り付け方法に関し、更に詳細には、無機質短繊維製断熱吸音材の取り付け方法に関するものである。
【0002】
【従来の技術】
上記したような種類の断熱吸音材は、従来から知られており、このような断熱吸音材に使用される無機質短繊維としては、ガラス繊維、ロックウール、スラグウール、アルミナ繊維、チタン酸カリウム繊維、炭素繊維、および金属繊維等が挙げられるが、通常ガラス繊維が用いられている。
このような断熱吸音材は、例えば特開昭59−82454号公報に開示されているようにして製造される。
すなわち、溶融ガラスを高速回転するスピナーに流下させ、スピナーの側壁に設けた細孔より遠心力により飛ばし、繊維化して(遠心法)、ガラス短繊維を製造する。この後、このガラス短繊維を製造する装置の下方に設けられた結合剤スプレーノズルによって、気流に乗って下方に流れるガラス短繊維に、繊維同士の結合剤である熱硬化性樹脂例えばフェノール樹脂を吹き付ける。このフェノール樹脂が吹き付けられた繊維は、上記気流とともに集綿函方向に進む。この集綿函には、例えば網目状のコレクションネットからなる集綿コンベアが移動しており、その裏面は、大気より低い圧力すなわち負圧となるようにサクションブロアによって吸引されており、これによって、繊維が集綿コンベア上に綿状に堆積積層される。このように堆積積層されて、綿状となった繊維は、上記集綿函を出て、次に上記結合剤を硬化させつつ製品の厚みを整えるキュアオーブンへと移行して行く。このキュアオーブンでは、制御された温度の熱風を綿の間を通過させて樹脂を硬化させ、繊維同士を結合させ一定厚みのマット状製品へと成して行く。更にその後、所望寸法に切断して製品とする。
【0003】
【発明が解決しようとする課題】
しかしながら、上記のようにして製造された断熱吸音材は、繊維が単に積層されているだけであること等から、繊維同士の面方向の結合強度は大きいが、この面方向と垂直な方向での結合強度が弱く、層間剥離を生じやすいという大きな問題点を有している。また、この層間剥離を生じやすいという欠点から、時間が経つにつれて体積膨張が生じて、有効な吸音、断熱作用を果たせなくなったり、ひどいときには、設置場所から離脱してしまうことがあった。また、上記従来の断熱吸音材は、面方向の圧縮変形性および可撓性に乏しく、したがって、設置場所が狭いような場合には切断して幅を小さくしたり、また設置場所が湾曲していたりした場合には、一方の面に所定の間隔でスリットを入れなければならない等の作業性上の問題点も有していた。
そこで、本発明は、上記従来製品の問題点に鑑み、層間剥離を生じにくく、面方向の圧縮性、可撓性に優れた断熱吸音材を提供し、壁部材に断面T字形の補強部材が設けられているような場合であっても、断熱吸音材の取り付け設置が極めて容易に行えることを目的とするものである。
【0004】
【課題を解決するための手段】
本発明による断熱吸音材は、無機質短繊維を集積してなる断熱吸音素材を、その面方向1方向にジグザグに折り畳んで形成されたものであり、面方向に対してほぼ垂直方向であってほぼ平行に立ち上げた複数の立ち上げ部分と、該立ち上げ部分の隣り合ったものを、上部と下部で交互に接続する複数の接続部分とを備え、上部における接続部分で上面を、下部における接続部分で下面をそれぞれ形成して、ほぼ均一な厚さに形成されているとともに、繊維同士を結合する結合剤で全体として一体に密着形成され、上面および下面のうち一方の面を部材への設置面とする断熱吸音材の取り付け方法であって、隣り合った立ち上げ部分同士の接合を分離して断面T字形の補強部材を跨がせることで、断面T字形の補強部材が設けられている壁部材の設置面に、断熱吸音材を沿わせて取り付けることを特徴とするものである。
【0005】
【発明の実施の形態】
本発明の断熱吸音材は、上記したように面方向に折り畳まれたジグザグ状をなし、しかも全体として一体に密着成形されているので、従来の製品のように層間剥離が生ずるようなことがない。また、上記折り畳み方向には、面方向の圧縮性があり、従って断熱吸音材の幅が設置場所の幅より狭い場合であっても、該方向に圧縮することによって、設置が可能となる。また、壁部材に断面T字形の補強部材が設けられているような場合であっても、該当箇所の隣合った垂直部分同士の接合を分離することにより、これを跨がせることができ、このような場合であっても断熱吸音材の取り付け設置が極めて容易に行える。
【0006】
【実施例】
以下、添付図面を参照しつつ、本発明の好ましい実施例による断熱吸音材について説明する。
第1図は、本発明の第1実施例による断熱吸音材1の斜視図である。
この第1実施例による断熱吸音材1は、全体として矩形のマット状のものであり、フェノール樹脂をスプレーにて付着させたガラス短繊維を集積してなる断熱吸音素材すなわち綿状体を、その面方向1方向にジグザグに折り畳んで形成されたものをキュアオーブンで硬化成形したものであり、上記面方向に対してほぼ垂直方向に延び、互いに対してほぼ平行な複数の垂直部分2と、該垂直部分の隣合ったものを、一組おきに上部で接合する上部接合部分3、および下部で接合する下部接合部分4とを備えている。上記上部接合部分3全体で、断熱吸音材1の上面を構成し、上記下部接合部分4の全体で該断熱吸音材1の下面を構成し、断熱吸音材1は、全体としてほぼ均一の厚さのものとされている。また、この断熱吸音材1は、繊維同士を結合する結合剤すなわちフェノール樹脂で全体として一体に密着形成されているとともに、繊維を単に積層して形成した断熱吸音材の対応するものと同じ密度に形成されている。
従って、本発明によれば、従来のものと同じ密度(重量)で、上記したように層間剥離がなく、かつ面の垂直方向の強度の大きい断熱吸音材を得ることができる。また、この断熱吸音材1は、例えば、第2図に示したように、列車のボディのように、壁部材aに断面T字形の補強部材bが設けられているような場合であっても、該当箇所の隣合った垂直部分2同士の接合を分離することにより、これを跨がせることができ、このような場合であっても断熱吸音材の取り付け設置が極めて容易に行えるという利点も在る。
なお、結合剤であるフェノール樹脂は、各繊維に施すことなく、生ウールを折り畳んで形成されたものの上面および下面に施し、その上で、加熱処理するようにしてもよい。
【0007】
【発明の効果】
本発明の断熱吸音材は、上記したように面方向に折り畳まれたジグザグ状をなし、しかも全体として一体に密着成形されているので、従来の製品のように層間剥離が生ずるようなことがない。また、上記折り畳み方向には、面方向の圧縮性があり、従って断熱吸音材の幅が設置場所の幅より狭い場合であっても、該方向に圧縮することによって、設置が可能となる。また、壁部材に断面T字形の補強部材が設けられているような場合であっても、該当箇所の隣合った垂直部分同士の接合を分離することにより、これを跨がせることができ、このような場合であっても断熱吸音材の取り付け設置が極めて容易に行える。
【図面の簡単な説明】
【図1】本発明の第1実施例による断熱吸音材の斜視図
【図2】上記第1実施例の断熱吸音材の施工の1例を示す説明図
【符号の説明】
1、10、20 断熱吸音材
2 垂直部分
3、4 接続部分
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for attaching a heat insulating sound absorbing material , and more particularly, to a method for mounting a heat insulating sound absorbing material made of inorganic short fibers.
[0002]
[Prior art]
Insulating sound absorbing materials of the type described above have been known in the past, and inorganic short fibers used for such insulating sound absorbing materials include glass fibers, rock wool, slag wool, alumina fibers, and potassium titanate fibers. , Carbon fiber, metal fiber and the like, and glass fiber is usually used.
Such a heat insulating and sound absorbing material is manufactured, for example, as disclosed in JP-A-59-82454.
That is, the molten glass is caused to flow down to a spinner rotating at a high speed, and is spun by a centrifugal force from a fine hole provided in a side wall of the spinner to be fiberized (centrifugal method) to produce short glass fibers. Thereafter, a thermosetting resin such as a phenol resin, which is a binder between the fibers, is applied to the glass short fibers flowing downward by the airflow by a binder spray nozzle provided below the apparatus for producing the glass short fibers. Spray. The fibers onto which the phenolic resin has been sprayed travel in the cotton collecting box direction together with the airflow. In this cotton box, for example, a cotton collection conveyor made of a mesh-like collection net is moving, and the back surface thereof is sucked by a suction blower so as to have a pressure lower than the atmosphere, that is, a negative pressure. The fibers are deposited and laminated on the cotton collection conveyor in a flocculent manner. The fibers that have been deposited and layered into a cotton form exit the cotton collecting box and then go to a cure oven that cures the binder and adjusts the thickness of the product. In this cure oven, hot air at a controlled temperature is passed between cottons to cure the resin, thereby bonding the fibers together to form a mat-like product having a constant thickness. Thereafter, the product is cut into desired dimensions to obtain a product.
[0003]
[Problems to be solved by the invention]
However, the heat-insulating sound-absorbing material manufactured as described above has a large bonding strength in the plane direction between the fibers because the fibers are simply laminated, etc. There is a large problem that the bonding strength is weak and delamination is likely to occur. In addition, due to the drawback that delamination tends to occur, volume expansion occurs over time, and effective sound absorption and heat insulation cannot be achieved. In severe cases, the layer may be separated from the installation location. Further, the above-mentioned conventional heat insulating and sound absorbing material has poor compressive deformation and flexibility in the surface direction. Therefore, when the installation place is narrow, it is cut to reduce the width or the installation place is curved. In such a case, there is also a problem in operability such that a slit must be formed on one surface at a predetermined interval.
The present invention has been made in view of the problems of the prior product, unlikely to delamination, the compressibility of the surface direction, to provide flexibility to the excellent thermal insulation sound absorbing material, the reinforcing member of T-shaped cross section to the wall member It is an object of the present invention to make it very easy to attach and install a heat insulating and sound absorbing material even when provided .
[0004]
[Means for Solving the Problems]
The heat-insulating sound-absorbing material according to the present invention is formed by folding a heat-insulating sound-absorbing material obtained by accumulating inorganic short fibers in a zigzag manner in one direction in the plane direction, and is substantially perpendicular to the plane direction, It comprises a plurality of rising portions raised in parallel, and a plurality of connecting portions for connecting adjacent ones of the rising portions alternately at an upper portion and a lower portion. The lower surface is formed in each part, and it is formed to have a substantially uniform thickness, and is integrally and integrally formed with a binder for binding the fibers, and one of the upper surface and the lower surface is installed on the member. A method of attaching a heat insulating sound absorbing material as a surface, wherein a reinforcing member having a T-shaped cross section is provided by separating a joint between adjacent rising portions and straddling a reinforcing member having a T-shaped cross section. Wall material To the installation surface, and it is characterized in that the attaching and along the heat insulating acoustic material.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
The heat-insulating sound-absorbing material of the present invention has a zigzag shape folded in the surface direction as described above, and is integrally formed integrally as a whole, so that delamination does not occur unlike a conventional product. . Further, the folding direction has compressibility in the plane direction, so that even if the width of the heat insulating and sound absorbing material is narrower than the width of the installation place, installation is possible by compressing in the direction. Further, even in the case where the wall member is provided with a reinforcing member having a T-shaped cross section, it can be straddled by separating the joining between the adjacent vertical portions of the corresponding portion, Even in such a case, the installation and installation of the heat insulating and sound absorbing material can be performed extremely easily.
[0006]
【Example】
Hereinafter, a heat insulating and sound absorbing material according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings.
FIG. 1 is a perspective view of a heat insulating and sound absorbing material 1 according to a first embodiment of the present invention.
The heat-insulating sound-absorbing material 1 according to the first embodiment is a rectangular mat-like material as a whole, and a heat-insulating sound-absorbing material, that is, a cotton-like body formed by accumulating short glass fibers to which a phenol resin is adhered by spraying. A plurality of vertical portions 2 that are formed by folding in a zigzag manner in one direction in the plane direction and formed by curing in a cure oven, extend in a direction substantially perpendicular to the surface direction, and are substantially parallel to each other. It comprises an upper joint portion 3 which joins adjacent vertical portions at every other pair at the upper portion, and a lower joint portion 4 which joins at the lower portion. The upper joint 3 as a whole constitutes the upper surface of the heat-insulating sound-absorbing material 1, and the lower joint 4 as a whole constitutes the lower surface of the heat-insulating sound-absorbing material 1. The heat-insulating sound-absorbing material 1 has a substantially uniform thickness as a whole. It is supposed to be. The heat insulating sound absorbing material 1 is integrally and integrally formed of a binder for bonding fibers, that is, a phenol resin, and has the same density as that of a corresponding heat insulating sound absorbing material formed by simply laminating fibers. Is formed.
Therefore, according to the present invention, it is possible to obtain a heat insulating sound-absorbing material having the same density (weight) as the conventional one, having no delamination as described above, and having high strength in the direction perpendicular to the surface. Further, the heat insulating sound-absorbing material 1 is, for example, as shown in FIG. 2, even in the case where a reinforcing member b having a T-shaped cross section is provided on a wall member a like a train body. By separating the joint between the adjacent vertical portions 2 at the corresponding portion, the vertical portion 2 can be straddled, and even in such a case, the installation and installation of the heat insulating and sound absorbing material can be performed extremely easily. exist.
The phenol resin as a binder may be applied to the upper surface and the lower surface of a product formed by folding raw wool without being applied to each fiber, and then heat-treated.
[0007]
【The invention's effect】
The heat-insulating sound-absorbing material of the present invention has a zigzag shape folded in the surface direction as described above, and is integrally formed as a whole, so that delamination does not occur unlike the conventional product. . Further, the folding direction has compressibility in the plane direction, so that even if the width of the heat insulating and sound absorbing material is narrower than the width of the installation place, installation is possible by compressing in the direction. Further, even in the case where the wall member is provided with a reinforcing member having a T-shaped cross section, it can be straddled by separating the joining between the adjacent vertical portions of the corresponding portion, Even in such a case, the installation and installation of the heat insulating and sound absorbing material can be performed extremely easily.
[Brief description of the drawings]
FIG. 1 is a perspective view of a heat insulating and sound absorbing material according to a first embodiment of the present invention; FIG. 2 is an explanatory view showing an example of the installation of the heat insulating and sound absorbing material of the first embodiment;
1, 10, 20 Insulated sound absorbing material 2 Vertical parts 3, 4 Connection parts

Claims (1)

無機質短繊維を集積してなる断熱吸音素材を、その面方向1方向にジグザグに折り畳んで形成されたものであり、前記面方向に対してほぼ垂直方向であってほぼ平行に立ち上げた複数の立ち上げ部分と、該立ち上げ部分の隣り合ったものを、上部と下部で交互に接続する複数の接続部分とを備え、上部における接続部分で上面を、下部における接続部分で下面をそれぞれ形成して、ほぼ均一な厚さに形成されているとともに、繊維同士を結合する結合剤で全体として一体に密着形成され、前記上面および前記下面のうち一方の面を部材への設置面とする断熱吸音材の取り付け方法であって、隣り合った前記立ち上げ部分同士の接合を分離して断面T字形の補強部材を跨がせることで、断面T字形の前記補強部材が設けられている壁部材の設置面に、前記断熱吸音材を沿わせて取り付けることを特徴とする断熱吸音材の取り付け方法The heat insulating sound absorbing material made by integrating inorganic short fibers, which are formed by folding in a zigzag in the plane direction 1 direction, a plurality of launched substantially parallel to a direction substantially perpendicular to the plane direction A rising portion and a plurality of connecting portions for connecting adjacent ones of the rising portions alternately at an upper portion and a lower portion, wherein an upper surface is formed at a connecting portion at an upper portion, and a lower surface is formed at a connecting portion at a lower portion. Te, together are formed in a substantially uniform thickness as a whole formed in close contact together with a binding agent that binds the fibers to each other, insulation sound absorption to the upper surface and the installation surface of the member to one surface of said lower surface A method of attaching a material, comprising separating a joint between adjacent rising portions and straddling a reinforcing member having a T-shaped cross section, thereby providing a reinforcing member having a T-shaped cross section. Installation , The method of attaching the heat insulating acoustic material, characterized in that attaching and along the heat insulating sound absorbing material.
JP32360496A 1996-11-18 1996-11-18 How to install insulation sound absorbing material Expired - Lifetime JP3558473B2 (en)

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JP32360496A JP3558473B2 (en) 1996-11-18 1996-11-18 How to install insulation sound absorbing material

Related Parent Applications (1)

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JP2072139A Division JPH07113185B2 (en) 1990-03-23 1990-03-23 Adiabatic sound absorbing material

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JP3558473B2 true JP3558473B2 (en) 2004-08-25

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JP2006069370A (en) * 2004-09-02 2006-03-16 Nihon Glassfiber Industrial Co Ltd Interior material for vehicle
JP2019206634A (en) * 2018-05-29 2019-12-05 西川ゴム工業株式会社 Coating composition, and automobile sealant

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